PR electronics 9107B, 9107BA, 9107BB Product Manual [en, pt]

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Page 1

PERFORMANCE

MADE

SMARTER

CCOE

Product manual

9107B

HART transparent driver

No. 9107V104-UK Product version: 9107-002

Page 2

6 Product Pillars

to meet your every need

With our innovative, patented technologies, we make signal conditioning smarter and simpler. Our portfolio is composed of six product areas, where we offer a wide range of analog and digital devices covering over a thousand applications in industrial and factory automation. All our products comply with or surpass the highest industry standards, ensuring reliability in even the harshest of environments and have a 5-year warranty for greater peace of mind.

Individually outstanding, unrivalled in combination

Our range of temperature transmitters and sensors provides the highest level of signal integrity from the measurement point to your control system. You can convert industrial process temperature signals to analog, bus or digital communications using a highly reliable point-to-point solution with a fast response time, automatic selfcalibration, sensor error detection, low drift, and top EMC performance in any environment.

Our unique range of single devices covering multiple applications is easily deployable as your site standard. Having one variant that applies to a broad range of applications can reduce your installation time and training, and greatly simplify spare parts management at your facilities. Our devices are designed for long-term signal accuracy, low power consumption, immunity to electrical noise and simple programming.

We provide inexpensive, easy-to-use, future-ready communication interfaces that can access your PR installed base of products. All the interfaces are detachable, have a built-in display for readout of process values and diagnostics, and can be configured via push-buttons. Product specific functionality includes communication via Modbus and Bluetooth and remote access using our PR Process Supervisor (PPS) application, available for iOS and Android.

Our display range is characterized by its flexibility and stability. The devices meet nearly every demand for display readout of process signals, and have universal input and power supply capabilities. They provide a real-time measurement of your process value no matter the industry, and are engineered to provide a user-friendly and reliable relay of information, even in demanding environments.

We deliver the safest signals by validating our products against the toughest safety standards. Through our commitment to innovation, we have made pioneering achievements in developing I.S. interfaces with SIL 2 Full Assessment that are both efficient and cost-effective. Our comprehensive range of analog and digital intrinsically safe isolation barriers offers multifunctional inputs and outputs, making PR an easy-to-implement site standard. Our backplanes further simplify large installations and provide seamless integration to standard DCS systems.

Our compact, fast, high-quality 6 mm isolators are based on microprocessor technology to provide exceptional performance and EMC-immunity for dedicated applications at a very low total cost of ownership. They can be stacked both vertically and horizontally with no air gap separation between units required.

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9107 - Product version 9107-002 3

HART transparent driver

9107B

Table of contents

Warning ................................................................................................ 4

Symbol identiﬁcation .................................................................................... 4

Safety instructions ...................................................................................... 4

How to demount system 9000 ........................................................................... 5

Application ............................................................................................. 6

Advanced features ...................................................................................... 6

Technical characteristics ................................................................................. 6

Applications ............................................................................................ 7

PR 4511/4501 display / programming front............................................................... 8

Mounting / demounting the PR 4511/4501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Order ................................................................................................... 9

Accessories ............................................................................................. 9

Technical data .......................................................................................... 9

Visualisation in the 4511/4501 of hardware/software error................................................ 12

Connections ............................................................................................ 13

Block diagram........................................................................................... 14

Signal error indications without display front .............................................................. 15

Conﬁguration / operating the function keys ............................................................... 16

Routing diagram ........................................................................................ 17

Routing diagram, advanced settings (ADV.SET) ............................................................ 18

Help text overview ...................................................................................... 19

ATEX Installation Drawing................................................................................ 20

IECEx Installation Drawing ............................................................................... 22

FM Installation Drawing.................................................................................. 24

Desenho de instalaçao INMETRO ......................................................................... 26

Document history ....................................................................................... 28

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4 9107 - Product version 9107-002

Warning

The following operations should only be carried out on a disconnected device and under ESD-safe conditions: General mounting, wire connection and disconnection. Troubleshooting the device.

Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only.

Warning

Do not open the front plate of the device as this will cause damage to the connector for the display / programming front PR 4511/4501. This device contains no DIP-switches or jumpers.

Symbol identification

Triangle with an exclamation mark: Read the manual before installation and commissioning of the

device in order to avoid incidents that could lead to personal injury or mechanical damage. Warning/ demand. Potentially lethal situations.

The CE mark proves the compliance of the device with the essential requirements of the directives.

The double insulation symbol shows that the device is protected by double or reinforced insulation.

Ex devices have been approved acc. to the ATEX directive for use in connection with installations in

explosive areas. See installation drawings in appendix.

