PR Elecronics 9113 User Manual

9113

Temperature / mA Converter

No. 9113V106-UK Product version: 9113-004

1503

PR electronics A/S tilbyder et bredt program af analoge og digitale signalbehandlingsmoduler til industriel automation. Programmet består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere, Universaltransmittere mﬂ. Vi har modulerne, du kan stole på i selv barske miljøer med elektrisk støj, vibrationer og temperaturudsving, og alle produkter opfylder de strengeste internationale standarder. Vores motto »Signals the Best« er indbegrebet af denne ﬁlosoﬁ – og din garanti for kvalitet.

PR electronics A/S oers a wide range of analog and digital signal conditioning devices for industrial automation. The product range includes Isolators, Displays, I.S. Interfaces, Temperature Transmitters, and Universal Devices. You can trust our products in the most extreme environments with electrical noise, vibrations and temperature ﬂuctuations, and all products comply with the most exacting international standards. »Signals the Best« is the epitome of our philosophy – and your guarantee for quality.

PR electronics A/S ore une large gamme de produits pour le traite ment des signaux analogiques et numériques dans tous les domaines industriels. La gamme de produits s’étend des transmetteurs de température aux acheurs, des isolateurs aux interfaces SI, jusqu’aux modules universels. Vous pouvez compter sur nos produits même dans les conditions d’utilisation sévères, p.ex. bruit électrique, vibrations et ﬂuctuations de température. Tous nos produits sont conformes aux normes internationales les plus strictes. Notre devise »SIGNALS the BEST« c’est notre ligne de conduite - et pour vous l’assurance de la meilleure qualité.

PR electronics A/S verfügt über ein breites Produktprogramm an analogen und digitalen Signalverarbeitungsgeräte für die industrielle Automatisierung. Dieses Programm umfasst Displays, Temperaturtransmitter, Ex- und galvanische Signaltrenner, und Universalgeräte. Sie können unsere Geräte auch unter extremen Einsatzbedingungen wie elektrisches Rauschen, Erschütterungen und Temperaturschwingungen vertrauen, und alle Produkte von PR electronics werden in Überein stimmung mit den strengsten internationalen Normen produziert. »Signals the Best« ist Ihre Garantie für Qualität!

9113 - Product Version 9113-004 1

TEMPERATURE / mA CONVERTER

9113

CONTENTS

Warning ....................................................................................................... 2

Symbol identification ............................................................................ 2

Safety instructions ................................................................................. 2

How to demount system 9000 ........................................................ 4

Advanced features ................................................................................. 5

Application ................................................................................................. 5

Technical characteristics ...................................................................... 5

Applications............................................................................................... 6

PR 4501 display / programming front ........................................... 7

Mounting / demounting the PR 4501/4511 ............................... 8

Ordering codes for 9113 ..................................................................... 9

Accessories ............................................................................................... 9

Electrical specifications........................................................................ 9

Configuration of sensor error check................................................ 14

Input signal outside range .............................................................. 14

Sensor error detection ...................................................................... 14

Error indications ................................................................................... 14

Connections .............................................................................................. 16

Block diagram ........................................................................................... 17

Signal error and cable fault indications

without display front ......................................................................... 18

Configuration / operating the function keys ............................... 19

Routing diagram ...................................................................................... 22

Routing diagram, Advanced settings (ADV.SET) ........................ 24

Scrolling help texts in display line 3 ............................................... 25

Appendix .................................................................................................... 26

IECEx Installation Drawing .............................................................. 27

ATEX Installation Drawing ............................................................... 30

FM Installation Drawing ................................................................... 33

INMETRO Installation Drawing ...................................................... 36

Safety Manual ....................................................................................... 39

2 9113 - Product Version 9113-004

SYMBOL IDENTIFICATION

Triangle with an exclamation mark: Read the manual before installation

and commissioning of the device in order to avoid incidents that could lead to personal injury or mechanical damage.

The CE mark proves the compliance of the device with the essential requirements of the directives.

The double insulation symbol shows that the device is protected by double or reinforced insulation.

Ex devices have been approved according to the ATEX directive for use in connection with installations in explosive areas.

SAFETY INSTRUCTIONS

DEFINITIONS Hazardous voltages have been defined as the ranges: 75...1500 Volt DC, and

50...1000 Volt AC. Technicians are qualified persons educated or trained to mount, operate, and also troubleshoot technically correct and in accordance with safety regulations. Operators, being familiar with the contents of this manual, adjust and operate the knobs or potentiometers during normal operation.

WARNING

The following operations should only be carried out on a disconnected device and under ESD-safe conditions:

General mounting, connection and disconnection of wires. Troubleshooting the device.

Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only.

WARNING

Do not open the front plate of the device as this will cause damage to the connector for the display / programming front PR 4501. This device contains no DIP-switches or jumpers.

9113 - Product Version 9113-004 3

RECEIPT AND UNPACKING

Unpack the device without damaging it. The packing should always follow the device until this has been permanently mounted. Check at the receipt of the device whether the type corresponds to the one ordered.

ENVIRONMENT

Avoid direct sunlight, dust, high temperatures, mechanical vibrations and shock, as well as rain and heavy moisture. If necessary, heating in excess of the stated limits for ambient temperatures should be avoided by way of ventilation. The device must be installed in pollution degree 2 or better. The device is designed to be safe at least under an altitude up to 2 000 m.

MOUNTING

Only technicians who are familiar with the technical terms, warnings, and in structions in the manual and who are able to follow these should connect the device. Should there be any doubt as to the correct handling of the device, please contact your local distributor or, alternatively,

PR electronics A/S

www.prelectronics.com

The use of stranded wires is not permitted for mains wiring except when wires are fitted with cable ends.

