Premier MDP-4809C Instruction Manual

MD P- 48 09 C

IMPO RTANT NOT IC E

THINGS TO DO BEFORE OPERATING

YOUR NEW COMPRESSOR FOR THE FIRST TIME

1. O n the t o p f ront o f t h e c o mp r e s s o r you w i l l fi n d a
white p l a s t ic shi p p i n g plug i n s e r t e d i n t o the O i l
Filler H o l e . Rem o v e t he shi p p i n g plug a n d replace b y
pressing t h e red O i l Fill e r P l u g ( s u p p l i e d in t h e par t s b a g)
into t h e O i l F i l le r Hole.

2. Also,sup p l i e d in t h e parts b a g y o u w il l fi n d a b l a c k
Air B r e a t h e r As s e m b l y. S c r e w t he ass e m b l y into t h e hole
on t h e sid e a n d a t . t h e top o f the C o m p r e s s o r Head.

3. Usi n g t h e S i g ht-Gl a s s b u ilt into the low e r f ront ar e a
of the Com p ress o r ( j ust behi n d t h e R e g ulato r ) , che c k t h e
Oi l Le v e l. I t s h ould be at t he h alfw a y m a r k o n t h e S i g ht
Gl a s s f o r n orma l op e r ation . If it is nece s s ary to a dd o il,
pl e a se u se a ny s tanda r d a i r c ompre ssor oi l av a i lable at
Ho m e C e n ters and othe r m a jor re t a iler s .

4. T here a re t w o A i r O u t l e t Fittings o n the R e g u lator.
Air flow f o r on e f i t ting i s operated b y tu r n i n g the
Regulator Handle. T h e o t h e r is a f r e e flow d i rectly f r o m t h e
tank. S c rew e i t h e r a metal c a p or a q u i c k - c o u p l e r ( n o t
supplied) o n t o t h e free-flowing f i t t i n g b e f o r e st a r t i n g the
Compre s s o r. Use n y l o n thre a d - s e a l tape w h e n worki n g w i t h
air fittings t o pre v e n t leakage.

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1、INTRODUCTION………………………………………………2

2、SAFETY GUIDELINES ……………………………………… 2-3

3、BRIEF DESCRIPTION………………………………………4

4、GENERAL VIEW AND MAIN COMPONETS …… … …… 4

5、MAIN TECHNICAL PARAMETER…………………………4

6、PREPARATION FOR STARTING………………………… 5

7、OPERATION AND ADJUSTMENT ……………………… 5

8、CAUTIONS …………………………………………………… 6

…………………………………………………6

9、MAINTENANCE
10、TROUBLES AND REMEDIES……………………………… 7

11、PARTS ILLUSTRATION……………………………………8
PARTS LIST……………………………………………………9
12、LIST OF GOODS………………………………………………9

CONTENTS

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1.INTRODUCTION

2.SA FETY GU IDELINES

Read this manual carefully before operating or servicing this, air compressor to
familiarize yourself with proper safety, operation, and main tenance procedures.
Failure to comply with instructions in this manual could result in personal injury,
property damage, and/or voiding of your warranty. Following the instructions in
this manual will provide a longer and safer service life for you air compressor.

DANGER-AN IMMEDIATE HAZARD THAT WILL

CAUSE SERIOUS INJURY OR LOSS OF LIFE.

1 . To reduce the r isk of fire or explosion , never s p r a y flammable liquids
in a confinded area. It is normal for the motor and pressure switch to produce
sparks while operating. If sparks come into contact with vapors from gasoline
or other solvente, they, may ignite causing fire or explosion, Always operate
the compressor in a well- ventilated area, Do not smoke while spraying. Do
not spray where sparks or flame are present, Keep compressor as far from
spray area as possible.

2. T he solve nts Trichloroeth ane and Methyl ene Chlor ide can c h e m i­cally react with aluminum used in paint spray guns, paint pumps, etc,
and cause an explosion, If you are using these solvents, use only stainless
steel spray equipment. This does not affect your air compressor, but
many affect the equipment being used.

3. Ne ver dire c tly inb ale the compres sed air produ ced by a c o m p-

ressor. It is not suitable for breathing purposes.

WARNING-A POTENTIA L HAZARD THAT COULD

CAUSE SERIOUS INJURY OR LOSS OF LIFE.

1. D o not w e ld on t he ai r ta nk of t h is compress or. Weld i ng on the

air compressor tank strength and cause an extremely hazardous

condition. Welding on the tank in any manner will void the warranty.

2 . Ne v er use an elect ric a ir compres sor outdo ors wh en i t is raining

or on a wet surface, as it many cause an electric shock.

3 . T h is u nit sta rts automatica l ly. ALWA Y S sh ut off t he compressor,

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P-3

remove the plug from the outletr, and bleed all pressure from the
system before servicing the compressor, and when the compressor is
not in use.

4. Chcck the manufacturer'rs maximum pressure rating for air t o o ls
and accessories. Compressor outlet pressure must be regu lated so as to
never exceed the maximum pressure rating of the tool.

5. H igh temperatu r es a nd mov i ng pa rts a re pres e nt un d er the s h r oud.
To prevent burns or other injuries, DO NOT operate with the shroud
removed. Allow the copmpressor parts to cool before handling or
servicing.