Safety instructions

Definitions

Hazardous voltages have been defined as the ranges: 75 to 1500 Volt DC, and 50 to 1000 Volt AC. Technicians are qualified persons educated or trained to mount, operate, and also trouble-shoot technically correct and in

accordance with safety regulations. Operators, being familiar with the contents of this manual, adjust and operate the knobs or potentiometers during normal operation.

Receipt and unpacking

Unpack the device without damaging it and check whether the device type corresponds to the one ordered. The packing should always follow the device until this has been permanently mounted.

Environment

Avoid direct sun light, dust, high temperatures, mechanical vibrations and shock, and rain and heavy moisture. If necessary, heating in excess of the stated limits for ambient temperatures should be avoided by way of ventilation. The device must be installed in pollution degree 2 or better. The device is designed to be safe at least under an altitude up to 2 000 m.

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9107 - Product version 9107-002 5

Mounting

Only technicians, who are familiar with the technical terms, warnings, and instructions in the manual and who are able to follow these, should connect the device. Should there be any doubt as to the correct handling of the device, please contact your local distributor or, alternatively,

PR electronics A/S

www.prelectronics.com

The use of stranded wires is not permitted for mains wiring except when wires are fitted with cable ends.

Descriptions of input / output and supply connections are shown in the block diagram and on the side label.

The device is provided with field wiring terminals and shall be supplied from a Power Supply having double / reinforced insulation. A power switch shall be easily accessible and close to the device. The power switch shall be marked as the disconnecting unit for the device.

For installation on Power Rail 9400 the power is supplied by Power Control Unit 9410.

Year of manufacture can be taken from the first two digits in the serial number.

Calibration and Adjustment

During calibration and adjustment, the measuring and connection of external voltages must be carried out according to the specifications of this manual. The technician must use tools and instruments that are safe to use.

Normal operation

Operators are only allowed to adjust and operate devices that are safely fixed in panels, etc., thus avoiding the danger of personal injury and damage. This means there is no electrical shock hazard, and the device is easily accessible.

Cleaning

When disconnected, the device may be cleaned with a cloth moistened with distilled water.

Liability

To the extent the instructions in this manual are not strictly observed, the custom er cannot advance a demand against PR electronics A/S that would otherwise exist according to the concluded sales agreement.

How to demount system 9000

Picture 1:

By lifting the bottom lock, the device is detached from the DIN rail.

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6 9107 - Product version 9107-002

Application

• 9107B is a 1- or 2-channel isolated 1:1 driver barrier for intrinsic safety applications.

• Operation and drive control of I/P converters, valves and indicators mounted in the hazardous area.

• Operation of HART devices is possible as the unit transmits HART communication signals bi-directionally.

• 9107B can be mounted in the safe area or in zone 2 / Cl. 1, div. 2 and transmit signals to zone 0, 1, 2 and zone 20, 21, 22 including mining / Class I/II/III, Div. 1, Gr. A-G.

• The PR 4511/4501 display the process value for each channel and can be used to define high and low limits for detection of loop current level. If these limits are exceeded, the status relay will activate.

• Dual channel versions can be used for signal splitter applications - 1 in and 2 out.

Advanced features

• The PR 4501 detachable display and the green and red front LEDs indicate operation status for each channel.

• A tag number can be defined for each channel.

• Output line fault detection.

• In the 1-channel version the status relay can be used as a simple limit switch.

Technical characteristics

• High galvanic isolation of 2.6 kVAC.

• High accuracy better than 0.1%.

• Continuous check of vital stored data for safety reasons.

HART transparent driver

9107B

• 24 VDC supply via power rail or connectors

• Fast response time <5 ms

• High active output load 725 Ohm / 20 mA

• Output line fault detection via status relay

• SIL2 certified via Full Assessment according to IEC 61508

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COMMUNICATION FOUNDATION

9107 - Product version 9107-002 7

Applications

Input signals:

Analog, 4...20 mA

Output signals:

Channel 1

Current 4...20 mA

I/P converter

Channel 2

Channel 1

Zone 0, 1, 2,

20, 21, 22, M1 &

Cl. I/II/III, Div. 1

gr. A-G

Zone 2 & Cl. 1, Div. 2, gr. A-D

or Safe Area

Device status

Supply -

Supply +19.2...31.2 VDC

N.C.

Power connection:

Same power rail as above

Rail, supply +

Power rail

Status relay signal

No connection

Channel 2

Current 4...20 mA

I/P converter

Rail, supply -

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4501





8 9107 - Product version 9107-002

PR 4511/4501 display / programming front

Functionality

The simple and easily understandable menu structure and the explanatory help texts guide you effortlessly and automatically through the configuration steps, thus making the product very easy to use. Functions and configuration options are described in the section ”Configuration / operating the function keys”.

