Premisys MP Series, MPE Series, MP-2-1, MP-4-0, MPE-1-1 Installation, Operation And Maintenance Manual

...
PremiSys
Document 479650
Premi
Sys
Models MP, MPE and MPF
Packaged and Split Rooftop Ventilator
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage!
Models MP/MPE (Packaged DX) Model MPF (Split DX)
Only qualied personnel should install and maintain this
system. Personnel should have a clear understanding of these instructions and should be aware of general safety precautions. Improper installation can result in electric shock, possible injury due to coming in contact with moving parts, as well as other potential hazards. Other considerations may be required if high winds or seismic activity are present. If more information is needed, contact a licensed professional engineer before moving forward.
1. Follow all local electrical and safety codes, as well as the National Electrical Code (NEC), the National Fire Protection Agency (NFPA), where applicable. Follow the Canadian Electrical Code (CEC) in Canada.
2. All moving parts must be free to rotate without striking or rubbing any stationary objects.
3. Unit must be securely and adequately grounded.
4. Do not spin wheel faster than maximum cataloged
fan RPM. Adjustments to fan speed signicantly
affect motor load. If the fan RPM is changed, the motor current should be checked to make sure it is not exceeding the motor nameplate amps.
5. Verify that the power source is compatible with the equipment.
6. Never open access doors to the unit while it is running.
WARNING
The roof lining contains high voltage wiring. To prevent electrocution, do not puncture the interior or exterior panels of the roof.
DANGER
• Always disconnect power before working on or near this equipment. Lock and tag the disconnect switch or breaker to prevent accidental power up.
• If this unit is equipped with optional gas accessories, turn off gas supply whenever power is disconnected.
CAUTION
This unit is equipped with a compressed refrigerant system. If a leak in the system should occur, immediately evacuate the area. An EPA Certified Technician must be engaged to make repairs or corrections. Refrigerant leaks may also cause bodily harm.
CAUTION
When servicing the unit, the internal components may be hot enough to cause pain or injury. Allow time for cooling before servicing.
Packaged and Split Rooftop Ventilator
© 2017 Mitsubishi Electric US, Inc.
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PremiSys
Table of Contents
General Safety Information ....................1
Receiving, Handling, Storage ...................3
Product Overview
Cooling ....................................4
Heating ....................................4
Airflow Arrangement ..........................4
Safety Listing ...............................4
Supplemental IOM Manuals ....................4
Models and Capacities ........................4
Subassemblies
Blower ....................................5
Coils ......................................5
Compressors ...............................5
Dampers ...................................5
Electric Heater ..............................5
Filters .....................................5
Indirect Gas-Fired Furnace ....................5
Packaged DX System ........................5
Split DX System .............................5
Installation
Packaged DX Weights, Dimensions, Clearance ....6
Split DX Weights, Dimensions, Clearance .........7
Additional Clearances for Packaged DX ..........8
Handling Concerns for Units with Package DX .....8
Lifting .....................................8
Installation Site Requirements ..................8
Roof Curb Mounting ..........................9
Ductwork Configurations ......................9
Rail Mounting and Layout .....................9
Electrical Information
Determine the Size of Main Power Lines ........10
Determine the Size of Electric Heater Wiring .....10
Opening(s) for the Electrical Connections ........10
Connect the Power Supplies ..................10
Wire the Optional Convenience Outlet ..........10
Connect Field-Wired Low Voltage Components ...10
Field-Provided Disconnect ....................10
Electrical/Gas Supply Entry Locations ...........11
Alternate Supply Entry Locations ...............11
Indirect-Gas Piping Installation
Optional Gas Piping .........................11
Water Coil Piping Installation
Optional Coil Piping .........................12
Water Coils ................................12
Condensate Drain Trap ......................12
Split DX Piping Installation
R410 PIping Material ........................13
Piping Design ...........................13-14
Refrigerant Charge Calculation ................15
Piping Connections .........................16
Control Center Components
Main Control Center .........................17
Optional Indirect Gas-Fired Furnace ............17
Component Operation
Phase Monitor .............................17
Variable Frequency Drive .....................17
Supply Fan VFD Sequence ...................17
Exhaust Fan Only Power .....................18
Airflow Monitoring ..........................18
Packaged and Split Rooftop Ventilator
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© 2017 Mitsubishi Electric US, Inc.
Factory-Installed Refrigeration Systems
Packaged DX ..............................19
Split DX ..................................20
Electrical Parts Specification ................21
Component Operation ......................21
Start-Up – Unit
Model and Serial Number ....................22
Pre-Start-Up Checklist .......................23
Special Tools Required ......................23
Start-Up Procedure .........................23
Voltage Imbalance ..........................23
Start-Up Checklist ..........................23
Start-Up – Components
Fan ......................................25
Supply Fan (Plenum Type) ...................25
Fan Wheel Rotation Direction .................25
Supply/Exhaust Fan .........................25
Vibration ..................................25
Discharge Air Temperature Sensor .............25
Airflow Monitor .............................26
Optional Energy Wheel
Start-Up ..................................27
Drive Belt .................................27
Adjust the Air Seals .........................27
Sequence of Operation ......................27
Maintenance ...............................28
Inspection .................................28
Wheel Disassembly .........................28
Cleaning ..................................28
Reassembly ...............................28
Energy Recovery Wheel Belt ..................28
Energy Recovery Wheel Bearings ..............28
Energy Recovery Wheel - Troubleshooting .......29
Troubleshooting
Alarms
Microprocessor Controller ..................29
Phase Monitor ............................29
Variable Frequency Drive ...................29
Optional FX05 Furnace Controller ............29
Optional Digital Scroll Compressor Controller ...29
Unit ......................................30
Refrigeration Circuit
Packaged ............................31-34
Split .................................35-37
Routine Maintenance
Monthly ...................................38
Semiannually ..............................38
Annually ..................................38
Units with Packaged DX, Semiannually ..........38
Maintenance Procedures
Lubrication ................................39
Dampers ..................................39
Gas Furnace ..............................39
Fan Motors ................................39
Fan Wheel and Fasteners ....................39
Internal Filter Maintenance ...................39
External Filter Maintenance ...................39
Coil Maintenance ...........................39
Maintenance Log ..................... Backcover
Receiving
PremiSys
This product may have been subject to road salt during transit. If so, immediately wash off all visible white reside from all exterior surfaces. Upon receiving the product, check to ensure all line items are accounted for by referencing the delivery receipt or packing list. Inspect each crate or carton for shipping damage before accepting delivery. Alert the carrier if any damage is detected, do not refuse shipment. The customer shall make notation of damage (or shortage of items) on the delivery receipt and all copies of the bill of lading should be countersigned by the delivering carrier. If damaged, immediately contact your manufacturer’s representative. Any physical damage to the unit after acceptance is not the responsibility of the manufacturer.
The unit should be stored at least 3½ in. (89 mm) off
the oor. Clearance should be provided to permit air
circulation and space for inspection.
Outdoor
The unit should be placed on a level surface to prevent water from leaking into the unit. The unit should be elevated so that it is above water and snow levels.
Ensure sufcient support to prevent unit from settling into
soft ground. Locate parts far enough apart to permit air circulation, sunlight, and space for periodic inspection. To minimize water accumulation, place all unit parts on blocking supports so that rain water will run off.
Do not cover parts with plastic lm or tarps as these
cause condensation of moisture from the air passing through heating and cooling cycles.
Handling
Units are to be rigged and moved by the lifting brackets provided or by the skid when a forklift is used. Location of brackets varies by model and size. Handle in such a manner as to keep from scratching or chipping the
coating. Damaged nish may reduce ability of unit to
resist corrosion.
Unpacking
Verify that all required parts and the correct quantity of each item have been received. If any items are missing, report shortages to your local representative to arrange for obtaining missing parts. Sometimes it is not possible that all items for the unit be shipped together due to availability of transportation and truck space.
Conrmation of shipment(s) must be limited to only items
on the bill of lading.
Storage
Units are protected against damage during shipment. If the unit cannot be installed and operated immediately, precautions need to be taken to prevent deterioration of the unit during storage. The user assumes responsibility of the unit and accessories while in storage. The manufacturer will not be responsible for damage during storage. These suggestions are provided solely as a convenience to the user.
The ideal environment for the storage of units and accessories is indoors, above grade, in a low humidity atmosphere which is sealed to prevent the entry of blowing dust, rain, or snow. Units designed for outdoor applications may be stored outdoors. All accessories must be stored indoors in a clean, dry atmosphere.
Indoor
Maintain temperatures evenly to prevent condensation. Remove any accumulations of dirt, water, ice, or snow and wipe dry before moving to indoor storage. To avoid condensation, allow cold parts to reach room temperature. Leave coverings loose to permit air circulation and to allow for periodic inspection.
Inspection and Maintenance
While in storage, inspect units once per month. Keep a record of inspection and maintenance performed.
If moisture or dirt accumulations are found on parts, the source should be located and eliminated. At each
inspection, rotate the fan wheel by hand ten to fteen
revolutions to distribute lubricant on motor. If paint deterioration begins, consideration should be given to touch-up or repainting. Units with special coatings may require special techniques for touch-up or repair.
Machined parts coated with rust preventive should be restored to good condition promptly if signs of rust occur. Immediately remove the original rust preventive coating with petroleum solvent and clean with lint-free cloths. Polish any remaining rust from surface with crocus
cloth or ne emery paper and oil. Do not destroy the
continuity of the surfaces. Wipe thoroughly clean with Tectyl® 506 (Ashland Inc.) or the equivalent. For hard to reach internal surfaces or for occasional use, consider using Tectyl® 511M Rust Preventive, WD-40® or the equivalent.
Removing from Storage
As units are removed from storage to be installed in their
nal location, they should be protected and maintained in
a similar fashion until the equipment goes into operation.
Prior to installing the unit and system components, inspect the unit assembly to make sure it is in working order.
1. Check all fasteners, set screws on the fan, wheel, bearings, drive, motor base, and accessories for tightness.
2. Rotate the fan wheel(s) by hand and assure no parts are rubbing.
Packaged and Split Rooftop Ventilator
© 2017 Mitsubishi Electric US, Inc.
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Product Overview
PremiSys
A horizontally congured Dedicated Outdoor Air unit
designed for installation outdoors. The unit is designed to replace air that is exhausted from the building and also heat and cool, as needed. The air volume produced by the unit is constant, but can be optionally modulated to provide a variable air volume (VAV).
Cooling
Units have the following cooling options available:
• Packaged DX
• Split DX Units with packaged DX are shipped fully charged with
refrigerant and are ready for operation upon arrival.
Heating
There are three different optional heat sources that can be ordered for this unit:
• Indirect gas-red furnace with one or two sets of
heat exchangers
• Electric heat with innitely variable SCR control
• Hot water coil (Installed in furnace section)
Airow Arrangement
The unit is capable of Constant Air Volume (CAV), Variable Air Volume (VAV), 100% Outdoor Air.
Supplemental Installation, Operation and Maintenance Manuals
Refer to the following Manufacturer Installation, Operation and Maintenance Manuals for additional information:
• Indirect Gas-Fired Heat Modules
• Microprocessor Controller
• M-Net Connection For information on Service and installation Operation
manual please refer to the manuals in the Outdoor equipment.
• PUHY-P96T/YKMU
• PUHY-P144T/YKMU
• PUHY-P192T/YSKMU
• PUHY-P240T/YSKMU
Safety Listing
Models are listed per ANSI/UL 1995, Heating and
Cooling Equipment and are ETL Certied.
Models and Capacities
Model Cooling Capacity
Packaged DX
MP-1-1/MPE-1-1 5 to 15 tons
MP-2-1/MPE-2-1 15 to 30 tons
MP-4-0/MPE-4-0 20 to 45 tons
Split DX
MPF-1-1 5 to 12 tons
MPF-2-1 10 to 20 tons
Packaged and Split Rooftop Ventilator
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© 2017 Mitsubishi Electric US, Inc.
Subassemblies
PremiSys
Blower
Either one or two plenum-type fans. All units are equipped with a plenum fan for Supply Air and a second may be selected for Exhaust (Relief) Air.
Coils (Packaged)
Evaporator coil Condenser coil Hot Water coil (Optional) Reheat coil (Optional)
Coils (Split)
Evaporator coil Hot Water coil (Optional) Reheat coil
Compressors
Each unit having packaged DX will have either one or two refrigerant compressors. Optionally, one the compressors may be a digital scroll type compressor. Optional inverter scroll compressors on Split DX system only.
Dampers
Motorized intake air damper.
Electric Heater
An SCR controlled electric heater (not shown) is available on the units. It requires a separate power
supply and has its own control panel. See unit-specic
wiring diagram.
Filters
Two-inch thick metal mesh lters in the optional Outdoor
Weatherhood air intake, 2-inch thick pleated paper
MERV 8 (standard) or MERV 13 (optional) lters in the airstream. Optional 4-inch thick lter bank with 2-inch
thick MERV 8 and 2-inch thick MERV 13 pleated paper Final Filters.