Descriptions of input / output and supply connections are shown in the block diagram and on the side label.

The device is provided with field wiring terminals and shall be supplied from a Power Supply having double / reinforced insulation. A power switch shall be easily accessible and close to the device. The power switch shall be marked as the disconnecting device for the device.

For installation on Power Rail 9400 the power is supplied by Power Control module 9410.

Year of manufacture can be taken from the first two digits in the serial number.

CALIBRATION AND ADJUSTMENT

During calibration and adjustment, the measuring and connection of external voltages must be carried out according to the specifications of this manual. The technician must use tools and instruments that are safe to use.

4 9113 - Product Version 9113-004

NORMAL OPERATION

Operators are only allowed to adjust and operate device that are safely fixed in panels, etc., thus avoiding the danger of personal injury and damage. This means there is no electrical shock hazard, and the device is easily accessible.

CLEANING

When disconnected, the device may be cleaned with a cloth moistened with distilled water.

LIABILITY

To the extent the instructions in this manual are not strictly observed, the customer cannot advance a demand against PR electronics A/S that would otherwise exist according to the concluded sales agreement.

HOW TO DEMOUNT SYSTEM 9000

Picture 1:

By lifting the bottom lock, the device is detached from the DIN rail.

9113 - Product Version 9113-004 5

TEMPERATURE / mA CONVERTER

9113

• Input for RTD, TC and mA

• Active / passive mA output

• 1 or 2 channels

• Can be supplied separately or installed on power

rail, PR type 9400

• SIL 2-certified via Full Assessment

Advanced features

• Configurationandmonitoringbywayofdetachabledisplayfront(PR4501);

process calibration and signal simulation.

• Copyingoftheconfigurationfromonedevicetoothersofthesametypevia

the display front.

• TCinputscanuseeithertheinternalCJCoraterminalwithabuilt-inPt100

sensor (PR 5910Ex, channel 1 / PR 5913Ex, channel 2) for higher accuracy.

• Thedeviceautomaticallydetectswhetheritmustsupplyanactiveorapassive

current signal.

• Advancedmonitoringofinternalcommunicationandstoreddata.

• SIL2functionalityisoptionalandmustbeactivatedinamenupoint.

Application

• Thedevicecanbemountedinthesafeareaandinzone2/cl.1div.2and

receive signals from zone 0, 1, 2 and zone 20, 21, 22 including M1 / Class I/II/

III, Div. 1, Gr. A-G.

• Conversionandscalingoftemperature(Pt,NiandTC)andactivecurrent

signals.

• The9113hasbeendesigned,developedandcertifiedforuseinSIL2

applications according to the requirements of IEC 61508.

Technical characteristics

• 1greenand2redfrontLEDsindicateoperationstatusandmalfunction.

• 2.6kVACgalvanicisolationbetweeninput,outputandsupply.

6 9113 - Product Version 9113-004

APPLICATIONS

Input signals:

Rail, +24 VDC

Rail, Gnd.

Power rail

Error signal

Analogue, 0/4...20 mA

Output signals:

Device status

Gnd.

Supply +19.2...31.2 VDC

N.C.

Power connection:

*Orderseparately:CJC connetor 5910Ex/5913Ex

Zone 2 / Cl. 1, div. 2, gr. A-D or safe area

No connection

Channel 2:

Supply via

power rail

RTD

Connection,

wires

Current

2-wire supply -

Ch. 1:

Ch. 2:

*Orderseparately:CJC connetor 5910Ex/5913Ex

Zone 0, 1, 2,

20, 21, 22, M1 &

Cl. I/II/III, Div. 1

gr. A-G

Channel 1:

RTD

Connection,

wires

Current

9113 - Product Version 9113-004 7

PR 4501 DISPLAY / PROGRAMMING FRONT

Functionality

The simple and easily understandable menu structure and the explanatory help texts guide you effortless ly and automatically through the configuration steps, thus making the product very easy to use. Functions and configuration options are described in the section ”Configuration / operating the function keys”.

Application

• Communicationsinterfaceformodificationofoperationalparametersin9113.

• Canbemovedfromone9113devicetoanotheranddownloadthe

configuration of the first unit to subsequent units.

• Whenmountedintheprocess,thedisplayshowsprocessvaluesanddevice

status.

Technical characteristics

• LCDdisplaywith4lines;Line1(H=5.57mm)showsinputstatus,line2and3

(H=3.33mm)showanalogueinput/outputvalueorTAGno.andunits,andline

4 shows status for communication and whether the device is SIL-locked. Static

dot=SIL-lockedandflashingdot=notSIL-locked.

• Programmingaccesscanbeblockedbyassigningapassword.Thepassword

is saved in the device in order to ensure a high degree of protection against

unauthorised modifications to the configuration.

4501





8 9113 - Product Version 9113-004

MOUNTING / DEMOUNTING THE PR 4501/4511

1: Insert the taps of 4501/4511 into the holes at the top of the device. 2: Swing 4501/4511 into place.

Demounting of 4501/4511

3: Push the release button on the bottom of 4501/4511 and swing 4501/4511

9113 - Product Version 9113-004 9

Electrical specifications

Environmental conditions

Specifications range ............................................... -20...+60°C

Storage temperature .............................................. -20...+85°C

Calibration temperature ........................................ 20...28°C

Relative humidity..................................................... < 95% RH (non-cond.)