Application

• Communications interface for modification of operational parameters in 9107B.

• When mounted in the process, the display shows process values and device status.

Technical characteristics

• LCD display with 4 lines: Line 1 (H=5.57 mm) shows status for each channel (OK or error). Line 2 (H=3.33 mm) shows loop current in mA for channel 1 or tag no. Line 3 (H=3.33 mm) shows loop current in mA for channel 2 or tag no. Line 4 shows communications status.

• In order to protect the configuration against unauthorised changes, access to the menus can be blocked by a password.

Mounting / demounting the PR 4511/4501

1: Insert the tabs of the PR 4511/4501 into the holes at the top of the device. 2: Hinge the PR 4511/4501 down until it snaps into place.

Demounting of the PR 4511/4501

3: Push the release button on the bottom of the PR 4511/4501 and hinge the the PR 4511/4501 out and up. 4: With the PR 4511/4501 hinged up, remove from holes at the top of the device.

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9107 - Product version 9107-002 9

Accessories

4501 = Display / programming front 4511 = Communication enabler 9400 = Power rail 9404 = Module stop for rail 9410 = Power control unit 9421 = Power supply 24 V - Ex nA nC

Technical data

Environmental conditions:

Speciﬁcations range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -20°C to +60°C

Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -20°C to +85°C

Calibration temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20...28°C

Relative humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 95% RH (non-cond.)

Protection degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP20

Installation in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pollution degree 2 & overvoltage category II.

Mechanical specifications:

Dimensions (HxWxD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 x 23.5 x 104 mm

Dimensions (HxWxD) w/ 4501/4511. . . . . . . . . . . . . . . . . . . . . . . . 109 x 23.5 x 116 / 131 mm

Weight approx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 g

Weight incl. 4501/4511 (approx.). . . . . . . . . . . . . . . . . . . . . . . . . . 265 g / 280 g

DIN rail type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIN EN 60715 - 35 mm

Wire size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.13...2.08 mm

/ AWG 26...14 stranded wire

Screw terminal torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 Nm

Vibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IEC 60068-2-6

2...13.2 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1 mm

13.2...100 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±0.7 g

Common electrical specifications:

Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.2...31.2 VDC

Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25 A SB / 250 VAC

Max. required power is the maximum power needed at terminals 31 and 32. Max. power dissipation is the maximum power dissipated by the device. If the 9107 is used with the 4511/4501, then add 40 mW to the max. power dissipation and 70 mW to the max. required power for each device with the 4511/4501.

Isolation - test / working:

Input to any. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6 kVAC / 300 VAC reinforced isolation

Analog output to supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6 kVAC / 300 VAC reinforced isolation

Status relay to supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 kVAC / 150 VAC reinforced isolation

Order

Example : 9107BB

Type Unit channels

9107B Single

Double

: A

: B

Typ e Description

Max. power

dissipation

Max. required

power

9107BA 1 channel ≤ 1.0 W ≤ 1.0 W

9107BB 2 channels ≤ 1.8 W ≤ 1.8 W

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10 9107 - Product version 9107-002

Communications interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communication enabler 4511 /

Programming front 4501

Signal dynamics, input /output . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog signal chain

HART bi-directional communication frequency range . . . . . . . . . . . . . . 0.5...7.5 kHz

Signal / noise ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . > 60 dB

Response time (0...90%, 100...10%) . . . . . . . . . . . . . . . . . . . . . . . . < 5 ms

Eect of supply voltage change on output (nom. 24 VDC) . . . . . . . . . . . < ±10 µA

Current input:

Measurement range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5...23 mA

Sensor error detection:

Loop break 4...20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 1 mA

Input voltage drop:

Supplied unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 2 V @ 23 mA

Non-supplied unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 4 V @ 23 mA

Ex barrier data:

Uo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 V

Io . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 mA

Po. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.65 W

Current output:

Signal range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5...23 mA

Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 725 Ω

Load stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 0.01% of span / 100 Ω

Current limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 28 mA

725 Ω

630 Ω

0 Ω

20 mA0 mA 23 mA

Load

Output Current

Output Compliance

of span = normal measurement range 4...20 mA

EMC - immunity inﬂuence. . . . . . . . . . . . . . . . . . . . . . . . . < ±0.5% of span

Extended EMC immunity:

NAMUR NE 21, A criterion, burst . . . . . . . . . . . . . . . . . . . . < ±1% of span

Accuracy values

Input type Absolute accuracy Temperature coecient

mA ≤ ±16 ≤ ±1.6 μA /

Page 11

9107 - Product version 9107-002 11

Status relay output terminal 33-34:

Relay function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N.C.