Indirect Gas-Fired Furnace
The optional model PVG furnace is available on housing sizes 1 and 2. Housing size 4 uses the optional model PVF furnace.
Packaged DX System
Unit may be ordered with a packaged DX system. It will include either one or two compressors, a condenser coil(s) and evaporator coil(s) and all needed components. Units that have packaged DX are charged with R-410A refrigerant. Do not use tools or parts designed for other refrigerants on these units.
Split DX System
Unit may be ordered with a split DX system for connection to a Mitsubishi Outdoor Unit. All MPF models are standard with split DX cooling and the energy wheel.
Final Filters
(on coil face)
Main Control
Center
Intake Air
Damper
Plenum-Type
Supply Air Blower
Indirect Gas-Fired Furnace
(optional)
Energy Wheel (MPF)
Weatherhood Filters
(metal mesh)
Plenum-Type
Exhaust Air Blower
Coils
Open view of Model MPF showing split DX cooling, fans and energy recovery wheel.
Packaged and Split Rooftop Ventilator
© 2017 Mitsubishi Electric US, Inc.
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Installation - Packaged DX
PremiSys
Typical Unit Weights and Dimensions
A
RA4
RA2
W
J
RA1
RETURN AIR INLET
A L W J* H
Unit Size
Outdoor
Air WHLength Width
MP-1-1 22.1 98.6 52.5 30.1 59.3 2700 20x20x2 4
SUPPLY FILTERS
DX COIL
L
SB4 SB3RA3
CONTROL
Condensing
Section
CENTER
SB2
SB1
SUPPLY AIR DISCHARGE BOTTOM
Height
OUTDOOR AIR
WEATHERHOOD
H
Unit
Weight
RECIRC
DAMPER
Outdoor
Air WH
OUTDOOR AIR DAMPER
SUPPLY AIR
DISCHARGE SIDE
Pre-Wheel
Qty
IG HEATER
Supply/
Exhaust
Filters*
Qty
SUPPLY BLOWER
SS1
SS2
SS3SS4
Supply Final
Filters
(Pre-coil)**
COMPRESSORS
Qty
20x20x2 4
MP-2-1 27.1 109 68.2 30.1 72.5 4500 25x25x2 4 16x25x2 8
MP-4-0 22 156 68 30 90 6400 20x25x2 6 16x20x2 12
^
MP-4-0
22 156 68 30 90 6400 20x25x2 6 16x20x2 12
MPE-1-1 22.1 149.5 52.5 30.1 59.3 3400 20x20x2 4 20x25x2 2 MPE-2-1 27.1 163.2 68.2 30.1 72.5 5100 25x25x2 4 16x25x2 4 MPE-4-0 22 224 68 30 90 8300 20x25x2 6 16x20x2# 7
MPE-4-0
^
27 224 68 30 90 8300 25x25x2 6
20x20x2/
20x24x2
NA
† ‡ #
8 16x20x2 12
20x20x2 4 16x25x2 8 16x20x2 12
All dimensions are shown in inches. Weight shown in pounds. *Size and quantity is per airstream. **Dimension based upon
MERV 8 or 13 lters (MERV 14 lters are 4 in. thick).†Based upon a 30 / 36 in. energy wheel (16x25x2, quantity of 3 for 41 in.
energy wheel). ‡Based upon a 52 in. energy wheel (16x16x2, quantity of 8 for 58 in. energy wheel). #Based upon a 52 / 58 in. energy wheel (16x20x2, quantity of 8 for 74 in. energy wheel). ^Above 12,000 cfm. WH = weatherhood (aluminum mesh). Model MPE includes energy wheel (not shown).
Inlet/Discharge Locations
Unit Size RA1 RA2 RA3 RA4 SB1 SB2 SB3 SB4 SS1 SS2 SS3 SS4 MP-1-1, MPE-1-1 41 5.8 5.6, 56.6 11.5 28 14 22 24 21 6.5 22 25 MP-2-1, MPE-2-1 56 6.1 5.9, 60.2 16 53 7.6 23.2 27 21 6.5 22.2 29 MP-4-0, MPE-4-0 48.8 9.6 9, 77 21.8 42 13 37.7 36 32 6.4 45.2 32
Service Clearances
CC End
CLEARANCE
Unit Size ACS
CC
End
OA
End
CS from
MP-1-1/MPE-1-1 40 42 42 18
MP-2-1/MPE-2-1 36 58 42 18
MP-4-0/MPE-4-0 36 52 58 18
All dimensions are shown in inches.
ACS = Access CC = Control Center OA = Outdoor Air Weatherhood
CS = condensing section
Packaged and Split Rooftop Ventilator
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© 2017 Mitsubishi Electric US, Inc.
Unit
ACS
CLEARANCE
OA End
CS
Installation - Split DX
SS2
PremiSys
Typical Unit Weights and Dimensions
LA
SUPPLY FINAL FILTERS
SUPPLY FILTERS
RA3
RA2
RA4
SB4
SB3
CONTROL
CENTER
SB2
OUTDOOR AIR
WEATHERHOOD
OUTDOOR AIR DAMPER
SUPPLY BLOWER
SB1
Unit
Weight
H
EXHAUST AIR
DISCHARGE
Outdoor
Air WH
Qty
4
INDIRECT GAS HEATER
Pre-
Wheel
Supply/
Exhaust
Filters*
20x25x2
SUPPLY AIR
DISCHARGE SIDE
Qty
2
4
SS3SS4
Supply
Final
Filters
(Pre-coil)
20x20x2 4
16x25x2 8
EXHAUST BLOWER
EXHAUST DISCHARGE
WEATHERHOOD
RA1
ENERGY WHEEL
DX COIL
RETURN AIR INLET
EXHAUST FILTERS
HGRH COIL
SUPPLY AIR DISCHARGE BOTTOM
A L W H
Unit Size
Outdoor
Air WHLength Width Height
MPF-1-1 22.1 149.5 52.5 59.3 2400 20x20x2
MPF-2-1 27.1 163.2 68.2 72.5 5100 25x25x2 16x25x2
All dimensions are shown in inches. Weight shown in pounds. *Size and quantity is per airstream. †Based upon a 30 / 36 in. energy wheel (16x25x2, quantity of 3 for 41 in. energy wheel). ‡ Based upon a 52 in. energy wheel (16x16x2, quantity of 8 for 58 in. energy wheel). WH = weatherhood (aluminum mesh).
Inlet/Discharge Locations
Unit Size R1 R2 R3 R4 SB1 SB2 SB3 SB4 SS1 SS2 SS3 SS4
MPF-1-1 41 5.8 5.6 11.5 28 14 22 24 21 6.5 22 25 MPF-2-1 56 6.1 5.9 16 53 7.6 23.2 27 21 6.5 22.2 29
SS1
Qty
Service Clearances
Unit Size ACS CC End OA End *PA from Unit
MPF-1-1 36 32 42 24
MPF-2-1 36 58 42 24
All dimensions are shown in inches. *PA from Unit = piping access
CLEARANCE
OA End
ACS
CC End
CLEARANCE
PA
ACS = Access CC = Control Center PA = Piping Access OA = Outdoor Air Weatherhood
Packaged and Split Rooftop Ventilator
© 2017 Mitsubishi Electric US, Inc.
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Additional Clearances for
PremiSys
Packaged DX Units
Packaged DX units require additional clearance because they must have unrestricted air movement around the condenser coil and condenser fans. Hot air is being discharged from the condenser fans during operation. Enough clearance must be provided to avoid recirculation or coil starvation. When equipped with condenser coils, the unit should never be placed under an overhang or inside a building. A minimum of 48 inches above the condenser fans is acceptable, but unobstructed is strongly recommended.
Minimum 48 inches clearance
Condenser Fans
Minimum 18 inches
clearance
Lifting
1. Before lifting, be sure that all shipping materials have been removed from unit.
2. To assist in determining rigging requirements, weights are provided in the Unit Weights & Dimensions section of this manual.
3. Unit must be lifted by all lifting lugs provided at top of unit.
4. Spreader bars must span the unit to prevent damage to the cabinet by the lift cables.
5. Always test-lift the unit to check for proper balance and rigging before hoisting to desired location.
Use spreader bars to prevent damage to cabinet.
Condenser Coil
End view of roof top unit with Packaged DX
Handling Concerns for Units with Packaged DX
Units having packaged DX have a system that is pressurized with refrigerant and if it is damaged, the refrigerant could leak into the atmosphere or cause bodily harm due to the extreme cold nature of expanding refrigerant. Use protective equipment such as gloves and safety glasses to minimize or prevent injury in case of a system leak during installation.
Before Lifting - Field Power Access
Determine where high voltage and low voltage wiring is to be brought into the cabinet. If wiring is to be brought
into the cabinet through the oor, see Alternate Supply
Entry Locations in this manual. If unit is to be installed on a roof, cut access openings in the roof deck as needed.
6. Never lift unit by weatherhood.
7. Never lift units in windy conditions.
8. Preparation of curb and roof openings should be completed prior to lifting unit to the roof.
9. Check to be sure that gasketing (supplied by others) has been applied to the top of the curb prior to lifting the unit and setting on the curb.
10. Do not use fork lifts for handling unit.
.
Packaged and Split Rooftop Ventilator
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© 2017 Mitsubishi Electric US, Inc.
Roof Curb Mounting
PremiSys
Roof curb details, including duct locations and dimensions, are to be found in the roof curb assembly instructions.
Rooftop units require curbs to be mounted rst. The
duct connections must be located so they will be clear of structural members of the building.
1. Factory Supplied Roof Curbs
Roof curbs are Model GKD which are shipped in a
knockdown kit (includes duct adapters) and require eld
assembly (by others). Assembly instructions are included with the curb kit.
2. Install Curb
Locate curb over roof opening and fasten in place. Check that the diagonal dimensions are within ± 1/8 inch of each other and adjust as necessary. For proper coil drainage and unit operation, it is important that the installation be level. Shim the curb as required to level. Install gasketing on top surface of curb (provided by others).
3. Install Ductwork
Installation of all ducts should be done in accordance with SMACNA and AMCA guidelines. Duct adapters are provided to support ducts prior to setting the unit.
4. Set the Unit
Lift unit to a point directly above the curb and duct openings. Guide unit while lowering to align with duct
openings. Roof curbs t inside the unit base. Make sure
the unit is properly seated on the curb and level.
Ductwork Congurations
NOTE
Downblast Discharge Ductwork - whenever
downblast discharge is used, the ductwork directly beneath the unit must be connected with either a “T” or an “L” configuration and the area directly beneath the heat source must not have any openings such as louvers or grates.
No louvers or grates
Rail Mounting and Layout
• The units may be installed on rails provided and installed by others. Ensure that rails are designed to handle the weight of the unit and provide proper load distribution on building supports.
• Make sure that rail positioning does not interfere with the openings on the unit.
• Rails should run the width of the unit and extend beyond the unit a minimum of 12 inches on each side.
• Set unit on rails.
W
Typical Unit with Condensing Section and
Factory-Supplied Curb Kit
L
Typical Unit Installed on Rails Supplied by Others
Packaged and Split Rooftop Ventilator
© 2017 Mitsubishi Electric US, Inc.
9
PremiSys
Electrical Information
WARNING
The roof lining contains high voltage wiring. To prevent electrocution, do not puncture the interior or exterior panels of the roof.
WARNING
To prevent injury or death due to electrocution or contact with moving parts, lock disconnect switch open. For units with a gas furnace, if you turn off the power supply, turn off the gas.
IMPORTANT
Before connecting power to the unit, read and understand the following instructions and wiring diagrams. Complete wiring diagrams are attached on the inside of the control center door(s).
IMPORTANT
All wiring should be done in accordance with the latest edition of the National Electric Code ANSI/NFPA 70 and any local codes that may apply. In Canada, wiring should be done in accordance with the Canadian Electrical Code.
IMPORTANT
The equipment must be properly grounded and bonded. Any wiring running through the unit in the airstream must be protected by metal conduit, metal clad cable or raceways.
CAUTION
If replacement wire is required, it must have a temperature rating of at least 105ºC, except for an energy cut-off or sensor lead wire which must be rated to 150ºC.
DANGER
High voltage electrical input is needed for this equipment. This work should be performed by a qualified electrician.
CAUTION
Any wiring deviations may result in personal injury or property damage. Manufacturer is not responsible for any damage to, or failure of the unit caused by incorrect final wiring.
WARNING
Consult your dealer when the following issues on Y system are the key concern.
Warm air may flow out from the indoor unit during
heating Thermo-OFF.
Refrigerant flow sound may occur in the rooms
with low background noise such as hotel rooms,
hospital rooms, bedrooms, or conference rooms. To avoid the above issues on Y system, changing board settings on the indoor and outdoor units is required.
