PR electronics 9116, 9116-002 Series Manual [en, da]

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9116
Universalkonverter
Nr. 9116V102-DK Produktversion: 9116-002
SIGNALS THE BEST
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PR electronics A/S tilbyder et bredt program af analoge og digitale
DK
PR electronics A/S offers a wide range of analogue and digital
UK
signal conditioning modules for industrial automation. The product range includes Isolators, Displays, Ex Interfaces, Temperature Transmitters, and Universal Modules. You can trust our products in the most extreme environments with electrical noise, vibrations and temperature uctuations, and all products comply with the most exacting international standards. »Signals the Best« is the epitome of our philosophy – and your guarantee for quality.
PR electronics A/S offre une large gamme de produits pour le
FR
traite ment des signaux analogiques et numériques dans tous les domaines industriels. La gamme de produits s’étend des transmetteurs de température aux afcheurs, des isolateurs aux interfaces SI, jusqu’aux modules universels. Vous pouvez compter sur nos produits même dans les conditions d’utilisation sévères, p.ex. bruit électrique, vibrations et uctuations de température. Tous nos produits sont conformes aux normes internationales les plus strictes. Notre devise »SIGNALS the BEST« c’est notre ligne de conduite - et pour vous l’assurance de la meilleure qualité.
PR electronics A/S verfügt über ein breites Produktprogramm
DE
an analogen und digitalen Signalverarbeitungsmodule für die in­dustrielle Automatisierung. Dieses Programm umfasst Displays, Temperaturtransmitter, Ex- und galvanische Signaltrenner, und Universalgeräte. Sie können unsere Geräte auch unter extremen Einsatzbedingungen wie elektrisches Rauschen, Erschütterungen und Temperaturschwingungen vertrauen, und alle Produkte von PR electronics werden in Überein stimmung mit den strengsten internationalen Normen produziert. »Signals the Best« ist Ihre Garantie für Qualität!
1226
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UNIVERSALKONVERTER
9116
INDHOLDSFORTEGNELSE
Advarsel .............................................................................. 2
Signaturforklaring ............................................................... 2
Sikkerhedsregler ................................................................. 2
Afmontering af system 9000 .............................................. 4
EF-Overensstemmelseserklæring ...................................... 5
Avancerede features........................................................... 6
Anvendelse ......................................................................... 6
Teknisk karakteristik ........................................................... 6
Applikationer ...................................................................... 7
PR 4501 Display- / programmeringsfront .......................... 8
Bestillingsnumre ................................................................. 9
Elektriske specifikationer.................................................... 9
Konfigurering af følerfejlscheck .......................................... 13
Indgangssignal uden for område .................................... 14
Følerfejlsdetektering ........................................................ 14
Hardwarefejl ..................................................................... 15
Tilslutninger ........................................................................ 17
Blokdiagram ....................................................................... 18
Visning af signal- og kabelfejl uden displayfront ............... 19
Programmering / betjening af trykknapper ........................ 20
Rutediagram ....................................................................... 25
Rutediagram, Avancerede indstillinger (ADV.SET) ............. 27
Rullende hjælpetekster i displaylinie 3 ............................... 28
Grafisk afbildning af relæfunktionen vindue....................... 30
Grafisk afbildning af relæfunktionen setpunkt ................... 31
Appendix ............................................................................ 32
IECEx Installation Drawing .............................................. 33
ATEX Installation Drawing ............................................... 37
FM Installation Drawing ................................................... 41
Safety Manual .................................................................. 44
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Følgende operationer bør kun udføres på modulet i spændings-
ADVARSEL
løs tilstand og under ESD-sikre forhold: Installation, ledningsmontage og -demontage. Fejlfinding på modulet.
Reparation af modulet og udskiftning af sikringer må kun foretages af PR electronics A/S.
Modulets frontplade må ikke åbnes, da dette vil medføre skade på stikforbindelsen til display- / programmeringsfronten PR
4501. Modulet indeholder ingen DIP-switche eller jumpere.
SIGNATURFORKLARING
ADVARSEL
Trekant med udråbstegn: Læs manualen før installation og idriftsættelse
af modulet for at undgå hændelser, der kan føre til skade på personer eller materiel.
CE-mærket er det synlige tegn på modulets overensstemmelse med EU-direktivernes krav.
Dobbelt isolation er symbolet for, at modulet overholder ekstra krav til isolation.
Ex - Modulet er godkendt efter ATEX-direktivet til brug i forbindelse med installationer i eksplosionsfarlige områder. Se installationstegning i appendiks.
SIKKERHEDSREGLER
DEFINITIONER Farlige spændinger er defineret som områderne: 75...1500 Volt DC og
50...1000 Volt AC. Teknikere er kvalificerede personer, som er uddannet eller oplært til at kunne udføre installation, betjening eller evt. fejlfinding både teknisk og sikkerheds­mæssigt forsvarligt. Operatører er personer, som under normal drift med produktet skal indstille og betjene produktets trykknapper eller potentiometre, og som er gjort bekendt med indholdet af denne manual.
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MODTAGELSE OG UDPAKNING
Udpak modulet uden at beskadige det. Kontrollér ved modtagelsen, at modulty­pen svarer til den bestilte. Indpakningen bør følge modulet, indtil dette er mon­teret på blivende plads.
MILJØFORHOLD
Undgå direkte sollys, kraftigt støv eller varme, mekaniske rystelser og stød, og udsæt ikke modulet for regn eller kraftig fugt. Om nødvendigt skal opvarmning, ud over de opgivne grænser for omgivelsestemperatur, forhindres ved hjælp af ventilation. Modulet skal installeres i forureningsgrad 2 eller bedre. Modulet er designet til at være sikkert mindst op til en højde af 2000 m.
INSTALLATION
Modulet må kun tilsluttes af teknikere, som er bekendte med de tekniske udtryk, advarsler og instruktioner i manualen, og som vil følge disse. Hvis der er tvivl om modulets rette håndtering, skal der rettes henvendelse til den lokale forhandler eller alternativt direkte til:
PR electronics A/S
www.prelectronics.dk
Det er ikke tilladt at benytte flerkoret ledning ved tilslutning af forsyningsspæn­ding med mindre ledningsenderne er forsynet med ledningstyller.
Beskrivelse af indgang / udgang og forsyningsforbindelser findes på blokdia­grammet og sideskiltet.
Modulet er forsynet med skrueterminaler og skal forsynes fra en dobbeltisoleret/ forstærket isoleret spændingsforsyning. En afbryder placeres let tilgængeligt og tæt ved modulet. Afbryderen skal mærkes således, at der ikke er tvivl om, at den afbryder spændingen til modulet.
Ved installation på Power Rail 9400 bliver forsyningsspændingen leveret af Power Control Unit type 9410.
Produktionsår fremgår af de to første cifre i serienummeret.
KALIBRERING OG JUSTERING
Under kalibrering og justering skal måling og tilslutning af eksterne spændinger udføres i henhold til denne manual, og teknikeren skal benytte sikkerhedsmæs­sigt korrekte værktøjer og instrumenter.
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BETJENING UNDER NORMAL DRIFT
Operatører må kun indstille eller betjene modulerne, når disse er fast installeret på forsvarlig måde i tavler el. lignende, så betjeningen ikke medfører fare for liv eller materiel. Dvs., at der ikke er berøringsfare, og at modulet er placeret, så det er let at betjene.
RENGØRING
Modulet må, i spændingsløs tilstand, rengøres med en klud let fugtet med destilleret vand.
ANSVAR
I det omfang instruktionerne i denne manual ikke er nøje overholdt, vil kunden ikke kunne rette noget krav, som ellers måtte eksistere i henhold til den indgå­ede salgsaftale, mod PR electronics A/S.
AFMONTERING AF SYSTEM 9000
Billede 1:
Modulet frigøres fra DIN-skinnen ved at løfte i den nederste lås.
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EF-OVERENSSTEMMELSESERKLÆRING
Som producent erklærer
PR electronics A/S Lerbakken 10 DK-8410 Rønde
hermed at følgende produkt:
Type: 9116 Navn: Universalkonverter
er i overensstemmelse med følgende direktiver og standarder: EMC-direktivet 2004/108/EF og senere tilføjelser
EN 61326-1 : 2006
For specifikation af det acceptable EMC-niveau henvises til modulets
elektriske specifikationer. Lavspændingsdirektivet 2006/95/EF og senere tilføjelser
EN 61010-1 : 2001
ATEX-direktivet 94/9/EF og senere tilføjelser
EN 61241-0 : 2006, EN 61241-11 : 2006, EN 60079-0 : 2006, EN 60079-11 : 2007, EN 60079-15 : 2005, EN 60079-26 : 2007 ATEX certificate: KEMA 10ATEX0053 X
Der kræves ingen ændringer i produktet for at opnå overensstemmelse med
den nye standard:
EN 60079-0 : 2009
Bemyndiget organ:
KEMA Quality B.V. (0344) Utrechtseweg 310, 6812 AR Arnhem P.O. Box 5185, 6802 ED Arnhem The Netherlands
Rønde, 27. juni 2012 Kim Rasmussen Producentens underskrift
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UNIVERSALKONVERTER
9116
• Indgang for RTD, TC, Ohm, potentiometer, mA og V
• Forsyning for 2-trådstransmittere
• Aktiv / passiv mA-udgang og relæudgang
• Kan forsynes separat eller installeres på power rail, PR type 9400
• SIL 2-certificeret via Full Assessment
Avancerede features
• Konfigurationogmonitoreringviaaftageligdisplayfront(PR4501);proceskali­brering, signal- og relæsimulering.
• Avanceretrelæ-opsætning;f.eks.setpunkt,vindue,forsinkelse,følerfejlsindik­rering og forsyningsovervågning.
• Kopieringafopsætningenfraetmodultilandreafsammetypeviadisplay­fronten.
• ReduceredeUoEx-data<8,3Vforaktiveindgangssignaler.
• TC-indgangemedinternellereksternCJCforhøjerenøjagtighed.
• 9116detektererautomatisk,ommoduletskallevereetaktivtelleretpassivt
strømsignal.
Anvendelse
• 9116kanmonteresisikkertområdesamtizone2/division2ogmodtage
signaler fra zone 0, 1, 2, 20, 21 og 22 / Class I/II/III, Div. 1, Gr. A-G.
• Konverteringogskaleringaftemperatur-,spændings-,potentiometer-og
lineære modstandssignaler.
• Spændingsforsyningogsignalisolatorfor2-trådstransmittere.
• Overvågningaffejlsituationerogkabelbrudviadetindividuellestatusrelæog/
eller kollektivt elektronisk signal via power rail.
• 9116erkonstrueret,udvikletogcertificerettilbrugiSIL2-installationeriht.
kravene i IEC 61508.
Teknisk karakteristik
• 1grønog1rødLEDifrontindikerernormaldriftogfunktionsfejl.1gulLED
indikerer relæstatus.
• 2,6kVACgalvaniskisolationmellemindgang/udgang/forsyning.
6 9116 - Product Version 9116-002
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Indgangssignaler:
RTD og lin. R
Poten-
tiometer
Forbindelse, ledere
*Bestilles særskilt: CJC-klemme5910Ex
APPLIKATIONER
TC
44
43
*
42
41
Power rail
Udgangssignaler:
Analog, 0/4...20 mA og relæ
Statusrelæ-signal
Rail, +24 VDC
Rail, Gnd.
Ingen forbindelse
Ingen forbindelse
+
12
11
Relæ
14
13
Relæ
mA
mA
-
+
N.O.
Strøm
+
Tx
-
+
Zone 0, 1, 2,
20, 21, 22 /
Cl. I/II/III, div. 1
gr. A-G
Spæn-
ding
54
53
+
52
51
Forsyningsspændinger:
31
32
33
34
Forsyning via
power rail
Gnd.
Forsyning +19,2...31,2 VDC
Modulstatus
N.C.
Modulstatus
Zone 2 / Cl. 1, div. 2, gr. A-D eller sikkert område
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PR 4501 DISPLAY- / PROGRAMMERINGSFRONT
Funktionalitet
Den enkle menustruktur og de forklarende hjælpe tekster leder dig automatisk gennem opsætningen, og gør produk­tet meget enkelt at anvende. Se beskrivelse af funktioner og opsætningsmuligheder under afsnittet ”Progammering / betjening af trykknapper”.
Anvendelse
• Kommunikationsinterfacetilændringafdriftsparametrei9116.
• Kanflyttesfraen9116tilenanden9116ogdownloadeopsætningenfradet
første module til andre af samme type.
• Somfastmonteretdisplaytilvisualiseringafprocesdataogstatus.
Teknisk karakteristik
• FireliniersLCD-display,linie1(5,57mmhøj)viserindgangsstatus,linie2
(3,33 mm høj) skifter mellem indgangsværdi og TAG-nr., linie 3 (3,33 mm høj) viser udgangsværdi og enheder - UNIT, og linie 4 viser status for relæ og kommunikation samt om modulet er SIL-låst. Statisk prik = SIL-låst og blin­kende prik = ikke SIL-låst.
• Programmeringsadgangkanforhindresvedindkodningafetpassword.
Passwordet gemmes i 9116, så sikkerheden mod uønskede ændringer er så høj som muligt.
Montage / installation
• Klikkespåfrontenaf9116.
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Bestillingsnumre 9116B1 = Universalkonverter - Uo 28 VDC (max. loop-spænding)
9116B2 = Universalkonverter - Uo 22 VDC (max. loop-spænding) 4501 = Display- / programmeringsfront 5910Ex = CJC-klemme 9400 = Power rail
Elektriske specifikationer
Specifikationsområde .................................. -20...+60°C
Lagringstemperatur ..................................... -20...+85°C
Fælles specifikationer:
Forsyningsspænding, DC ............................ 19,2...31,2 VDC
Max. forbrug ................................................ ≤ 3,5 W
Sikring ......................................................... 1,25 A T / 250 VAC
Isolationsspænding, test / drift ................... 2,6 kVAC / 250 VAC
Kommunikationsinterface ............................ Programmeringsfront 4501
Signal- / støjforhold ..................................... Min. 60 dB (0...100 kHz)
Reaktionstid (0...90%, 100...10%): Temperaturindgang, programmerbar ... 1...60 s
mA- / V-indgang, programmerbar........ 0,4...60 s
Kalibreringstemperatur ................................ 20...28°C
Nøjagtighed, størst af generelle og basisværdier:
Generelle værdier
Indgangs-
type
Absolut
nøjagtighed
Temperatur-
koefficient
Alle ≤ ±0,1% af span ≤ ±0,01% af span / °C
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Basisværdier
Indgangs-
type
Basis-
nøjagtighed
Temperatur-
koefficient
mA ≤ ±16 µA ≤ ±1,6 µA / °C
Volt ≤ ±20 µV ≤ ±2 µV / °C
Pt100, Pt200,
Pt 1000 ≤ ±0,2°C ≤ ±0,02°C / °C
Pt500, Ni100,
Ni120, Ni 1000 ≤ ±0,3°C ≤ ±0,03°C / °C
Pt50, Pt400, Ni50 ≤ ±0,4°C ≤ ±0,04°C / °C
Pt250, Pt300 ≤ ±0,6°C ≤ ±0,06°C / °C
Pt20 ≤ ±0,8°C ≤ ±0,08°C / °C Pt10 ≤ ±1,4°C ≤ ±0,14°C / °C
TC-type:
E,J,K,L,N,T,U
TC-type: R, S,
W3, W5, LR
≤ ±1°C
≤ ±2°C
≤ ±0,1°C / °C
≤ ±0,2°C / °C
TC-type: B
160...400°C ≤ ±4,5°C ≤ ±0,45°C / °C TC-type: B
400...1820°C ≤ ±2°C ≤ ±0,2°C / °C
EMC-immunitetspåvirkning ................................. <±0,5%afspan
Udvidet EMC-immunitet:
NAMUR NE 21, A-kriterium, gniststøj ................. <±1%afspan
Hjælpespændinger for 9116B1:
2-trådsforsyning (klemme 54...52) .............. 28...16,5 VDC / 0...20 mA
Hjælpespændinger for 9116B2:
2-trådsforsyning (klemme 54...52) .............. 22...16,5 VDC / 0...20 mA
Ledningskvadrat (min....max.) ..................... 0,13...2,08 mm
flerkoret ledning
Klemskruetilspændingsmoment .................. 0,5 Nm
Relativ luftfugtighed .................................... <95%RH(ikkekond.)