Programmable low setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...29.9 mA

Programmable high setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...29.9 mA

Hysteresis for setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 mA

Max. voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 VDC / 125 VAC

Max. current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 ADC / 0.5 AAC

Max. voltage - hazardous installation. . . . . . . . . . . . . . . . . . . . . . . . 32 VDC / 32 VAC

Max. current - hazardous installation . . . . . . . . . . . . . . . . . . . . . . . . 1 ADC / 0.5 AAC

Observed authority requirements:

EMC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/30/EU

LVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/35/EU

ATE X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/34/EU

RoHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2011/65/EU

Approvals:

Det Norske Veritas, Ships & Oshore. . . . . . . . . . . . . . . . . . . . . . . . Stand. f. Certiﬁc. No. 2.4

ClassNK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TA18527M

c UL us, Standard for Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UL 61010-1

EAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR-CU 020/2011

I.S. / Ex approvals:

ATE X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEKRA 11ATEX0247 X

IECEx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IECEx DEK 11.0088X

c FM us. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM16US0465X / FM16CA0213X

INMETRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEKRA 16.0002 X

CCOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P337349/2

EAC Ex TR-CU 012/2011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RU C-DK.GB08.V.00410

Functional Safety:

SIL2 Certiﬁed & Fully Assessed acc. to IEC 61508 SFF> 60% - type A component

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12 9107 - Product version 9107-002

Visualisation in the 4511/4501 of hardware/software error

Readout at hardware error

Error search Readout Cause

Communications test 4511/4501 and 9107 NO.CO Connection error

EEprom error - check configuration FL.ER

Configuration error or CRC mismatch, recovery configuration is loaded

User error II ! / II ! Loop limit exceeded

User error II ! / II ! Loop error

EEprom error - check configuration EE.ER / IE.ER Invalid configuration (CRC or data)

Hardware error SU.ER Supply error

Hardware error RA.ER RAM error

Hardware error FL.ER Flash error

Hardware error IN.ER Initialization error

Hardware error C1.ER Hardware error - channel 1

Hardware error C2.ER Hardware error - channel 2

Hardware error DE.ER General error

! All error indications in the display flash once per second. The help text explains the error. In case of cable fault the backlight also flashes. This can be reset by pressing the 3 key.

Errors affecting both channels are shown as error on channel 1 - and the line showing channel 2 is blank.

Hardware error can be reset in two ways. Either step through the menus (if the other channel is to stay in operation) or power cycle the device.

Page 13

9107 - Product version 9107-002 13

Connections

5352

4342

1312

31 32 3433

91 92 93 94 95

Inputs:

CurrentCurrent

Current

Channel 1

Channel 2 Channel 2

Ex / I.S: outputs:

Channel 1

Supply and

status relay

Power rail

connections

NC = no connection

Supply -

Supply +

Supply -

Supply +

Error signal

HART communication is possible directly on the input and output terminals if the output load impedance is > 250 Ohm & < 725 Ohm or if the input loop resistance is higher than 250 Ohm.

Page 14



 TAG-2

 TAG- 1

I+

9107B

FLASH

CPU

1 V

250 Ω

V+

I+

250 Ω

NC*NC*

14 9107 - Product version 9107-002

Block diagram

Status relay N.C.

Supply -

Supply +24 VDC

Input, Gnd.

Channel 2

Channel 1

Current, 4...20 mA

Output, Gnd.

Input, Gnd.

* NC = No connection

Power rail connections

Channel 2 is identical to channel 1

Device status, Green

Ch. 1 status, Red

Ch. 2 status, Red

Supply +

Supply -

Page 15

9107 - Product version 9107-002 15

Signal error indications without display front

List of LED and error signal indications

Condition Green LED

Ch. 1:

Red

Ch. 2:

Red

Status relay, N.C.

Power rail

signal status

Device OK Blinking OFF OFF Energized OFF

No supply OFF OFF OFF De-energized ON

Device defective Blinking ON ON De-energized ON

Ch. 1 defective (ch. 2 OK) Blinking ON OFF De-energized ON

Ch. 2 defective (ch. 1 OK) Blinking OFF ON De-energized ON

Channel 1, signal OK Blinking OFF OFF Energized OFF

Ch. 1, signal limit exceeded Blinking Blinking OFF De-energized ON (if activated)

Ch. 1, fixed loop break limit exceeded

Blinking Flashing OFF De-energized

(if activated)

Channel 2, signal OK Blinking OFF OFF Energized OFF

Ch. 2, signal limit exceeded Blinking OFF Blinking De-energized ON (if activated)

Ch. 2, fixed loop break limit exceeded

Blinking OFF Flashing De-energized

(if activated)

Blinking : 50% ON and 50% OFF

Flashing : 8% ON and 92% OFF

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16 9107 - Product version 9107-002

Configuration / operating the function keys

Documentation for routing diagram.