Packaged and Split Rooftop Ventilator
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© 2017 Mitsubishi Electric US, Inc.
Determine the Size of the Main Power Lines
The unit’s nameplate, located on the outside of the control panel side, states the voltage and the unit’s MCA. The main power lines to the unit should be sized accordingly. Model MPF is provided with a separate condensing unit with its own disconnect that requires a separate power feed from the unit.
Determine the Size of Electric Heater Wiring
An optional electric heater may require a separate power supply. The power connection should be made to the factory-provided electric heater disconnect and must be compatible with the ratings on the nameplate, supply power voltage, phase and amperage. Consult ANSI/ NFPA 70 and CSA C22.1 for proper conductor sizing.
Provide the Opening(s) for the Electrical Connections
Electrical openings vary by unit size and arrangement
and are eld-supplied.
Connect the Power Supplies
Connect the main power lines and electric heater power lines to the disconnect switches or terminal blocks and main
grounding lug(s). Torque eld connections to manufacturer’s
recommendations.
Wire the Optional Convenience Outlet
The convenience outlet requires a separate 115V power supply circuit. The circuit must include short circuit protection which may need to be supplied by others.
Connect Field-Wired Low Voltage Components
Most factory-supplied electrical components are prewired. To determine what electrical accessories
require additional eld-wiring, refer to the unit-specic
wiring diagram located on the inside of the control center access door.
Control wires should not be run inside the same conduit
as that carrying the supply power. Make sure that eld-
supplied conduit does not interfere with access panel operation. All low voltage wiring should be run in conduit wherever it may be exposed to the weather.
The low voltage control circuit is 24 VAC and control wiring should not exceed 0.75 ohms. If wire resistance exceeds 0.75 ohms, an industrial-style, plug-in relay should be added to the unit control center and wired in place of the remote switch (typically between terminal blocks R and G on the terminal strip. The relay must be rated for at least 5 amps and have a 24 VAC coil. Failure to comply with these guidelines may cause motor starters to “chatter” or not pull in which can cause contactor failures and/or motor failures.
Field-Provided Disconnect
If eld-installing an additional disconnect switch, it
is recommended that there is at least four feet of service room between the switch and system access panels. When providing or replacing fuses in a fusible disconnect, use dual element time delay fuses and size according to the rating plate.
Recommended Electrical and Gas Supply
PremiSys
Entry Locations
Manufacturer recommends that electrical service and gas supply be brought into the cabinet through the end wall, as shown below. There are three penetrations into the cabinet that are required; one for high voltage supply wiring, one for low voltage control wiring and one for either gas supply or high voltage supply wiring for an electric heater.
Disconnect Switch for electric heater. Present only if electric heat is selected. Terminate heater supply wiring here.
Optional Main Disconnect Switch (Terminate high voltage supply wiring here or at power distribution block).
RECOMMENDED LOCATION
for low voltage control wiring.
Indirect-Gas Piping Installation
Optional Gas Piping
Units with indirect gas-red furnaces require eld-
supplied and installed gas supply piping. The unit gas connection is 3⁄4 inch NPT. The maximum allowable gas pressure is 14 in. wg.
From Gas Supply
Gas Cock
Bleeder Valve or 1/8 in Plugged Tap
Ground
Joint
Union
8 in. Trap
Gas to
Controls
RECOMMENDED LOCATION:
Factory-provided opening for gas supply. If electric heat is ordered, use this location for high voltage supply wiring for heater.
RECOMMENDED LOCATION
for field-supplied high voltage supply wiring.
Recommended Gas and Electric Supply Entry Locations
Alternate Supply Entry Locations
Each installation is unique and as a result, alternate
entry locations may be eld-located. Before using any
alternate entry location, verify the suitability of the location and ensure the use of an alternate location does not interfere with unit wiring, components or functionality.
WARNING
Never drill holes in the roof of the unit! There is high voltage wiring located between the inner and outer roof panels. Damage to the wiring could cause severe bodily harm or death.
Typical Gas Supply Piping Connection
Gas Connections
If this unit is equipped with an indirect gas-red furnace,
connection to an appropriate gas supply line will be required. For complete information on installation procedures for the optional gas furnace, refer the PVF/PVG Indirect Gas-Fired Heat Module Installation, Operation, and Maintenance Manual.
Packaged and Split Rooftop Ventilator
© 2017 Mitsubishi Electric US, Inc.
11
Water Coil Piping Installation
PremiSys
Optional Coil Piping
Factory-installed cooling components are mounted in the coil section of the unit. The coil section is downstream of the energy wheel on the supply air side of the unit.
Optional hot water coil is located downstream of the supply fan on all models. Water piping can be routed through the base of this unit if desired.
Piping vestibule is available for all models.
Water Coils
1. Piping should be in accordance with accepted industry standards. Pipework should be supported independently of the coils. When installing couplings, do not apply undue stress to the connection extending through the unit. Use a backup pipe wrench to avoid breaking the weld between coil connection and header.
2. Connect the water supply to the bottom connection on the air leaving side and the water return to the top connection on the air entering side. Connecting the supply and/or return in any other manner will result in very poor performance. Be sure to replace factory-installed grommets around coil connections if removed for piping. Failure to replace grommets will result in water leakage into the unit and altered performance.
3. Water coils are not normally recommended for use with entering air temperatures below 40° F. No control system can be depended on to be 100% safe against freeze-up with water coils. Glycol solutions or brines are the only safe media for operation of water coils with low entering air conditions. If glycol or brine solutions are not used, coils must be drained when freezing conditions are expected. If required,
vent and drain connections must be field-piped, external to the unit.
4. Pipe sizes for the system must be selected on the basis of the head (pressure) available from the circulation pump. The velocity should not exceed 6 feet per second and the friction loss should be approximately 3 feet of water column per 100 feet of pipe.
Condensate Drain Trap
This unit is equipped with a stainless steel condensate pan with a stainless steel connection. It is important that
the drain connection be tted with a “P” trap to ensure
proper drainage of condensate while maintaining internal static pressures and to prevent migration of sewer gas back into the unit.
A “P” trap assembly (kit) is supplied with each unit and is to be assembled and installed as local conditions require and according to the assembly instructions provided with the “P” trap. If local and area codes permit, the condensate may be drained back onto the roof, but a drip pad should be provided beneath the outlet. If local and area codes require a permanent drain line, it should be fabricated and installed in accordance with Best Practices and all codes.
In some climates, it will be necessary to provide freeze protection for the “P” trap and drain line. The “P” trap
should be kept lled with water or glycol solution at all
times and it should be protected from freezing to protect the “P” trap from damage. If severe weather conditions occur, it may be necessary to fabricate a “P” trap and drain line of metal and install a heat tape to prevent freezing.
Packaged and Split Rooftop Ventilator
12
© 2017 Mitsubishi Electric US, Inc.
Split DX Piping Installation
PremiSys
R410A Piping Design
1- Pipe
Refrigerant pipe for CITY MULTI® shall be made of phosphorus deoxidized copper, and has two types.
• Type-O: Soft copper pipe (annealed copper pipe), can be easily bent with human’s hands.
• Type-1⁄2H pipe: Hard copper pipe (straight pipe), being stronger than Type-O pipe of the same radical thickness.
The maximum operation pressure of R410A air conditioner is 4.30 MPa [624psi]. The refrigerant piping should ensure the safety under the maximum operation pressure. Follow the recommended pipe size in the table below or you shall follow the local industrial standard. Pipes of radial thickness 0.7mm or less shall not be used.
Copper Pipe Size and Radial Thickness for
R410A CITY MULTI®
Size
(mm)
O.D.
ø6.35 ø1⁄4 0.8 [32] 1 or 2
ø9.52 ø3⁄8 0.8 [32] 1 or 2
ø12.7 ø1⁄2 0.8 [32] 1 or 2
ø15.88 ø5⁄8 1.0 [40] 1 or 2
ø19.05 ø3⁄4 1.2 [48] 1 or 2
ø22.2 ø7⁄8 1.0 [40] 2
ø25.4 ø1 1.0 [40] 2
ø28.58 ø11⁄8 1.0 [40] 2
ø31.75 ø11⁄4 1.1 [44] 2
ø34.93 ø13⁄8 1.2 [48] 2
ø41.28 ø15⁄8 1.4 [56] 2
*Pipe Type: 1=ACR-Annealed 2=ACR-Drawn Temper
**The gures in the radial thickness column are based on the Japanese
standards and provided only as a reference. Use pipes the meet the local standards.
Size
(in.)
O.D.
**Radial
Thickness
(mm)
**Radial
Thickness
(in.)
*Pipe
Type
Piping Design
Refrigerant Line Sizes
DOAS Unit Refrigerant Line Connections
(in.)
MPF-1-**-**-96-11⁄2 liquid 11⁄8 suction
MPF-1-**-**-144-11⁄2 liquid 11⁄8 suction
MPF-2-**-**-144-11⁄2 liquid 11⁄8 suction
MPF-2-**-**-192-15⁄8 liquid 13⁄8 suction
MPF-2-**-**-240-15⁄8 liquid 13⁄8”suction
1
Field supplied 11⁄8” - 7⁄8” OD coupling may be needed at DOAS for installation.
2
Field supplied 13⁄8” - 11⁄8” OD coupling will be needed at DOAS for installation.
Outdoor Unit
Model
PUHY-P96T/ YKMU
PUHY-P144T/ YKMU
PUHY-P144T/ YKMU
PUHY-P192T/ YSKMU
PUHY-P240T/ YSKMU
Refrigerant Line
Connections (in.)
1
2 liquid
1
2 liquid
1
2 liquid
5
8 liquid
5
8 liquid
7
8 suction MPF-1
11⁄8 suction
11⁄8 suction
11⁄8 suction
11⁄8 suction
DOAS Model
MPF-1
MPF-2
MPF-2
MPF-2
1
2
2
Packaged and Split Rooftop Ventilator
© 2017 Mitsubishi Electric US, Inc.
13
PUHY-P96/144TKMU/YKMU Piping
OU
DOAS
A
OU
A
S
h2
OU
PremiSys
PUHY-P192/240TSKMU/YSKMU Piping
DOAS
H (OU above DOAS)
H' (OU under DOAS)
Piping Length
Item
Piping
in the figure
Max. length (m[ft])
Max. equiv.
length (m[ft])
Max. piping length A 15 [50] *1 15 [50] *1
Height between OU and DOAS (OU
H
15 [50] -
above DOAS)
Height between OU and DOAS (OU
1
H
15 [50] -
under DOAS)
OU: Outdoor Unit, DOAS: Dedicated Outdoor Air Unit *1 For distances beyond 50 ft, contact your Mitsubishi distributor
Bend Equivalent Length “M”
Outdoor Unit M (m/bends [ft./bends])
PUHY-P96T/YKMU 0.42 [1.38]
PUHY-P144T/YKMU 0.50 [1.64]
Piping “A” Size Selection Rule
Outdoor Unit Pipe (Liquid)
(mm [in.])
PUHY-P96T/ YKMU
PUHY-P144T/ YKMU
12.7 [1⁄2] 22.2 [7⁄8]
12.7 [1⁄2]
Pipe (Gas)
(mm [in.])
28.58 [11⁄8]
Outdoor Twinning Kit CMY-Y100CBK3
H' (OU under DOAS)
H (OU above DOAS)
Piping Length
Item
Piping
in the
figure
Max. length (m[ft])
Max. equiv.
length
(m[ft])
Max. piping length A+S+T 15 [50] *1 15 [50] *1
Height between OU and OU
Height between OU and DOAS (OU above DOAS)
Height between OU and DOAS (OU under DOAS)
OU: Outdoor Unit, DOAS: Dedicated Outdoor Air Unit *1 For distances beyond 50 ft, contact your Mitsubishi distributor
h2
H
0.1 [0.3] -
H
15 [50] -
1
15 [50] -
Bend Equivalent Length “M”
Outdoor Unit M (m/bends [ft./bends])
PUHY-P192T/YSKMU 0.50 [1.64]
PUHY-P240T/YSKMU 0.50 [1.64]
Piping “A” Size Selection Rule
Outdoor Unit Pipe (Liquid)
(mm [in.])
PUHY-P192T/ YSKMU
PUHY-P240T/ YSKMU
For piping size “S”, “T”, please refer to specification of the twinning kit CMY-Y100CBK2 on the Outdoor units external drawing.
15.88 [
15.88 [
5
8] 28.58 [11⁄8]
5
8]
Pipe (Gas)
(mm [in.])
28.58 [11⁄8]
Packaged and Split Rooftop Ventilator
14
© 2017 Mitsubishi Electric US, Inc.