Mål, uden displayfront (HxBxD) .................. 109 x 23,5 x 104 mm
Mål, med displayfront (HxBxD) ................... 109 x 23,5 x 116 mm
Kapslingsklasse ........................................... IP20
Vægt ............................................................ 185 g / 200 g med 4501
2
/ AWG 14...26
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Isolation:
Indgang til alle ............................................. 300 VAC dobbelt/forstærket
Udgangsrelæ til analog udgang .................. 150 VAC dobbelt/forstærket eller
300 VAC basis-isolation
Analog udgang til forsyning ........................ 300 VAC dobbelt/forstærket
Statusrelæ til forsyning................................ 150 VAC dobbelt/forstærket eller
300 VAC basis-isolation
RTD-, lineær modstands- og potentiometerindgang:
Indgangs-
type
Pt100 Ni100
Lin. modstand
Potentiometer
Indgang for RTD-typer: Pt10*, Pt20*, Pt50*, Pt100, Pt200, Pt250, Pt300, Pt400, Pt500, Pt1000 Ni50, Ni100, Ni120, Ni1000 Virkning af følerkabelmodstand
(3- / 4-leder), RTD ....................................... <0,002Ω / Ω
Følerfejlsdetektering, RTD ........................... Programmerbar ON / OFF
Kortslutningsdetektering, RTD .................... Ja
Kabelmodstand pr. leder, (max.), RTD ........ 50 Ω
Følerstrøm, RTD .......................................... Nom. 0,2 mA
* Ingen kortslutningsdetektering for Pt10, Pt20 og Pt50 * Ingen kortslutningsdetektering for Lin. R_0%≤ ca. 18 Ω
TC-indgang:
Type
B
E J
K
L N R
S
T U
W3 W5
LR
Min.
værdi
-200°C
-60°C 0 Ω
10 Ω
Min.
værdi
0°C
-100°C
-100°C
-180°C
-200°C
-180°C
-50°C
-50°C
-200°C
-200°C 0°C 0°C
-200°C
Max.
værdi
+850°C
+250°C 10000 Ω 10000 Ω
Max.
værdi
+1820°C +1000°C +1200°C +1372°C
+900°C
+1300°C +1760°C +1760°C
+400°C +600°C
+2300°C +2300°C
+800°C
Standard
IEC60751
DIN 43760
-
-
Standard
IEC 60584-1 IEC 60584-1 IEC 60584-1 IEC 60584-1
DIN 43710 IEC 60584-1 IEC 60584-1 IEC 60584-1 IEC 60584-1
DIN 43710
ASTM E988-90 ASTM E988-90 GOST 3044-84
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Koldtloddestedskompensering(CJC):
via ekstern føler i klemme 5910 ........... 20...28°C ≤ ± 1°C
-20...20°C og 28...70°C ≤ ± 2°C
viainternCJC-føler .............................. ±(2,0°C + 0,4°C * ∆t)
∆t = intern temperatur - omgivelsestemperatur
Følerfejlsdetektering .................................... Programmerbar ON eller OFF
(kun kabelbrud) Følerfejlsstrøm:
under detektering .................................... Nom. 2 μA
ellers ........................................................ 0 μA
Strømindgang:
Måleområde ................................................ 0...20 mA
Programmerbare måleområder ................... 0...20 og 4...20 mA
Indgangsmodstand ..................................... Nom. 20 Ω + PTC 50 Ω
Følerfejlsdetektering .................................... Programmerbar ON / OFF
strømsløjfebrud 4...20 mA....................Ja
NB: Kun når indgang er valgt til 4...20 mA
Spændingsindgang:
Måleområde ................................................ 0...10 VDC
Programmerbare måleområde .................... 0...1 / 0,2...1 / 0...5 / 1...5 /
0...10 og 2...10 VDC
Indgangsmodstand ..................................... Nom. >10 MΩ
Strømudgang:
Signalområde (span) ................................... 0...20 mA
Programmerbare signalområder ................. 0...20 / 4...20 /
20...0 og 20...4 mA
Belastning (max.) ......................................... 20 mA / 600 Ω / 12 VDC
Belastningsstabilitet .................................... ≤ 0,01% af span / 100 Ω
Følerfejlsreaktion ......................................... 0 / 3,5 / 23 mA / ingen
NAMUR NE 43 Up- / Downscale ................ 23 mA / 3,5 mA
Begrænsning af udgang:
på 4...20 og 20...4 mA signaler ............ 3,8...20,5 mA
på 0...20 og 20...0 mA signaler ............ 0...20,5 mA
Strømbegrænsning ...................................... ≤ 28 mA
2-tråds 4...20 mA udgang:
Signalområde .............................................. 4...20 mA
Belastningsstabilitet .................................... ≤ 0,01% af span / 100 Ω
Belastningsmodstand .................................. ≤ (V
Område for ekstern 2-trådsforsyning .......... 3,5...26 VDC
Virkning af ekstern 2-trådsforsynings-
spændingsændring ..................................... <0,005%afspan/V
-3,5) / 0,023 A [Ω]
forsyn.
12 9116 - Product Version 9116-002
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Relay output in safe area:
Relæfunktioner ............................................ Setpunkt, Vindue, Følerfejl,
Power og OFF
Hysterese, i % af span / displayområde ..... 0,1...25 / 1...25
ON- og OFF-forsinkelse .............................. 0...3600 s
Følerfejlsreaktion ......................................... Bryde / Slutte / Hold
Max. spænding ........................................... 250 VAC / 30 VDC
Max. strøm .................................................. 2 AAC / 2 ADC
Max. effekt ................................................... 500 VA / 60 W
Statusrelæ i sikkert område:
Max. spænding ........................................... 125 VAC / 110 VDC
Max. strøm .................................................. 0,5 AAC / 0,3 ADC
Max. effekt ................................................... 62,5 VA / 32 W
Marine-godkendelse:
Det Norske Veritas, Ships & Offshore ......... Stand. f. Certific. No. 2.4
GOST R godkendelse:
VNIIFTRI, Cert No. ....................................... www.prelectronics.dk
SIL-certificering:
exida, Cert No. ............................................ PREl 070902 P0002 C05
Overholdte myndighedskrav: Standard:
EMC 2004/108/EF ....................................... EN 61326-1
LVD 2006/95/EF .......................................... EN 61010-1
ATEX 94/9/EF .............................................. EN 60079-0, -11, -15 , -26
og EN 61241-0, -11
IECEx ........................................................... IEC 60079-0, -11, -15 og -26
IEC 61241-0 og -11
c FM us ....................................................... FM 3600, 3611, 3810
CSA E60079-0, -15 CSA 22.2 -25, -142, -213 ANSI/ISA-12.00.01 / 12.12.02
UL, Standard for Safety .............................. UL 61010-1
SIL ............................................................. IEC 61508
af span = af det aktuelt valgte måleområde
Konfigurering af følerfejlscheck
Modul: Konfiguration Følerfejlsdetektering:
9116
ERR.ACT=NONE - OUT.ERR=NONE. OFF
Følerfejlscheck:
Ellers: ON
9116 - Product Version 9116-002 13
Page 16
Displayvisning på 4501 af:
Indgangssignal uden for område
Indgang Område Visning Grænse
CURR 0...20 mA / 4...20 mA
LIN.R
POTM 0 - 100%
TEMP TC / RTD
Indgang Område Visning Grænse
Ved overskridelse af A/D-konverterens eller polynomiets gyldige område
VOLT
Alle Alle
Følerfejlsdetektering
Indgang Område Visning Tilstand
CURR Strømsløjfebrud (4...20 mA) SE.BR <=3,6mA;>= 21mA
POTM Alle, SE.BR på alle 3-leder
LIN.R
TEMP
Pt100 til Pt1000 og Ni50 til Ni1000 SE.SH Følerkortslutning
Uden for område visning (IN.LO, IN.HI):
0...1 V / 0,2...1 V
0...10 V / 2...10 V
0...800
Ω
0...10 kΩ
Display under min.- / over max.-visning (-1999, 9999):
Følerfejlsdetektering (SE.BR, SE.SH):
Alle SE.BR
For Lin. R_0%≥ ca. 18 Ω SE.SH Følerkortslutning
Alle SE.BR
IN.LO <-25mV
IN.HI > 1,2 V
IN.LO <-25mV
IN.HI > 12 V
IN.LO <-1,05mA
IN.HI > 25,05 mA
IN.LO <-10Ω
IN.HI > 900 Ω
IN.LO <-10Ω
IN.HI > 11 kΩ
IN.LO < -0,5%
IN.HI > 100,5 %
IN.LO <temperaturområde-2°C
IN.HI > temperaturområde +2°C
-1999 Displayværdi<-1999
9999 Displayværdi >9999
SE.BR Følerbrud SE.SH Følerkortslutning
Følerbrud eller for høj
ledermodstand
Følerbrud eller for høj
ledermodstand
14 9116 - Product Version 9116-002
Page 17
Hardwarefejl
Fejlsøgning Visning Årsag
CJC-følerfejl-kontrollerenhedenstemperatur CJ.ER
CJC-fejl-kontrollerCJC-stikterminal CJ.CE
Fejl på indgang - kontroller indgangsforbindelser og genstart enheden
Fejl på udgang - kontroller udgangsforbindelser og genstart enheden
Ingen kommunikation NO.CO
Fejl i FLASH - kontroller konfiguration
Ugyldig konfiguration eller ugyldig version TY.ER
Hardwarefejl RA.ER Fejl i RAM* Hardwarefejl IF.ER Fejl i intern Flash* Hardwarefejl SW.ER Fejl i SW monitor* Hardwarefejl AD.ER Fejl i A/D-konverter*
Hardwarefejl AO.SU Fejl i analog udgangsforsyning*
Hardwarefejl CA.ER Fejl i fabrikskalibrering* Hardwarefejl CM.ER Fejl i primær CPU* Hardwarefejl RE.ER Fejl i readback fra relæ* Hardwarefejl II.ER Fejl i initialiseringscheck* Hardwarefejl RS.ER Reset-fejl* Hardwarefejl IC.ER Fejl i kommunikation på indg.* Hardwarefejl M1.ER Fejl fra primær CPU til kanal 1* Hardwarefejl MC.ER Konfig.-fejl i primær CPU* Hardwarefejl MF.ER Flash-fejl i primær CPU* Hardwarefejl MR.ER RAM-fejl i primær CPU* Hardwarefejl MS.ER Fejl i forsyning til primær CPU* Hardwarefejl MP.ER ProgFlow-fejl i primær CPU*
Hardwarefejl MI.ER
Hardwarefejl DE.ER Modulfejl*
Hardwarefejl FC.ER
Visning ved hardwarefejl
IN.ER
AO.ER
FL.ER
CO.ER
InternCJC-følerdefekteller
CJC-temperaturudenfor
område**
Defekt(ellermanglende)CJC-
klemme eller temperatur uden
for gyldigt område
Signalniveauer på indgang uden
for grænser eller for bundet til
forkerte terminaler*
Fejl i analog udgangsstrøm
(kun for SIL-mode)*
Ingen kommunikation med
(4501)
Fejl i FLASH (ugyldig
konfiguration)***
Konfiguration hentet fra
EEprom har ugyldigt type- eller
revisionsnummer
Fejl i primær initialiserings-
selvtest*
Ugyldig kode-checksum
i 4501
9116 - Product Version 9116-002 15
Page 18
! Alle fejlvisninger i display blinker 1 gang pr. sekund (1 Hz) samt suppleres med tilhørende
hjælpetekst. Hvis fejlen er en følerfejl, blinker baggrundsbelysningen også - dette kan
tilsidesættes (stoppes) ved at trykke på 3. * Fejlen kan resettes ved at slukke og tænde for modulet. ** Fejlen kan tilsidesættes ved at vælge en anden indgangstype end TC. *** Fejlen kan resettes ved at steppe igennem menuerne.
16 9116 - Product Version 9116-002
Page 19
Power Rail
forbindelser
91 92 93 94 95
TILSLUTNINGER
Forsyning og
statusrelæ
31 32 33 34
Gnd.
+24 V
Fejl-signal
NC = ingen forbindelse
NCNC
Indgange:
RTD, 3- / 4-lederRTD, 2-leder
Gnd.
+24 V
TC, intern
CJC-føler
41 42 43 44 41 42 43 44 41 42 43 44
Modstand, 2-leder
41 42 43 44 41 42 43 44
51 52 53 54
+- +- +-
Tx
Modstand, 3- / 4-leder
41 42 43 44
Strøm Spænding2-trådstransmitter
51 52 53 54 51 52 53 54
Potentiometer
Udgange:
Strøm
(Aktiv udgang)
11 12 13 14
2-trådstransmitter
(Passiv udgang)
11 12 13 14
11 12 13 14
N.C.
*TC,
CJC-klemme
41 42
+-+-
* Bestilles særskilt:
CJC-klemme
5910Ex.
1 3
2
Relæ
mA
+-
+
mA
N.O.
9116 - Product Version 9116-002 17
Page 20
BLOKDIAGRAM
Gnd.
Forsyning +24 VDC
3114323433
NC*NC*
+24V
Power rail forbindelser
CPU
Grøn
Modulstatus,
Relæstatus, Gul
Statusrelæ N.C.
FLASH
Kanalstatus, Rød
Statusrelæ N.C.
RTD, forbind.
mA
I+
12
Forsyning
44
TC
2
3
ledere
4
Potentiometer
43
*
mA
mA-
+
11
udgang
Indgang
42
-
-
Gnd.
Relæ N.O.
Relæ N.O.
* NC = ingen forbindelse
13
Relæ-
udgang
9116
54
ding
Strøm
53
-
+
Tx
41
+
Spæn-
51
52
-
+
1
800.0 o20 mA
I
I
18 9116 - Product Version 9116-002
Page 21
Visning af signal- og kabelfejl uden displayfront
Liste over LED- og fejlsignalvisninger
Tilstand Grøn LED
Ingen forsyning OFF OFF OFF Sluppet Lukket
Modul defekt OFF ON Sluppet Lukket
Modul OK Blinker Trukket Åben
Signal OK Blinker OFF Trukket Åben
Udgangsrelæ trukket Blinker ON OFF Trukket Åben
Udgangsrelæ trukket pga. kabelbrud/-kortslutning
Udgangsrelæ sluppet pga. kabelbrud/-kortslutning
Udgangsrelæ sluppet Blinker OFF OFF Trukket Åben
Blinker ON Blinker Sluppet
Blinker OFF Blinker Sluppet
Relæ:
Gul LED
Fejl:
Rød LED
Statusrelæ,
N.C.
Power rail
signalstatus
Lukket
(hvis aktiveret)
Lukket
(hvis aktiveret)
9116 - Product Version 9116-002 19
Page 22
PROGRAMMERING /
BETJENING AF TRYKKNAPPER
Dokumentation til rutediagram
Generelt
Når du skal konfigurere 9116, bliver du guidet igennem samtlige parametre og
kan vælge netop de indstillinger, der passer til applikationen. Til hver menu findes en rullende hjælpetekst, som vises i displaylinie 3.
Konfigurationen udføres ved hjælp af de 3 taster:
1 forøger talværdien eller vælger næste parameter
2formindsker talværdien eller vælger forrige parameter 3accepterer valget og går til næste menu
Når konfigurationen er gennemført, returneres til normaltilstand 1.0. Tryk og hold 3 tasten nede for at gå til forrige menu eller normaltilstand (1.0)
uden at gemme de ændrede tal eller parametre.
Hvis ingen taster har været aktiveret i 1 minut, returnerer displayet til normaltil-
stand (1.0) uden at gemme de ændrede tal eller parametre.
Uddybende forklaringer
Passwordbeskyttelse: Programmeringsadgang kan forhindres ved indkodning
af et password. Passwordet gemmes i konverteren, så sikkerheden mod uøn­skede ændringer er så høj som muligt. Default password 2008 giver adgang til alle programmeringsmenuer. Passwordbeskyttelse er obligatorisk i SIL­applikationer.
Valg af units
Efter valg af indgangstype kan man vælge, hvilke procesenheder der skal vises
i displayet (se skema). Ved valg af temperaturindgang vises pocesværdien altid i Celsius eller Fahrenheit. Vælges i menupunktet efter valg af tempera­turindgang.
CJC
DeterviamenuenCJCmuligtatvælgemellemeksternCJC-klemme,ogintern
CJC-kompensering.CJC-klemmen(PR5910Ex)bestillessærskilt.
20 9116 - Product Version 9116-002
Page 23
Signal- og følerfejlsinformation via displayfront 4501
Følerfejl (se grænser i skema) vises i display med SE.BR (sensor break) eller
SE.SH (sensor short). Signaler uden for det valgte område (ikke følerfejl, se skema for grænser) vises i display som IN.LO (lavt indgangssignal) eller IN.HI (højt indgangssignal). Fejlindikeringen vises i tekst i 1. linie, samtidig med at baggrundsbelysningen blinker. 4. linie i displayet er en statuslinie, der viser, om modulet er SIL-låst (statisk prik = SIL-låst og blinkende prik = ikke SIL­låst) samt status for relæ og kommunikation (prik med løbende cirkel) som indikerer, om 4501 fungerer korrekt.