Protection degree .................................................... IP20

Installation in ............................................................. Pollution degree 2 & measurement /

overvoltage category II

Mechanical specifications:

Dimensions (HxWxD) .............................................. 109 x 23.5 x 104 mm

Dimensions (HxWxD) w/ 4501 / 4511 ........... 109 x 23.5 x 116 / 131 mm

Weight approx. .......................................................... 250 g

Weight incl. 4501 / 4511 (approx.) .................. 265 g / 350 g

DIN rail type ............................................................... DIN EN 60715 / 35 mm

Wire size ...................................................................... 0.13...2.08 mm

AWG 26...14 stranded wire

Screw terminal torque ........................................... 0.5 Nm

Vibration ...................................................................... IEC 60068-2-6 : 2007

Vibration: 2...13.2 Hz .............................................. ±1 mm

Vibration: 13.2...100 Hz ........................................ ±0.7 g

Common specifications:

Supply voltage, DC .................................................. 19.2...31.2 VDC

Max. consumption .................................................... ≤ 3.5 W (2 channels)

4501 = Display / programming front 4511 = Communication enabler 5910Ex = CJC connector, channel 1 5913Ex = CJC connector, channel 2 9400 = Power rail 9404 = Module stop for rail 9410 = Power control unit 9420 = Power supply 24 V / 120 W - Ex nAC

Ordering codes for 9113

Type Channels

9113 Single : A

Double : B

Accessories

10 9113 - Product Version 9113-004

Fuse ............................................................................... 400 mA SB / 250 VAC

Isolation - test / working:

Input to any ...................................................... 2.6 kVAC / 300 VAC reinforced

Analogue output to supply ........................ 2.6 kVAC / 300 VAC reinforced

Status relay to supply .................................. 1.5 kVAC / 150 VAC reinforced

Communications interface ................................... Communication enabler 4511 /

Programming front 4501

Signal / noise ratio .................................................. Min. 60 dB (0...100 kHz)

Average response time incl. delay:

Temperature input ......................................... ≤ 1 s

mA input ............................................................ ≤ 0.4 s

Accuracy, the greater of the general and basic values:

Basic values

Input

type

Basic

accuracy

Temperature

coefficient

mA ≤ ±16 µA ≤ ±1.6 µA / °C

Pt100, Pt200,

Pt 1000 ≤ ±0.2°C ≤ ±0.02°C / °C

Pt500, Ni100,

Ni120, Ni 1000 ≤ ±0.3°C ≤ ±0.03°C / °C

Pt50, Pt400, Ni50 ≤ ±0.4°C ≤ ±0.04°C / °C

Pt250, Pt300 ≤ ±0.6°C ≤ ±0.06°C / °C

Pt20 ≤ ±0.8°C ≤ ±0.08°C / °C Pt10 ≤ ±1.4°C ≤ ±0.14°C / °C

TC type:

E,J,K,L,N,T,U

≤ ±1°C

≤ ±0.1°C / °C

TC type: R, S, W3,

W5, LR

≤ ±2°C

≤ ±0.2°C / °C

TC type: B

160...400°C ≤ ±4.5°C ≤ ±0.45°C / °C TC type: B

400...1820°C ≤ ±2°C ≤ ±0.2°C / °C

General values

Input

type

Absolute

accuracy

Temperature

coefficient

All ≤ ±0.1% of span ≤ ±0.01% of span / °C

9113 - Product Version 9113-004 11

EMC immunity influence .................................................. < ±0.5% of span

Extended EMC immunity:

NAMUR NE 21, A criterion, burst ................................. < ±1% of span

RTD input:

Input for RTD types: Pt10*, Pt20*, Pt50*, Pt100, Pt200, Pt250, Pt300, Pt400, Pt500, Pt1000 Ni50, Ni100, Ni120, Ni1000

Cable resistance per wire (max.) ....................... 50 Ω

Sensor current ........................................................... Nom. 0.2 mA

Effect of sensor cable resistance

(3- / 4-wire) ................................................................ < 0.002 Ω / Ω

Sensor error detection ........................................... Programmable ON / OFF

Sensor error current:

when detecting ............................................... < 2 μA

else......................................................... 0 μA

* No short circuit detection for Pt10, Pt20 and Pt50

TC input:

Input

type

Min.

value

Max.

value

Standard

Pt100 Ni100

-200°C

-60°C

+850°C +250°C

IEC60751

DIN 43760

Type

Min.

value

Max.

value

Standard

B E

L N R S T U

W3 W5

+0°C

-100°C

-180°C

-200°C

-180°C

-50°C

-200°C

-200°C 0°C 0°C

-200°C

+1820°C +1000°C +1200°C +1372°C

+900°C +1300°C +1760°C +1760°C

+400°C

+600°C +2300°C +2300°C

+800°C

IEC 60584-1 IEC 60584-1 IEC 60584-1 IEC 60584-1

DIN 43710 IEC 60584-1 IEC 60584-1 IEC 60584-1 IEC 60584-1

DIN 43710

ASTM E988-90 ASTM E988-90 GOST 3044-84

12 9113 - Product Version 9113-004

Coldjunctioncompensation(CJC): via external sensor in connector 5910 . 20...28°C ≤ ±1°C

-20...20°C and 28...70°C ≤ ±2°C

 viainternalCJCsensor.................................. ±(2.0°C + 0.4°C * ∆t)

∆t=internaltemperature-ambienttemperature

Sensor error detection ........................................... Programmable ON or OFF

(only wire breakage) Sensor error current:

when detecting ............................................... Nom. 2 μA

else ....................................................................... 0 μA

Current input:

Measurement range ................................................ 0...20 mA

Programmable measurement ranges ............... 0...20 and 4...20 mA

Input resistance........................................................ Nom. 20 Ω + PTC 50 Ω

Sensor error detection ........................................... Programmable ON / OFF