Split DX Refrigerant Charge Calculation
OU
DOAS
A
PremiSys
At the time of shipping, the outdoor air unit is charged with refrigerant. As this charge does not include the amount needed for extended piping, additional charging for the refrigerant lines will be required on site. In order that future servicing may be properly provided, always keep a record of the size and length of the refrigerant lines and the amount of additional charge by writing it in the space provided on the condensing unit.
Calculation of the Additional Refrigerant Charge
• Calcuate the amount of additional charge based on the length of the piping and the size of the refrigerant line.
• Use the table below as a guide to calculate the amount of additional charge and add this amount to the system.
• If the calculation results in a fraction of less than 0.1kg [4 oz], round up to the next 0.1kg [4 oz]. For example, if the result of the calculation was 12.38 kg [436.4 oz], round the result to up to 12.4 kg [437 oz].
<Additional Charge>
TOTAL
additional
refrigerant
charge
(kg)
(oz)
Total length of liquid
pipe sized 15.88
[5⁄8 in.]
=
(m) x 0.20 (kg/m)
(ft.) x 2.16 [oz/ft.]
Total length of liquid
pipe sized 12.70
[1⁄2 in.]
+
(m) x 0.12 (kg/m)
(ft.) x 1.3 [oz/ft.]
Total length of liquid
pipe sized 9.52
[3⁄8 in.]
+
(m) x 0.06 (kg/m)
(ft.) x 0.65 [oz/ft.]
+
Additional Charge for OD Unit
Outdoor Unit Amount
PUHY-P96 2 kg [71 oz]
PUHY-P144 8 kg [283 oz]
PUHY-P192 8 kg [283 oz]
PUHY-P240 16 kg [566 oz]
+
DOAS
Charge
DOAS Charge Amount
Amount of Factory Charged Refrigerant
Model Number Charge Amount
MPF-1-**-**-96-1 5.5 kg 194 oz
MPF-1-**-**-144-1 5.5 kg 194 oz
MPF-2-**-**-144-1 5.6 kg 198 oz
MPF-2-**-**-192-1 18.8 kg 663 oz
MPF-2-**-**-240-1 18.8 kg 663 oz
Outdoor Unit
Model
PUHY-P96
PUHY-P144
PUHY-P192
PUHY-P240
Example: MPF-1-**-**-96 DOAS with PUHY-P96 Outdoor Unit
42' Total Piping Length
1/2" Liquid Line
Additional Charge for
OU Unit
DOAS
ChargeOutdoor Unit Amount
+
oz
TOTAL
additional
refrigerant
charge
Total length of liquid
pipe sized 12.70
[1⁄2 in.]
=
(m) x 0.12 (kg/m)
(ft.) x 1.3 [oz/ft.]
PUHY-P96 2 kg [71 oz]
+
PUHY-P144 8 kg [283 oz]
PUHY-P192 8 kg [283 oz]
PUHY-P240 16 kg [566 oz]
(reference only)
Liquid
Charge Amount
Line (in.)
1
2 11.5 kg [406 oz]
1
2 11.8 kg [417 oz]
5
8 20.8 kg [735 oz]
5
8 23.6 kg [834 oz]
TOTAL
additional
refrigerant
charge
305 oz
42’ x 1.30 [oz/ft.]
=
55 oz
+ 71 oz + 179 oz
Packaged and Split Rooftop Ventilator
© 2017 Mitsubishi Electric US, Inc.
15
Split DX Piping Connections
PremiSys
Liquid Line
Suction Line
Dimensions mm (in.)
Housing Size Coil Size A B C D
MPF-1-1
MPF-2-1
40 x 35 345 (13.57) 438 (17.23) 1377 (54.21) 1369 (53.90)
32 x 45 658 (25.91) 627 (24.68) 1636 (60.46) 1472 (57.97)
50 x 45 388 (15.28) 449 (17.66) 1455 (57.27) 1445 (56.88)
MPF-1-**-**-96, 144 - MPF-2-**-**-144 MPF-2-**-**-192, 240
Suction Pipe ø28.58 (11⁄8) ø34.93 (13⁄8)
Liquid Pipe ø12.7(1⁄2) ø15.88 (5⁄8)
Measurement in mm (in.)
Packaged and Split Rooftop Ventilator
16
© 2017 Mitsubishi Electric US, Inc.
Control Center Components
PremiSys
Main Control Center Components
Image represents a typical installation for MP-1-1 or MPE-2-1. Components and locations will vary on MPE-4-0, MP and MPF models.
High Voltage Side
1. Power distribution block; high voltage
supply is terminated here
2. Fuse holders
3. Phase monitor
4. VFDs
5. Compressor motor contactors
6. Condensing fan motor contactors
7. Wheel motor contactor
8. Transformer
9. Unit Disconnect
Low Voltage Side
10. Microprocessor controller
11. Monitoring points
12. Low voltage terminal strip
13. Relays
14. Dirty lter switch
15. Wheel pressure switch
16. Outdoor airow monitor
17. Exhaust airow monitor
18. Digital scroll controller
4
4
4
10
11
12
13
LOW VOLTAGE SIDE
Accessible via compressor door
16
17
14
18
15
HIGH VOLTAGE SIDE
Accessible via control center door
8
3
2
2
2
5
6 7
9
1
5 6
Optional Indirect Gas-Fired Furnace
Note: In some models, two furnaces are installed to provide greater output. When two furnaces are installed, they are in parallel and both will operate at the same time and the same output. Both furnaces will have identical controls.
7
1. Single-stage valve
2. Modulating valve
3. PCOE expansion board
4
3
5
4
3
4. Ignition controller
5. Transformer
6. Combustion blower
7. Burner manifold
1
2
1
2
8. Collector box
6
8
6
For further information on the optional furnace and its control center, see the Indirect Gas-Fired Heat lOM shipped with the unit.
7
5
8
Packaged and Split Rooftop Ventilator
© 2017 Mitsubishi Electric US, Inc.
17
Component Operation
PremiSys
Phase Monitor
The unit control circuitry includes a phase monitor that constantly checks for phase reversal, phase imbalance, loss of phase or a power brownout. It requires 24 VAC to operate and when it detects a fault, it cuts off the 24 VAC that goes to the low voltage terminal strip, thereby shutting off all motors.
Variable Frequency Drive (VFD)
If a VFD was provided and installed at the factory, it has been pre-set to control the speed of the blower motor for optimum performance. The motor speed needs to
be veried during test and
balance of the unit.
If the system was congured
for Constant Air Volume (CAV), the VFD will operate in an ON / OFF fashion and the speed of the motor will not change. If the system
was congured for Variable
Air Volume (VAV), the microprocessor controller will constantly monitor operating conditions and provide a signal to the VFD, changing the VFD output as needed.
The VFD may alternatively be connected to an external signal such as provided by a BMS and be operated by a 2 - 10 VDC or a 4-20 mA input.
Supply Fan VFD Sequence
Optional Room CO2 Sensor: The microprocessor
controller will modulate the supply fan based on a comparison of the CO2 setpoint to the actual CO2 levels reported from the sensor. Mechanical high static protection cutoffs must be installed by others to protect the system and equipment from over-pressurization.
Typical Phase Monitor
Typical Variable
Frequency Drive (VFD)
Optional Exhaust Fan Only Power
The exhaust fan will have a dedicated power circuit where in the case of a power outage, the exhaust fan will still run. A phase monitor will detect an outage or power loss and open the contact, disconnecting all power to the unit and controller. An external signal will need to be sent to a relay to power the exhaust fan, enabling the fan to run at a maximum speed. This sequence is NOT to be used for high temperature exhaust applications.
Airow Monitor
A factory-wired, mounted, and powered airow
monitoring system is provided in the outdoor and/or
exhaust air streams. The airow control system offers
the following functionality:
• Display of outdoor and/or exhaust airow rate in actual
cubic feet per minute (CFM) or actual liters per second (LPS) on a 16 character LCD display.
• Two congurable analog outputs for transmitting outdoor and/or exhaust airow rate, outdoor air
temperature, or a proportional-integral-derivative (PID)
control signal based on an outdoor airow set point.
• A congurable digital output that operates based on an airow set point or range.
Operation
Outdoor and/or exhaust airow monitoring is
accomplished using two thermal dispersion sensors
that accurately measure airow velocity down to zero feet per minute (fpm). The airow controller takes the average measurement for two sensor congurations, and determines the outdoor airow rate based on the
effective intake area. Field calibration of the outdoor
airow monitoring device determines the effective intake
area of the unit. Refer to GreenTrol® Automation Inc. GF-2200A and
GF-N2211technical data sheet for further detail.
Important
For the airflow monitoring device to perform as intended, field calibration is required. Calibration of the airflow monitoring device requires an independent measurement of airflow and should be performed when the system undergoes test and balance.
Packaged and Split Rooftop Ventilator
18
© 2017 Mitsubishi Electric US, Inc.
Factory-Installed Refrigeration System Components
Hot Gas Reheat Coil
PremiSys
Packaged DX Cooling with Three Way Hot Gas Reheat and Hot Gas Bypass MP, MPE
LLF
REC
8
SCC
7
Condensing Coil
109 1211
SG
6
6
Supply Airflow
FCS
SV
15
5
HCV
1. Compressor
2. High Limit Pressure Switch
The switch opens when refrigerant pressure increases above the set point in the discharge line. A manual reset is then required.
3. Hot Gas Reheat Valve (optional)
Units equipped with a reheat coil use a three­way valve with actuator to control the supply air discharge temperature of the unit during
dehumidication mode. The unit controller provides
a 0-10 VDC signal to control the amount of reheat to meet the supply temperature set point
4. Hot Gas Reheat Coil (Optional)
5. Hot Gas Reheat Check Valve (Optional)
6. Condenser Fans
7. Condensing Coil
8. Liquid Receiver (Optional)
9. Liquid Line Filter Drier
10. Sight Glass
11. Fan Cycle Switch(es)
The switch(es) open or close based on liquid refrigerant pressure to control the condensing fans to maintain liquid pressure.
12. Thermostatic Expansion Valve (TXV)
Each unit is equipped with a TXV on each
refrigerant circuit. The valve controls the ow of
liquid refrigerant entering the evaporator coil by maintaining a constant, factory-set superheat of 10°F. The valve is adjustable and is located on the
Condenser Airflow
4 13
TXV
3
HRV
S
15
SV
HPS
2
MV
16
Evaporator Coil
14
LPS
SV
Compressor
1
15
HGB
17
side of the evaporator coil and can be accessed through the coil access panel.
13. Evaporative Coil
14. Low Limit Pressure Switch
The switch is installed on the suction line and disables the DX system when the suction pressure drops below the set point. The switch will auto reset when the pressure rises above the auto-reset set point.
15. Service Access Ports
16. Hot Gas Bypass Manual Shut Off Valve (Optional)
Used to disable hot gas bypass for service and troubleshooting procedures.
17. Hot Gas Bypass Valve (Optional)
On units equipped with hot gas bypass, hot gas from the compressor is injected into the liquid line of the evaporator coil after the TXV.
Valve Adjustment - To adjust the valve, connect
a pressure gauge to the suction line and block the entering air to the evaporator coil. The valve should begin to open when the suction pressure drops to approximately 115 PSIG for R-410A (the valve will feel warm to the touch). Adjustments are made by
rst removing the cap on the bottom of the valve
and then turning the adjusting stem clockwise to increase the setting pressure (counterclockwise to decrease). Allow several minutes between adjustments for the system to stabilize. When adjustment is complete, replace the cap on the valve.
Packaged and Split Rooftop Ventilator
© 2017 Mitsubishi Electric US, Inc.
19
Factory- Installed Refrigeration System Components Cont.
PremiSys
Split DX
MPF-1-**-**-96, 144 MPF-2-**-**-144-1
MPF-2-**-**-192, 240-1
8
LIQUID PIPE
6
9
10
7
1. Evaporative Coil
2. Gas Pipe Thermistor
3. Liquid Pipe Thermistor
4a. Linear Expansion Valve
4b. Linear Expansion Valve
5. Strainer
1
GAS PIPE
3
4a
5
2
LIQUID PIPE
9
8
6
10
7
5
4a
4b
1
GAS PIPE
3
2
6. Solenoid Valve
7. Solenoid Valve
8. Reheat Coil
9. Strainer
10. Reheat Pipe Thermistor
Packaged and Split Rooftop Ventilator
20
© 2017 Mitsubishi Electric US, Inc.