In general

When configuring the 9107, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display.

Configuration is carried out by use of the 3 function keys: 1 will increase the numerical value or choose the next parameter 2 will decrease the numerical value or choose the previous parameter 3 will save the chosen value and proceed to the next menu

When configuration is completed, the display will return to the default state 1.0. Pressing and holding 3 will return to the previous menu or return to the default state (1.0) without saving the changed values or parameters.

If no key is activated for 1 minute, the display will return to the default state (1.0) without saving the changed values or parameters.

Further explanations

Password protection: Programming access can be blocked by assigning a password. The password is saved in the device in

order to ensure a high degree of protection against unauthorised modifications to the configuration. Default password 2008 allows access to all configuration menus.

Loop limits

In the menus LO.LIM and HI.LIM you can choose the current values which will trigger a loop error alarm from the status relay. The NAMUR NE43 limits are selected by setting LO.LIM at 3.6 mA and HI.LIM at 21 mA. The selected limits are identical for both channels. This function can be deactivated by selecting limits outside the range 3.5...23 mA. Alternatively, the status relay can be used as a simple limit switch in the 1-channel version.

The loop break limit is fixed <= 1 mA. If this limit is exceeded, the status relay will be de-energized.

Signal and sensor error indication via display front 4511/4501

Sensor error (loop break) is shown in line 1 on the display by flashing  and . The actual mA value is also shown followed by an explanatory text. Channel 1 is shown in line 2 and channel 2 is shown in line 3 on the display. Line 4 on the display shows the condition of the COM (flashing bullet) indicating correct functioning of 4511/4501.

Advanced functions

The unit gives access to a number of advanced functions which can be reached by answering “Yes” to the point “ADV.SET”.

Display setup: Here you can adjust the brightness contrast and the backlight. Setup of tag numbers with 5 alphanumerics. Selection of functional readout in line 2 and 3 on the display - choose between readout of loop current or tag no. When selecting ”ALT” the readout toggles between loop current and tag no. Password: Here you can choose a password between 0000 and 9999 in order to protect the unit against unauthorised modifications to the configuration. The unit is delivered default without password. Language: In the menu ”LANG” you can choose between 7 different language versions of help texts that will appear in the menu. You can choose between UK, DE, FR, IT, ES, SE and DK. Power rail: In the menu ”RAIL” you can choose if a signal is transmitted to the central surveillance in the PR 9410 power control unit when the signal limits are exceeded. Safety Integrity Level (SIL): See Safety Manual for details.

Page 17

0000

PASSW.

Txt 1

0000 9999

ADV.SET

Txt 2

YES

1 21 2

*1.1

*1.2

 20.0 

 12.2 

 

YES

ADV.SET

Txt 2

YES

1 2

23.0

HI.LIM1

Txt 4

0.0

29.9

1 2

3.5

LO.LIM1

Txt 3

0.0

29.9

1 2

23.0

HI.LIM2

Txt 4

0.0

29.9

1 2

3.5

LO.LIM2

Txt 3

0.0

29.9

1 2

3 3 33

*1.2 *1.2*1.2

*1.0

9107 - Product version 9107-002 17

Routing diagram

If no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes.

1 Increase value / choose next parameter 2 Decrease value / choose previous parameter 3 Save the chosen value and proceed to the next menu

Hold 3 Back to previous menu / return to menu 1.0 without saving.

To default state 1.0

Continued on the page Routing diagram ADV.SET

*1.1

Only if password-protected.

*1.0

Default state. Line 1 shows status for channel 1 and channel 2 Line 2 shows analog value or tag no. for channel 1. If the loop limit is exceeded (LO.LIM and HI.LIM) the analog value is shown for 5 s followed by txt 18. In case of loop break, 0.0 is shown for 5 s. followed by txt

19. Line 3 shows the same as line 2, only for channel 2. Line 4 shows status for communication.

*1.2

Loop current limits (identical for both channels) can be deactivated by selecting values outside the range

3.5...23 mA.

Line 1 symbols:

 = OK. Flashing

 = error.