Signal- og følerfejlsindikering uden displayfront:
Status på enheden kan aflæses på de 3 LED’s i fronten af modulet.
Grøn blinkende LED indikerer normal drift. Ingen lys i grøn LED indikerer manglende forsyningsspænding eller modulfejl. Konstant rød LED indikerer fatal fejl. Rød blinkende LED indikerer følerfejl.
Relæfunktioner
Der kan vælges mellem 5 forskellige relæfunktions-opsætninger.
Setpunkt: Enheden fungerer som enkel grænsekontakt. Window: Relæet har et vindue, der defineres med et lavt og et højt
setpunkt. På begge sider af vinduet har relæet samme status.
Fejlfunktion: Relæet aktiveres ved følerfejl. Power: Relæet er trukket, så længe der er forsyning på enheden. Off: Relæet er deaktiveret.
Stigende/faldende: Relæet kan sættes til at blive aktivt for et stigende eller
faldende indgangssignal.
Forsinkelse: Der kan sættes både en ON- og en OFF-forsinkelse i området
0...3600 sekunder.
Hysterese: Der kan sættes en hysterese på 0,1...25% af span eller mellem 1 og
25% af displayområdet.
Vindue: Funktionen vindue opnås ved at vælge setpunkt ”vindue” i menuen og
sætte øvre og nedre setpunkter. Se den grafiske afbildning af relæfunktionen vindue på side 30.
9116 - Product Version 9116-002 21
Page 24
Setpunkt: Funktionen setpunkt opnås ved at vælge setpunkt i menuen og
indtaste den ønskede grænse. Enheden fungerer derved som en enkelt græn­sekontakt. Se den grafiske afbildning af relæfunktionen setpunkt på side 31.
At relæet er aktiveret betyder, at kontakten er lukket, hvis ”normalt åben” kon-
taktfunktionen er valgt, og kontakten er åben, hvis ”normalt lukket” kontakt­funktionen er valgt.
Forsinkelsestid for ind- og udkobling kan stilles uafhængig af hinanden hen-
holdsvis i menuerne ON.DEL og OFF DEL.
Avancerede funktioner
Enheden giver adgang til en række avancerede funktioner, der nås ved at svare
”YES” til punktet ”ADV.SET”.
Display setup: Her kan man justere kontrast og baggrundsbelysning.
Opsætning af TAG-nummer med 5 alfanumeriske karakterer. Indgangsværdi vises altid i linie 2 på displayet. Valg af funktionsvisning i linie 3 på displayet ­der vælges mellem visning af analog udgang og TAG-nummer eller vekslende displayvisning.
2-punkts proceskalibrering: Enheden kan proceskalibreres til et aktuelt ind-
gangssignal i 2 punkter. Der påtrykkes et lavt indgangssignal (ikke nødven­digvis 0%), og den aktuelle værdi angives på 4501. Herefter påtrykkes et højt signal (ikke nødvendigvis 100%), og den aktuelle værdi angives på 4501. Såfremt man siger ja til at bruge kalibreringen, vil enheden herefter arbejde i henhold til denne nye justering. Siger man senere nej i dette punkt eller væl­ger en anden indgangssignaltype, går enheden tilbage til fabrikskalibreringen.
Processimulerings-funktion: Vælger man ja til punktet ”EN.SIM”, er det muligt
med piltasterne at simulere et indgangssignal og dermed styre udgangssig­nalet op og ned, eller relætilstanden OFF eller ON. SIM-menuen skal forlades ved at trykke 3 (ingen time-out). Hvis 4501 fjernes, afbrydes processimule­ringen.
Password: Her kan vælges et password mellem 0000 og 9999 til beskyttelse
mod uautoriserede ændringer. Enheden leveres default uden password.
22 9116 - Product Version 9116-002
Page 25
Memory
I memory menuen er det muligt at gemme opsætningen fra enheden i 4501, for
derefter at flytte 4501 over på en anden enhed og uploade opsætningen til denne.
Sprog: Der kan i menuen ”LANG” vælges mellem 7 forskellige sprogvarianter
af hjælpetekster, der fremkommer i menuen. Der kan vælges mellem UK, DE, FR, IT, ES, SE og DK.
Power rail: I menuen ”RAIL” vælges om følerfejl skal overføres til en central
overvågning i PR 9410 power control unit.
Safety Integrity Level: Se Safety Manual for yderligere
information.
9116 - Product Version 9116-002 23
Page 26
Power up
1.2
1
3
II30.00
Io12.00mA
1.0
1.1
Eksempel på fejlvisning
Rød tekst viser safety
parametre i en SIL­konfiguration. Se Safety Manual for yderligere information.
SE.BRo3.50mA
direkte til [EN.SIL]
0000 9999
1 2
0000
PASSW.
Txt 1
Hurtig setpunktsindstilling
1 2
50.0
SETP.
Txt 57
1 Forøgelse af setpunkt
3
2 Formindskelse af setpunkt 3 Gem og forlad menuen
og test af relæ
1 og 2 samtidig = relæ skifter tilstand
3
VOLT LIN.R POTM CURR TEMP
1 2
VOLT
IN TYPE
Txt 3
LIN.R
IN TYPE
Txt 3
POTM
IN TYPE
Txt 3
CURR
IN TYPE
Txt 3
TEMP
IN TYPE
Txt 3
Hvis SIL-låst
3
NO
YES
1 2
NO
ADV.SET
Txt 2
Fortsættes på siden Rutediagram ADV.SET
3
YES
ADV.SET
Txt 2 Txt 10 Txt 18 Txt 31
3
3
3
3
3
2-10 0-10
1-5 0-5
0.2-1 0-1
1 2
2-10
V.RANGE
Txt 4
4W 3W 2W
1 2
3W
CONNEC.
Txt 6
0-20 4-20
1 2
4-20
I.RANGE
Txt 5
3
3
3
rpm
(70 units)
UNIT
Txt 11
0000 9999
R 0%
Txt 7
Pt
SENSOR Txt 10
SENSOR Txt 10
TC
SENSOR
@C
mA
1 2
3
111.1
DEC.P
Txt 12
0000 9999
3
R 100%
Txt 8
3
100
Pt TYPE
Txt 16
3
100
Ni TYPE
Txt 17
TC.B TC.E TC.J TC.K TC.L TC.N TC.R TC.S TC.T TC.U TC.W3 TC.W5 TC.Lr
3
TC.K
TC.TYPE
1 2
1 2
Ni
Pt
TC
%
0
NI
1000
1000
1111
111.1
11.11
1.111
1 2
1 2
0
-
10
1 2
-
50
1 2
1 2
3
3
3
3
3
3
999.9
-199.9
1 2
0.0
DISP.LO
Txt 13
4W 3W 2W
1 2
3W
CONNEC.
Txt 6
4W
4W
3W
3W
2W
2W
1 2
1 2
3W
3W
CONNEC.
CONNEC.
Txt 6
Txt 6
INT
CONN
1 231 2
INT
CJC
24 9116 - Product Version 9116-002
Page 27
RUTEDIAGRAM
Hvis ingen taster har været aktiveret i 1 minut, returnerer displayet til nor­maltilstanden 1.0 uden at gemme eventuelle konfigurationsændringer.
1 Forøgelse af værdi / vælg næste parameter 2 Formindskelse af værdi / vælg forrige parameter 3 Accepter valget og gå til næste menu Holde 3 går til forrige menu / returnerer til 1.0 uden at gemme
3
3
3
3
999.9
-199.9
1 2
100.0
DISP.HI Txt 14
DISP PERC
1 2
3
DISP
REL.UNI
Txt 15
@C @F
1 2
@C
UNIT
Txt 9
3
Fortsættes næste side
1.0 = Normaltilstand. Linie 1 viser indgangsstatus. Linie 2 viser indgangsværdi og TAG nr. Linie 3 viser udgangsværdi og enheder. Linie 4 viser relæ- og kom­ munikationsstatus samt om modulet er SIL-låst. Statisk prik = SIL-låst og blinkende prik = ikke SIL-låst.
1.1 = Kun hvis beskyttet med password.
1.2 = Kun hvis FastSet er aktive­ ret, og relæfunktionen er setpunkt.
Valgbare
UNIT:
@C @F
K % m
3
cm mm um ft in
mils
yd m3
l
s min m/s
mm/s
m/min
m/h
in/s
ips
ft/s
in/min
ft/min
in/h ft/h m/s2
1.3 = Kun hvis indgangstyper understøtter følerfejls­ check. Gælder ikke for følgende indgangssignaler:
0...20 mA og spænding.
1.4 = Kun hvis indgangssignalet er temperatur.
1.5 = Kun hvis opsætning ikke er beskyttet med password.
rpm
Hz
t
kg
g N
Pa
MPa
kPa hPa bar
mbar
kj
Wh
MWh kWh
W GW MW kW hp
A kA mA uA
V kV mV
ohm
S
uS
m3/min
m3/h
l/s
l/min
l/h
gal/min
gal/h
t/h
mol
pH
[blank]
9116 - Product Version 9116-002 25
Page 28
SETP
WIND ERR POW OFF
1 2
SETP
REL.FUN
Txt 19
WIND
REL.FUN
Txt 19
1.3
ERR
REL.FUN
Txt 19
POW
REL.FUN
Txt 19
OFF
R E L . F U N
Txt 19
3
3
3
3
3
N.O. N.C.
1 2
N.O.
CONTAC Txt 20
O.I.W C.I.W
1 2
O.I.W
CONTAC Txt 27
CLOS OPEN
1 2
OPEN
ERR.ACT
Txt 34
20-4 20-0 4-20 0-20
1 2
4-20
O.RANGE
Txt 37
3
3
3
3
850
-200
1 2
50.0
SETP.
Txt 21
849.9
-200
1 2
50.0
SETP.LO
Txt 28
23mA
0/3.5mA
NONE
1 2
23mA
OUT.ERR
Txt 38
1.3
INCR DECR
1 2
3
INCR
ACT.DIR Txt 22
850.0
-199.9
1 2
3
60.0
SETP.HI Txt 28
849
-200
1 2
3
0.0
OUT.LO Txt 41
1.4 1.4
3
3
3
262.5
0.1
1 2
1.0
HYST.
Txt 23
262.5
0.1
1 2
1.0
HYST.
Txt 30
850.0
-199.0
1 2
150.0
OUT.HI
Txt 42
HOLD
3
3
CLOS OPEN NONE
1 2
NONE
ERR.ACT
Txt 24
1.3
HOLD CLOS OPEN NONE
1 2
NONE
ERR.ACT
Txt 24
3600 0000
3
ON.DEL
Txt 25
3600 0000
3
ON.DEL
Txt 25
1.3
0.0 60
1 2
3
0.0
RESP.
Txt 39
3
Til normaltilstand 1.0
1 2
1 2
3600 0000
1 2
3
0
0
3
0
OFF.DEL
Txt 26
3600 0000
1 2
0
OFF.DEL
Txt 26
3
26 9116 - Product Version 9116-002
Page 29
MEM, DISP,
PASS, LANG,
CAL, RAIL,
SIM, SIL
1 2
MEM
SETUP
Txt 43
DISP
SETUP
Txt 43
3
3
SAVE LOAD
1 2
SAVE
MEMORY
Txt 44
9 0
1 2
3
CONTRA
Txt 45
RUTEDIAGRAM
AVANCEREDE INDSTILLINGER (ADV.SET)
3
3
TAG ALT
A.OUT
1 2
A.OUT
DISP
Txt 48
3
9 0
1 2
3
9
LIGHT
Txt 46
3
9 A
1 2
TAG.1
TAGNO
Txt 47
PASS
SETUP
Txt 43
LANG
SETUP
Txt 43
CAL
SETUP
Txt 43
RAIL
SETUP
Txt 43
SIM
SETUP
Txt 43
SIL
SETUP
Txt 43
YES
NO
1 2
3 3
YES
EN.PASS
Txt 54
DE, DK, ES, FR,
IT, SE, UK
1 2
3
UK
LANGUA
Txt 59
YES
NO
1 2
3
YES
CAL.LO
Txt 49
YES
NO
1 2
3
YES
RAIL.ER
Txt 63
YES
NO
1 2
3
2.0
3
YES
EN.SIM Txt 51
YES
NO
1 2
YES
EN.SIL
Txt 64
3
9999 0000
1 2
3
0000
NEW.PAS
Txt 55
NO
3
850.0
-200.0
1 2
3
2.0
@C
Txt 61
NO
3
2.0 I undermenuen simulering (SIM) skal 3
3
3
YES
NO
1 2
YES
EN.FAST
Txt 56
YES
NO
1 2
YES
CAL.HI
Txt 50
3
3
850.0
-200.0
147.8
Txt 62
NO
1 2
Til normaltilstand 1.0
YES
NO
1 2
3
@C
YES
USE.CAL
Txt 60
3
trykkes for at returnere til normaltilstand 1.0
850.0
-200.0
1 2
3
NO
NO
1.4
23.0
%
Txt 52
0000 9999
1 2
2008
NEW.PAS
Txt 55
3
3
3
REL.SIM
Txt 53
OPEN LOCK
1 2
Verificer SIL-konfiguration
3 3 3 3 3
LOCK
CONFIG Txt 66
. . . . . . . . . . . . . .
SIL.OK
9116 - Product Version 9116-002 27
Page 30
RULLENDE HJÆLPETEKSTER I DISPLAYLINIE 3
[01]
Angiv korrekt password
[02]
Gå til avanceret opsætningsmenu?
[03]
Vælg temperaturindgang Vælg potentiometerindgang Vælg lineær modstandsindgang Vælg strømindgang Vælg spændingsindgang
[04]
Vælg 0.0-1 V indgangsområde Vælg 0.2-1 V indgangsområde Vælg 0-5 V indgangsområde Vælg 1-5 V indgangsområde Vælg 0-10 V indgangsområde Vælg 2-10 V indgangsområde
[05]
Vælg 0-20 mA indgangsområde Vælg 4-20 mA indgangsområde
[06]
Vælg 2-leder følertilslutning Vælg 3-leder følertilslutning Vælg 4-leder følertilslutning
[07]
Indstil modstandsværdi lav
[08]
Indstil modstandsværdi høj
[09]
Vælg Celsius som temperaturenhed Vælg Fahrenheit som temperaturenhed
[10]
Vælg TC-følertype Vælg Ni-følertype Vælg Pt-følertype
[11]
Vælg displayenheder
[12]
Vælg kommaplacering
[13]
Indstil displayområde lav
[14]
Indstil displayområde høj
[15]
Indstil relæ-setpunkt i % af indgangsområde Indstil relæ-setpunkt i displayenheder
[16]
Vælg Pt10 som følertype Vælg Pt20 som følertype Vælg Pt50 som følertype Vælg Pt100 som følertype Vælg Pt200 som følertype Vælg Pt250 som følertype Vælg Pt300 som følertype Vælg Pt400 som følertype Vælg Pt500 som følertype Vælg Pt1000 som følertype
[17]
Vælg Ni50 som følertype Vælg Ni100 som følertype Vælg Ni120 som følertype Vælg Ni1000 som følertype
[18]
Vælg TC-B som følertype Vælg TC-E som følertype VælgTC-Jsomfølertype Vælg TC-K som følertype Vælg TC-L som følertype Vælg TC-N som følertype Vælg TC-R som følertype Vælg TC-S som følertype Vælg TC-T som følertype Vælg TC-U som følertype Vælg TC-W3 som følertype Vælg TC-W5 som følertype Vælg TC-LR som følertype
[19]
Vælg OFF-funktion - relæ er permanent OFF Vælg POWER-funktion - relæ viser power-status OK VælgFEJL-funktion-relæviserkunfølerfejl Vælg VINDUE-funktion - relæet styres af 2 setpunkter Vælg SETPUNKT-funktion - relæet styres af 1 set­punkt
[20]
Vælg kontakt normalt lukket Vælg kontakt normalt åben
[21]
Indstil relæ-setpunkt
[22]
Vælg aktiver relæ ved faldende signal Vælg aktiver relæ ved stigende signal
[23]
Indstil relæ-hysterese
[24]
Vælg Ingen følerfejlsaktion - udefineret status ved fejl Vælg relækontakt bryder ved fejl Vælg relækontakt slutter ved fejl Vælg hold relæstatus ved fejl
[25]
Indstil relæ ON-forsinkelse i sekunder
[26]
Indstil relæ OFF-forsinkelse i sekunder
[27]
Vælg relækontakt er åben inden for vinduet Vælg relækontakt er lukket inden for vinduet
[28]
Indstil setpunkt lav for relævindue
[29]
Indstil setpunkt høj for relævindue
[30]
Indstil hysterese for relævindue
[31]
Vælg Intern temperatur-føler VælgCJC-stik(tilbehør)
[34]
Vælg relækontakt bryder ved fejl Vælg relækontakt slutter ved fejl
[37]
Vælg 0-20 mA udgangsområde Vælg 4-20 mA udgangsområde Vælg 20-0 mA udgangsområde Vælg 20-4 mA udgangsområde
[38]
Vælg Ingen fejlaktion - udgang udefineret ved fejl Vælg downscale ved fejl Vælg NAMUR NE43 downscale ved fejl Vælg NAMUR NE43 upscale ved fejl
[39]
Vælg responstid for analog udgang i sekunder
[41]
Indstil temperatur for analog udgang lav
[42]
Indstil temperatur for analog udgang høj
[43]
Gå til valg af SIL låsning Gå til simuleringstilstand Gå til valg af fejl til RAIL Udfør proceskalibrering Gå til valg af sprog Gå til password-indstilling Gå til displayopsætning Udfør memory-operationer
[44]
Overfør gemt opsætning til 9116 Gem 9116-opsætning i 4501
[45]
JusterLCD-kontrast
[46]
JusterLCD-baggrundsbelysning
[47]
Angiv TAG-nr. - udfyld alle pladser
[48]
Vis analog udgangsværdi i display Vis TAG-nr. i display Skiftende værdier vises i display
[49]
Kalibrer indgang lav til procesværdi?