Only 4...20 mA (NAMUR)

Current output:

Signal range (span) ................................................. 0...20 mA

Programmable signal ranges ............................... 0...20 / 4...20 /

20...0 and 20...4 mA

Load (max.) ................................................................. 20 mA / 600 Ω / 12 VDC

Load stability ............................................................. ≤ 0.01% of span / 100 Ω

Sensor error detection ........................................... 0 / 3.5 / 23 mA / none

NAMUR NE 43 Upscale / Downscale ................. 23 mA / 3.5 mA

Output limitation:

on 4...20 and 20...4 mA signals ................ 3.8...20.5 mA

on 0...20 and 20...0 mA signals .............. 0...20.5 mA

Current limit ............................................................... ≤ 28 mA

2-wire 4...20 mA output:

Signal range ............................................................... 4...20 mA

Load stability ............................................................. ≤ 0.01% of span / 100 Ω

Load resistance......................................................... ≤ (V

supply

-3.5) / 0.023 A [Ω]

External 2-wire supply range ............................. 3.5...26 VDC

Effect of external 2-wire supply

voltage variation ...................................................... < 0.005% of span / V

Status relay in safe area:

Max. voltage .............................................................. 125 VAC / 110 VDC

Max. current ............................................................... 0.5 AAC / 0.3 ADC

Max. AC power .......................................................... 62.5 VA / 32 W

of span =ofthecurrentlyselectedmeasurementrange

9113 - Product Version 9113-004 13

Approvals:

EMC 2004/108/EC .................................................. EN 61326-1

LVD 2006/95/EC ...................................................... EN 61010-1

c UL us, Standard for Safety ................................ UL 61010-1

EAC TR-CU 020/2011 ............................................ EN 61326-1

Marine:

Det Norske Veritas, Ships & Offshore ............. Stand. f. Certific. No. 2.4

I.S. / Ex:

ATEX 94/9/EC ............................................................ KEMA 07ATEX0148 X

IECEx ............................................................................. IECEx KEM 09.0052X

c FM us ......................................................................... 3038279-C

INMETRO ..................................................................... NCC 12.1310 X

CCOE .............................................................................. P337349/3

EAC Ex TR-CU 012/2011 ..................................... RU C-DK.GB08.V.00410

Functional Safety:

SIL2 Certified & Fully Assessed acc. to IEC 61508

14 9113 - Product Version 9113-004

Configuration of sensor error check

Visualisation in the 4501 of:

Input signal outside range

Sensor error detection

Error indications

Sensor error check:

Device: Configuration Sensor error detection:

9113

OUT.ERR=NONE. OFF

Else: ON

Outside range readout (IN.LO, IN.HI):

If the valid range of the A/D converter or the polynomal is exceeded

Input Range Readout Limit

CURR 0...20 mA / 4...20 mA

IN.LO < -1.05 mA

IN.HI > 25.05 mA

TEMP TC / RTD

IN.LO < temperature range -2°C

IN.HI > temperature range +2°C

Sensor error detection (SE.BR, SE.SH):

Input Range Readout Limit

CURR Loop break (4...20 mA) SE.BR <=3.6mA;>=20.75mA

TEMP

TC SE.BR > 10 k

Ω...165 kΩ

RTD: 2-, 3- and 4-wire

For Pt10, Pt20, Pt50, Pt100, Pt200, Ni50 and

Ni120

SE.BR

> 900...1000

(cable

> 50 Ω)

SE.SH < app. 15 Ω

RTD: 2-, 3- and 4-wire

for Pt250, Pt300, Pt400, Pt500, Pt1000 and

Ni1000

SE.BR

> 10...12 k

(cable

> 50 Ω)

SE.SH < app. 15 Ω

Display readout below min. / above max. (-1999, 9999):

Input Range Readout Limit

All All

-1999 Display readout <-1999 9999 Display readout >9999

Readout at hardware error

Error search Readout Cause Input underrange IN.LO See conditions above Input overrange IN.HI See conditions above Sensor wire breakage SE.BR See conditions above Sensor short circuit SE.SH See conditions above

TestofinternalCJCsensor CJ.ER

InternalCJCsensordefectorCJC

temperature out of range**

CJCconnectorerror-checkCJC-connectorblock CJ.CE

DefectormissingCJC-connector,

temperature out of allowed range

9113 - Product Version 9113-004 15

! All error indications in the display flash once per second. The help text explains the error. * Error is acknowledged by either stepping through the basic setup, or by resetting the device power. Some types of errors can only be acknowledged by resetting the device power. ** Error is acknowledged by either stepping through the basic setup, or by resetting the device power. Error can be disregarded by selecting input type different than TC. *** Error is acknowledged by stepping through the basic setup.

Readout at hardware error

Error search Readout Cause

Input error - check input connection and reset power IN.ER

Signal levels on input beyond

limits or connected to wrong

terminals*

Output error - check output connections and reset power AO.ER

Error in analogue output current (SIL mode only)*

No communication NO.CO

No communication with

(4501)

Flash memory error - check configuration

FL.ER CO.ER

FLASH error (configuration

invalid)***

Invalid configuration type or version TY.ER

Configuration read from

EEprom has invalid type or

rev. no.