Power up

Page 18

DISP

SETUP Txt 6

DISP, PASS,

LANG, RAIL

CONTRA

Txt 9

9 0

1 21 2

TAG1

TAGNO Txt 11

9 A

1 2

LIGHT

Txt 10

9 0

1 2

LOOP

DISP

Txt 12

ALT TAG

LOOP

1 2

TAG2

TAGNO Txt 11

9 A

1 2

3 3 333 3

PASS

SETUP Txt 6

YES

EN.PASS

Txt 15

YES

1 2

0000

NEW.PAS

Txt 16

9999 0000

1 2

333

LANG

SETUP Txt 6

LANGUA Txt 17

9 0

1 2

RAIL

SETUP Txt 6

YES

RAIL.EN

Txt 5

YES

1 2

18 9107 - Product version 9107-002

Routing diagram, advanced settings (ADV.SET)

To default

state 1.0

Page 19

9107 - Product version 9107-002 19

Help text overview

[01] [02] [03] [04] [05] [06]

[09] [10] [11] [12]

[15] [16] [17] [18] [19] [20] [21] [22]

Set correct password [PASS] Enter advanced setup [ADV.SET] Set low limit for loop error detection [LO.LIM1] [LO.LIM2] Set high limit for loop error detection [HI.LIM1] [HI.LIM2] Enable rail status signal output? [RAIL.ER] Enter display setup [SETUP] Enter password setup [SETUP] Enter language setup [SETUP] Enter rail setup [SETUP] Adjust LCD contrast [CONTRA] Adjust LCD backlight [LIGHT] Write a 5-character tag no. [TAGNO1] [TAGNO2] Show loop values in display Show Tag no. in display Alternate shown information in display Enable password protection [EN.PASS] Set new password [NEW.PAS] Select language [LANGUA] Loop signal limit exceeded Loop wire breakage No communication - check connections Eeprom error - check configuration Hardware error

Page 20

20 9107 - Product version 9107-002

9107QA01

LERBAKKEN 10, 8410 RØNDE DENMARK

Revision date:

2013-09-11

Version Revision

V3 R0

Prepared by:

Page:

1/2

ATEX Installation drawing

For safe installation of 9107B the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number.

For Installation in Zone 2 the following must be observed. The 4501 programming module is to be used solely with PRelectronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.

9107BA: 1 channel

HART



-transparent driver

9107BB: 2 channel HART



-transparent driver

ATEX Certificate: ………………………………………………..…. DEKRA 11 ATEX0247X

Marking

Standards EN 60079-0 : 2012, EN 60079-11 : 2012, EN 60079-15 : 2010

EN 60079-26 : 2007

Installation notes:

Install in pollution degree 2, overvoltage category II as defined in EN 60664-1 Do not separate connectors when energized and an explosive gas mixture is present.

Do not mount or remove modules from the Power Rail when an explosive gas mixture is present. Disconnect power before servicing. The wiring of unused terminals is not allowed.

In type of protection [Ex ia Da] the parameters for intrinsic safety for gas group IIB are applicable.

For installation in Zone 2, the module shall be installed in an enclosure in type of protection Ex n or Ex e, providing a degree of protection of at least IP54. Cable entry devices and blanking elements shall fulfill the same requirements.

For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 (Type Examination Certificate KEMA 07ATEX0152 X) is allowed.

II (1) G [Ex ia Ga] IIC/IIB/IIA II 3 G Ex nA nC IIC T4 Gc II (1) D [Ex ia Da] IIIC I (M1) [Ex ia Ma] I

Status Relay. terminal (33,34) Zone 2 Installation

Voltage max: 125 VAC / 110 VDC 32 VAC / 32 VDC Power max: 62.5 VA / 32 W 16 VA / 32 W Current max: 0.5 A AC / 0.3 ADC 0.5 A AC / 1ADC

Supply terminal (31,32)

Voltage : 19.2 – 31.2 VDC

Page 21

9107 - Product version 9107-002 21

9107QA01

LERBAKKEN 10, 8410 RØNDE DENMARK

Revision date:

2013-09-11

Version Revision

V3 R0

Prepared by:

Page:

2/2

Hazardous area Non Hazardous area Zone 0,1,2, 20, 21, 22 or Zone 2

CH1 (terminal 41,42) CH2 (terminal 51,52)

: 28 V

: 93 mA

: 0.65 W

IIC IIB IIA I Co.

0.080



F 0.650F 2.15 F

3.76 µF

Lo. 4 mH 16 mH 32 mH 35 mH

-20 ≤Ta ≤ +60ºC

43 42 41

54 53

52 51

34 33 32 31

14 13 12 11

9107

CH1

CH2

91 92 93 94 95

Power Rail

4501

(terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95)

Um: 253 V, max 400 Hz

Page 22

9107QI01

LERBAKKEN 10, 8410 RØNDE DENMARK

Revision date:

2013-09-11

Version Revision

V3 R0

Prepared by:

Page:

1/2

IECEx Installation drawing

For safe installation of 9107B the following must be observed. The module shall only be Installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number.

9107BA: 1 channel

HART



-transparent driver

9107BB: 2 channel HART



-transparent driver

IECEx Certificate: ………………..IECEx DEK 11.0088X

Marking

Standards IEC60079-15 :2010, IEC60079-11:2011, IEC60079-0: 2011

IEC60079-26: 2006

Installation notes:

Install in pollution degree 2, overvoltage category II as defined in IEC 60664-1.

