Prepac EHW-0800-1 Assembly Instructions Manual

Traditional
Assembly Instructions
DATE STAMP
CONTACT US FIRST
parts@prepacmfg.com 1-877-PREPAC1 1-877-773-7221
Mon - Fri 7am - 4pm PST 10am - 7pm EST
We will process replacement parts in 2 business days or less. Parts are shipped via UPS Ground or mail.
For help with assembly If you have received a damaged or defective part or are missing hardware.
Floating Desk
Model # EHW-0800-1
2 Person Installation Required
Before you call please:
1) Record the following information from the shipping label on the outside of the box. You will need it for warranty purposes:
Ship To Name Sales Order Number
2) Note the product model number.
3) Review the contents of your shipment to determine what you are missing.
Online Option
Fill out the Replacement Parts Order form in the Product Support section of our website: www.prepacmfg.com
3/16th inch drill bit
stud finder
Caution
Do not over tighten any screw. The last few turns of each screw should be done very slowly or by hand.
Scan the QR code to view an installation video for this product
Prepac Manufacturing Ltd. 6705 Dennett Place Delta, BC V4G 1N4
Total Maximum
Weight
100 lbs
LB-0745 2014-06-09
Desk Parts
D1
Top (1)
TP-10059-E espresso
D2
Upper Gables (2)
GA-10064-E espresso
D3
Top Shelf (1)
SH-10058-E espresso
D4
Small Top Stabilizers (2)
ST-10071-E espresso
D5
Large Top Stabilizer (1)
TR-10036-E espresso
D6
Upper Left Side (1)
SL-10061-E espresso
D7
Small Upper Shelves (2)
SH-10059-E espresso
D8
Small Lower Shelves (2)
SF-10045-E espresso
D9
D6
D4
D7
D8
D9
D2
D1
D5
D3
D2
D13
D10
D4
D7
D8
D11
D14
Inner Left Side (1)
SL-10062-E espresso
D10
Inner Right Side (1)
SR-10062-E espresso
D11
Upper Right Side (1)
SR-10061-E espresso
D12
Lower Left Side (1)
SL-10063-E espresso
D13
Desktop (1)
TP-10060-E espresso
D14
Lower Right Side (1)
SR-10063-E espresso
D15 D16 D17 D18 D19
D12
D15
D16
D19
D18
D17
D19
Bottom Shelf (1)
SH-10037 unfinished
Bottom Stabilizer
ST-10073 espresso
Bottom Left Gable (1)
GA-10065-E espresso
Bottom Right Gable (1)
GA-10066-E espresso
Sm Bottom Shelves (2)
SH-10061-E espresso
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Desk Hardware
Grommet (1)
RM-0838
Metal Wall Mounting Rail (1)
RM-0832
3’’ Wood Screw (3)
RM-0835
Confirmat Screw (8)
RM-0001
35 mm Connecting Bolt (8)
RM-0846 black
Allen Key Bit (1)
RM-0923
24mm Green
Twister Dowel (48)
RM-0501
JRN Nut (4)
RM-0312
Allen Key
RM-0313
15mm Zinc Cam (48)
RM-0103
Spacers (4)
RM-0841
Rail Hook (4)
RM-0834
Plastic Dowel (3)
RM-0072
Shelf Support (8)
RM-0229 espresso
50mm JCB Bolt (4)
RM-0814 black
Screw Cover Cap (2)
RM-0008 espresso
Cam Cap (16)
RM-0806 espresso
Nylon Lock Nut (8)
RM-0837
Page 3 of 20
BEFORE YOU BEGIN
Layout and identify ALL parts and hardware to ensure everything is included.
STEP 1 Estimated Time: 5 minutes
1a
Insert cams in the unlocked position, with the opening facing toward the hole for the twister dowel.
Insert cams and green twister dowels into the Top Shelf (D3)
Steps 1 - 8
Assemble the Upper Section of the Desk
D3
ONLINE HELP
To see a video showing how to use cams and connectors, visit the Product Support page on our website: www.prepacmfg.com/support/assembly.html
Page 4 of 20
STEP 2 Estimated Time: 10 minutes
2a
2b
Insert cams into Upper Gables (D2)
D2
D2
Attach Top Shelf (D3) to Upper Gables (D2) with Confirmat Screws
Finished Edge at Front
D2
D2
D3
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STEP 3 Estimated Time: 10 minutes
3a
Insert cams and green twister dowels into the Left (D6) and Right (D11) Sides.
D11
D6
3b
Attach Rail Hooks to the inside of the Left (D6) and Right (D11) Sides.
Nylon Lock Nut
Rail Hook
Spacers
35mm JCB Bolt
Page 6 of 20
STEP 4 Estimated Time: 10 minutes
4a
Connect the Left (D6) and Right (D11) Sides to the Top Shelf (D3) and tighten cams
D2
Front
D2
D11
D3
Tightening Cams
4b
D6
Insert cams into Small Upper Shelves (D7)
D7
D7
Page 7 of 20
STEP 5 Estimated Time: 10 minutes
5a
Connect both Small Upper Shelves (D7) to the Left (D6) and Right (D11) Sides and tighten cams
D7
D11
Front
D7
D6
5b
5c
Rail Hook
Insert cams and green twister dowels into the Inner Left (D9) and Right (D10) Sides.
Attach Rail Hooks to the inside of the Inner Left (D9) and Right (D10) Sides.
