Prepac Queen, BQ-6200-3K, BQ-6212 Assembly Instructions Manual

Page 1
Queen
Assembly Instructions
DATE STAMP
CALL US FIRST
1-877-PREPAC1 1-877-773-7221
Mon - Fri 7am - 4pm PST
10am - 7pm EST
For help with assembly
If you have received a damaged or
defective part or are missing hardware.
We will process replacement parts business days or less. Parts are shipped via UPS Ground or mail.
in 2
Platform Storage Bed
Model # BQ-6200-3K
This product is shipped in
3 cartons
1 of 3
+
Make sure you have all cartons.
Sometimes cartons shipped on the same
day get separated and are delivered on
2 of 3
+
different days.
3 of 3
Before you call please:
1) Record the following information from the shipping label on the outside of the box. You will need it for warranty purposes:
Ship To Name
Sales Order Number
2) Note the
3) Review the contents of your shipment to determine what you are missing. This unit is shipped in 3 cartons. Make sure you have received all cartons.
Online Option:
Fill out the Replacement Parts Order form in the Product Support section of our website: www.prepacmfg.com
product model number.
Required Tools
Screwdrivers
Hammer
Phillips Head
Flat Head
Optional Tools
Using a power screwdriver will speed up assembly.
Caution
Prepac Manufacturing Ltd. 6705 Dennett Place Delta, BC V4G 1N4
LB-0625-R 2010-04-22
Page 2
Hardware Identification
Bed Hardware
JRN Nut
(24)
RM-0312
Drawer Slides for Bed
JCB Connector
(24)
RM-0310 bronze (cherry / espresso)
RM-0311 chrome (white / maple)
RM-0314 black
LEFT Slide (6)
T Spacer
(24)
RM-0628
Drawer Slide Screw
(90)
RM-0074
Allen Key
(1)
RM-0313
4 per drawer
#8 - 1½” Hi Lo Screws
(24)
RM-0504
1 LEFT Drawer Slide per Drawer (Total = 6)
12mm Zinc Cam
(24)
RM-0715
RIGHT Slide (6)
Drawer Hardware
1 RIGHT Drawer Slide per Drawer (Total = 6)
5 per drawer
34mm Black Twister Dowel
(24)
RM-0500
¾” Nail
(30)
RM-0022
8 per drawer
Drawer Slide Screw
(48)
RM-0074
Page 2 of 20
Page 3
Bed Parts
B5
B6
B3
B4
B1
B1
B2
B2
B3
B4
B1
Outer Gables (2)
GA-4120 black GA-4920 cherry
GA-4620 espresso
GA-4720 maple GA-4020 white
B2
Inner Gables (2)
GA-4108 black
GA-4908 cherry
GA-4608 espresso
GA-4708 maple GA-4008 white
B3
Upper Stabilizer
ST-4120 black
ST-4920 cherry
ST-4620 espresso
ST-4720 maple
ST-4020 white
(2)
Lower Stabilizer
ST-4121 black
ST-4921 cherry
ST-4621 espresso
ST-4721 maple
ST-4021 white
B4
(2)
B5
B5
Plywood Slats (9)
BF-2000-PW
B6
Metal U-channel with
Blocks (2)
BF-3000-C
Page 3 of 20
Page 4
STEP 1
Attach metal U-channels to each outer gable using drawer slide screws
Estimated Time: 10 minutes
Drawer Slide Screw
STEP 2
Attach T spacers to outer gables with drawer slide screws.
Estimated Time: 15 minutes
Drawer Slide Screw
B1
B1
Page 4 of 20
Page 5
STEP 3
Estimated Time: 10 minutes
Attach drawer glides to T-spacers on outer gables as shown in the photo
Position the Drawer Glides with: A) The wheel at the finished side B) The wheel on the unfinished bottom
Finished Side
Bottom
Use 14th hole
Use 1st hole
Use 1st hole
Use 14th hole
Page 5 of 20
Page 6
STEP 4
Insert JRN nuts into the holes on each end of the inner gables.
The holes are drilled through. You can insert them from either side.
Estimated Time: 5 minutes
B2
B2
Insert the nut as shown, so that the hole lines up with the hole on the edge of the gable.
Page 6 of 20
Page 7
STEP 5
Estimated Time: 5 minutes
Insert JRN nuts into the holes on each end of the upper (B3) and lower (B4) stabilizers.
Upper Stabilizers
B3
Identifying the upper and
lower stabilizers
Upper Stabilizers
Top edge (FINISHED) is rounded
Side hole is close to the UNFINISHED edge
Side hole is close to the finished edge
Lower Stabilizers
Lower Stabilizers
B4
Page 7 of 20
Page 8
STEP 6
Estimated Time: 10 minutes
Attach “T” spacers and drawer glides to Inner Gables
4”
Bottom
6a
6b
Attach “T” spacers to ONE side of each inner gable with drawer slide screws
Attach drawer glides to “T” spacers on inner gables.