Split DX Electrical Parts Specication-Refrigeration Control
PremiSys
Parts Name Symbol
Model
MPF-1-**-**-96, 144, MPF-2-**-**-144, 192, 240
Liquid Pipe Thermistor TH22
Gas Pipe Thermistor TH23
Reheat Pipe Thermistor TH25
Resistance 0ºC [32ºF]/15kΩ, 10ºC [50ºF]/9.7kΩ, 20ºC [68ºF]/6.4kΩ, 25ºC
[77ºF]/5.3kΩ, 30ºC [86ºF]/4.3kΩ, 40ºC [104ºF]/3.1kΩ
Resistance 0ºC [32ºF]/15kΩ, 10ºC [50ºF]/9.7kΩ, 20ºC [68ºF]/6.4kΩ, 25ºC
[77ºF]/5.3kΩ, 30ºC [86ºF]/4.3kΩ, 40ºC [104ºF]/3.1kΩ
Resistance 0ºC [32ºF]/15kΩ, 10ºC [50ºF]/9.7kΩ, 20ºC [68ºF]/6.4kΩ, 25ºC
[77ºF]/5.3kΩ, 30ºC [86ºF]/4.3kΩ, 40ºC [104ºF]/3.1kΩ
Fuse (indoor controller board) FUSE 250V 6.3V
Solenoid Valve Coil SV10
Solenoid Valve Coil SV11
Linear Expansion Valve LEV3a
Linear Expansion Valve LEV3b
208-230V Coil (208V 7W, 230V 8.5W) Normally closed port dimension
ø7.8
208-230V Coil (208V 7W, 230V 8.5W) Normally closed port dimension
ø7.8
DC 12V Stepping motor drive port dimension ø6.4, 0~1400 pulse <at R410A
outdoor unit>
DC 12V Stepping motor drive port dimension ø6.4, 0~1400 pulse <at R410A
outdoor unit>
M-Net Terminal Block TB5 (M1, M2, S) 250V 20A
MODBUS Terminal Block TB485 (+, -, G) 250V 20A
Split DX Component Operation
Function of the LED’s on the Control Board
Symbol LED Operation Under Normal Conditions
LED 1 When M-NET power is applied LED ON
LED 2 M-NET communication signal LED ON
DOAS Mode
Component
SV10 Solenoid Valve
SV11 Solenoid Valve
Cooling Reheat Dehumidifying Fan Only Heating Off
Open Closed Open Open Open Open
Closed Open Closed Closed Closed Closed
LEV3a Linear Expansion Valve
LEV3b Linear Expansion Valve
1
Position will be determined by capacity requirements.
Modulating
Modulating
1
1
Modulating
Modulating
1
1
Modulating
Modulating
1
Pulse = 41 Pulse = 41 Pulse = 41
1
Pulse = 41 Pulse = 41 Pulse = 41
Packaged and Split Rooftop Ventilator
© 2017 Mitsubishi Electric US, Inc.
21
Start-Up Unit - Packaged DX
PremiSys
DANGER
Electric shock hazard. Can cause injury or death. Before attempting to perform any service or maintenance, turn the electrical power to unit to OFF at disconnect switch(es). Unit may have multiple power supplies.
CAUTION
Use caution when removing access panels or other unit components, especially while standing on a ladder or other potentially unsteady base. Access panels and unit components can be heavy and serious injury may occur.
CAUTION
Do not operate without the filters and birdscreens installed. They prevent the entry of foreign objects such as leaves, birds, etc.
CAUTION
Do not run unit during construction phase. Damage to internal components may result and void warranty.
WARNING
WARNING
Prior to starting up the unit, power must be energized for 24 hours without a call for cool to allow the compressor crankcase heaters time to boil off any liquid refrigerant present in the compressor.
Every installation requires a comprehensive start-up to ensure proper operation of the unit. As part of that process, the following checklist must be completed and information recorded. Starting up the unit in accordance with this checklist will not only ensure proper operation, but will also provide valuable information to personnel performing future maintenance. Should an issue arise which requires factory assistance, this completed document will allow unit experts to provide quicker
resolve. Qualied personnel should perform start-up to
ensure safe and proper practices are followed.
Unit Model No. ________________________________
Unit Serial No. ________________________________
Energy Wheel Date Code ________________________
Compressor 1 Model No. ________________________
• Unit was factory tested. All blowers, fans, and compressors are set-up to run correctly when supplied power. If any one fan is running backwards or the compressor is making loud noises, immediately turn off the power. Switch two leads on the incoming power to the disconnect. This will ensure proper operation of the unit. Failure to comply may damage the compressors and void the warranty.
• Do not jumper any safety devices when operating the unit. This may damage components within or cause serious injury or death.
• Do not operate compressor when the outdoor temperature is below 40ºF.
• Do not short-cycle the compressor. Allow 5 minutes between “on” cycles to prevent compressor damage.
• DX system is charged with refrigerant. Start-up
must be performed by EPA Certied Technician.
Compressor 2 Model No. ________________________
Start-Up Date _________________________________
Start-Up Personnel Name _______________________
Start-Up Company _____________________________
Phone Number ________________________________
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© 2017 Mitsubishi Electric US, Inc.
Pre-Start-Up Checklist - Packaged DX
PremiSys
oDisconnect and lock-out all power switches. o Remove any foreign objects that are located in the
unit.
o Check all fasteners, set-screws, and locking collars
on the fans, bearings, drives, motor bases and accessories for tightness.
o Rotate the fan wheels and energy recovery wheels
by hand and ensure no parts are rubbing.
o Filters can load up with dirt during building
construction. Replace any dirty pleated filters and clean the aluminum mesh filters in the intake hood.
o Verify that non-motorized dampers open and close
properly.
o Check the tightness of all factory wiring connections. o Verify control wire gauge. o Verify diameter seal settings on the energy recovery
wheel.
o Verify proper drain trap installation. o Check condensing fans for any damage or
misalignment. Spin the blades and make sure they don’t contact any parts and are free turning without any resistance.
o Look over the piping system. o Inspect all coils within the unit. Fins may get
damaged in transit or during construction. Carefully straighten fins with a fin comb.
o If there is an indirect gas-fired furnace in this unit,
refer to the manual provided with this unit for Pre­Start-Up information.
o This unit contains a crankcase heater for each
compressor which needs power supplied to it 24 hours prior to start-up. If start-up is scheduled in 24 hours, unlock the disconnect power and energize unit.
SPECIAL TOOLS REQUIRED
• Voltage Meter (with wire probes)
• Amperage Meter
• Pressure Gauges – (refrigerant)
• Tachometer
• Thermometer
• Incline manometer or equivalent
Start- Up Procedure
The unit will be in operational mode during start-up. Use necessary precautions to avoid injury. All data must be collected while the unit is running.
o Make sure Pre-Start-Up checklist is complete. o Jumper R to G, R to Y1, and R to Y2 (if applicable) on
the control board.
o Turn the disconnect on. After 3 minutes compressors
will come on. Make sure all fans and compressors are rotating the correct direction.
o Allow the unit to run until the refrigerant system
stabilizes. Approximately 1-2 minutes.
Voltage Imbalance
In a 3-phase system, excessive voltage imbalance between phases will cause motors to overheat and eventually fail. Maximum allowable imbalance is 2%. To determine voltage imbalance, use recorded voltage measurements in this formula.
Key: V1, V2, V3 = line voltages as measured VA (average) = (V1 + V2 + V3) / 3 VD = Line voltage (V1, V2 or V3) that deviates farthest from average (VA)
Formula: % Voltage Imbalance = [100 x (VA-VD)] /VA
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Start-Up Checklist - Packaged DX
PremiSys
Line Voltage. Check at unit disconnect.
L1-L2 Volts L2-L3 Volts L1-L3 Volts
Motor Amp Draw
Supply Motor Amps L1 Amps L2 Amps L3 Amps
Exhaust Motor Amps L1 Amps L2 Amps L3 Amps
Fan RPM Correct fan rotation direction?
Supply Fan RPM Supply Fan Yes / No
Exhaust Fan RPM Exhaust Fan Yes / No
Energy Wheel Motor
L1 Amps L2 Amps L3 Amps
Condensing Fans
Condensing Fan 1 L1 Amps L2 Amps L3 Amps
Condensing Fan 2 L1 Amps L2 Amps L3 Amps
Condensing Fan 3 L1 Amps L2 Amps L3 Amps
Compressors
Outdoor Air Temperature Deg F Outdoor Air Relative Humidity % RH
Return Air Temperature Deg F Return Air Relative Humidity % RH
oCompressor 1: _______ L1 amps _______ L2 amps _______ L3 amps _______ Crankcase Heater
Superheat _______ Deg. F.
Should be between 8º and 12ºF.
Subcooling _______ Deg. F.
Should be between 12º and 17ºF.
Discharge Pressure _________ PSIG
Should be between 300 and 500 PSIG
Suction Line Pressure _________ PSIG
Should be between 100 and 135 PSIG
Liquid Line Temperature _______ Deg. F.
Suction Line Temperature _______ Deg. F.
Moisture Indicating Sight Glass
Liquid Visible Yes / No Color of Center Dot Green / Yellow
Hot Gas Bypass Operational Yes / No
oCompressor 2: _______ L1 amps _______ L2 amps _______ L3 amps _______ Crankcase Heater
Superheat _______ Deg. F.
Should be between 8º and 12ºF.
Subcooling _______ Deg. F.
Should be between 12º and 17ºF.
Discharge Pressure _________ PSIG
Should be between 300 and 500 PSIG
Suction Line Pressure _________ PSIG
Should be between 100 and 135 PSIG
Liquid Line Temperature _______ Deg. F.
Suction Line Temperature _______ Deg. F.
Moisture Indicating Sight Glass
Liquid Visible Yes / No Color of Center Dot Green / Yellow
Hot Gas Bypass Operational Yes / No
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© 2017 Mitsubishi Electric US, Inc.
Start-Up Components - Packaged DX
PremiSys
Fan
The fan should be checked for free rotation. If any binding occurs, check for concealed damage and foreign objects in the fan housing.
CAUTION
When operating conditions of the fan are to be changed (speed, pressure, temperature, etc.), consult manufacturer to determine if the unit can operate safely at the new conditions.
Supply Fan (Plenum Type)
The unit contains one plenum supply fan located on the end of the unit opposite the outdoor air intake and may optionally have a relief air blower which is referred
to as an exhaust blower in this document. Efcient fan
performance can be maintained by having the correct offset.
Offset: Proper offset, or overlap, is adjusted by loosening the wheel hub from the shaft and moving the wheel to the desired position along the shaft. The transition between the inlet cone
and the wheel should
Wheel
Offset
Inlet
Cone
be as shown; there is a smooth feel to the
prole when moving
one component to the other.
Supply/Exhaust Fan
The optional exhaust fan is a direct-drive plenum type. Fan speed is controlled by a VFD which, in turn, is controlled by the microprocessor controller or by an external signal. Motor speed will be set on the VFD during the unit Test and Balance, but after that, the VFD will not normally be changed. Always check the motor amperage rating shown on the motor nameplate when changing the fan RPM. All access doors must be installed except the control center door.
Vibration
Excessive vibration may be experienced during initial start-up. Left unchecked, excessive vibration can cause a multitude of problems, including structural and/ or component failure. The most common sources of vibration are listed.
Many of these conditions can be discovered by careful observation. Refer to the Troubleshooting section of this manual for corrective actions. If observation cannot
locate the source of vibration, a qualied technician
using vibration analysis
Vibration Causes
Off axis or loose components Drive component unbalance Poor inlet / outlet conditions Foundation stiffness
building by the ductwork. To eliminate this undesirable
effect, the use of exible connectors is recommended.
equipment should be consulted.
Generally, fan vibration and noise is transmitted to other parts of the
Fan Size
Offset
(inches)
Tolerance
(inches)
ER35C 5/32 ± 1/32
ER45C 3/16 ± 1/32
ER50C 13/64 ± 1/32
ER56C 1/4 ± 1/32
Refer to the respective Installation, Operation and Maintenance Manual shipped with this unit for additional start-up and maintenance information regarding the plenum fan.
Fan Wheel Rotation Direction
Check for proper wheel rotation by momentarily energizing the fan. Rotation is determined by viewing the wheel from the drive side and should match the rotation
decal afxed to the fan housing.
If the wheel is rotating the wrong way, direction can be reversed by interchanging any two of the three electrical leads. Check for unusual noise, vibration or overheating of the bearings. Refer to the Troubleshooting portion of this manual if a problem develops.
Discharge Air Temperature Sensor
Units are supplied with a Discharge Air Temperature
Sensor that is to be eld-installed prior to unit start-
up. The sensor is to be installed at least three duct diameters downstream of the heat exchanger. The sensor must be connected directly to the microprocessor controller.
All other sensors and low voltage devices are to be connected to the low voltage terminal strip in the control center. The discharge air sensor is shipped loose and can be found in the unit’s control center. See the unit-
specic wiring diagram for connection locations.
Typical Discharge Air
Temperature Sensor
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Airow Monitor
PremiSys
For additional information on how to navigate through the airflow controller menus, refer to technical manuals GF-2200A from GreenTrol® Automation Inc. at www. greentrol.com.
Field calibration procedure:
1. Turn off power to the unit using the power disconnect(s).
2. Remove the cover from the GreenTrol airow
monitoring controller.