[50]
Kalibrer indgang høj til procesværdi?
[51]
Aktiver indgangssimulering
[52]
Indstil simuleringsværdi for indgang
[53]
Relæsimulering - brug 1 til at skifte relætilstand
[54]
Vælg passwordbeskyttelse?
[55]
Angiv nyt password
[56]
Aktiver Fastset-funktionalitet?
[57]
Relæ-setpunkt - tryk 3 for at gemme
[58]
Relæ-setpunkt - Read only
[59]
Vælg sprog
[60]
Brug proceskalibreringsværdier?
[61]
Indstil værdi for lavt kalibreringspunkt
[62]
Indstil værdi for højt kalibreringspunkt
[63]
Vælg om statussignal skal overføres til power rail
28 9116 - Product Version 9116-002
Page 31
[64]
Vælg at SIL-låse konfigurationen 0-20 mA er ikke gyldigt udgangsområde for drift i SIL-låst tilstand
[65]
...Bruger kanalen proceskompenserede kalibreringsdata?
[66]
Konfigurationens SIL-status (åben / låst)
[80]
Følerkabelbrud
[81]
Følerkortslutning
[82]
Diplay under min.-visning
[83]
Display over max.-visning
[84]
Indgang uden for max.-område
[85]
Indgang uden for min.-område
[86]
Fejl på indgang - kontroller indgangsforbindelser og genstart enheden
[87]
Fejl på udgang - kontroller udgangsforbindelser og genstart enheden
[88]
Fejl i FLASH - kontroller konfiguration
[89]
Ugyldig konfiguration eller ugyldig version
[90]
Hardware fejl
[91]
CJC-følerfejl-kontrollerenhedenstemperatur
[92]
CJC-følerfejl-kontrollerCJC-stikterminal
[93]
Ingen kommunikation
9116 - Product Version 9116-002 29
Page 32
Grafisk afbildning af relæfunktionen vindue
ON-forsinkelse OFF-forsiinkelse
Vindue
ON-forsinkelse OFF-forsiinkelse
Tid
Relæ ON Relæ ON
Setpunkt lav
Setpunkt høj
Hysterese
Hysterese
30 9116 - Product Version 9116-002
Åben
Lukket
Relækontakt (N.O.)
Page 33
Grafisk afbildning af relæfunktionen setpunkt
Hysterese
Indgangs-
signal
Setpunkt
(stigende)
Lukket
Relækontakt
(N.O.)
ON-forsinkelse
OFF-forsinkelse
Tid
Relæ ON
Åben
9116 - Product Version 9116-002 31
Page 34
APPENDIX
IECEx Installation drawing
ATEX Installation drawing
FM Installation drawing
Safety manual
32 9116 - Product Version 9116-002
Page 35
A
LERBAKKEN 10, 8410 ROENDE DENMARK
9116
For safe installation of 9116B the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number.
4501
For Installation in Zone 2 / Division 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.
IECEx Certificate:...................................................................... .KEM 10.0022X
Marking:.....................................................................................
Standards IEC60079-15:2005, IEC60079-11:2006, IEC60079-0:2007
IEC60079-26:2006, IEC61241-0:2004, IEC61241-11:2005
Hazardous area Zone 0, 1, 2, 20, 21 and 22
Potm. 2
Potm. 3
Potm. 1
Revision date:
2010-02-12
IECEx Installation drawing
Non Hazardous area or Zone 2
4-wire 2-wire3- wire
-20 ≤Ta ≤ +60ºC
+
-
+
-
mALoop V
-
+
TCRTD / LinR
Version Revision
54
53
52
51
44
43
42
41
V5 R0
+
+
T
-
4501
9116
Power Rail
Ex nA nC IIC T4 Gc [Ex ia Ga] IIC/IIB/IIA [Ex ia Da] IIIC
34
33
32
31
14
13
12
11
Prepared by:
PB
9116QI01
Status relay, terminal (33,34)
Non hazardous area installation
Voltage max: 125 VAC / 110 VDC Power max: 62.5 VA / 32 W Current max: 0.5 A AC / 0.3 ADC
Zone 2 installation:
Voltage max: 32 VAC/ 32 VDC Power max: 16 VA / 32 W Current max: 0.5
Relay output, terminal (13,14)
Non hazardous area installation
Voltage max: 250VAC / 30VDC Power max: 500VA / 60W Current max: 2A AC / 2ADC
Zone 2 installation Voltage max: 32 VAC / 30 VDC Power max: 64 VA / 60 W Current max: 2 A AC / 2 ADC
(terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95)
: 253 V; max. 400 Hz
U
m
AC / 1A DC
Page:
1/4
9116 - Product Version 9116-002 33
Page 36
LERBAKKEN 10, 8410 ROENDE DENMARK
Module 9116B1 Module 9116B2
Terminal 51-52, 51-53 Terminal 51-52, 51-53
Ui 30 V Ui 30 V
Ii 120 mA Ii 120 mA Pi 900 mW Pi 900 mW Ci 3 nF Ci 3 nF Li 1 μH Li 1 μH
Module 9116B1
Terminal 51-54, 52-54
Uo 28 V IIC 80 nF 4 mH 54 μH/Ω Uo 21.4 V IIC 0.16 μF 4 mH 54 μH/Ω Io 93 mA IIB 640 nF 16 mH 218 μH/Ω Io 93 mA IIB 1.13 μF 16 m H 218 μH/Ω Po 650 mW IIA 2.1 μF 32 m H 436 μH/Ω Po 650 mW IIA 4. 15 μF 32 mH 436 μH/Ω
Module 9116B1
Terminal 51-53
Uo 28 V IIC 80 nF 1000 mH 4 mH/Ω Uo 21.4 V IIC 0. 16 μF 1000 mH 4 mH/Ω Io 1.1 mA IIB 640 nF 1000 mH 17 mH/Ω Io 1.1 mA IIB 1. 13 μF 1000 m H 17 m H/Ω Po 8 mW IIA 2.1 μF 1000 mH 35 mH/Ω P o 8 mW IIA 4.15 μF 1000 mH 35 mH/Ω
Module 9116B1
Terminal 51-52
Uo 8. 3 V IIC 7 μF 1000 mH 100 mH/Ω Uo 8.3 V IIC 7 μF 1000 mH 100 mH/Ω Io 0.2 mA IIB 73 μF 1000 mH 400 mH/Ω Io 0.2 mA IIB 73 μF 1000 m H 400 mH/Ω Po 0.4 mW IIA 1000 μF 1000 mH 800 mH/Ω Po 0.4 mW IIA 1000 μF 1000 mH 800 m H/Ω
Module 9116B1
Terminal 41,42,43,44
Uo 8. 3 V IIC 7 μF 207 mH 1 m H/Ω Uo 8.3 V IIC 7 μF 207 mH 1 m H/Ω Io 13.1 mA IIB 73 μF 828 mH 5 mH/Ω Io 13. 1 mA IIB 73 μF 828 mH 5 mH/ Ω Po 27.3 mW IIA 1000 μF 1000 mH 10 mH/Ω Po 27.3 mW IIA 1000 μF 1000 mH 10 mH/Ω
Installation notes:
For installation in Zone 2, the module must be installed in an outer enclosure having an IP protection of at least IP54 according to type of protection Ex-n or Ex-e. For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 is allowed. In type of protection “intrinsic safety iD” the parameters for intrinsic safety for gas group IIB are applicable. Do not separate connectors when energized and an explosive gas mixture is present. Do not mount or remove modules from the Power Rail when an explosive gas mixture is present.
If the sensor circuits or loop supply circuits have been installed in a type of protection other than “Intrinsic Safety”, the module shall not be reinstalled in type of protection “Intrinsic Safety”
Group
Group
Group
Group
Co Lo Lo/Ro
Co Lo
Co
Lo
Co Lo Lo/Ro
Lo/Ro
Lo/Ro
Module 9116B2
Terminal 51-54, 52-54
Module 9116B2
Terminal 51-53
Module 9116B2
Terminal 51-52
Module 9116B2
Terminal 41,42,43,44
Group
Group
Group
Group
9116QI01
Lo
Co
Co Lo
Co Lo
Co Lo
Lo/Ro
Lo/Ro
Lo/Ro
Lo/Ro
Revision date:
2010-02-12
Version Revision
V5 R0
Prepared by:
PB
34 9116 - Product Version 9116-002
Page:
2/4
Page 37
A
LERBAKKEN 10, 8410 ROENDE DENMARK
Hazardous area Non Hazardous area Zone 0,1,2, 20, 21, 22 or Zone 2
4-20 mA Loop-powered transmitter
Module 9116B 1/2
Terminal 54- 52
Ui 30 V
Ii 120 mA Pi 900 mW Ci 3 nF
Li 2 μH
Module 9116B1
Term. 54-52; 51-52
Uo 28 V IIC 80 nF 4 m H 54 μH/Ω
Io 93 mA IIB 640 nF 16 mH 218 μH/Ω
Po 650 mW IIA 2.1 μF 32 mH 436 μH/Ω
Module 9116B2
Term. 54-52; 51-52
Uo 21.4 V IIC 0.16 μF 4 mH 54 μH/Ω
Io 93 mA IIB 1. 13 μF 16 mH 218 μH/Ω
Po 650 mW IIA 4.15 μF 32 mH 436 μH/Ω
Revision date:
2010-02-12
+
T
-
Group
Version Revision
-20 ≤Ta ≤ +60ºC
54 53 52 51
44 43 42 41
54 53 52 51
44 43 42 41
Co Lo Lo/Ro
Co Lo Lo/RoGroup
V5 R0
Power Rail
Power Rail
9116
9116
Status relay, terminal (33,34)
4501
Non hazardous area installation
Voltage max: 125 VAC / 110 VDC
34
Power max: 62.5 VA / 32 W
33
Current max: 0.5 A AC / 0.3 ADC
32 31
Zone 2 installation:
Voltage max: 32 VAC/ 32 VDC
14
Power max: 16 VA / 32 W
13
Current max: 0.5
12 11
Relay output, terminal (13,14)
Non hazardous area installation
Voltage max: 250 VAC / 30 VDC Power max: 500 VA / 60 W
4501
Current max: 2 A AC / 2A DC
Zone 2 installation
34 33
Voltage max: 32 V AC / 30 VDC
32
Power max: 64 VA / 60 W
31
Current max: 2 A AC / 2 ADC
14 13 12 11
(terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95)
253 V max. 400 Hz
U
m:
Prepared by:
PB
9116QI01
AC / 1A DC
Page:
3/4
9116 - Product Version 9116-002 35
Page 38
A
LERBAKKEN 10, 8410 ROENDE DENMARK
Hazardous area Non Hazardous area Zone 0, 1, 2, 20, 21, 22 or Zone 2
54 53 52 51
44 43
Version Revision
V5 R0
42 41
54 53 52 51
44 43 42 41
0/4-20 mA Current source
Module 9116B 1/2
Terminal 51- 52
Ui 30 V Ii 120 mA Pi 900 mW Ci 3 nF Li 2 μH
Module 9116B 1/2 Term. 52-51, 51-52
Uo 16.6 V IIC 0.4 μF 100 mH 25mH/Ω
Io 0.2 m A IIB 2. 3 μF 100 mH 100mH/Ω
Po 0.8 mW IIA 9.5 μF 100 mH 200mH/Ω
Revision date:
2010-02-12
+
-
Group Co Lo
-20 ≤Ta ≤ +60ºC
4501
9116
Power Rail
4501
9116
Power Rail
Lo/Ro
9116QI01
Status relay, terminal (33,34)
Non hazardous area installation
Voltage max: 125 VAC / 110 VDC
34
Power max: 62.5 VA / 32 W
33 32
Current max: 0.5 A AC / 0.3 ADC
31
Zone 2 installation:
14
Voltage max: 32 VAC/ 32 VDC
13
Power max: 16 VA / 32 W
12
Current max: 0.5
11
Relay output, terminal (13,14)
Non hazardous area installation
Voltage max: 250VAC / 30VDC Power max: 500VA / 60W Current max: 2A AC / 2ADC
34 33
Zone 2 installation
32 31
Voltage max: 32 VAC / 30 VDC Power max: 64 VA / 60 W Current max: 2 A AC / 2 ADC
14 13 12 11
(terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95)
253 V max. 400 Hz
U
m:
Prepared by:
PB
AC / 1A DC
Page:
4/4
36 9116 - Product Version 9116-002
Page 39
(1)
LERBAKKEN 10, 8410 ROENDE DENMARK
9116
For sikker installation af 9116B skal følgende overholdes: Modulet må kun installeres af kvalificerede personer, som er bekendt med national og international lovgivning, direktiver og standarder i det land, hvor modulet skal installeres. Produktionsår fremgår af de to første cifre i serienummeret.
4501
For installation i Zone 2 / Division 2 skal følgende overholdes: Den aftagelige displayfront til programmering 4501 er udelukkende beregnet til brug på PR electronics moduler. Det er vigtigt, at displayet er ubeskadiget, ikke ombygget eller på anden måde forandret. 4501 må kun anvendes, hvis det er fri for støv og/eller fugt.
ATEX-certifikat:............................................................................KEMA 10 ATEX 0053 X
Mærkning:....................................................................................