6. Be cert a in to re ad all lab els wh en y ou are spray i ng pain ts or toxic
materials, and follow the safety instructions. Use a respirator mask if
there is a chance of inhaling anything you are spraying. Read all
insrtuctions and be sure that your respirator mask will protect you.

7. Alw a ys w e ar saf e ty gogg les or glas s es wh en usi ng an air c o m pressor.
Never point any nozzle or sprayer toward a person or any part of the
body.

8. D o n ot adj u st the press ure swi t ch or re l ief va lve f or a ny reason, D o i ng
so voids all warraanties, They have been pre-set at the factory for the
maxinum pressure of this unit.

CAUTION-A POTENTIALL HAZARD THAT MAY CAUSE

MODERA TE INJU RY O R DAMA GE TO EQUIPMENT.

1. Dr a in t h e mosit u re fr o m t h e ta nk on a da ily ba s i s. A clean,
dry tank will help prevent corrosion.

2. P u ll t he press u re re l ief va l ve r i n g da ily to ens u re t h at t he valve
is functioning properly, and to clear the valve of any possible Obstructions.

3. T o prov i de pro p er ventilat i on f or cooli n g, t he compres s or must
be kept a minimum of 31cm(12 inches) form the nearest wall, in a
well-ventilated area.

4. Fast en t he compres s or do w n secur ely if transport i ng is n e c essary,
Pressure must be released from the tank before transporting.

5. Prot ect t he air h o se a nd elect ric co rd fr o m dam a ge and p u n cture.
Inspect them weekly for weak or worn spots, and replace if necessary.

WARNING!

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DISCONNECT POWER AND RELE ASE ALL
PRESSURE FROM THE SYSTEM BEFORE
ATTEMPTING TO INSTALL, SERVICE,
RELOCATE OR PERFORM ANY
MAINTENANCE.

1. Follow all local electrical and safety codes as
well as National Electrical Codes( NEC ) and
Occupational Safety and Health Act (OSHA).

2. Electric motors and starters must be securely
and adequately grounded using a three-pronged
Outlet.

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Model MDP-4809C

Power 2. 2KW/3HP

Volta ge 220V

Frequency 50HZ

Motor Poles 2P

Rated Speed 2850R/MIN

Current

13A

Delivery 13CFM

Discharge 8BAR

Restart Pres su re

Tank C apacity 30L

Dimensions 70*35*64 CM

Air Outlet Siz e 1 /4 "

Net Weight 39KG

ITEM DATA

Fig. 1

5. MAIN THCHNICAL PARAMETER

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3. BRIEF DESCRIPTION

4. GENERAL VIEW AND MAIN COMPONETS(Fig.1)

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6BAR

P-5

Kno b

H

Saf ety
Valve

ON

OFF

L

Fig. 2

6. PREPARATION FOR STARTING

7. OPERATION AND ADJUSTMENT

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Fig.3

Fig.4

8. CAUTIONS

9. MAINTENANCE

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10. TROUBLES AND REMEDIES

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11. PARTS ILLUSTRATION

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1

Air com presso r

2

Air fil ter

3

Brea th pi pe

4

Rub ber foo t

5 Whe els

6

Ope ratio n m anual

NO Designation

1

2

1

2

2

1

Qty

12. LIST OF GOODS

PARTS LIST

PARTS ILLUSTRATION

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NO

Designation

Qty

Designation

Qty

NO

Bol tM6x5 5

Cyl inder h ead

Cyl inder h ead gas ket

Valve p late

Valve p late ga sket

Valve c lack

Pin

Cyl inder

Cyl inder g asket

Pis ton rin g

Oil w reath

Pis ton

Pis ton pin

Cir clip

Con nctin g rod

Rub ber gas ket

Cra nk case c over

Bol t M5x16

Oil l evele r gaske t

Oil l evele r

Bol t M6x10

O cir lip 5.6 x 1.8

Hex b olt M8x 22(le ft)

Cra nk

Cra nk case

Bol t M6x40

Sea ling ri ng

Bre aring 6 204

Sta rt the el ectri c capac ity

Nut M 8

Rev olve th e elect ric cap acity

Pro p up the pl ank

Bol t M8x25

Dir ect shi pping l inks

Con nect th e conne ctor

Cur ved hea d of righ t angle

Eli minat e the sou nd mach ine

Sta tor

Rot or

Bre aring 6 202

Wave w asher D3 5

Cen trifu gal swi tch

Cap o f centr ifuga l switc h

The e lectr ical en ginee ring co ver

Bra cket

Bol t M5x30

Bre eze lea f

Blo ck the tu rn 14

Lea d the bre eze cov er

The h igh pre ssure tu be

Nut M 8

Unl oad the l otus tu be

The o utsid e is hexa ngula r bolt M8 x25

One -way va lve

Axl e

Axl e set

Whe el

Blo ck up the h ead

Nut M 10

Eve n mat

The c atchm ent fil l

The o utsid e is hexa ngula r bolt M8 x25

Rub ber mat

Def end the l oose nu t M8

Nut

Bli nd nut

Saf e valve

Pre ssure re gulat or

Man omete r

Pre ssure sw itch

Plu g line

Rub ber han d handl e