3. Install a jumper wire between terminals R and G on the unit’s terminal board if one isn’t present.
4. When safe, turn the power back on to the unit using the power disconnect(s).
If no microprocessor controller, skip to step 8. Steps 5 thru 7 are for microprocessor only.
5. Look at the unit’s microprocessor controller screen and view the status of the unit. If the displayed status is “System Off” continue with step 6, otherwise go to step 7.
6. Adjust the unit on/off priorities on the unit’s microprocessor controller so that the unit will run for calibration.
a. Push the “Prg” button on the microprocessor
controller.
b. Use the up and down arrows to get to the “On/
Off Unit” menu.
c. Push the enter button to view the current unit
on/off priorities.
d. Push the down arrow to display the Unit ON/
OFF Control screen.
e. Record the settings below so they can be
changed back when calibration is complete.
By digit input: __________
By BMS: __________
By Scheduler: __________
f. Use the enter button to navigate between the
different settings on the page, use the up and down arrows to change the values so that “By digit input” is the only setting with “Yes”.
7. Enter the service override menu to control the damper position.
a. At the Home Screen push the “Prg” button. (If
you’re not at the home screen push the escape button until you get there).
b. Use the up and down arrows to get to the
“Service” menu, then push the enter button.
c. If you’re asked for a password, enter “1000” for
the password and push enter.
d. Use the up and down arrows to get to the
“Overrides” screen, then push enter.
e. Use the arrow buttons to get the supply
override.
8. Measure the supply airow rate of the unit using an
approved test and balance method.
9. Without making any changes to the system,
calibrate the airow monitoring controller so it reads the airow measured in step 8 by using the Field
Calibration Wizard.
a. The eld calibration lasts for two minutes. Any
signicant changes in airow will affect the
accuracy of the reading.
b. To enter the Field Calibration Wizard, hold the
Down and Enter buttons simultaneously on the
airow controller, then release the buttons.
c. Push the enter to enter to go Wizard 1
d. Push the enter button twice and change Wiz1
Enable to YES.
e. When asked for the number of calibration
points (Cal Points), set the value to 1.
f. Push the enter button when the display says
“Set Flow 1”.
g. After completing the steps above, set the
FLOW1 value to the airow measured in step 8,
then push the enter button to begin calibration.
10. After the calibration is completed, measure the
supply airow rate again and compare with the value on the airow controller’s display
a. If the values are within 5% of each other the
device has been successfully calibrated.
b. If the values are not within 5% of each other
repeat the eld calibration process.
11. If you had to change the On/Off priorities on the microprocessor unit controller, change them back to the values that were written down in part 6.
12. Turn off power to the unit using the power disconnect(s) and wait one minute for the variable frequency drive(s) to lose backup power.
13. Replace the cover to the GreenTrol airow
monitoring station.
14. If you added a jumper between terminals R and G in step 3 remove it at this time. If a jumper was already in place, leave it in place.
15. When safe, turn the power back on to the unit using the power disconnect(s).
a. Recycling of the power resets the manual
override values that were set during the calibration.
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© 2017 Mitsubishi Electric US, Inc.
Energy Wheel (MPE and MPF)
PremiSys
Start-Up
If selected, the energy wheel is installed in the unit’s airstream with one half of the wheel in the intake airstream and one half in the exhaust airstream. Air leakage between the two airstreams has to be kept to a minimum and the wheel has air seals that must be adjusted for that purpose. The seals must be adjusted at time of start-up.
Retaining
Adjustable
Air Seals
Drive Belt
Screws
Bearing Support
Label showing cassette
serial # and
date code
Drive Pulley
Drive Belt
Inspect the drive belt. Make sure the belt rides smoothly in the pulley and around the outside of the wheel. Note the directional arrow and data information shown in the image.
Adjust the Air Seals
Make sure the unit power supply is locked out. Disconnect the wiring to the wheel module and pull the wheel cassette out of the cabinet on its tracks. Large cassettes are not removable. Then slowly rotate the wheel by hand to make sure there is no binding or misalignment.
There is a perimeter seal located around the outside of the wheel and a diameter seal across the face of the wheel on both sides. Check to make sure that all air seals are secure and in good condition.
Adjust the air seals by loosening all the air seal retaining screws on the bearing support. Using a piece of paper as a feeler gauge, adjust the seals so they almost touch the face of the wheel while tugging slightly on the paper. When the wheel is rotated, there should be a slight tug on the paper. Tighten the screws, repeat the steps on the other set of seals.
Push the wheel cassette back into the unit and plug in the power connector. Turn the main power supply back on and then observe the operation of the wheel by
opening the wheel access door slightly. Remove lters if
necessary to observe the wheel.
Sequence of Operation
Optional Economizer - The economizer will be locked
out when: the outside air is <40° F (- 2° F hysteresis,
adjustable); the unit is operating in dehumidication
mode; or there is a call for heating.
Stop Wheel: When economizer mode is enabled
and there is a signal for cooling, the wheel will stop rotating to allow free cooling.
Modulate Wheel: When economizer mode
is enabled and there is a signal for cooling, the wheel VFD modulates wheel speed to maintain the discharge temperature set point.
Optional Frost Control - The microprocessor controller will output a signal when wheel frosting is occurring which is determined by a temperature set point (OA <5° F – 2° F hysterisis, adjustable) and wheel pressure drop increase.
Preheat: When frosting is occurring, the preheater
is energized to defrost the wheel. Once the pressure drop decreases below the set point, the preheater is de-energized.
Timed Exhaust: When frosting is occurring, the
supply blower is cycled off. The exhaust blower shall continue to run, allowing the warm exhaust air to defrost the wheel. After the 10 minute cycle, the supply fan is re-energized to continue normal operation.
Modulating Wheel: Includes a VFD in addition
to the thermostat and pressure sensor. When modulating wheel frost control is initiated, the VFD will reduce the speed of the wheel, which keeps the exhaust air condition from reaching saturation, thus, eliminating condensation and frosting. If the outdoor air temperature is greater than the frost threshold temperature OR the pressure differential is less than the set point, the wheel will run at full speed. If the outdoor air temperature is less than the frost threshold temperature AND the pressure differential is greater than the set point, the wheel will run at reduced speed until the pressure differential falls below the set point. The temperature and pressure differential set points are set at the factory, but are
eld-adjustable. The VFD will be fully programmed at
the factory.
Alarms Indication - Microprocessor shall have one
digital output for remote indication of an alarm condition.
Possible alarms include:
Wheel Rotation Alarm: Monitors wheel
rotation, and sends a signal to controller (after a 15 second time delay with no rotation) that signals the microprocessor controller to activate an alarm.
Packaged and Split Rooftop Ventilator
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Energy Wheel Maintenance (MPE and MPF)
PremiSys
WARNING
Whenever performing maintenance or inspections, always disconnect the power source.
Inspection
The wheel should be inspected semiannually in accordance with the maintenance schedule. Maintenance of the wheel consists mainly of inspecting the wheel for cleanliness and then checking the drive motor, belt, and pulley for wear. If the wheel layers appear dirty, the wheel should be disassembled and cleaned.
The wheel rotates through the two airstreams which are moving in opposite directions, the wheel is self-cleaning, up to a point. If the
Energy Wheel
Cassette
wheel media becomes blocked by dirt or dust, or if the media collects a layer of smoke
residue or an oily lm, the energy transfer efciency
drops.
The main factor in the frequency of cleaning is the
cleanliness of the air. If air lters are not changed
frequently, the wheel will collect contaminants and will then have to be cleaned.
Wheel Disassembly
Wheels are part of a cassette that may be pulled from the unit for easy access. There may be a small damper assembly or other component that blocks removal of the cassette. Before sliding out the cassette or any other component, disconnect any power supply cord and secure it so it cannot jam or otherwise get damaged.
Each wheel has removable segments that hold the coated layers of media and each segment is held in place with two retaining clips located on the outer rim of the wheel. When removing more than one segment, remove them in sequence from opposite sides of the wheel (180 degrees apart) to reduce the imbalance. Secure the wheel against rotation. Carefully release the two retaining clips and swing them fully open. The segment can now be removed by pushing the face of the segment close to the outer rim of the wheel. Wheel segments are built to close tolerances and the segment may have to be jiggled to remove it. Do not use a hammer or otherwise force the segment because these are high value items and are not built to withstand abuse.
Whenever retaining clips are opened, they should be closed as soon as possible. If the wheel should rotate when a clip is open, the clip will jam against the bearing support bar and could cause damage.
Segment Retaining Clip
Cleaning
Maintenance or cleaning of the wheel segments should be done with the segments removed from the wheel cassette to avoid splashing liquids or cleaning agents inside the cabinet. If the energy wheel appears excessively dirty, it should be cleaned to
ensure maximum operating efciency. Only excessive
buildup of foreign materials needs to be removed.
DISCOLORATION AND STAINING OF ENERGY RECOVERY WHEEL DOES NOT AFFECT ITS PERFORMANCE.
Thoroughly spray the wheel matrix with a household cleaner such as Fantastik™ or the equivalent. Gently rinse with warm water and use a soft brush to remove any heavy accumulations. A detergent/water solution can also be used. Avoid aggressive organic solvents, such as acetone. Wheel segments can be soaked in the above solution overnight for removal of stubborn dirt or accumulations.
After cleaning is complete, shake excess water from the wheel or segments. Dry the wheel or segments before putting them back into the cassette.
Reassembly
When reinstalling the segments, be sure to install them with the correct face toward the motor side of the cassette. Note that one face of each segment is smooth and the other face has a reinforcing channel or support cut into the surface.
Wheel Segment
(Pulley Side)
Wheel Segment
(Motor Side)
Energy Recovery Wheel Belt
Inspect belts each time lters are replaced. Belts that
look chewed up or are leaving belt dust near the motor pulley may indicate a problem with the wheel. Be sure to inspect wheel for smooth and unrestricted rotation. If a belt requires replacement, contact the local manufacturer representative. Instructions for replacement will ship with the new belt.
Energy Recovery Wheel Bearing
In the unlikely event that a wheel bearing fails, the bearing is behind a removable plate on the wheel support beam (slide cassette halfway out of cabinet to access). Contact the local manufacturer representative for detailed instructions on how to replace the bearing.
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© 2017 Mitsubishi Electric US, Inc.
Energy Wheel – Troubleshooting (MPE and MPF)
PremiSys
Symptom Possible Cause
Energy wheel does NOT turn
Air seals are too tight.
Broken belt. Replace.
Corrective Action
Refer to Adjust the Air Seals in the Optional Energy Wheel Start-Up section.
No power to wheel motor. Make sure wheel drive is plugged in. Verify power is available.
Energy wheel runs intermittently
Wheel motor overloads are tripping due to rubbing between wheel and air seals.
Recheck air seals, make sure they are not too tight. See Adjust the Air Seals in the Optional Energy Wheel Start-Up section.
Troubleshooting – Alarms
Several of the electronic controls in the unit monitor the system for faults and will go into alarm, shutting down the unit or a single function within the unit.
Microprocessor Controller
Check the screen on the microprocessor controller for an alarm condition. If it is in an alarm condition, a message will show on the screen.
The microprocessor controller is located in the main control center. If it is in alarm condition, the Alarm button
will blink red. Press the Alarm button to see the specic
condition or to reset the microprocessor controller. Refer to the microprocessor controller IOM for detailed
information on fault codes and see the unit-specic
wiring diagram.
Phase Monitor
The phase monitor has two LED indicator lights, one red and one green. Green indicates proper operational status, red indicates the unit has detected a fault and is in alarm condition. The alarm LED will blink to show the
specic fault and there is a chart printed on the monitor
that shows the code for the blinking light. The phase monitor is self-resetting once the alarm condition is corrected. It is located in the main control center.
Variable Frequency Drive (VFD)
Variable frequency drives have a display screen that will show an alarm condition. If a fault such as a voltage spike occurs, the VFD will go into alarm and will not reset until a hard restart is performed. See the unit-
specic manufacturer’s manual supplied with the unit.
VFDs are located in the main control center.
Optional Digital Scroll Compressor Controller
Present only if packaged DX with digital scroll option is selected. The controller has three LED indicator lights. One is green, indicating that it has power, one is an alarm
indicator that will ash a code
for various alarm conditions and the third indicates whether the compressor is operating in a loaded or unloaded condition. See
the manufacturer’s unit-specic manual for further
information.
See the Fault Code chart below. The Fault Code chart is also printed on the back of the controller. Note that if the controller generates either a Code 2 or a Code 4 Lockout, a manual reset must be performed. Manual Reset is accomplished by shutting off main power to the unit and then turning it back on.
Digital Scroll Compressor
Controller Fault Codes
Alert Code
Code 2*
Code 3
Code 4* Locked Rotor Blinks 4 Times Lockout
Code 5
Code 6
Code 7 Future N/A N/A
Code 8
Code 9 Low Voltage Blinks 9 Times Trip Compressor
System Condition
High Discharge Temperature Trip
Compressor Protector Trip
Demand Signal Loss
Discharge Thermistor Fault
Welded Contactor
*Protective faults that require manual reset.