Standarder EN 60079-0 : 2006, EN 60079-11 : 2007, EN 60079-15 : 2005 EN 60079-26 : 2007, EN 61241-0 : 2006, EN 61241-11 : 2006
Ex-område Ikke Ex-område Zone 0,1,2, 20, 21, 22 eller Zone 2
T
4-wire 2- wire3-wire
Potm. 2
Potm. 3
Potm. 1
Revision date:
2010-02-12
ATEX Installationstegning
+
-
mALoop V
-
+
TCRTD / LinR
-20 ≤Ta ≤ +60ºC
54
53
52
51
44
43
42
41
Version Revision
V5 R0-DK01
4501
9116
Power Rail
+
+
+
-
-
II 3 G Ex nA nC T4 II (1) G [Ex ia] IIC/IIB/IIA
D [Ex iaD]
II
Statusrelæ, klemme (33,34)
Installation i ikke Ex-område
Max. spænding: 125 VAC / 110 VDC Max. forbrug: 62,5 VA / 32 W Max. strøm: 0,5 A AC / 0,3 ADC
Zone 2 installation:
34
33
32
31
14
13
12
11
Max. spænding: 32 VAC / 32 VDC Max. forbrug: 16 VA / 32 W Max. strøm: 0,5 A AC / 1 A DC
Relæudgang, klemme (13,14)
Installation i ikke Ex-område
Max. spænding: 250 VAC / 30 VDC Max. forbrug: 500 VA / 60 W Max. strøm: 2 A AC / 2 ADC
Zone 2 installation Max. spænding: 32 V AC / 30 VDC Max. forbrug: 64 VA / 60 W Max. strøm: 2 A AC / 2 ADC
(
klemme 11,12,13,14) (klemme 31,32,33,34) (klemme 91,92,93,94,95)
: 253 V; max. 400 Hz
U
m
Prepared by:
PB
9116QA01
Page:
1/4
9116 - Product Version 9116-002 37
Page 40
LERBAKKEN 10, 8410 ROENDE DENMARK
Module 9116B1 Module 9116B2
Terminal 51-52, 51-53 Terminal 51-52, 51-53
Ui 30 V Ui 30 V
Ii 120 mA Ii 120 mA Pi 900 mW Pi 900 mW Ci 3 nF Ci 3 nF
Li 1 μH Li 1 μH
Module 9116B1
Terminal 51-54, 52-54
Uo 28 V IIC 80 nF 4 mH 54 μH/Ω Uo 21.4 V IIC 0.16 μF 4 mH 54 μH/Ω
Io 93 mA IIB 640 nF 16 mH 218 μH/Ω Io 93 mA IIB 1.13 μF 16 m H 218 μH/Ω Po 650 mW IIA 2.1 μF 32 m H 436 μH/Ω Po 650 mW IIA 4. 15 μF 32 mH 436 μH/Ω
Module 9116B1 Terminal 51-53
Uo 28 V IIC 80 nF 1000 mH 4 mH/Ω Uo 21.4 V IIC 0.16 μF 1000 mH 4 mH/Ω
Io 1.1 mA IIB 640 nF 1000 mH 17 mH/Ω Io 1.1 mA IIB 1.13 μF 1000 mH 17 mH/Ω Po 8 mW IIA 2.1 μF 1000 mH 35 mH/Ω P o 8 mW IIA 4.15 μF 1000 mH 35 mH/Ω
Module 9116B1 Terminal 51-52
Uo 8. 3 V IIC 7 μF 1000 mH 100 mH/Ω Uo 8.3 V IIC 7 μF 1000 mH 100 mH/ Ω
Io 0.2 mA IIB 73 μF 1000 mH 400 mH/ Ω Io 0. 2 mA IIB 73 μF 1000 m H 400 mH/Ω Po 0.4 mW IIA 1000 μF 1000 mH 800 mH/Ω Po 0.4 mW IIA 1000 μF 1000 mH 800 m H/Ω
Module 9116B1
Terminal 41,42,43,44
Uo 8. 3 V IIC 7 μF 207 mH 1 m H/Ω Uo 8.3 V IIC 7 μF 207 mH 1 m H/Ω
Io 13.1 mA IIB 73 μF 828 mH 5 mH/Ω Io 13. 1 mA IIB 73 μF 828 mH 5 mH/ Ω Po 27.3 mW IIA 1000 μF 1000 mH 10 mH/Ω Po 27.3 mW IIA 1000 μF 1000 mH 10 m H/Ω
Installationsforskrifter:
For installation i zone 2 skal modulet installeres i et hus, som har en IP-beskyttelse på mindst IP54 i henhold til kravene i EN60079-15.
Ved installation på Power Rail i Zone 2, er det kun tilladt at anvende Power Rail type 9400 forsynet af Power Control Unit type 9410 (Typeafprøvningsattest KEMA 07ATEX0152 X).
Ved beskyttelsesmetode „egensikker iD“ er parametrene for egensikker gasgruppe IIB gældende.
Monter/demonter ikke stik, når forsyning er tilsluttet og der forefindes en eksplosionsfarlig gasblanding. Monter/demonter ikke modulet på Power Rail, når der forefindes en eksplosionsfarlig gasblanding.
Har sensor- eller 2-trådsforsyningskredsløbene først en gang været installeret som en anden beskyttelsesmetode end ”egensikker”, må modulet ikke geninstalleres som beskyttelsesmetode egensikker.
Group
Group
Group
Group
Co Lo Lo/Ro
Co Lo
Co
Lo
Co Lo Lo/Ro
Lo/Ro
Lo/Ro
Module 9116B2
Terminal 51-54, 52-54
Module 9116B2
Terminal 51-53
Module 9116B2
Terminal 51-52
Module 9116B2
Terminal 41,42,43,44
Group
Group
Group
Group
9116QA01
Lo
Co
Co Lo
Co Lo
Co Lo
Lo/Ro
Lo/Ro
Lo/Ro
Lo/Ro
Revision date:
2010-02-12
Version Revision
V5 R0-DK01
Prepared by:
PB
38 9116 - Product Version 9116-002
Page:
2/4
Page 41
LERBAKKEN 10, 8410 ROENDE DENMARK
Ex-område Ikke Ex-område Zone 0,1,2, 20, 21, 22 eller Zone 2
4-20 mA 2-trådsforsynet transmitter
Module 9116B 1/2
Terminal 54- 52
Ui 30 V
Ii 120 mA Pi 900 mW Ci 3 nF Li 2 μH
Module 9116B1
Term. 54-52; 51-52
Uo 28 V IIC 80 nF 4 m H 54 μH/Ω
Io 93 mA IIB 640 nF 16 mH 218 μH/Ω
Po 650 mW IIA 2.1 μF 32 mH 436 μH/Ω
Module 9116B2
Term. 54-52; 51-52
Uo 21.4 V IIC 0.16 μF 4 mH 54 μH/Ω
Io 93 mA IIB 1. 13 μF 16 mH 218 μH/Ω
Po 650 mW IIA 4.15 μF 32 mH 436 μH/Ω
Revision date:
2010-02-12
+
T
Group
-
-20 ºC ≤Ta ≤ +60ºC
54 53 52 51
44 43 42 41
54 53 52 51
44 43 42 41
Co Lo Lo/Ro
Co Lo Lo/RoGroup
Version Revision
V5 R0-DK01
Power Rail
Power Rail
9116
9116
Statusrelæ, klemme (33,34)
4501
Installation i ikke Ex-område
Max. spænding: 125 VAC / 110 VDC
34
Max. forbrug: 62,5 VA / 32 W
33
Max. strøm: 0,5 A AC / 0,3 ADC
32 31
Zone 2 installation:
Max. spænding: 32 VAC / 32 VDC
14
Max. forbrug: 16 VA / 32 W
13
Max. strøm: 0,5 A AC / 1 A DC
12 11
Relæudgang, klemme (13,14)
Installation i ikke Ex-område
Max. spænding: 250 VAC / 30 VDC Max. forbrug: 500 VA / 60 W
4501
Max. strøm: 2 A AC / 2 ADC
34
Zone 2 installation
33
Max. spænding: 32 V AC / 30 VDC
32
Max. forbrug: 64 VA / 60 W
31
Max. strøm: 2 A AC / 2 ADC
14 13 12
(klemme 11,12,13,14)
11
(klemme 31,32,33,34) (klemme 91,92,93,94,95)
253 V max. 400 Hz
U
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9116 - Product Version 9116-002 39
Page 42
LERBAKKEN 10, 8410 ROENDE DENMARK
Ex-område Ikke Ex-område Zone 0,1,2, 20, 21, 22 eller Zone 2
54 53 52 51
0/4-20 mA strømkilde
Module 9116B 1/2
Terminal 51- 52
Ui 30 V
Ii 120 mA Pi 900 mW Ci 3 nF Li 2 μH
Module 9116B 1/2 Term. 52-51, 51-52
Uo 16.6 V IIC 0.4 μF 100 mH 25mH/Ω
Io 0.2 m A IIB 2. 3 μF 100 mH 100mH/Ω
Po 0.8 mW IIA 9.5 μF 100 mH 200mH/Ω
+
-
Group Co Lo
44 43 42 41
54 53 52 51
44 43 42 41
-20 ºC ≤Ta ≤ +60ºC
4501
34 33 32 31
14 13 12 11
9116
Power Rail
4501
34 33 32 31
14 13 12 11
9116
Power Rail
Lo/Ro
9116QA01
Statusrelæ, klemme (33,34)
Installation i ikke Ex-område
Max. spænding: 125 VAC / 110 VDC Max. forbrug: 62,5 VA / 32 W Max. strøm: 0,5 A AC / 0,3 ADC
Zone 2 installation:
Max. spænding: 32 VAC / 32 VDC Max. forbrug 16 VA / 32 W Max. strøm: 0,5 A AC / 1 A DC
Relæudgang, klemme (13,14)
Installation i ikke Ex-område
Max. spænding: 250 VAC / 30 VDC Max. forbrug: 500 VA / 60 W Max. strøm: 2 A AC / 2 ADC
Zone 2 installation Max. spænding: 32 V AC / 30 VDC Max. forbrug: 64 VA / 60 W Max. strøm: 2 A AC / 2 ADC
(klemme 11,12,13,14) (klemme 31,32,33,34) (klemme 91,92,93,94,95)
253 V max. 400 Hz
U
m:
Revision date:
2010-02-12
Version Revision
V5 R0-DK01
Prepared by:
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40 9116 - Product Version 9116-002
Page:
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Page 43
LERBAKKEN 10, 8410 ROENDE DENMARK
9116
For safe installation of 9116B the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number.
4501 For Installation in Zone 2 / Division 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.
Hazardous Classified Location
Class I / II / III, Division 1, Group A,B,C,D,E,F,G Class I Zone 0 / 1 / 2 Group IIC, IIB, IIA or Class I Zone 20 / 21
Simple Apparatus or Intrinsic safe apparatus with entity parameters:
Vmax (Ui) ≥ Vt (Uo) Imax (Ii) ≥ It (Io) Pi ≥ Pt (Po)
cable + Ci
Ca ≥ C
cable + Li
La ≥ L
Potm. 2
Potm. 3
Potm. 1
Revision date:
2010-02-12
FM Installation drawing
-20 ≤Ta ≤ +60ºC
+
-
+
-
mALoop V
-
+
TCRTD / LinR
54
53
52
51
44
43
42
41
Version Revision
V5 R0
4-wire 2-wire3- wire
+
+
T
-
Unclassified Location
Hazardous Classified Location
Class I, Division 2 Group A,B,C,D T4 Class I, Zone 2, Group IIC, IIB, IIA T4
4501
34
33
32
31
14
13
12
11
9116
Power Rail
or
Status relay, terminal (33,34)
Non hazardous area installation
Voltage max: 125 VAC / 110 VDC Power max: 62.5 VA / 32 W Current max: 0.5 A AC / 0.3 ADC
Zone 2 installation:
Voltage max: 32 VAC/ 32 VDC Power max: 16 VA / 32 W Current max: 0.5 A AC / 1 A DC
Relay output, terminal (13,14)
Non hazardous area installation
Voltage max: 250 VAC / 30 VDC Power max: 500 VA / 60 W Current max: 2 A AC / 2 ADC
Zone 2 installation Voltage max: 32 V AC / 30 VDC Power max: 64 VA / 60 W Current max: 2 A AC / 2 ADC
(terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95)
253 V max. 400 Hz
U
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9116 - Product Version 9116-002 41
Page 44
LERBAKKEN 10, 8410 ROENDE DENMARK
Module 9116B1 Module 9116B2
Terminal 51-52, 51-53 Terminal 51-52, 51-53
Ui, Vmax 30 V Ui, Vmax 30 V
Ii, Imax 120 mA Ii, Imax 120 mA
Pi 900 mW Pi 900 mW Ci 3 nF Ci 3 nF
Li 1 μH Li 1 μH
Module 9116B1
Terminal 51-54, 52-54
Uo, Voc 28 V
Io, Is c 93 mA
Po 650 mW
Module 9116B1
Terminal 51-53
Uo, Voc 28 V
Io, Isc 1. 1 mA
Po 8 mW
Module 9116B1
Terminal 51-52
Uo, Voc 8.3 V
Io, Isc 0. 2 mA
Po 0.4 mW
Module 9116B1
Terminal 41,42,43, 44
Uo, Voc 8.3 V
Io, Is c 13.1 m A
Po 27.3 m W
Installation notes:
1) The installation shall be in accordance with the National Electrical Code NFPA 70, Article 500 or
2) For installation in Zone 2 or Division 2, the module must be installed in a suitable outer enclosure
3) The module is galvanically isolated and does not require grounding.
4) Install in pollution degree 2 or better.
5) Use 60 / 75 ºC copper conductors with wire size AWG: (26-14).
6) Warning: Subs titution of components may impair intrinsic safety.
7) Warning: T o prevent ignition of the explosive atmospheres, disconnect power before servicing and
8) In type of protection “intrinsic safety iD” the parameters for intrinsic safety for gas group IIB are
9) Warning: Do not mount or remove modules from the Power Rail when an explosive gas mixture is
Group Co Lo Lo/Ro
80 nF 4 mH 54 μH/Ω Uo, V oc 21. 4 V
IIC or A,B
640 nF 16 mH 218 μH/Ω Io, Isc 93 mA
IIB or C ,E,F
2.1 μF 32 mH 436 μH/Ω Po 650 mW
IIA or D,G
Group Co Lo Lo/Ro
80 nF 1000 mH 4 mH/ Ω Uo, V oc 21.4 V
IIC or A,B
640 nF 1000 mH 17 mH/Ω Io, Isc 1. 1 mA
IIB or C ,E,F
2.1 μF 10 00 mH 35 mH/Ω Po 8 mW
IIA or D,G
Group Co Lo Lo/Ro
7 μF 1000 mH 100 mH/Ω Uo, Voc 8 .3 V
IIC or A,B
73 μF 1000 mH 400 mH/Ω Io, Isc 0.2 mA
IIB or C ,E,F
1000 μF 1000 mH 800 mH/Ω Po 0.4 mW
IIA or D,G
Group Co Group
IIC or A,B IIB or C ,E,F IIA or D,G
Lo Lo/ Ro
7 μF 207 mH 1 mH/Ω Uo, V oc 8. 3 V
73 μF 828 mH 5 mH/Ω Io, Isc 13.1 m A
1000 μF 1000 mH 10 mH/Ω P o 27.3 mW
505.
having an IP protection of at least IP54.
do not separate connectors when energized and an explosive gas mixture is present.
applicable.
present.