Nylon Lock Nut
D10
D9
35mm JCB Bolt
Page 8 of 20
STEP 6 Estimated Time: 10 minutes
6a
Connect the Inner Left (D9) and Right (D10) Sides to the Top Shelf (D3) and Small Upper Shelves (D7) and tighten cams
D7
D3
D10
Front
D7
D9
6b
Insert green twister dowels into the Top (D1)
D1
Page 9 of 20
STEP 7 Estimated Time: 10 minutes
7a
Attach the Top (D1) to the Left (D6) and Right (D11) Sides and Upper Gables (D2) and tighten cams
D1
D2
D2
D11
7b
D6
Insert green twister dow­els into the Desktop (D13)
where shown
D13
Page 10 of 20
STEP 8 Estimated Time: 10 minutes
Attach the Desktop (D13)
D6
Use Confirmat Screws to attach to the Left (D6) and Right (D11) Sides
Use JRN Nuts and 50mm JCB Bolts to attach to the Inner Left (D9) and Right (D10) Sides using the supplied Allen Key
D11
D10
D9
D13
JCB Bolt
JRN Nut
JRN Nut
Allen Key
Confirmat Screw
50mm JCB Bolt
Page 11 of 20
STEP 9 Estimated Time: 10 minutes
9a
Insert cams and green twister dowels into the LOWER Left (D12) and Right (D13) Sides
Steps 9 - 11
Assemble the Lower Section of the Desk
D14
9b
D12
Insert cams into Bottom Stabilizer (D16)
D16
Page 12 of 20
STEP 10 Estimated Time: 10 minutes
10a
Insert cams into Bottom Shelf (D15)
D15
10b
Connect both Lower Left (D12) and Right (D13) Sides to the Bottom Shelf (D15) and Bottom Stabilizer (D16) and tighten cams
D14
D16
D12
D15
Page 13 of 20
STEP 11 Estimated Time: 10 minutes
11a
Insert cams into Small Bottom Shelves (D19)
Insert cams and Green Twister Dowels into Bottom Left (D17) and Right (D18) Gables
D17
D19
D19
D18
11b
Position parts as shown below
Attach the Small Bottom Shelves (D19) to:
n the Lower Left (D12) and Lower Right (D14) Sides n the Bottom Left (D17) and Bottom Right (D18) Gables.
Tighten cams.
NOTE: The Gables ARE NOT attached to the Bottom Stabilizer
D17
D12
D19
D14
D18
D19
Page 14 of 20
STEP 12 Estimated Time: 10 minutes
12a
Attach the Lower Section of the desk to the Upper Section and tighten all cams
12b
Carefully turn the desk on its side to tighten the 2 cams at the back
Page 15 of 20
STEP 13 Estimated Time: 30 minutes
Hanging the Desk
2 people required
Read through all installation steps before beginning
13a
Determine the location and the height to mount your Traditional Floating Desk
Height
Typically, desk surfaces are between 28 - 30 inches from the floor.
Consider
n How much leg room you need n What is a comforatable height for your
keyboard / monitor or laptop
n Whether your chair is adjustable n How many people will be using the desk
Location:
Make sure you are able to attach it to 3 wall studs.
To see a how-to installation video, click on “How to Install products with Prepac’s Metal Wall Hanging System” on the Assembly page in the Support section of our website:
www.prepacmfg.com/content/assembly
or scan the QR code below
ONLINE HELP
Bottom of metal
rail is 46.5” from the floor
Make sure you are close to electrical and cable outlets.
As an example, the following steps show the desk mounted with a leg clearance of 28 inches from the floor.
Leg Clearnace Height 28”
46.5”
FLOOR
Page 16 of 20
13b
16”
53”
Measure 46.5 inches from the floor and make 3 to 4 marks along the wall
13c
Find the center of the wall studs and mark the location of each stud along the line. Studs are typically 16 inches apart center to center.
13d
Using the bottom of the metal track as a guide, draw a line to connect the marks and make sure the line is level. This line is where the bottom of your Metal Track will be mounted.
mark to identify stud
13e
Make a mark to indicate the center of the slot on the Metal Track in line with each of the marks you made to identify the studs.
Page 17 of 20
13f
Set the rail aside and pre-drill holes 3 inches deep at the locations you had marked.
Use a 3/16th inch drill bit
3/16th inch drill bit
13g
Attach the metal rail and screw the 3 inch wood screws into the pre drilled holes with the Allen Key provided
For faster installation, use the hexagonal bit with a drill or power screwdriver
Page 18 of 20
13h
Carefully hang the desk onto the Metal Track until it locks into place.
2 PEOPLE REQUIRED
R
T
Page 19 of 20
STEP 14 Estimated Time: 10 minutes
14a
14b
14c
14d
14d
Insert Black Plastic Dowels into the the Large Top Stabilizer (D5) and attach to the Top Shelf (D3) by applying firm pressure
Push Small Top Stabilizers (D4) towards the back of the desk until it touches the Metal Rail
Insert grommit into the hole at the back of the Desktop (D13)
Insert shelf supports and add Small Lower Shelves (D8)
Cover visible screw caps and cams with screw or cam cover caps
D4
D3
D5
D8
Give Us Your Feedback
CALL US
1-877-PREPAC1 (1-877-773-7221)
Mon - Fri 7am - 4pm PST
10am - 7pm EST
Email Us: assembly@prepacmfg.com
D4
D13
D8
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commentaires
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assembly@prepacmfg.com
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