Diagnostic Alert Light
Blinks 2 Times Lockout
Blinks 3 Times Lockout
Blinks 5 Times Lockout
Blinks 6 Times
Blinks 8 Times
Action
Reduce Capacity
Unload Compressor
Packaged and Split Rooftop Ventilator
© 2017 Mitsubishi Electric US, Inc.
29
Troubleshooting – Unit
PremiSys
Symptom Possible Cause Corrective Action
Blown fuse or open circuit breaker. Replace fuse or reset circuit breaker and check amps.
Blower fails to operate
Motor starters “chatter” or do not pull in
Motor over amps
Low airow
(cfm)
High airow
(cfm)
Excessive noise or vibration
Defective motor or capacitor. Replace.
Motor overloaded. Reset VFD and check amps.
Electrical.
Control power (24 VAC) wiring run is too long. (Resistance should not exceed 0.75 ohms).
Check for On/Off switches. Check for correct supply voltage. Check Control wiring.
Shorten wiring run to mechanical room or install a relay to turn unit on/off. Consult factory for relay information. Increase wire gauge size so that resistance is 0.75 ohms or less.
Incoming supply power is less than anticipated. Voltage supplied to starter coil must be within +10% / -15% of
Need to increase supply power or use a special control transformer which is sized for the actual supply power.
nominal voltage stated on the coil.
Static pressures are higher than design. Check for dirty lters. Improve ductwork.
Motor voltage incorrect.
Motor horsepower too low.
Check motor wiring. Check motor nameplate versus supplied voltage.
See specications and catalog for fan curves to determine if horsepower is sufcient.
Shorted windings in motor. Replace motor.
Unit damper not fully open. Adjust damper linkage or replace damper motor.
System static pressure too high.
Improve ductwork to eliminate losses using good duct practices.
Check maximum motor RPM and compare with catalog
Blower speed too low.
data. Verify that external control wiring is in place if required.
Fan wheels are operating backwards.
Dirty lter.
For 3-phase, see Direction of Fan Wheel Rotation Direction in Start-Up, Components section.
Replace lters or follow cleaning procedures in Routine
Maintenance section of this manual.
Leaks in ductwork. Repair.
Elbows or other obstructions may be obstructing fan outlet.
Blower fan speed too high.
Correct or improve ductwork.
Check for correct maximum fan RPM. Decrease maximum fan speed if necessary in the VFD.
Filter(s) not in place. Install lters.
Insufcient static pressure (Ps). (airow resistance)
Fan wheel rubbing on inlet.
Bearings.
Induce Ps into system ductwork. Make sure grilles and access doors are installed. Decrease fan speed if necessary.
Adjust wheel and/or inlet cone. Tighten wheel hub or bearing collars on shaft.
Replace defective bearing(s). Lubricate bearings. Tighten collars and fasteners.
Loose wheel on shaft. Tighten wheel hub.
Motor base or blower loose. Tighten mounting bolts.
Make sure ductwork is supported properly. Make sure
Noise being transmitted by duct.
ductwork metal thickness is sized for proper stiffness. Check duct size at discharge to ensure that air velocities are not too high.
Always have a completed Pre-Start-Up Checklist and Start-Up Checklist prior to requesting parts or service information.
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© 2017 Mitsubishi Electric US, Inc.
Troubleshooting – Packaged DX Refrigeration Circuit
PremiSys
TROUBLESHOOTING NOTE
IMPORTANT
Do not release refrigerant to the atmosphere! If Before any components are changed on the refrigeration system, the cause of the failure must be identified. Further problems will exist unless the true cause or problem is identified and corrected.
required service procedures include the adding or
removing of refrigerant, the service technician must
comply with all federal, state and local laws. The
procedures discussed in this manual should only be
performed by a qualified EPA Certified Technician.
NOTE: Unit is equipped with a phase loss/phase reversal control. If system does not start, check phase of electrical
supply. The rst step in troubleshooting a refrigeration circuit is to examine the microprocessor controller and digital
scroll compressor controller
(if present) and see if there is a fault code. The next step is to check airow conditions (e.g. improper ductwork,
atypical wet bulb / dry bulb, etc.). After these steps have been eliminated, proceed with troubleshooting by following this guide.
Symptom Possible Cause Corrective Action
Open disconnect switch or circuit breaker.
Compressor contactor not closing.
Blown fuse or tripped breaker.
Close switch and/or breaker.
Check voltage to contactor coil, transformer, slave relay, system. Replace parts as necessary.
Check for reason and repair. Replace fuse after correcting problem.
Compressor will not run or does not start
Compressor starts but cuts out on low pressure
Low pressure switch activates at 50 PSIG
Low line voltage.
Check line voltage. If more than 10% from compressor marking, correcting is necessary.
Motor thermal protector automatically resets.
Compressor motor protector open.
Allow time (2 hours) for compressor to cool down so protector will reset. Restart and check for reason overheat occurred.
Check motor for open circuit, short circuit, grounded
Compressor defective.
windings, or burn out. Compressor may be seized; check refrigerant. If necessary, replace compressor.
High pressure switch open or defective.
Low pressure switch open or defective.
Open room thermostat or control. (No cooling required).
If manual reset (high pressure), reset switch. (Switch opens at 600 psi and will not reset above 420 psi for R-410A). Replace if defective.
Switch will open at 50 psi and auto-close at 90 psi. Replace if defective.
Check room temperature. If temperature is proper, wait for thermostat to close.
Loose wiring. Check all wire terminals and tighten as necessary.
Low or loss of refrigerant charge.
Check refrigerant pressures and temperatures (subcooling.)
Check for dirty evaporator coil, dirty lters, dampers
Airow restricted.
closed, iced evaporator coil, improper belt, check motor amps, check duct design.
Check refrigerant pressures, look for frosted tubing and
Restriction in refrigerant line.
components indicating a restriction. Check pressure drop
across the lter drier.
Defective low pressure switch. Replace.
Always have a completed Pre-Start-Up Checklist and Start-Up Checklist prior to requesting parts or service information.
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Troubleshooting – Packaged DX Refrigeration Circuit
PremiSys
Symptom Possible Cause Corrective Action
Compressor starts but cuts out on high pressure switch
High pressure activates at 600 PSIG
Compressor cuts out on thermal overload
Refrigerant overcharge. Check pressures, charge by subcooling.
Condenser fan motor defective. Check fan motor.
Condenser coil inlet obstructed or dirty. Check coil and clearances. Clean coil if necessary.
Air or non-condensables in system.
Check high side equalized pressures, check thermal expansion valves.
Defective high pressure switch. Replace.
Restriction in discharge or liquid line.
Check refrigerant line pressures, check thermal expansion valves, replace any defective component.
Condensing fan relay not pulling in. Replace.
Low voltage. Check voltage.
Sustained high discharge pressure.
High suction and discharge pressures.
Defective compressor overload.
Check running amperage and conditions described under “low suction pressure” symptoms.
Check thermal expansion valve setting, check for air in system. Check air conditions and cfm.
If compressor is hot, allow compressor to cool for two hours. Recheck for open circuit.
Improper refrigerant charge. Check subcooling.
Improperly wired. Review wiring schematics.
Compressor hums, but will not start
Compressor noisy or vibrating
Loose wiring. Check all connections.
Defective start relay. Replace relay.
Motor windings damaged. Verify amp draw.
Improperly wired. Review wiring schematics.
Low line voltage. Check voltage.
Loose wiring. Check all connections.
Defective start relay. Replace relay.
Motor winding damaged. Verify amp draws. Replace compressor if necessary.
Internal compressor mechanical damage.
Replace.
Refrigerant overcharge. Check pressures and subcooling.
Liquid oodback.
Tubing rattle.
Scroll compressor rotating in reverse. (3-phase)
Check thermal expansion valve setting. Check for refrigerant overcharge.
Dampen tubing vibration by taping or clamping. Carefully bend tubing away from contact where possible.
Check high and low side pressures during operation to
conrm. Rewire for opposite rotation.
Damaged compressor. Replace the compressor.
Improper mounting on unit base.
Check that compressor is properly isolated and mounting bolts are tight.
Always have a completed Pre-Start-Up Checklist and Start-Up Checklist prior to requesting parts or service information.
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© 2017 Mitsubishi Electric US, Inc.
Troubleshooting – Packaged DX Refrigeration Circuit
PremiSys
Symptom Possible Cause Corrective Action
High suction pressure
High discharge pressure
Excessive load on evaporator coil.
Compressor is unloaded. (digital scroll)
Check for high entering wet bulb temperature,
check for excessive air ow.
Check digital scroll controller signal and solenoid valve.
Check the thermal expansion valve, ensure bulb is
insulated. Check superheat. If superheat is high, then Expansion valve sensing bulb not secured to suction line.
valve is choking refrigerant ow.
• Check bulb for contact.
• Adjust valve for superheat ~10° F.
• Replace valve power head or valve.
Thermostatic expansion valve. Overfeeding.
Check bulb location and clamping. Adjust superheat.
Replace expansion valve power head.
Room load too large. Reduce the load or add more equipment.
Overcharged. Check pressures and subcooling.
Thermal expansion valve setting.
Air inlet to condenser dirty or obstructed.
Check thermal expansion setting and calibrate
superheat / subcooling.
Check for proper clearances and possible air recirculating.
Clean coil.
Condenser fan motor defective. Check condenser fan motor.
Too much refrigerant. Check subcooling. Remove excess refrigerant.
Non-condensable in system. Remove non-condensable from system.
Low suction pressure
Dirty condenser coil. Clean condenser coil.
Condenser fan not running or running backwards.
Check electrical circuit and fuse. Check fan cycling
controls.
High load conditions. Add more equipment or reduce load.
Refrigerant undercharge/loss of refrigerant charge.
Blower running backward.
Low entering air temperature. (Low load conditions).
Check pressures and subcooling.
Conrm blower rotation. If reversed, interchange any two
wires from 3-phase disconnect.
Check entering air wet bulb conditions.
Refrigerant leak. Check system for leaks. Repair leaks and add refrigerant.
Evaporator dirty or iced-up, or airow
restricted.
Clean the coil. Check fan operation. Check airow.
Plugged liquid line lter-drier. Replace lter-drier, check psi across lter.
Improper hot gas bypass setting. Check setting and correct as required.
Expansion valve defective, superheat too high or valve too small.
Adjust valve for proper superheat or replace the
expansion valve if too small or defective.
Moisture in system, check sight glass. Reclaim refrigerant, check for leaks, recharge.
Always have a completed Pre-Start-Up Checklist and Start-Up Checklist prior to requesting parts or service information.
Packaged and Split Rooftop Ventilator
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33
Troubleshooting – Packaged DX Refrigeration Circuit
PremiSys
Symptom Possible Cause Corrective Action
Check subcooling, check for leak. Repair leak and add refrigerant.
Check superheating and adjust thermal expansion valve.
Check condenser controls and reset to obtain desired condensing temperature.
Check thermostat, check heat anticipator setting.
Check thermal expansion valve setting. Check for refrigerant overcharge. Check crankcase heater operation.
Check equalized high side pressure with equivalent outdoor temperature.
Check airow, check lters, check VFD control signal for
proper operation.
Check bulb of thermal expansion valve.
Check valve. If defective, replace.
Low discharge pressure
Compressor short cycles
Compressor loses oil
Not enough cooling or lack of cooling
Liquid line is frosted or wet
Suction line is frosting
Frost on evaporator coil
Insufcient refrigerant charge.
Defective or improperly adjusted expansion valve.
Low suction pressure. See “low suction pressure”.
Faulty condenser temperature controls. (Condensing fan cycle switch).
Thermostat location or controls malfunction.
Improper refrigerant charge. Check subcooling, verify superheat.
Defective high or low pressure control. Check high or low pressure switch.
Poor air distribution. Check ductwork for recirculating.
High discharge pressure. See “high discharge pressure”.
Low airow at evaporator(s). Check blower operation and airstream restrictions.
Incorrect unit selection (oversized). Contact factory.
Refrigerant leak. Check system for leaks. Repair leaks and add refrigerant.
Short cycling. Check low pressure control settings.
Refrigerant ood back.
Reheat ush cycle inadequate. Contact factory.
Refrigeration undercharged. Check subcooling. Adjust charge, if necessary.
Dirty lter or evaporator coil. Check lter, coil and airow.
Dirty or clogged condenser coil. Check coil and airow.
Air or other non-condensables in system.
Restriction in suction and liquid line. Check for restrictions in refrigerant circuit.
Control contacts stuck. Check wiring.
Excessive load. Add more equipment or reduce room load.
Restriction in liquid line. Clear restriction upstream of point of frosting.
Insufcient evaporator airow.
Malfunctioning or defective expansion valve.