Hardware error RA.ER RAM error*

Hardware error IF.ER Internal Flash error*

Hardware error SW.ER SW monitor error*

Hardware error AD.ER A/D converter error*

Hardware error AO.SU Analogue output supply error*

Hardware error CA.ER Factory calibration error*

Hardware error CM.ER Main CPU error*

Hardware error II.ER Initialisation check error*

Hardware error RS.ER Reset error*

Hardware error IC.ER Input communication error*

Hardware error M1.ER Main CPU to Ch.1 error*

Hardware error M2.ER Main CPU to Ch.2 error*

Hardware error MC.ER Main CPU config. error*

Hardware error MF.ER Main CPU Flash error*

Hardware error MR.ER Main CPU RAM error*

Hardware error MS.ER Main CPU supply error*

Hardware error MP.ER Main CPU ProgFlow error*

41 42 43 44 41 42 43 44 41 42 43 44

CJC

51 52 53 54 51 52 53 54 51 52 53 54

11 12 13 14

41 42 43 44

11 12 13 14

51 52 53 54

31 32 33 34

CJC

51 5452

91 92 93 94 95

-+-+

-+ -+

-+ +

4441 42

16 9113 - Product Version 9113-004

CONNECTIONS

Inputs

Outputs

Supply and

status relay

Current

(Active output

RTD, 3- / 4-wireRTD, 2-wire

TC, internal

CJCsensor

Current

+24 V

N.C.

Gnd.

NCNCGnd.

+24 V

Power Rail

connections

2-wire transmitter

(Passive output)

Channel 1

RTD, 3- / 4-wireRTD, 2-wire

Channel 2Channel 1

Current

Channel 2

Channel 1

Current

(Active output

2-wire transmitter

(Passive output)

TC, internal

CJCsensor

*TC,

CJCconnector

* Order separately:

CJCconnector

5910Ex (ch. 1) / 5913Ex (ch. 2).

*TC,

CJCconnector

NC=noconnection

Error signal

9113

3114323433



100C

12 mA

I+

NC*NC*

+24V

CPU

FLASH

234

9113 - Product Version 9113-004 17

Status relay N.C.

RTD, conn.

wires

Gnd.

Supply +24 VDC

Gnd.

Current

RTD, conn.

wires TC

Current

Gnd.

Power Rail connections

Channel 1

Channel 2

Device status, Green

Ch. 1 status, Red

Ch. 2 status, Red

*NC=noconnection

BLOCK DIAGRAM

18 9113 - Product Version 9113-004

Signal error and cable fault indications without display front

List of LED and error signal indications

Condition Green LED

Ch. 1:

Red LED

Ch. 2:

Red LED

Status relay,

N.C.

Power rail

signal status

Device OK Flashing OFF OFF Energized Open

No supply OFF OFF OFF De-energized Closed

Device defective OFF ON ON De-energized Closed

Ch. 1 defective (ch. 2 OK) Flashing ON OFF De-energized Closed

Ch. 2 defective (ch. 1 OK) Flashing OFF ON De-energized Closed

Channel 1, signal OK Flashing OFF OFF Energized Open

Ch. 1, wire short / break Flashing Flashing OFF De-energized Closed (if activated)

Channel 2, signal OK Flashing OFF OFF Energized Open

Ch. 2, wire short / break Flashing OFF Flashing De-energized Closed (if activated)

9113 - Product Version 9113-004 19

CONFIGURATION /

OPERATING THE FUNCTION KEYS

Documentation for routing diagram.

In general

When configuring the 9113, you will be guided through all parameters and you

can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display.

Configuration is carried out by use of the 3 function keys:

1 will increase the numerical value or choose the next parameter

2will decrease the numerical value or choose the previous parameter 3will accept the chosen value and proceed to the next menu

When configuration is completed, the display will return to the default state 1.0. Pressing and holding

3 will return to the previous menu or return to the default

state (1.0) without saving the changed values or parameters.

If no key is activated for 1 minute, the display will return to the default state

(1.0) without saving the changed values or parameters.

Further explanations

Password protection: Programming access can be blocked by assigning a

password. The password is saved in the converter in order to ensure a high degree of protection against unauthorised modifications to the configuration. Default password 2008 allows access to all configuration menus.

Selection of units

By selection of temperature input you can choose which process units should

be shown in the display (see table). The process value is always displayed in Celsius or Fahrenheit. This is selected in the menu point after selection of temperature input.

CJC

IntheCJCmenuyoucanchoosebetweenCJCconnectorandinternalcoldjunction

compensation.TheCJCconnecter(PR5910Ex/PR5913Ex)mustbeordered

separately.

20 9113 - Product Version 9113-004

Signal and sensor error information via display front 4501

Sensor error (see limits in the table) is displayed as SE.BR (sensor break) or SE.SH

(sensor short). Signals outside the selected range (not sensor error, see table for limits) are displayed as IN.LO indicating low input signal or IN.HI indicating high input signal. The error indication is displayed as text in line 2 for channel 1 and line 3 for channel 2 and at the same time the backlight flashes. Line 4 of the display is a status line which shows whether the device is SIL-locked

(staticdot=SIL-lockedandflashingdot=notSIL-locked)aswellasstatusfor

communication COM (running circle) indicating correct functioning of 4501.

Signal and sensor error indication without display front

Status of the unit can also be read from the 3 LEDs in the front of the device.

Green flashing LED indicates normal operation. No light in the green LED indicates lack of supply voltage or error in the device. Steady red LED indicates fatal error. Flashing red LED indicates sensor error.

Advanced functions

The unit gives access to a number of advanced functions which can be reached

by answering “YES” to the point “ADV.SET”.

Display setup: Here you can adjust the brightness contrast and the backlight.

Setup of TAG numbers with 5 alphanumerics. Selection of functional readout in line 2 and 3 of the display - choose between readout of analogue input, analogue output or tag no or alternating display.