Do not separate connectors when energized and an explosive gas mixture is present. Do not mount or remove modules from the Power Rail when an explosive gas mixture is present. Disconnect power before servicing. The wiring of unused terminals is not allowed.

In type of protection [Ex ia Da] the parameters for intrinsic safety for gas group IIB are applicable.

For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 (Type Examination Certificate KEMA 07ATEX0152) is allowed.

[Ex ia Ga] IIC/IIB/IIA Ex nA nC IIC T4 Gc [Ex ia Da] IIIC [Ex ia Ma] I

Supply terminal (31,32)

Voltage: 19.2 – 31.2 VDC

Status Relay. terminal (33,34) Zone 2 Installation

Voltage max: 125 VAC / 110 VDC 32 VAC / 32 VDC Power max: 62.5 VA / 32 W 16 VA / 32 W Current max: 0.5 A AC / 0.3 ADC 0.5 A AC / 1 ADC

22 9107 - Product version 9107-002

Page 23

9107QI01

LERBAKKEN 10, 8410 RØNDE DENMARK

Revision date:

2013-09-11

Version Revision

V3 R0

Prepared by:

Page:

2/2

Hazardous area Non Hazardous area

Zone 0,1,2, 20, 21, 22 or Zone 2

CH1 (terminal 41,42) CH2 (terminal 51,52)

: 28 V

: 93 mA

: 0.65 W

IIC IIB IIA I Co.

0.080



F 0.650F 2.15 F

3.76 µF

Lo. 4 mH 16 mH 32 mH 35 mH

-20 ≤Ta ≤ +60ºC

(terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95)

Um: 253 V, max. 400 Hz

44 43 42 41

52 51

34 33 32 31

14 13 12 11

9107

CH1

CH2

91 92 93 94 95

Power Rail

4501

9107 - Product version 9107-002 23

Page 24

9107QF01

LERBAKKEN 10, 8410 RØNDE DENMARK

Revision date:

2011-11-02

Version Revision

V2 R0

Prepared by:

Page:

1/2

FM Installation drawing

9107BA: 1 channel

HART



-transparent driver

9107BB: 2 channel HART



-transparent driver

Installation notes:

In Class I, Division 2 installations, the subject equipment shall be mounted within a tool-secured enclosure which is capable of accepting one or more of the Class I, Division 2 wiring methods specified in the National Electrical Code (ANSI/NFPA 70) or Canadian Electrical Code (C22.1).

The equipment shall be installed in an enclosure with a minimum ingress protection rating of IP54 unless the apparatus is intended to be afforded an equivalent degree of protection by location. The module is galvanically isolated and does not require grounding. Install in pollution degree 2, overvoltage category II. Use 60 / 75 ºC copper conductors with wire size AWG: (26-14) In type of protection “intrinsic safety iD” the parameters for intrinsic safety for gas group IIB are applicable. Warning: Substitution of components may impair intrinsic safety.

Warning: To prevent ignition of the explosive atmospheres, disconnect power before servicing and do not separate connectors when energized and an explosive gas mixture is present.

Warning: Do not install or remove modules from the Power Rail when an explosive gas mixture is present.

Status Relay. terminal (33,34)

Voltage max: 125 VAC / 110 VDC Power max: 62,5 VA / 32 W Current max: 0.5 A AC / 0.3 ADC

Zone 2 installation: Voltage max: 32 VAC / 32 VDC Power max: 16 VA / 32 W Current max: 0.5 A AC / 1 ADC

Supply terminal (31,32)

Voltage: 19.2 – 31.2 VDC

24 9107 - Product version 9107-002

Page 25

9107QF01

LERBAKKEN 10, 8410 RØNDE DENMARK

Revision date:

2011-11-02

Version Revision

V2 R0

Prepared by:

Page:

2/2

CH1 (terminal 41,42) CH2 (terminal 51,52)

,Voc: 28 V

, Isc: 93 mA

: 0.65 W

IIC or A,B IIB or C,E,F IIA or D,G Co.