Hot gas bypass valve not functioning properly.
Manual hot gas bypass valve closed. Open valve.
Low load or airow. Increase airow, check lters.
Always have a completed Pre-Start-Up Checklist and Start-Up Checklist prior to requesting parts or service information.
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6
CN60, CNLEV2
50
Temperature
Resistance (KΩ)
Troubleshooting – Split DX Refrigeration Circuit
PremiSys
Part Name Checking Points
Liquid pipe thermistor (TH22)
Gas pipe thermistor (TH23)
Reheat pipe thermistor (TH25)
Disconnect the connector then measure the resistance between terminals with a tester. (Surrounding temperature 10ºC~30ºC [50ºF~86ºF].
Normal Abnormal
4.3kΩ~9.6kΩ Open or short
(Refer to the <Thermistor characteristic graph>)
<Thermistor characteristic graph>
Liquid thermistor (TH22)
Gas pipe thermistor (TH23)
Reheat pipe thermistor (TH25)
Thermistor R10 = 15kΩ ± 3%
Fixed number of B = 3460kΩ ± 2%
Rt = 15exp {3465 (1⁄273+t - 1⁄273)}
40
30
20
10
0
-20-10
-
41432506886
01020304050
104 122
(˚C) [˚F]
0ºC 32ºF 15kΩ
10ºC 50ºF 9.7kΩ
20ºC 68ºF 6.4kΩ
25ºC 77ºF 5.3kΩ
30ºC 86ºF 4.3kΩ
40ºC 104ºF 3.1kΩ
Linear Expansion Valve
White
1
Yellow
2
Orange
LEV
Blue
Red
Brown
3 4 5
Solenoid valve coil
SV10, SV11
Disconnect the connector then measure the resistance between terminals with a tester.
Normal Abnormal
1-5
White-Red
2-6
Yellow-Brown
3-5
Orange-Red
4-6
Blue-Brown
Open or short
200 kΩ ± 10%
Measure the resistance between the terminals with a tester.
(Surrounding temperature 20ºC [68ºF]
Normal Abnormal
1183Ω ± 100% Open or short
Packaged and Split Rooftop Ventilator
© 2017 Mitsubishi Electric US, Inc.
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LEV
(G)
Valve opening (refrigerant flow rate)
80 - 100 pulses
D
PremiSys
The valve opening changes according to the number of pulses.
1- AHU controller board and LEV Connection.
(J)
(A)
12VDC
6
(C)
4
(A)
6
(E)
2
3
(F)
M
5
1
(D)
(B)
(A) Brown (F) White
(B) Red (G) Control board
(C) Blue (H) Connection (CN60, CNLE V2)
(D) Orange (I) Drive circuit
(E) Yellow (J) Linear expansion valve
2- Pulse Signal Output and Valve Operation
Output (phase)
number
ø1
ø2
ø3
ø4
1 2 3 4
ON OFF OFF ON
ON ON OFF OFF
OFF ON ON OFF
OFF OFF ON ON
Output State
(B)
(C)
(D)
(E)
(F)
(H)
5
4
3
2
1
(I)
Output pulses change in the following orders when the
Valve is closed: 1 →2 →3 →4 →1
Valve is open: 4 →3 →2 →1 →4
*1. When the LEV opening angle does not change, all
the output phases will be off.
*2. When the output is open phase or remains ON, the
motor cannot run smoothly, and rattle and vibrates.
3- LEV Valve Closing and Opening Operations
Valve closed
A
E
B
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© 2017 Mitsubishi Electric US, Inc.
Valve open
C
Fully open: 1400 pulses
Pulses
* When the power is turned on, the valve closing signal of 2200 pulses will be output from the inboard to LEV to
x the valve position. It must be xed at Point A.
When the valve operates smoothly, no sound from LEV or no vibration occurs, however, when the pulses change from E to A in the chart of the valve is locked, a big sound occurs.
* Whether a sound is generated or not can be determined by holding a screwdriver against it, then placing your ear against the handle.
Judgment Methods and Possible Failure Mode
PremiSys
Malfunction Mode Judgment Method Remedy
Microcomputer driver circuit failure
Disconnect the control board connector and connect the check
LED as shown in the gure below.
6
5
4
3
2
1 k
LED
1
When the drive circuit has a problem, replace the control board.
resistance: 0.25W 1kΩ
LED: DC15V 20mA or more
When the main power is turned on, the control board pulse signals to the LEV’s for 10 seconds
LEV mechanism is locked
If the LEV is locked, the drive motor runs idle, and makes a small clicking sound.
Replace the LEV.
When the valve makes a closing and opening sound, the valve has a problem.
Disconnected or short-circuited LEV motor coil.
Faulty wire connections in the connector or faulty contact.
Measure resistance between the coils (red-white, red-orange, brown-yellow, brown-blue)using a tester. They are normal if resistance is 200 ohm ± 10%.
1. Check for loose pins on the connector and check the colors of the lead wires visually.
2. Disconnect the control board’s connector and conduct a continuity check using a tester.
Replace the LEV coils.
Check the continuity at the points where an errors occurs.
Solenoid Valve
Judgement methods and possible failure mode
Solenoid valves are normally closed when de-energized and open when energized. Solenoid valves should make a clicking noise when coil is energized. If no noise is heard, follow coil test procedure below.
Measure the temperature at the upstream and dwonstream pipes of the solenoid valve. When the solenoid valve in ON: There is no temperature difference. When the solenoid valve is OFF: there is a temperature difference.
Solenoid valve coil
SV10, SV11
Measure the resistance between the terminals with a tester.
(Surrounding temperature 20ºC [68ºF]
Normal Abnormal
1183 ± 100Ω Open or short
Packaged and Split Rooftop Ventilator
© 2017 Mitsubishi Electric US, Inc.
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Routine Maintenance
PremiSys
DANGER
Electric shock hazard. Can cause injury or death. Before attempting to perform any service or maintenance, turn the electrical power to the unit to OFF at disconnect switch(es). Unit may have multiple power supplies.
CAUTION
Use caution when removing access panels or other unit components, especially while standing on a ladder or other potentially unsteady base. Access panels and unit components can be heavy and serious injury may occur.
This unit requires minimal maintenance to operate properly. Maintenance requirements for this model vary for each installation and depend greatly on how much the system is used and the cleanliness of the air. Proper maintenance will both increase the life of the
system and maintain its efciency. Maintenance must be
performed by experienced technicians and in the case of
refrigeration systems, must be done by an EPA certied
technician.
Maintenance frequency is based on a presumed nominal use of the system. If the system is being run constantly, the frequency should be adjusted accordingly. If there is seasonal debris in the air which can be drawn into
the lters and the coils, they should be checked more
frequently. If the system is being used for only a few hours per day, the frequency may be reduced. Use the maintenance log at the end of this manual to record each maintenance session and observations and then establish a maintenance schedule that is appropriate for the installation. The following is provided as a guideline:
Maintenance Frequency:
Monthly
1. External Filter
Clean metal mesh lters
2. Internal Filters Replace MERV 8 lters monthly.
Adjust replacement schedule for MERV 13 or
other lters as inspection requires.
Semiannually
1. Check motor and motor bearings Check for excessive heat, vibration or noise.
Lubricate bearings in accordance with the motor manufacturer’s recommendations.
2. Condensate Drain (if applicable)
Inspect and clean – rell with water
3. Condenser Coils Inspect for cleanliness – clean as required
Annually
It is recommended that the annual inspection and maintenance occur at the start of the cooling season. After completing the checklist, follow the unit start­up checklist provided in the manual to ensure the refrigeration system operates in the intended matter.
1. Lubrication Apply lubricant where required
2. Dampers Check for unobstructed operation
3. Blower Wheel and Fasteners Check for cleanliness
Check all fasteners for tightness Check for fatigue, corrosion, wear
4. Door Seal Check if intact and pliable
5. Wiring Connections Check all connections for tightness
6. Cabinet Check entire cabinet, inside and out, for dirt
buildup or corrosion. Remove accumulated dirt, remove any surface corrosion and coat the area
with appropriate nish.
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Units with Packaged DX:
Semiannually
1. Evaporator Coil Maintenance Check for cleanliness - clean if required
2. Condenser Coil Maintenance Check for cleanliness - clean if required
3. Condensate Drain
Inspect and clean - rell with water
4. Condensing Fan Blades and Motors Check for cleanliness Check all fasteners for tightness Check for fatigue, corrosion and wear
Maintenance Procedures
Filter
PremiSys
Lubrication - Check all moving components for proper lubrication. Apply lubricant where required. Any components showing excessive wear should be replaced to maintain the integrity of the unit and ensure proper operation.
Dampers - Check all dampers to ensure they open and close properly and without binding. Backdraft dampers can be checked by hand to determine if blades open and close freely. Apply power to motorized dampers to ensure the actuator opens and closes the damper as designed.
Gas Furnace - Maintain furnace in accordance with instructions in the Indirect Gas-Fired Heat IOM shipped with this unit.
Fan Motors - Motor maintenance is generally limited to cleaning and lubrication. Cleaning should be limited to exterior surfaces only. Removing dust and grease buildup on the motor housing assists proper cooling. Never wash-down the motor with high pressure spray.
Greasing of motors is only intended when ttings are provided. Fan motors typically have two grease ttings.
Each motor manufacturer has different lubrication schedules for different models. Go to the motor manufacturer’s website and download their maintenance requirements. Do not over-lubricate motors or use an incompatible grease. Many fractional motors are permanently lubricated for life and require no further lubrication.
Fan Wheel and Fasteners - Wheels require very little attention when moving clean air. Occasionally oil and dust may accumulate on the wheel causing imbalance. When this occurs, the wheel and housing should be cleaned to assure smooth and safe operation. Inspect fan impeller and housing for fatigue, corrosion, or wear.
Routinely check all fasteners, set screws and locking collars on the fan, bearings, drive, motor base and accessories for tightness. A proper maintenance program will help preserve the performance and reliability designed into the fan.
Internal Filter Maintenance - The unit will typically be
provided with 2-inch thick pleated paper lters in the airstream. These lters should be checked according
to a routine maintenance schedule and replaced as
necessary to ensure proper airow through the unit. Replacement lters shall be of same performance and quality as factory installed lters. Filter must be pleated design with integral metal grid. Two acceptable lter
replacements are Aerostat Series 400 or Farr 30/30®.
Filters upstream of the coil should be checked regularly.
If the lters are dirty, they should be cleaned or replaced. It is important the lters stay clean to maintain desired airow.
WARNING
REFER TO GENERAL SAFETY INFORMATION
Do not operate this unit without the lters and
birdscreen installed. They prevent the entry of foreign objects such as leaves, birds, etc.
Do not remove access panels or other unit components while standing on a ladder or other unsteady base. Access panels and unit components are heavy and serious injury may occur.
External Filter Maintenance- Aluminum mesh, 2-inch thick lters are located in the supply weatherhood (if the weatherhood option was purchased). These lters should be checked and cleaned on a regular basis for best efciency. The frequency of cleaning depends upon the cleanliness of the
Outdoor Air Intake Hood
Mesh Filter Access
incoming air. These lters should be cleaned by rinsing
with a mild detergent in warm water prior to start-up.
Coil Maintenance- Coils must be cleaned to maintain maximum performance. Check coils once per year under normal operating conditions and if dirty, brush or
vacuum clean. Soiled ns reduce the capacity of the
coil, demand more energy from the fan and create an environment for odor and bacteria to grow and spread through the conditioned zone. High pressure water
(700 psi or less) may be used to clean coils with a n
thickness over 0.0095 inches thick. TEST THE SPRAY PRESSURE over a small corner of the coil to determine
if the ns will withstand the spray pressure.
For coils with fragile ns or high n density, foaming
chemical sprays and washes are available. Many coil cleaners use harsh chemicals, so they must be used
with caution by qualied personnel only. Care must be taken not to damage the coils, including the ns, while
cleaning. Caution: Fin edges are sharp!
WARNING
Biological hazard. May cause disease. Cleaning
should be performed by qualied personnel.
Drain pans in any air conditioning unit will have some moisture in them, therefore, algae and other organisms will grow due to airborne spores and bacteria. Periodic cleaning is necessary to prevent this buildup from
plugging the drain and causing the drain pan to overow. Inspect twice a year to avoid the possibility of overow.
Also, drain pans should be kept clean to prevent the spread of disease. Cleaning should be performed by
qualied personnel.
Packaged and Split Rooftop Ventilator
© 2017 Mitsubishi Electric US, Inc.
39
Maintenance Log
PremiSys
Date _________________ Time ____________ AM/PM
Notes: ______________________________________
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Packaged and Split Rooftop Ventilator, Document# 479650 Rev. 6 April 2017
40
© 2017 Mitsubishi Electric US, Inc.
PremiSys® is a registered trademark of Greenheck Fan Corporation. Used with permission.
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