Two-point process calibration: The device can be process-calibrated in 2 points

to fit a given input signal . A low input signal (not necessarily 0%) is applied and the actual value is entered. Then a high signal (not necessarily 100%) is applied and the actual value is entered. If you accept to use the calibration, the device will work according to this new adjustment. If you later reject this menu point or choose another type of input signal the device will return to factory calibration.

Process simulation function: In the menu point “EN.SIM” it is possible to

simulate an input signal by means of the arrow keys and thus control the output signal up or down. You must exit the menu by pressing 3 (no time-out). The simulation function exits automatically, if the 4501 is detached.

9113 - Product Version 9113-004 21

Password: Here you can choose a pass word between 0000 and 9999 in order to

protect the device against unauthorised modifications to the configuration. The device is delivered default without password.

Language: In the menu ”lang.setup” you can choose between 7 different

language versions of help texts that will appear in the menu. You can choose between UK, DE, FR, IT, ES, SE and DK.

Power rail: In the menu ”RAIL” you can choose if sensor errors are transmitted to the

central surveillance in the PR 9410 power control unit.

Safety integrity level: See Safety Manual for details.

Power up

0000

PASSW.

Txt 1



12 mA 100C

ADV.SET

Txt 2

0000 9999

1 2

YES

1 2

CURR

CH1 TYPE

Txt 3

CURR TEMP

1 2

4-20

I.RANGE

Txt 4

4-20 0-20

1 2

YES

ADV.SET

Txt 2

OUT.ERR

Txt 13

1 2

4-20

O.RANGE

Txt 12

1 2

TEMP

CH1 TYPE

Txt 3

SENSOR

Txt 5

1 2

SENSOR

Txt 10

SENSOR

Txt 10

100

Pt TYPE

Txt 16

1000

1 2

CONNEC.

Txt 6

4W 3W 2W

1 2

100

Ni TYPE

Txt 17

1000

1 2

TC.K

TC.TYPE

Txt 18

TC.Lr TC.W5 TC.W3 TC.U TC.T TC.S TC.R TC.N TC.L TC.WK TC.J TC.E

1 2

CONNEC.

Txt 6

4W 3W 2W

1 2

CONNEC.

Txt 6

4W 3W 2W

1 2

INT

CJC

Txt 36

CONN

INT

1 231 2

C

UNIT

Txt 9

F C

1 2

20-4 20-0 4-20 0-20

23mA

0/3.5mA

NONE

1.2

1.1

1.0

22 9113 - Product Version 9113-004

1.0=Defaultstate.Line1 shows input status, line 2 and 3 show analogue input / output value or TAG No. and units, and line 4 shows status for communication and whether the device is SIL-locked. Static dot

 =SIL-lockedand  flashingdot=notSIL-

locked.

1.1=Onlyifpassword- protected.

1.2=Notvalidfor0...20mA input signal.

1.3=Onlyifinputsignal is temperature. Min. and max. acc. to selected sensor type.

1.4=Onlyiftheconfigu- ration is not protected by a password.

Continued on the page Routing diagram ADV.SET

ROUTING DIAGRAM

If no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes.

1 Increase value / choose next parameter 2 Decrease value / choose previous parameter 3 Accept the chosen value and proceed to the next menu

Hold 3 Back to previous menu / return to menu 1.0 without saving

Red text signifies safety

parameters in a SIL configuration. See safety manual for details

If SIL-locked

directly to EN.SIL]

0.0

OUT.LO Txt 14

999.9

-199.9

1 2

150.0

OUT.HI

Txt 15

1 2

RESP.

Txt 35

1 2

999.9

-199.9

1.3 1.3

9113 - Product Version 9113-004 23

To default state 1.0

Configuration of

CH2

identical to CH1

SAVE

MEMORY

Txt 18

SAVE LOAD

1 2

MEM

SETUP

Txt 17

MEM, DISP,

CAL, SIM,

PASS, LANG,

RAIL, SIL

1 2

DISP

SETUP

Txt 17

CONTRA

Txt 19

9 0

1 2

LIGHT

Txt 20

9 0

1 2

TAG1

VALVE 5

Txt 21

9 A

1 2

TAG2

TEMP 4

Txt 21

9 A

1 2

PASS

SETUP

Txt 17

3 3

EN.PASS

Txt 23

YES

1 2

0000

NEW.PAS

Txt 24

9999 0000

1 2

SIL

SETUP

Txt 17

EN.SIL

Txt 34

YES

1 2

RAIL

SETUP

Txt 17

YES

RAIL.ER

Txt 16

YES

1 2

2007

NEW.PAS

Txt 55

0000 9999

1 2

LOCK

CONFIG Txt 38

SIL.OK

. . . . . . . . . . . . . .

3 3 3 3

A.OUT

DISP

Txt 22

ALT TAG

A.OUT

A.IN

1 2

CAL

SETUP

Txt 17

CH.1

CAL

Txt 26

CH.2

CH.1

1 2

CAL.LO

Txt 27

YES

1 2

20.0

C

Txt 28

-200 850

1 2

YES

CAL.HI

Txt 29

YES

1 2

100.0

C

Txt 30

-200 850

1 2

YES

USE.CAL

Txt 31

YES

1 2

LANG

SETUP

Txt 17

LANGUA

Txt 25

ES, IT, SE, FR,

DE, DK, UK

1 2

LOCK OPEN

1 2

SIM

SETUP

Txt 17

CH.1

SIM

Txt 32

CH.2 CH.1

1 2

25.0

C

Txt 33

-200 850

1 2

2.0

1.4

24 9113 - Product Version 9113-004

ROUTING DIAGRAM,

ADVANCED SETTINGS (ADV.SET)

To default

state 1.0

2.0 In the submenu simulation (SIM) you must press 3 to return to the default state 1.0.

9113 - Product Version 9113-004 25

[01] [02] [03]