Module 9116B2
Terminal 51-54, 52-54
Module 9116B2
Terminal 51-53
Module 9116B2
Terminal 51-52
Module 9116B2
Terminal 41,42,43, 44
Group
0.16 μF 4 mH 54 μH/Ω
IIC or A,B IIB or C ,E,F IIA or D,G
Group
0.16 μF 1000 mH 4 mH/ Ω
IIC or A,B IIB or C ,E,F IIA or D,G
Group
IIC or A,B IIB or C ,E,F IIA or D,G
IIC or A,B IIB or C ,E,F IIA or D,G
9116QF01
Co Lo Lo/Ro
1.13 μF 16 mH 218 μH/Ω
4.15 μF 32 mH 436 μH/Ω
Co Lo Lo/Ro
1.13 μF 1000 mH 17 mH/ Ω
4.15 μF 1000 mH 35 mH/ Ω
Co Lo Lo/Ro
7 μF 1000 mH 100 mH/Ω
73 μF 1000 mH 400 mH/Ω
1000 μF 1000 mH 800 mH/Ω
Co Lo Lo/Ro
7 μF 207 mH 1 mH/Ω
73 μF 828 mH 5 mH/Ω
1000 μF 1000 mH 10 mH/Ω
Revision date:
2010-02-12
Version Revision
V5 R0
Prepared by:
PB
42 9116 - Product Version 9116-002
Page:
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Page 45
LERBAKKEN 10, 8410 ROENDE DENMARK
Hazardous Classified Location
Class I / II / III, Division 1, Group A,B,C,D,E,F,G Class I Zone 0 / 1 / 2 Group IIC, IIB, IIA or Class I Zone 20 / 21
4-20 mA Loop-powered transmitter
Module 9116B 1/2
Terminal 54-52
Ui, Vm ax 30 V
Ii, Imax 120 mA
Pi 900 mW Ci 3 nF Li 2 μH
Module 9116B1 Term. 54-52; 51-52 Uo, Voc 28 V
Io, Is c 93 mA
Po 650 mW
Module 9116B2
Terminal 52-54
Uo, Voc 21. 4 V
Io, Is c 93 mA
Po 650 mW
Revision date:
+
T
-
2010-02-12
-20 ºC ≤Ta ≤ +60ºC
54 53 52 51
44 43 42 41
54 53 52 51
44 43 42 41
Group Co Lo
IIC or A,B IIB or C,E,F IIA or D,G
80 nF 4 mH 54 μH/Ω
640 nF 16 mH 218 μH/Ω
2.1 μF 32 m H 436 μH/Ω
Group Co Lo Lo/Ro
0.16 μF 4 mH 54 μH/Ω
IIC or A,B
1.13 μF 16 mH 218 μH/Ω
IIB or C,E,F
4.15 μF 32 mH 436 μH/Ω
IIA or D,G
Version Revision
V5 R0
Power Rail
Power Rail
Unclassified Location
Hazardous Classified Location
Class I, Division 2 Group A,B,C,D T4 Class I, Zone 2, Group IIC, IIB, IIA T4
4501
34
Status relay, terminal (33,34)
33
Non hazardous area installation
32 31
Voltage max: 125 VAC / 110 VDC Power max: 62.5 VA / 32 W Current max: 0.5 A AC / 0.3 ADC
14 13 12
Zone 2 installation:
11
9116
9116
Lo/Ro
Voltage max: 32 VAC/ 32 VDC Power max: 16 VA / 32 W Current max: 0.5 A AC / 1 A DC
Relay output, terminal (13,14)
4501
Non hazardous area installation
Voltage max: 250 VAC / 30 VDC
34
Power max: 500 VA / 60 W
33
Current max: 2 A AC / 2 ADC
32 31
Zone 2 installation Voltage max: 32 VAC / 30 VDC
14
Power max: 64 VA / 60 W
13
Current max: 2 A AC / 2 ADC
12 11
(terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95)
U
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9116QF01
or
253 V max. 400 Hz
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9116 - Product Version 9116-002 43
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LERBAKKEN 10, 8410 ROENDE DENMARK
Hazardous Classified Location
Class I / II / III, Division 1, Group A,B,C,D,E,F,G Class I Zone 0 / 1 / 2 Group IIC, IIB, IIA or Class I Zone 20 / 21
54 53 52 51
44
0/4-20 mA Current Source
Module 9116B 1/2
Terminal 51-52
Ui, Vm ax 30 V
Ii, Imax 120 mA
Pi 900 mW
Ci 3 nF
Li 2 μH
Module 9116B 1/2 Term. 52-51, 51-52 Uo, Voc 16. 6 V
Io, Is c 0.2 mA
Po 0.8 mW
+
-
Group Co Lo
IIC or A,B IIB or C,E,F IIA or D,G
43 42 41
54 53 52 51
44 43 42 41
0.4 μF 100 mH 25mH/Ω
2.3 μF 100 mH 100mH/Ω
9.5 μF 100 mH 200mH/Ω
Unclassified Location
Hazardous Classified Location
Class I, Division 2 Group A,B,C,D T4 Class I, Zone 2, Group IIC, IIB, IIA T4
-20 ºC ≤Ta ≤ +60ºC
4501
34 33 32 31
14 13 12 11
9116
Power Rail
4501
34 33 32 31
14 13 12 11
9116
Power Rail
Lo/Ro
9116QF01
or
Status relay, terminal (33,34)
Non hazardous area installation
Voltage max: 125 VAC / 110 VDC Power max: 62.5 VA / 32 W Current max: 0.5 A AC / 0.3 ADC
Zone 2 installation:
Voltage max: 32 VAC/ 32 VDC Power max: 16 VA / 32 W Current max: 0.5 A AC / 1 A DC
Relay output, terminal (13,14)
Non hazardous area installation
Voltage max: 250 VAC / 30 VDC Power max: 500 VA / 60 W Current max: 2 A AC / 2 ADC
Zone 2 installation Voltage max: 32 VAC / 30 VDC Power max: 64 VA / 60 W Current max: 2 A AC / 2 ADC
(terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95)
253 V max. 400 Hz
U
m:
Revision date:
2010-02-12
Version Revision
V5 R0
Prepared by:
PB
44 9116 - Product Version 9116-002
Page:
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Page 47
SAFETY MANUAL
UNIVERSAL CONVERTER
9116
This safety manual is valid for the following product versions:
9116-002 9116-001
Version No. V2R0
Page 48
9116 UNIVERSAL CONVERTER Safety Manual
0 CONTENTS
1 Observed standards ..................................................................................................... 3
2 Acronyms and abbreviations ....................................................................................... 3
3 Purpose of the product ................................................................................................ 3
4 Assumptions and restrictions for use of the product .................................................. 4
4.1 Basic safety specifications .................................................................................. 4
4.2 Safety accuracy ................................................................................................... 4
4.2.1 Minimum span ......................................................................................... 4
4.2.2 Range limitations ..................................................................................... 4
4.3 Associated equipment ......................................................................................... 4
4.3.1 RTD or linear resistance sensor wiring .................................................... 4
4.3.3 Process calibration .................................................................................. 5
4.3.4 Analogue output ...................................................................................... 5
4.3.5 Relay output ............................................................................................. 5
4.4 Failure rates ......................................................................................................... 5
4.5 Safe parameterisation .......................................................................................... 5
4.6 Installation in hazardous areas ............................................................................ 5
5 Functional specification of the safety function ............................................................ 5
6 Functional specification of the non-safety functions ................................................... 6
7 Safety parameters ........................................................................................................ 6
8 Hardware and software configuration .......................................................................... 7
9 Failure category ............................................................................................................ 8
10 Periodic proof test procedure ...................................................................................... 9
11 Procedures to repair or replace the product................................................................ 9
12 Maintenance ................................................................................................................. 9
13 Documentation for routing diagram ............................................................................. 9
13.1 In general ............................................................................................................. 9
13.2 Further explanations ............................................................................................ 9
13.2.1 Password protection ................................................................................ 9
13.2.2 Sensor/cable fault information via display front 4501 ............................. 10
13.3 Advanced functions (ADV.SET) ............................................................................ 10
13.3.1 Memory (MEM) ........................................................................................ 10
13.3.2 Display setup (DISP) ................................................................................ 10
13.3.3 Password (PASS) ..................................................................................... 10
13.3.4 Language (LANG)..................................................................................... 10
13.3.5 Process calibration (CAL) ........................................................................ 10
13.3.6 Power rail (RAIL) ...................................................................................... 10
13.3.7 Simulation (SIM) ....................................................................................... 11
13.3.8 Safety integrity level (SIL) ........................................................................ 11
14 Safe parameterisation - user responsibility ................................................................. 11
14.1 Safety-related configuration parameters ............................................................. 11
14.1.1 Common parameters ............................................................................... 11
14.1.2 Parameters related to Relay Output ........................................................... 14
14.1.3. Parameters related to analouge output ................................................... 15
14.2. Verification procedure .............................................................................. 16
14.2.1 If no password is set ............................................................................... 17
14.2.2 If password is set ..................................................................................... 20
14.2.3 If any parameter is found to be incorrect during verification .................. 20
14.3 Functional test ..................................................................................................... 20
Version No. V2R0 1
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Safety Manual 9116 UNIVERSAL CONVERTER
15 Fault reaction and restart condition ............................................................................. 20
16 User interface ............................................................................................................... 21
16.2 Routing diagram .................................................................................................. 23
16.3 Routing diagram - Advanced settings (ADV.SET)................................................ 26
17 Connections diagram ................................................................................................... 27
2 Version No. V2R0
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9116 UNIVERSAL CONVERTER Safety Manual
1 Observed standards
Standard Description
IEC 61508
IEC 61508-
2:2000
IEC 61508-
3:1998
IEC 61326-3-
1:2008
Functional Safety of electrical / electronic / programmable electronic safety-related systems
Part 2: Requirements for electrical / electronic / programmable electronic safety-related systems
Part 3: Software requirements
Immunity requirements for safety-related systems
2 Acronyms and abbreviations
Acronym /
Abbreviation
Element
PFD
PFH
SFF Safe Failure Fraction
SIF
SIL Safety Integrity Level
Designation Description
Term defined by IEC 61508 as “part of a subsystem comprising a single component or any group of components that performs one or more element safety functions”
Probability of Failure
on Demand
Probability of danger-
ous Failure per Hour
Safety Integrity
Function
This is the likelihood of dangerous safety function failures occurring on demand.
The term “Probability” is misleading, as IEC 61508 defines a Rate.
Safe Failure Fraction summarises the fraction of failures which lead to a safe state and the fraction of failures which will be detected by diagnostic measures and lead to a defined safety action.
Function that provides fault detection (to ensure the necessary safety integrity for the safety functions)
The international standard IEC 61508 specifies four discrete safety integrity levels (SIL 1 to SIL 4). Each level corresponds to a specific probability range regarding the failure of a safety function.
3 Purpose of the product
Conversion and scaling of temperature (Pt, Ni and TC), voltage, potentiometer, linear resistance and current signals from hazardous area.
The device can be mounted in the safe area and in zone 2 / div. 2 and receive signals from zone 0, 1, 2, 20, 21 and 22 / Class I/II/III, Div. 1, Gr. A-G.
Error events, including cable faults, are monitored and signalled via the individual status relay and/or a collective electronic signal via the power rail.
The 9116 has been designed, developed and certified for use in SIL 2 applications according to the requirements of IEC 61508.
Version No. V2R0 3
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Safety Manual 9116 UNIVERSAL CONVERTER
4 Assumptions and restrictions for use of the product
4.1 Basic safety specifications
Operational temperature range................ -20...+60°C
Storage temperature range...................... -20...+85°C
Power supply type, min. .......................... Double or reinforced
Supply voltage ......................................... 19.2...31.2 VDC
Relay output pulse length, min. ............... 70 ms
Loop supply ............................................ >16.5 V @ 20 mA
External loop supply voltage ................... 5...26 VDC + external drop
(Passive output)
Mounting area .......................................... Zone 2 / Division 2 or safe area
Mounting environment ............................. Pollution degree 2 or better
4.2 Safety accuracy
The analogue output and relay output corresponds to the applied input within the safety accuracy.
Safety accuracy ....................................... ±2%
4.2.1 Minimum span
For temperature measurements, the selected range (OUT.HI - OUT.LO), and for linear resistance measurements the selected range (R 100% - R 0%), shall be larger or equal to the values below:
Input
type
Pt100, Pt200, Pt1000 28°C
Pt500, Ni100, Ni120, Ni1000 43°C
Pt50, Pt400, Ni50 57°C
Pt250, Pt300 85°C
Pt20 142°C
Pt10 283°C
TC: E, J, K, L, N, T, U 91°C
TC: B, R, S, W3, W5, LR 153°C
Linear resistance, R 100% ≤ 800 W 53 W
Linear resistance, R 100% > 800 W 667 W
4.2.2 Range limitations
4.3 Associated equipment
TC type B shall not be used below +400°C
4.3.1 RTD or linear resistance sensor wiring
If a 2-wire or a 3-wire connection for RTD or linear resistance is selected,
Minimum span for safety
accuracy
4 Version No. V2R0
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9116 UNIVERSAL CONVERTER Safety Manual
the end user must ensure that the applied sensor wiring does not introduce failures exceeding the requirements for the safety application.
4.3.2 Sensor errors
If the loop supply is used to supply a current input signal, the sensor error indication shall be enabled on the safety output(s). If sensor error detection is disabled, or if any of the conficurations below are used, the user must ensure that the applied sensor, including wiring, has a failure rate that qualifies it for the safety application without sensor error detection enabled:
• Input is current, 0-20 mA
• Input is voltage
• Input is linear resistance and R_0% < 18 W (no short circuit detection)
• Input it Pt10, Pt20 or Pt50 (no short circuit detection)
• Input is potentiometer (no short circuit detection on arm)
4.3.3 Process calibration
If a process calibration is taken into SIL-mode operation, it is mandatory that the accuracy of the device (and sensor, if applicable) are tested by the end user after SIL-mode is entered, in addition to the normal functional test. Refer to section 14 - Safe parameterisation - user responsibility.
4.3.4 Analogue output
The connected safety PLC shall be able to detect and handle the fault indications on the analogue output of the 9116 converter by having a NAMUR NE43-compliant current input.
4.3.5 Relay output
The relay output shall only be connected to equiment which has a current
4.4 Failure rates
4.5 Safe parameterisation
4.6 Installation in hazardous areas
limiting function of 2 A.
The basic failure rates from the Siemens standard SN 29500 are used as the failure rate database.
Failure rates are constant, wear-out mechanisms are not included.
External power supply failure rates are not included.
The user is responsible for verifying the correctness of the configuration parameters. (See section 14 Safe parameterisation - user responsibility).
Manual override may not be used for safety applications.
The IECEx Installation drawing, ATEX Installation drawing and FM Installation drawing shall be followed if the products are installed in hazardous areas.
5 Functional specification of the safety function
Conversion of current signals (0...20 mA or 4...20 mA), voltage signals, potentiometer, linear resistance, RTD sensor signals or thermocouple sensor signals from hazardous areas to a
4...20 mA current output signal, and/or an output relay, within specified accuracy.
Version No. V2R0 5
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Safety Manual 9116 UNIVERSAL CONVERTER
For RTD and linear resistance input sensors, cable resistances of up to 50 W per wire can be compensated if 3- or 4-wire connection is configured.
For thermocouple sensors, cold junction temperature errors can be compensated, either by an internally mounted temperature sensor, or by an accessory connector with a built-in temperature sensor. The selection of CJC measurement must be done and verified by the end user.
6 Functional specification of the non-safety functions
The status relay (terminal 33 and 34), error signal on power rail (terminal 91) and LED outputs are not suitable for use in any Safety Instrumented Function.
7 Safety parameters
RTD, TC, LinR and Potentiometer input, Current output
Probability of dangerous Failure per Hour (PFH) 4.30E-08
Probability of failure on demand (PFD) - 1 year proof test interval
Proof test interval (10% of loop PFD) 4 years
Safe Failure Fraction 93%
RTD, TC, LinR and Potentiometer input, Relay output
Probability of dangerous Failure per Hour (PFH) 6.20E-08
Probability of failure on demand (PFD) - 1 year proof test interval
Proof test interval (10% of loop PFD) 3 years
Safe Failure Fraction 90%
Voltage input, Current output
Probability of dangerous Failure per Hour (PFH) 5.60E-08
Probability of failure on demand (PFD) - 1 year proof test interval
Proof test interval (10% of loop PFD) 3 years
Safe Failure Fraction 93%
Voltage input, Relay output
Probability of dangerous Failure per Hour (PFH) 7.60E-08
Probability of failure on demand (PFD) - 1 year proof test interval
Proof test interval (10% of loop PFD) 2 years
Safe Failure Fraction 91%
Note
2.82E-04
Note
4.03E-04
Note
3.66E-04
Note
4.89E-04
1
1
1
1
6 Version No. V2R0
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9116 UNIVERSAL CONVERTER Safety Manual
Current input, Current output
Probability of dangerous Failure per Hour (PFH) 4.20E-08
Probability of failure on demand (PFD) - 1 year proof test interval
Proof test interval (10% of loop PFD) 5 years
Safe Failure Fraction 95%
Current input, Relay output
Probability of dangerous Failure per Hour (PFH) 6.20E-08
Probability of failure on demand (PFD) - 1 year proof test interval
Proof test interval (10% of loop PFD) 3 years
Safe Failure Fraction 93%
Common Safety Parameters
Demand response time Signal input: < 0.5 seconds
Demand mode High
Demand rate 3000 seconds
Mean Time To Repair (MTTR) 24 hours
Diagnostic test interval 30 seconds
Hardware Fault Tolerance (HFT) 0
Component Type B
SIL capability SIL 2
Description of the “Safe State”, analogue output Output ≤ 3.6 mA or
Description of the “Safe State”, relay output Contact open (relay de-energized)
Relay lifetime (Note2) 100 000 times
Note1: The 9116 contains no lifetime limiting components, therefore the PFH figures are valid for up to 12 years, according to IEC 61508.
Note2: The user must calculate the product lifetime with regard to the relay lifetime.
Potentiometer and linear resistance input < 0.65 seconds Temperature input: < 1.1 seconds
Output ≥ 21 mA
Note
2.77E-04
Note
4.00E-04
1
1
8 Hardware and software configuration
All configurations of software and hardware versions are fixed from factory, and cannot be changed by end-user or reseller.
This manual only covers products labelled with the product version (or range of versions) specified on the front page.
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9 Failure category
Failure rates (1/h) for RTD, TC, LinR and Potentiometer input, Current output
Fail Safe Detected 0.000E-0
Fail Safe Undetected 2.78E-07
Fail Dangerous Detected 3.52E-07
Fail Dangerous Undetected 4.30E-08
Failure rates (1/h) for RTD, TC, LinR and Potentiometer input, Relay output
Fail Safe Detected 0.000E-0
Fail Safe Undetected 3.59E-07
Fail Dangerous Detected 2.30E-07
Fail Dangerous Undetected 6.20E-08
Failure rates (1/h) for Voltage input, Current output
Fail Safe Detected 0.000E-0
Fail Safe Undetected 3.95E-07
Fail Dangerous Detected 4.79E-07
Fail Dangerous Undetected 5.60E-08
Failure rates (1/h) for Voltage input, Relay output
Fail Safe Detected 0.000E-0
Fail Safe Undetected 4.80E-07
Fail Dangerous Detected 3.53E-07
Fail Dangerous Undetected 7.60E-08
Failure rates (1/h) for Current input, Current output
Fail Safe Detected 0.000E-0
Fail Safe Undetected 4.44E-07
Fail Dangerous Detected 5.54E-07
Fail Dangerous Undetected 4.20E-08
Failure rates (1/h) for Current input, Relay output
Fail Safe Detected 0.000E-0
Fail Safe Undetected 6.36E-07
Fail Dangerous Detected 3.20E-07
Fail Dangerous Undetected 6.20E-08
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10 Periodic proof test procedure
Step Action
1 Bypass the safety PLC or take other appropriate action to avoid a false trip
Connect a simulator identical to the input setup
2
Apply input value corresponding to 0/100% output range
3
Observe whether the outputs acts as expected
4
Restore the input terminals to full operation
5
Remove the bypass from the safety PLC or otherwise restore normal operation
6
This test will detect approximately 95% of possible “du” (dangerous undetected) failures in the device. The proof test is equivalent to the functional test.