Position the drawer glides with: A) The wheel at the finished edge B) The wheel on the bottom
CORRECT
Top
Drawer Slide Screw
IMPORTANT:
Before attaching the drawer glides, determine the TOP and BOTTOM of each inner gable.
A. Measure from each edge of the “T” Spacer to each unfinished edge.
B. The measurement that is approximately 4” will be the BOTTOM.
Check the position of the drawer glides carefully before you attach them to the inner gables.
INCORRECT
4”
Finished Edge
6c
4”
Bottom
Unfinished Edge
Wheel is on the bottom and toward finished edge
Repeat steps 6a & 6b for the 2nd side of the inner gables.
Drawer Slide Screw
Page 8 of 20
Page 9
STEP 7
Using JCB connectors, and the Allen Key provided, attach each lower stabilizer (B4), one at a time, to both inner gables
Estimated Time: 5 minutes
B4
Finished edge
IMPORTANT
Identifying the Lower Stabilizer
The screw hole is at the top, close to the finished edge
If you have any difficulty tightening the JCB connector, use a screwdriver to adjust the JRN nut to make sure the hole is facing the opening for the connector
B4
JCB Connector
JRN Nut
Page 9 of 20
Page 10
STEP 8
Using JCB connectors, attach each upper stabilizer (B3), one at a time, to both inner gables.
Estimated Time: 5 minutes
B3
B3
Top edge (FINISHED) is rounded
Upper Stabilizer
The screw hole is closest to the lower, unfinished edge
Page 10 of 20
Page 11
STEP 8
Attach one outer gable (B1) to stabilizers with JCB connectors
Estimated Time: 10 minutes
B1
Page 11 of 20
Page 12
STEP 9
Estimated Time: 5 minutes
9a
9b
Spread the wooden slats out across the inner stabilizers
Slide the slats into the wide spaces of the metal U-channel (B6) on one outer gable.
9b
Slide
B6
Page 12 of 20
Page 13
STEP 10
Attach second outer gable to stabilizers with JCB connectors
Estimated Time: 10 minutes
10a
10b
10c
Secure the gable in place with connectors, but don’t fully tighten
Ensure the slats are set inside the u-channel and that they haven’t pulled out of the first outer gable.
Firmly tighten the connectors
Page 13 of 20
Page 14
Drawer Parts Identification
D2
D4
D1
D1
D2
D5
D3
D4
D3
D5
Drawer Front (6)
DF-4101 black
DF-4901 cherry
DF-4601 espresso
DF-4701 maple
DF-4001 white
Left Drawer Side (6)
DS-0415W-L
Plywood
Right Drawer Side (6)
DS-0415W-R
Plywood
Drawer Back (6)
DK-4100W
unfinished
Drawer Bottom (6)
DB-4100
unfinished
Page 14 of 20
Page 15
abin
STEP 11
e
t t Id
Pa
r s
Estimated Time: 5 minutes PER DRAWER
ent
if ca
i
t
ioC
n
11a
Left Drawer Side
Insert cams into drawer sides
D2
D3
Right Drawer Side
Make sure arrow faces toward hole for twister dowel
11b
Screw green twister dowels into drawer fronts
D1
ONLINE HELP
To see a video showing how the cam and connectors work, or how to attach drawer glides, visit our website: www.prepacmfg.com/support/assemblyvideos.html
Page 15 of 20
Page 16
11c
bin
et a
Attach drawer sides to drawer back with 1½” Hi Lo screws
P r s
t
Ide
nti
f a oCa
ic
ti n
1½” Hi Lo Screws
11d
Attach drawer front and tighten cams using a flat head screwdriver
Left Drawer Side
Right Drawer Side
Unlocked
Locked
Turn 210°
Unlocked
Locked
Turn 210°
Page 16 of 20
Page 17
11e
Turn drawer upside down and slide drawer bottom into grooves
11f
Secure the drawer bottom to the drawer back with nails
Use 5 nails per drawer
C
Page 17 of 20
Page 18
11g
Attach drawer slides to left and right drawer sides using drawer slide screws
Right Drawer Side
Drawer Slide Screws
Drawer Slide Screws
Left Drawer Side
Page 18 of 20
Page 19
STEP 12
Insert drawers
Estimated Time: 2 minutes
Note: When drawers are installed correctly, you will not be able to remove them without first lifting up the drawer front.
Page 19 of 20
Page 20
Furniture Care Q&A
Q. How do I clean your products? A. We recommend that you simply wipe your products with a clean, damp cloth and then dry
immediately with another clean cloth to maximize the life span and look of your unit
Q. Can I paint or varnish your products? A. Our products are made from durable composite woods with a laminate finish and therefore
should not be painted or varnished.
Q. Are they waterproof? A. NO. If liquid is spilled and quickly wiped up, no damage will be done to your product.
However, continuous exposure to liquids or high humidity may cause damage to the board.
Give Us Your Feedback
CALL US
1-877-PREPAC1 (1-877-773-7221)
Mon - Fri 7am - 4pm PST
10am - 7pm EST
Email Us: assembly@prepacmfg.com
Thanks!
Page 20 of 20
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