[04]

[05]

[06]

[07]

[08]

[09]

[11]

[12]

[13]

[14] [15] [16] [17]

[18]

[19] [20] [21] [22]

[23] [24] [25] [26] [27] [28] [29] [30] [31] [32] [33] [34]

[35] [36]

[37]

[38] [40] [41] [42] [43] [44] [45] [46] [47] [48] [49] [50] [51]

SelectTC-Jsensortype

Select TC-K sensor type Select TC-L sensor type Select TC-N sensor type Select TC-R sensor type Select TC-S sensor type Select TC-T sensor type Select TC-U sensor type Select TC-W3 sensor type Select TC-W5 sensor type Select TC-Lr sensor type Select 2-wire sensor connection Select 3-wire sensor connection Select 4-wire sensor connection Select Celsius as temperature unit Select Fahrenheit as temperature unit Select 0-20 mA output range Select 4-20 mA output range Select 20-0 mA output range Select 20-4 mA output range Select no error action - output undefined at error Select downscale at error Select NAMUR NE43 downscale at error Select NAMUR NE43 upscale at error

Set temperature for analogue output low Set temperature for analogue output high Enable Rail status signal output? Enter SIL setup Enter simulation mode Enter RAIL setup Perform process calibration Enter language setup Enter password setup Enter display setup Perform memory operations Load saved configuration into 9113 Save 9113 configuration in 4501 Adjust LCD contrast Adjust LCD backlight Write a 5-character channel TAG Show analogue input value in display Show analogue output value in display Show TAG in display Alternate shown information in display Enable password protection? Set new password Select language Select channel to calibrate Calibrate input low to process value? Set value for low calibration point Calibrate input high to process value? Set value for high calibration point Use process calibration values? Select channel to simulate Set the input simulation value Enable SIL configuration lock? 0-20 mA is not a valid output range for SIL operation Set Analog output response time in seconds Select internal temperature sensor SelectCJCconnector(accessory) ...is channel using process-compensated calibration data? Configuration SIL status (Open / Locked) Sensor wire breakage Sensor short circuit Input underrange Input overrange Input error - check input connections and reset power Output error - check connections and reset power Flash memory error - check configuration Invalid configuration type or version Hardware error

CJCsensorerror-checkdevicetemperature CJCerror-checkCJCconnectorblock

No communication

SCROLLING HELP TEXTS IN DISPLAY LINE 3

26 9113 - Product Version 9113-004

APPENDIX

IECEx Installation drawing

ATEX Installation drawing

FM Installation drawing

INMETRO Installation drawing

Safety manual

9113 - Product Version 9113-004 27

9113QI01

LERBAKKEN 10, 8410 RØNDE DENMARK

Revision date:

2012-07-04

Version Revision:

V4 R0

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IECEx Installation drawing

9113

For safe installation of 9113B the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number.

4501

For Installation in Zone 2 the following must be observed. The 4501 programming module is to be used solely with PRelectronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.

IECEx Certificate: ………………………………………………..….KEM 09.0052 X

Marking

Standards IEC60079-15:2005, IEC60079-11:2011, IEC60079-0:2011

IEC60079-26:2006

Hazardous area Non Hazardous area Zone 0,1,2, 20, 21, 22 or Zone 2

44 43 42 41

54 53 52 51

34 33 32 31

14 13 12 11

9113

4501

91 92 93 94 95

Power

Rail

-20 ≤Ta ≤ +60ºC

(terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95)

: 253 V, max 400 Hz

[Ex ia Ga] IIC/IIB/IIA Ex nA nC IIC T4 Gc [Ex ia Da] IIIC [Ex ia Ma] I

28 9113 - Product Version 9113-004

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LERBAKKEN 10, 8410 RØNDE DENMARK

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V4 R0

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Installation notes:

Install in pollution degree 2, overvoltage category II as defined in IEC60664-1

Do not separate connectors when energized and an explosive gas mixture is present.

Do not mount or remove modules from the Power Rail when an explosive gas mixture is present.

Disconnect power before servicing.

The wiring of unused terminals is not allowed.

In type of protection [Ex ia Da] the parameters for intrinsic safety for gas group IIB are applicable.

For installation in Zone 2, the module shall be installed in an enclosure in type of protection Ex n or Ex e, providing a degree of protection of at least IP54. Cable entry devices and blanking elements shall fulfill the same requirements.

For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 (Type Examination Certificate KEMA 07ATEX0152 X) is allowed.

Ex input CH1 (terminal 41,42,43,44) CH2 (terminal 51,52,53,54)

: 8.7 V

: 18.4 mA

: 40 mW

Lo/Ro 892 μH/

IIC IIB IIA or I Co.

5 F 50 F 1000 F

Lo. 100 mH 300 mH 700 mH

: 10 V

: 30 mA

: 30 nF

Li. 820 nH

Status Relay. terminal (33,34)

Voltage max: 125 VAC / 110 VDC Power max: 62.5 VA / 32 W Current max: 0.5 A AC / 0.3 ADC

Zone 2 installation: Voltage max: 32 VAC / 32 VDC Power max: 16 VA / 32 W Current max: 0.5 A AC / 1 ADC

9113 - Product Version 9113-004 29

9113QI01

LERBAKKEN 10, 8410 RØNDE DENMARK

Revision date:

2012-07-04

Version Revision:

V4 R0

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Hazardous area Non Hazardous area Zone 0,1,2, 20, 21, 22 or Zone 2

44 43 42 41

54 53 52 51

34 33 32 31

14 13 12 11

9113

4501

91 92 93 94 95

Power

Rail

CH1

CH2

Ex input CH1 (terminal 43 +) CH2 (terminal 52 - )

: 17.4 V

: 18.4 mA

: 80 mW

Lo/Ro 445 μH/

IIC IIB IIA Co.