0.08



F 0.650 F 2.15 F

Lo. 4 mH 16 mH 32 mH

-20 ≤Ta ≤ +60ºC

Hazardous Classified Location

Class I / II / III, Division 1, Group A,B,C,D,E,F,G Class I Zone 0 / 1 / 2 Group IIC, IIB, IIA or Zone 20 / 21

Unclassified Location or Hazardous Classified Location

Class I, Division 2 Group A,B,C,D T4 Class I, Zone 2, Group IIC, IIB, IIA T4

Simple Apparatus or Intrinsic safe apparatus with entity parameters:

Vmax (Ui) ≥ Vt (Uo) Imax (Ii) ≥ It (Io) Pi ≥ Pt (Po) Ca ≥ C

cable + Ci

La ≥ L

cable + Li

43 42 41

54 53

52 51

34 33 32 31

14 13 12 11

9107

CH1

CH2

91 92 93 94 95

Power Rail

4501

(terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95)

Um: 253 V, max. 400 Hz

9107 - Product version 9107-002 25

Page 26

9107QB01

LERBAKKEN 10, 8410 RØNDE DENMARK

Revision date:

2016-02-10

Version Revision

V3 R0

Prepared by:

Page:

1/2

INMETRO - Desenhos para Instalação

Para instalação segura do 9107B o manual seguinte deve ser observado. O módulo deve ser instalado somente por profissionais qualificados que estão familiarizados com as leis nacionais e internacionais, diretrizes e normas que se aplicam a esta área. Ano de fabricação pode ser obtido a partir dos dois primeiros dígitos do número de série.

Para a instalação na Zona 2 o seguinte deve ser observado. O módulo de programação de 4501, deve ser utilizado apenas com os módulos PRelectronics. É importante que o módulo esteja intacto e não tenha sido alterado ou modificado de qualquer maneira. Apenas os módulos 4501 livres de poeira e umidade devem ser instalados.

9107BA: 1 canal

HART® - driver transparente

9107BB: 2 canais HART® - driver transparente

INMETRO Certificado ………… DEKRA 16.0002X

Marcas

Normas:

ABNT NBR IEC 60079-0:2013, ABNT NBR IEC 60079-11:2013,

ABNT NBR IEC 60079-15:2012

Notas de instalação:

Instalação em grau de poluição 2, categoria de sobretensão II conforme definido no IEC 60664-1. Os circuitos não intrinsecamente seguros só pode ser connectado para sobretensão limitado ao categoria I/II como definido na IEC 60664-1 Não separe conectores quando energizado ou quando uma mistura de gás explosivo estiver presente.

Não monte ou remova módulos do trilho de alimentação quando uma mistura explosiva de gás estiver presente. Desligue a alimentação antes da manutenção. A fiação de terminais sem uso não é permitida. Em tipo de proteção [Ex ia Da] os parâmetros para a segurança intrínseca para grupo de gás IIB

são aplicáveis.

Para a instalação em Zona 2, o módulo deve ser instalado em um invólucro conformidade com o

tipo de proteção ‘Ex n’ ou ‘Ex e’, fornecendo no mínimo grau de proteçao IP54.

Dispositivos de entrada de cabo e elementos de vedação devem cumprir com os mesmos

requisitos.

Para a instalação de trilho de energia na Zona 2, apenas o trilho de alimentação Rail 9400

fornecido pela Unidade de Controle de Potência 9410 é permitido.

[Ex ia Ga] IIC/IIB/IIA Ex nA nC IIC T4 Gc [Ex ia Da] IIIC [Ex ia Ma] I

Terminal de fonte de alimentação (31,32)

Voltagem: 19.2 – 31.2 VDC

Relê de estado terminal (33,34) Instalação Zone 2

Voltagem máx.: 125 VAC / 110 VDC 32 VAC / 32 VDC Potencia máx.: 62,5 VA / 32 W 16 VA / 32 W Corrente máx,: 0,5 AAC / 0,3 ADC 0,5 AAC / 1 ADC

26 9107 - Product version 9107-002

Page 27

9107QB01

LERBAKKEN 10, 8410 RØNDE DENMARK

Revision date:

2016-02-10

Version Revision

V3 R0

Prepared by:

Page:

2/2

Área de classificada Área de não classificada

Zona 0,1,2, 20, 21, 22 ou Zona 2

CN1 (terminais 41,42) CN2 (terminais51,52)

: 28 V

: 93 mA

: 0,65 W

IIC IIB IIA I Co.

0,080



F 0,650F 2,15 F

3,76 µF

Lo. 4 mH 16 mH 32 mH 35 mH

-20 ≤Ta ≤ +60ºC

(terminais: 11,12,13,14) (terminais: 31,32,33,34) (terminais: 91,92,93,94,95)

Um: 253 V, máx. 400 Hz

43 42 41

54 53

52 51

34 33 32

14 13 12 11

9107

CH1

CH2

91 92 93 94 95

4501

TRILHO DE ENERGIA

9107 - Product version 9107-002 27

Page 28

28 9107 - Product version 9107-002

Document history

The following list provides notes concerning revisions of this document.

Rev. ID Date Notes

104 1901 Specifications for max. required power added

FM and INMETRO certificate numbers updated Installation drawings updated

Page 29

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