11 Procedures to repair or replace the product
Any failures that are detected and that compromise functional safety should be reported to the sales department at PR electronics A/S.
Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only.
12 Maintenance
No maintenance required.
13 Documentation for routing diagram
The routing diagram is shown in section 16.2.
13.1 In general
When configuring the 9116, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display.
Configuration is carried out by use of the 3 function keys:
1 will increase the numerical value or choose the next parameter
2 will decrease the numerical value or choose the previous parameter
3 will accept the chosen value and proceed to the next menu
When configuration is completed, the display will return to the default state 1.0.
Pressing and holding 3 will return to the previous menu or return to the default state (1.0) without saving the changed values or parameters.
If no key is activated for 1 minute, the display will return to the default state (1.0) without saving the changed values or parameters.
13.2 Further explanations
13.2.1 Password protection
Access to the configuration can be blocked by assigning a password. The password is saved in the device in order to ensure a high degree of protection against unauthorised modifications to the configuration. Default password 2008 allows access to all configuration menus. Password protection is mandatory in SIL applications.
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13.2.2 Sensor/cable fault information via display front 4501
When the function is enabled and supported by selected input type, sensor or cable faults are displayed as SE.BR (sensor break) or SE.SH (cable short-circuited). In case of sensor or cable fault the backlight flashes. This can be reset by pressing the 3 key. When the sensor or cable fault has been remedied, the
13.3 Advanced functions (ADV.SET)
device will return to normal operation.
The device gives access to a number of advanced functions which can be reached by answering “Yes” to the point “ADV.SET”.
13.3.1 Memory (MEM)
In the memory menu a non-SIL configuration can be either saved or loaded from the local memory of the 4501 display unit. Choose SAVE to store the current configuration in the 4501 memory. Press LOAD to read a previously stored configuration in the 4501 memory and store it in the device. It is only
possible to load a configuration stored from the same type of device and
from the same version, or earlier.
13.3.2 Display setup (DISP)
The brightness contrast and the backlight can be adjusted. Tag number with 5 alphanumerics can be entered. Functional readout in line 3 of the display can be selected: choose between readout of output current or tag no. When selecting ”ALT” the readout alternates between output current and tag no.
13.3.3 Password (PASS)
Here you can choose a password between 0000 and 9999 in order to protect the device against unauthorised modifications to the configuration. The device is delivered default without password.
13.3.4 Language (LANG)
In this menu you can choose between 7 different language versions of
help texts that will appear in the menu. You can choose between UK, DE,
FR, IT, ES, SE and DK.
13.3.5 Process calibration (CAL)
A process calibration can be made by the end user. A known process signal must be applied for both low and high end of the input measurement range. The known input of the applied low end signal must be entered in the CAL.LO menu and confirmed by pressing OK before removing or changing the applied signal to the high end signal. The known input of the applied high end signal must be entered in the CAL.HI menu and confirmed by pressing OK before removing. It is possible to enable or disable the use of the latest process calibration.
13.3.6 Power rail (RAIL)
In this menu it can be chosen if sensor errors are transmitted to the central surveillance in the PR 9410 power control device.
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13.3.7 Simulation (SIM)
It is possible to override the actual measured input signal by a simulated value. In the REL.SIM menu it is posible to simulate the relay state with out affecting the analogue output, by pressing or disconnecting the 4501 device, will disable the simulation mode and bring the output back to correspond to the actual measured value. Simulation is not possible in SIL-mode.
13.3.8 Safety integrity level (SIL)
See section 14 - Safe parameterisation - user responsibility
1 . Leaving the simulation menus,
14 Safe parameterisation - user responsibility
14.1 Safety-related configuration parameters
14.1.1 Common parameters
Name Function
IN.TYPE Selected input type:
I.RANGE Selected fixed input range for current measurements (for
V.RANGE Selected fixed input range for voltage measurements
SENSOR Selected temperature sensor type (for IN.TYPE = TEMP):
TEMP = Temperature CURR = Current VOLT = Voltage LIN.R = Linear resistance POTM = Potentiometer
IN.TYPE = CURR): 0_20 = 0...20 mA (no sensor error detection!) 4_20 = 4...20 mA
(for IN.TYPE = VOLT)
TC = Thermocouple Ni = Ni RTD sensor Pt = Pt RTD sensor
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Pt.TYPE Pt sensor type (for SENSOR = Pt):
Ni.TYPE Ni sensor type (for SENSOR = Ni):
TC.TYPE Thermocouple type (for SENSOR = TC):
CJC CJC type for SENSOR = TC:
10 = Pt10 20 = Pt20 (No short circuit detection!)
}
50 = Pt50 100 = Pt100 200 = Pt200 250 = Pt250 300 = Pt300 400 = Pt400 500 = Pt500 1000 = Pt1000
50 = Ni50 100 = Ni100 120 = Ni120 1000 = Ni1000
TC.B = Thermocuple type B TC.E = Thermocuple type E TC.J = Thermocuple type J TC.K = Thermocuple type K TC.L = Thermocuple type L TC.N = Thermocuple type N TC.R = Thermocuple type R TC.S = Thermocuple type S TC.T = Thermocuple type T TC.U = Thermocuple type U TC.W3 = Thermocuple type W3 TC.W5 = Thermocuple type W5 TC.Lr = Thermocuple type Lr
INT = Internal CJC sensor measurement CONN = CJC connector measurement (accessory)
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CONNEC Selected sensor connection type for RTD or linear resistance
R 0% 0% input range for linear resistance measurements
R 100% 100% input range for linear resistance measurements
UNIT Selected temperature unit for IN.TYPE = TEMP
DISP.LO 0% display value on 4501. Can be used as base for relay
DISP.HI 100% display value on 4501. Can be used as base for relay
NEW.PAS Password for protection of the device configuration from
measurements (for SENSOR = Ni or Pt or IN.TYPE = LIN.R): 2W = 2-wire 3W = 3-wire 4W = 4-wire If 2W or 3W is selected, the end user must ensure that the applied sensor wiring does not introduce failures exceeding the requirements for the safety application.
(for IN.TYPE = LIN.R). This value must be < (R 100% - minimum span), refer to 4.2.1
(for IN.TYPE = LIN.R) This value must be > (R 0% + minimum span), refer to 4.2.1
°C = degrees Celsius °F = degrees Fahrenheit For IN.TYPE ≠ TEMP selectable units refer to routing diagram
setpoints (for IN.TYPE ≠ TEMP)
setpoints (for IN.TYPE ≠ TEMP)
unauthorized access. Range from 0 to 9999.
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14.1.2 Parameters related to Relay Output
REL.UNI Relay Units (for IN.TYPE ≠ TEMP):
REL.FUN Relay Function:
CONTAC. Relay contact function:
SETP. Relay setpoint value in REL.UNI units for IN.TYPE ≠ TEMP or
SETP.LO Relay setpoint low value in REL.UNI units for IN.TYPE ≠ TEMP
SETP.HI Relay setpoint high value in REL.UNI units for IN.TYPE ≠ TEMP
ACT.DIR Relay action for increasing or decreasing input signal
HYST Hysteresis value in REL.UNI units for IN.TYPE ≠ TEMP or in
PERC = Relay setpoint in percent of input range.
DISP = Relay setpoints and hysteresis values relates to DISP.LO and DISP.HI (display units)
OFF (Note3) = Relay is always OFF
POW (Note3) = Relay is always ON if power is applied
ERR = Relay is activated when sensor error is present
WIND = Relay is activated when input signal is between SETP. LO and SETP.HI values
SETP = Relay is activated when input signal reaches SETP value
N.C. = Normaly Closed relay contact (for REL.FUN = SETP)
N.O. = Normally Open relay contact (for REL.FUN = SETP)
O.I.W = Relay contact Open Inside Window (for REL.FUN = WIND)
C.I.W = Relay contact Closed Inside Window (for REL.FUN = WIND)
in UNIT for IN.TYPE = TEMP. (for REL.FUN = SETP)
or in UNIT for IN.TYPE = TEMP. (for REL.FUN = WIND)
or in UNIT for IN.TYPE = TEMP. (for REL.FUN = WIND)
(for REL.FUN = SETP):
DECR = Relay activates when input signal ≤ SETP.
INCR = Relay activates when input signal ≥ SETP.
UNIT for IN.TYPE = TEMP. (for REL.FUN = SETP or WIND)
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ERR.ACT Relay sensor error action (for REL.FUN = SETP, WIND or ERR):
ON.DEL Relay ON delay from SETP or SETP.LO/HI is crossed in units of
OFF.DEL Relay OFF delay from SETP +/- HYST or SETP.LO/HI +/- HYST
Note3: Value not allowed if the relay is used in a safety application (EN.SIL = YES) and IN.TYPE = CUR and loop supply is used to supply a current input signal. Note4: Error detection is enabled if OUT.ERR ≠ none, but relay state at sensor erroris undefined.
14.1.3. Parameters related to analouge output
Name Function
O.RANGE Fixed output range for current output:
OUT.ERR Fixed output value on detected sensor error:
Only relevant if IN.TYPE = TEMP, CURR and I.RANGE = 4-20, POTM or LIN.R and R 0% is ≥ 18.
NONE (Note3) = Sensor error detection NOT enabled (Note4), relay state at sensor error is undefined. (NOT for REL.FUN = ERR)
OPEN = Relay contact is open at sensor error
CLOS = Relay contact is closed at sensor error
HOLD (Note3) = Relay contact holds the state as before sensor error occurred. (NOT for REL.FUN = ERR)
seconds (for REL.FUN = SETP or WIND)
is crossed in units of seconds (for REL.FUN = SETP or WIND)
0-20 = 0...20 mA Value not allowed when EN.SIL = YES (Safety applications) 4-20 = 4...20 mA 20-0 = 20...0 mA Value not allowed when EN.SIL = YES (Safety applications) 20-4 = 20...4 mA
NONE (Note5) = Sensor error detection NOT enabled (Note6), output at sensor error is undefined. The end user must ensure that the applied sensor including wiring has a failure rate qualifying it for the safety application without the detection enabled. 0 mA = Output is 0 mA at sensor error
3.5 mA = Output is 3.5 mA at sensor error (NE43 downscale) 23 mA = Output is 23 mA at sensor error (NE4 upscale)
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OUT.LO Selected temperature value for 0% output for IN.TYPE = TEMP
OUT.HI Selected temperature value for 100% output for IN.TYPE =
RESP Analogue output response time in seconds.
USE.CAL Use the applied process calibration values:
Note5: Value not allowed if analogue output is used in a safety application (EN.SIL = YES) and IN.TYPE = CURR and loop supply is used to supply a current input signal. Note6: Error detection is enabled if ERR.ACT ≠ NONE, but analogue output value is undefined.
14.2. Verification procedure
in units defined by the UNIT parameter (°C or °F) Range is defined by the selected temperature sensor (SENSOR and TC.TYPE, Ni.TYPE or Pt.TYPE), but value must be less than OUT.HI - minimum span.
TEMP in units defined by the UNIT parameter (°C or °F). Range is defined by the selected temperature sensor (SENSOR and TC.TYPE, Ni.TYPE or Pt.TYPE), but must be larger than OUT.LO + minimum span.
Range is 0.0 to 60.0 seconds.
NO = The last performed process calibration is not used. The channel operates with accuracy as specified. YES = The last performed process calibration is in operation. The required accuracy must be verified by user. End user must verify by test that the applied process calibration does not introduce failures exceeding the requirements for the safety application.
The verification is done using the display / programming front PR 4501 and following the procedure described below.
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14.2.1 If no password is set
Action Display shows
1 Press OK ADV.SET
2 Set (ADV.SET) to Yes and press OK SETUP
3 Set SETUP to SIL and press OK EN.SIL
4 Set EN.SIL to YES and press OK NEW.PAS
5 Set password to a number between 0 and
9999 and press OK (At this time the device starts operating in SIL mode with the entered configuration parameters!)
6 Press OK to confirm verification of the OPEN-
>LOCK in the display
7 Verify input type and press OK I.RANGE
8 Verify fixed input current range and press OK
(ONLY if IN.TYPE = CURR)
9 Verify sensor connection type and press OK
(ONLY if IN.TYPE = TEMP and SENSOR = Ni or Pt or IN.TYPE = LIN.R)
10 Verify temperature unit and press OK
(ONLY if IN.TYPE = TEMP)
11 Verify temperature sensor type and press OK
( ONLY if IN.TYPE = TEMP)
12 Verify Pt sensor type and press OK
(ONLY if IN.TYPE = TEMP and SENSOR = Pt)
13 Verify Ni sensor type and press OK
(ONLY if IN.TYPE = TEMP and SENSOR = Ni)
14 Verify Thermocouple type and press OK
(ONLY if IN.TYPE = TEMP and SENSOR = TC)
Note7: Open is shown briefly in the display.
CONFIG Verify OPEN->LOCK
(Note7)
IN.TYPE
CONNEC
UNIT
SENSOR
Pt.TYPE
Ni.TYPE
TC.TYPE
CJC
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Action Display shows
15 Verify CJC type and press OK
(ONLY if IN.TYPE = TEMP and SENSOR = TC)
16 Verify fixed input voltage range and press OK
(ONLY if IN.TYPE = VOLT)
17 Verify input resistance 0% range and press OK
(ONLY if IN.TYPE = LIN.R)
18 Verify input resistance 100% range and press OK
(ONLY if IN.TYPE = LIN.R)
V.RANGE
R 0%
R 100%
UNIT
19 Verify display units for 4501 and press OK
(ONLY if IN.TYPE ≠ TEMP)
20 Verify display decimal point for 4501 and press OK
(ONLY if IN.TYPE ≠ TEMP)
21 Verify display value for 4501 at 0% input and
press OK (ONLY if IN.TYPE ≠ TEMP)
22 Verify display value for 4501 at 100% input and
press OK (ONLY if IN.TYPE ≠ TEMP)
23 Verify relay setpoint units and press OK
(ONLY if IN.TYPE ≠ TEMP)
24 Verify relay function and press OK CONTAC.
25 Verify relay contact function and press OK
(ONLY if REL.FUN ≠ OFF or POW)
26 Verify relay setpoint and press OK
(ONLY if REL.FUN = SETP)
27 Verify low setpoint value and press OK
(ONLY if REL.FUN = WIND)
28 Verify high setpoint value and press OK
(ONLY if REL.FUN = WIND)
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DEC.P
DISP.LO
DISP.HI
REL.UNI
REL.FUN
SETP.
SETP.LO
SETP.HI
ACT.DIR
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Action Display shows
29 Verify relay activation direction and press OK
(ONLY if REL.FUN = SETP)
30 Verify relay setpoint hysteresis and press OK
(ONLY if REL.FUN = SETP or WIND)
31 Verify relay action on sensor error and press OK
(ONLY if REL.FUN = SETP, WIND or ERR and the selected input type and range support sensor error detection, refer to section 4.3.2)
32 Verify relay ON delay and press OK
(ONLY if REL.FUN = SETP or WIND)
33 Verify relay OFF delay and press OK
(ONLY if REL.FUN = SETP or WIND)
34 Verify fixed output range for current output OUT.ERR
HYST
ERR.ACT
ON.DEL
OFF.DEL
O.RANGE
35 Verify fixed output value on detected sensor error
and press OK (ONLY if IN.TYPE ≠ VOLT, or IN.TYPE = CURR and I.RANGE ≠ 0-20 mA)
36 Verify temperature for 0% output and press OK
(ONLY if IN.TYPE = TEMP)
37 Verify temperature for 100% output and press OK
(ONLY if IN.TYPE = TEMP)
38 Verify analogue output response time and press OK CH1.CAL
39 Verify the use of applied process calibration values
and press OK
40 Verify password and press OK SIL.OK
41 Verify SIL mode within 1 second
OUT.LO
OUT.HI
RESP
PASSW.
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14.2.2 If password is set
Action Display shows
1 Press OK PASSW
2 Enter password and press OK ADV.SET
3 Set ADV.SET to Yes and press OK SETUP
4 Set SETUP to SIL and press OK EN.SIL
5 Set EN.SIL to YES and press OK
(At this time the device starts operating in SIL mode with the entered configuration parameters!)
6
As step 6 to 41 for 14.2.1 As step 6 to 41 for to 41
Note8: Open is shown briefly in the display
14.2.3 If any parameter is found to be incorrect during verification
Remove SIL-mode (by entering the password and selecting EN.SIL = NO). Go through the setup menu and correct the parameter(s).
14.3 Functional test
Repeat step 1 to 36 (with correct parameters).
The user is responsible to make a functional test after verification of the safety parameters. The procedure for periodic proof test described in section 10 shall be used.
In addition, if a process calibration is taken into SIL-mode operation (refer to section 13.3 - Advanced functions), it is mandatory that the accuracy of the device (and sensor, if applicable) are tested.
CONFIG Verify OPEN->LOCK
(Note8)
14.2.1
15 Fault reaction and restart condition
When the 9116 detects a fault the outputs will go to Safe State, in which the outputs will be “de-energised”.
If the fault is application-specific (cable error detection) the 9116 will restart when the fault has been corrected.
Power cycle the device for bringing it out of Safe State.
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16 User interface
[01]
Set correct password
[02]
Enter Advanced setup menu?
[03]
Select Temperature input Select Potentiometer input Select Linear resistance input Select Current input Select Voltage input
[04]
Select 0.0-1 V input range Select 0.2-1 V input range Select 0-5 V input range Select 1-5 V input range Select 0-10 V input range Select 2-10 V input range
[05]
Select 0-20 mA input range Select 4-20 mA input range
[06]
Select 2-Wire sensor connection Select 3-Wire sensor connection Select 4-Wire sensor connection
[07]
Set Resistance value low
[08]
Set Resistance value high
[09]
Select Celsius as temperature unit Select Fahrenheit as temperature unit
[10]
Select TC sensor type Select Ni sensor type Select Pt sensor type
[11]
Select Display unit
[12]
Select Decimal point position
[13]
Set Display range low
[14]
Set Display range high
[15]
Select Relay setpoint in % of input range Select Relay setpoint in display units
[16]
Select Pt10 sensor type Select Pt20 sensor type Select Pt50 sensor type Select Pt100 sensor type Select Pt200 sensor type Select Pt250 sensor type Select Pt300 sensor type Select Pt400 sensor type Select Pt500 sensor type Select Pt1000 sensor type
[17]
Select Ni50 sensor type Select Ni100 sensor type Select Ni120 sensor type Select Ni1000 sensor type
[18]
Select TC-B sensor type Select TC-E sensor type Select TC-J sensor type Select TC-K sensor type Select TC-L sensor type Select TC-N sensor type Select TC-R sensor type Select TC-S sensor type Select TC-T sensor type Select TC-U sensor type Select TC-W3 sensor type Select TC-W5 sensor type Select TC-Lr sensor type
[19]
Select OFF function - relay is permanently off Select POWER function - relay indicates power status OK Select ERROR function - relay indicates sensor error only Select WINDOW function - relay is controlled by 2 setpoints Select SETPOINT function - relay is controlled by 1 setpoint
[20]
Select Normally Closed contact Select Normally Open contact
[21]
Set Relay setpoint
[22]
Select Action on decreasing signal Select Action on increasing signal
[23]
Set Relay hysteresis
[24]
Select No error action - undefined status at error Select Open relay contact at error Select Close relay contact at error Select Hold relay status at error
[25]
Set Relay ON delay in seconds
[26]
Set Relay OFF delay in seconds
[27]
Select Contact is Closed Inside Window Select Contact is Open Inside Window
[28]
Set Relay window setpoint low
[29]
Set Relay window setpoint high
[30]
Set Relay window hysteresis
[31]
Select Internal temperature sensor Select CJC connector (Accessory)
[34]
Select Open relay contact at error Select Close relay contact at error
[37]
Select 0-20 mA outout range Select 4-20 mA output range Select 20-0 mA output range Select 20-4 mA output range
[38]
Select No error action - output undefined at error Select Downscale at error Select Namur NE43 downscale at error Select Namur NE43 upscale at error
[39]
Select Analogue output response time in seconds.
[41]
Set Temperature for analogue output low
[42]
Set Temperature for analogue output high
[43]
Enter SIL setup Enter Simulation mode Enter Rail setup Perform Process Calibration Enter Language setup Enter Password setup Enter Display setup Perform Memory operations
[44]
Load saved configuration into module Save configuration in display front
[45]
Adjust LCD contrast
[46]
Adjust LCD backlight
[47]
Write a 5-character channel TAG
[48]
Show Analog output value in display Show TAG on display Alternate shown information in display
[49]
Calibrate Input low to process value?
[50]
Calibrate Input high to process value?
[51]
Enable input simulation?
[52]
Set the input simulation value
[53]
Relay simulation - use 1 to toggle relay
[54]
Enable Password protection?
[55]
Set New password
[56]
Enable Fastset functionality?
[57]
Relay setpoint - press 3 to save
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[58]
Relay setpoint - Read only
[59]
Select Language
[60]
Use process calibration values?
[61]
Set value for low calibration point
[62]
Set value for high calibration point
[63]
Enable Rail status signal output?
[64]
Enable SIL configuration lock?
0...20 mA is not a valid output range for SIL operation
[65]
is channel using process-compensated calibration data?
[66]
Configuration SIL status (Open / Locked)
[80]
Sensor short circuit
[81]
Sensor wire breakage
[82]
Display underrange
[83]
Display overrange
[84]
Input underrange
[85]
Input overrange
[86]
Input error - check input connections and reset power
[87]
Output error - check input connentions and reset power
[88]
Flash memory error - chek configuration
[89]
Invalid configuration type or version
[90]
Hardware error
[91]
CJC sensor error - check device temperature
[92]
CJC error - check CJC connector block
[93]
No communication
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16.2 Routing diagram
Power up
1.2
1
I
30.00
I
Io12.00mA
1.0
3
0000 9999
1 2
0000
PASSW.
Txt 1
1 2
3
50.0
SETP.
Txt 57
NO
YES
1 2
NO
ADV.SET
Txt 2
3
1 Increase setpoint 2 Decrease setpoint 3 Save and exit the menu 1 and 2 simultaneously = change relay state
VOLT LIN.R POTM CURR TEMP
1 2
3
VOLT
IN TYPE
Txt 3
1.1
Error indication, example
SE.BRo3.50mA
LIN.R
IN TYPE
Txt 3
POTM
IN TYPE
Txt 3
CURR
IN TYPE
Txt 3
TEMP
IN TYPE
Txt 3
Continued on the page
Routing diagram ADV.SET
3
YES
ADV.SET
Version No. V2R0 23
Txt 2 Txt 10 Txt 18 Txt 31
Fast setpoint adjustment
and relay test
2-10 0-10
1-5
3
3
0-5
0.2-1 0-1
1 2
2-10
V.RANGE
Txt 4
4W 3W 2W
1 2
3W
CONNEC.
Txt 6
3
3
rpm
(70 units)
1 2
UNIT
Txt 11
0000 9999
1 2
R 0%
Txt 7
3
0-20 4-20
1 2
3
3
4-20
I.RANGE
Txt 5
3
1 2
Pt
SENSOR Txt 10
Ni
SENSOR Txt 10
TC
SENSOR
mA
Pt
TC
@C
%
0
NI
1111
111.1
11.11
1.111
1 2
3
111.1
DEC.P
Txt 12
0000 9999
1 2
3
R 100%
Txt 8
1000
1 2
3
100
Pt TYPE
Txt 16
1000
1 2
3
100
Ni TYPE
Txt 17
TC.B TC.E TC.J TC.K TC.L TC.N TC.R TC.S TC.T TC.U TC.W3 TC.W5 TC.Lr
1 2
3
TC.K
TC.TYPE
0
-
10
-
50
3
3
3
3
3
3
999.9
-199.9
1 2
0.0
DISP.LO
Txt 13
4W 3W 2W
1 2
3W
CONNEC.
Txt 6
4W
4W
3W
3W
2W
2W
1 2
1 2
3W
3W
CONNEC.
CONNEC.
Txt 6
Txt 6
INT
CONN
1 231 2
INT
CJC
Page 71
Safety Manual 9116 UNIVERSAL CONVERTER
ROUTING DIAGRAM
If no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes.
1 Increase value / choose next parameter
2 Decrease value / choose previous parameter 3 Accept the chosen value and proceed to the next menu Hold 3 Back to previous menu / return to menu 1.0 without saving
3
999.9
-199.9
1 2
100.0
DISP.HI
Txt 14
DISP PERC
1 2
DISP
REL.UNI
Txt 15
3
Continued on the next page
3
1.0 = Default state. Line 1 shows input status. Line 2 toggels between process value and UNIT. Line 3 shows output and TAG No. Line 4 shows status for relay and communication and whether the device is SIL-locked. Static dot = SIL-locked and flashing dot = not SIL-locked.
1.1 = Only if password-protected.
1.2 = Only if FastSet is activated and the relay function is setpoint.
3
@C @F
1 2
3
@C
UNIT
Txt 9
Selectable
3
@C @F
K %
m cm mm um ft
in
mils
yd m3
l
s
UNITS:
3
24 Version No. V2R0
min m/s
mm/s
m/min
m/h
in/s
ips
ft/s
in/min
ft/min
in/h ft/h m/s2
rpm
Hz
1.3 = Only if input types support sensor error check. Not valid for these input signals: 0...20 mA and voltage.
1.4 = Only if input signal is temperaure.
1.5 = Only if the configuration is not protected by a pass­ word.
t
kg
g N
Pa MPa kPa hPa bar
mbar
kj
Wh MWh kWh
W
GW MW kW hp
A kA mA uA
V kV mV
ohm
S uS
m3/min
m3/h
l/s
l/min
l/h
gal/min
gal/h
t/h
mol
pH
[blank]
Page 72
9116 UNIVERSAL CONVERTER Safety Manual
SETP WIND
ERR POW OFF
1 2
SETP
REL.FUN
Txt 19
WIND
REL.FUN
Txt 19
1.3
ERR
REL.FUN
Txt 19
POW
REL.FUN
Txt 19
OFF
REL.FUN
Txt 19
3
3
3
3
3
N.O. N.C.
1 2
N.O.
CONTAC
Txt 20
O.I.W C.I.W
1 2
O.I.W
CONTAC
Txt 27
CLOS OPEN
1 2
OPEN
ERR.ACT
Txt 34
20-4 20-0 4-20 0-20
1 2
4-20
O.RANGE
Txt 37
3
3
3
3
850
-200
1 2
50.0
SETP.
Txt 21
849.9
-200
1 2
50.0
SETP.LO
Txt 28
23mA
0/3.5mA
NONE
1 2
23mA
OUT.ERR
Txt 38
1.3
INCR
DECR
1 2
3
INCR
ACT.DIR Txt 22
850.0
-199.9
1 2
3
60.0
SETP.HI Txt 28
849
-200
1 2
3
0.0
OUT.LO Txt 41
1.4 1.4
3
3
3
262.5
0.1
1 2
1.0
HYST.
Txt 23
262.5
0.1
1 2
1.0
HYST.
Txt 30
850.0
-199.0
1 2
150.0
OUT.HI Txt 42
3
3
3
HOLD CLOS OPEN NONE
1 2
NONE
ERR.ACT
Txt 24
1.3
HOLD CLOS OPEN NONE
1 2
NONE
ERR.ACT
Txt 24
1.3
0.0 60
1 2
0.0
RESP.
Txt 39
3600 0000
1 2
3
0
ON.DEL Txt 25
3600 0000
1 2
3
0
ON.DEL Txt 25
3
To default state 1.0
3
3
3600 0000
1 2
0
OFF.DEL
Txt 26
3600 0000
1 2
0
OFF.DEL
Txt 26
3
Version No. V2R0 25
Page 73
Safety Manual 9116 UNIVERSAL CONVERTER
MEM, DISP,
PASS, LANG,
CAL, RAIL,
SIM, SIL
1 2
MEM
SETUP
Txt 43
DISP
SETUP
Txt 43
3
3
16.3 Routing diagram ­ Advanced settings (ADV.SET)
SAVE LOAD
1 2
3
SAVE
MEMORY
Txt 44
9 0
1 2
3
CONTRA
Txt 45
9 0
1 2
3
9
LIGHT
Txt 46
3
9 A
1 2
TAG.1
TAGNO
Txt 47
3
TAG ALT
A.OUT
1 2
A.OUT
DISP
Txt 48
3
PASS
SETUP
Txt 43
LANG
SETUP
Txt 43
CAL
SETUP
Txt 43
RAIL
SETUP
Txt 43
SIM
SETUP
Txt 43
SIL
SETUP
Txt 43
YES
NO
1 2
3 3
YES
EN.PASS
Txt 54
DE, DK, ES, FR,
IT, SE, UK
1 2
3
UK
LANGUA
Txt 59
YES
NO
1 2
3
YES
CAL.LO Txt 49
YES
NO
1 2
3
YES
RAIL.ER
Txt 63
YES
NO
1 2
3
YES
EN.SIM Txt 51
2.0
YES
NO
1 2
3
YES
EN.SIL Txt 64
3
9999 0000
0000
NEW.PAS
Txt 55
NO
1 2
3
YES
NO
1 2
YES
EN.FAST
Txt 56
3
Red text signifies safety
parameters in a SIL configuration.
3
850.0
-200.0
1 2
3
2.0
@C
Txt 61
NO
3
2.0 In the submenu simulation (SIM) you must
YES
NO
1 2
3
YES
CAL.HI
Txt 50
3
press 3 to return to the default state 1.0.
850.0
-200.0
1 2
3
3
NO
1.4
23.0
Txt 52
NO
2008
NEW.PAS
Txt 55
%
0000 9999
1 2
3
3
3
REL.SIM
Txt 53
OPEN LOCK
1 2
3 3 3 3 3
LOCK
CONFIG Txt 66
26 Version No. V2R0
To default state 1.0
850.0
-200.0
147.8
Txt 62
NO
1 2
@C
3
YES
NO
1 2
YES
USE.CAL
Txt 60
Verify SIL configuration
. . . . . . . . . . . . . .
3
SIL.OK
Page 74
9116 UNIVERSAL CONVERTER Safety Manual
17 Connections diagram
Power Rail
connections
91 92 93 94 95
Supply and status relay
31 32 33 34
Error signal
+24 V
NC = no connection
RTD, 3- / 4-wireRTD, 2-wire
NCNC
Gnd.
41 42 43 44 41 42 43 44
Resistance, 2-wire
41 42 43 44 41 42 43 44
51 52 53 54
+
-
Tx
Resistance,
3- / 4-wire
41 42 43 44
Current Voltage2-wire transmitter
51 52 53 54
-
Gnd.
Inputs:
TC, internal CJC
41 42 43 44
51 52 53 54
+
Outputs:
Current
(Active output)
11 12 13 14
2-wire transmitter
(Passive output)
11 12 13 14
11 12 13 14
N.C.
+24 V
sensor
+
-
Potentiometer
1 3
2
+
-
Relay
*TC,
CJC connector
CJC
41 42
* Order separately:
CJC connector 5910Ex.
44
+
-
+
-
mA
Version No. V2R0 27
+
mA
N.O.
Page 75
Displays
Programmable displays with a wide selection of inputs and outputs for display of temperature, volume and weight, etc. Feature linearisation, scaling, and difference measurement functions for programming via PReset software.
Ex interfaces
as well as HART
Interfaces for analogue and digital signals
®
signals between sensors / I/P converters / frequency signals and control systems in Ex zone 0, 1 & 2 and for some modules in zone 20, 21 & 22.
Isolation
signals as well as HART
Galvanic isolators for analogue and digital
®
signals. A wide product range with both loop-powered and universal isolators featuring linearisation, inversion, and scaling of output signals.
Temperature
A wide selection of transmitters for DIN form B mounting and DIN rail modules with analogue and digital bus communication ranging from application­specic to universal transmitters.
Universal
PC or front programmable modules with universal options for input, output and supply. This range offers a number of advanced features such as process calibration, linearisation and auto-diagnosis.
Page 76
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www.prelectronics.de [email protected]
www.prelectronics.es [email protected]
www.prelectronics.it [email protected]
www.prelectronics.se [email protected]
www.prelectronics.co.uk [email protected]
www.prelectronics.com [email protected]
www.prelectronics.cn [email protected]
Head ofce
Denmark www.prelectronics.com
PR electronics A/S [email protected] Lerbakken 10 tel. +45 86 37 26 77
DK-8410 Rønde fax +45 86 37 30 85
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