0.3 F 1.6 F 8 F

Lo. 80 mH 250 mH 600 mH

: 10 V

: 30 mA

: 15 nF

Li. 1.7 μH

-20 ≤Ta ≤ +60ºC

(terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95)

: 253 V, max 400 Hz

30 9113 - Product Version 9113-004

9113QA01

LERBAKKEN 10, 8410 RØNDE DENMARK

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2012-07-04

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V4 R0

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ATEX Installation drawing

9113

4501

For Installation in Zone 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.

ATEX Certificate: ………………………………………………..….KEMA 07ATEX 0148 X

Marking:…………………………………………………

Standards EN 60079-0 : 2009, EN 60079-11 : 2012, EN 60079-15 : 2005 EN 60079-26 : 2007

Hazardous area Non Hazardous area Zone 0,1,2, 20, 21, 22 or Zone 2

44 43

52 51

34 33 32 31

14 13 12 11

9113

4501

91 92 93 94 95

Power

Rail

-20 ≤Ta ≤ +60ºC

(terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95)

: 253 V, max 400 Hz

II (1) G [Ex ia Ga] IIC/IIB/IIA II 3 G Ex nA nC IIC T4 Gc II (1) D [Ex ia Da] IIIC I (M1) [Ex ia Ma] I

9113 - Product Version 9113-004 31

9113QA01

LERBAKKEN 10, 8410 RØNDE DENMARK

Revision date:

2012-07-04

Version Revision:

V4 R0

Prepared by:

Page:

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Installation notes:

Install in pollution degree 2, overvoltage category II as defined in EN60664-1

Do not separate connectors when energized and an explosive gas mixture is present. Do not mount or remove modules from the Power Rail when an explosive gas mixture is present. Disconnect power before servicing. The wiring of unused terminals is not allowed.

In type of protection [Ex ia Da] the parameters for intrinsic safety for gas group IIB are applicable.

For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 (Type Examination Certificate KEMA 07ATEX0152 X) is allowed.

Ex input CH1 (terminal 41,42,43,44) CH2 (terminal 51,52,53,54)

: 8.7 V

: 18.4 mA

: 40 mW

Lo/Ro 892 μH/

IIC IIB IIA or I Co.



F 50 F 1000 F

Lo. 100 mH 300 mH 700 mH

: 10 V

: 30 mA

: 30 nF

Li. 820 nH

Status Relay. terminal (33,34)

Voltage max: 125 VAC / 110 VDC Power max: 62.5VA / 32 W Current max: 0.5 A AC / 0.3 ADC

Zone 2 installation: Voltage max: 32 VAC / 32 VDC Power max: 16 VA / 32 W Current max: 0.5 A AC / 1 ADC

32 9113 - Product Version 9113-004

9113QA01

LERBAKKEN 10, 8410 RØNDE DENMARK

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Hazardous area Non Hazardous area Zone 0,1,2, 20, 21, 22 or Zone 2

44 43 42 41

54 53 52 51

32 31

14 13 12 11

9113

4501

91 92 93 94 95

Power

Rail

CH1

CH2

-20 ≤Ta ≤ +60ºC

Ex input CH1 (terminal 43) CH2 (terminal 52)

: 17,4 V

: 18.4 mA

: 80 mW

Lo/Ro 445 μH/

IIC IIB IIA or I Co.

0.3 F 1.6 F 8



Lo. 80 mH 250 mH 600 mH

: 10 V

: 30 mA

: 15 nF

Li. 1.7 μH

(terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95)

: 253 V, max 400 Hz

9113 - Product Version 9113-004 33

9113QF01

LERBAKKEN 10, 8410 RØNDE DENMARK

Revision date:

2012-06-07

Version Revision:

V4 R0

Prepared by:

Page:

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FM Installation drawing

9113

4501

For Installation in Zone 2 / Division 2 the following must be observed. The 4501 programming module is to be used solely with PRelectronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.

c-FM-us Certificate: …………………………………………….3038279

-20 ≤ Ta ≤ 60ºC

44 43 42 41

54 53 52 51

34 33 32 31

14 13 12 11

9113

4501

9192939495

Power

Rail

Unclassified Location or Hazardous Classified Location

Class I, Division 2, Group A,B,C,D T4

or Class I, Zone 2 Group IIC T4

Hazardous Classified Location

Class I/II/III, Division 1, Group A,B,C,D,E,F,G or Class I, Zone 0/1 Group IIC, [AEx ia] IIC or Class I, Zone 0/1 Group IIC, [Ex ia] IIC

Intrinsically safe apparatus entity parameters:

Vmax (Ui)  Vt (Uo) Imax (Ii)  It (Io) Pi  Po Ca  C

cable

+ Ci

La  L

cable

+ Li The sum of capacitance and inductance of cable and intrinsic safe equipment must be less or equal to Ca and La

(terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95)

: 253 V, max 400 Hz

34 9113 - Product Version 9113-004

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Installation notes:

The installation and wiring shall be in accordance with the Canadian Electrical Code for Canada and National Electrical Code NFPA 70, Article 500 or 505 for installation in USA.

The module must be supplied from a Power Supply having double or reinforced insulation.

The use of stranded wires is not permitted for mains wiring except when wires are fitted with

cable ends.

For installation on the 9400 Power Rail the power must be supplied from Power Control Module

Unit 9410.

Install in pollution degree 2, overvoltage category II.

The module must be installed in an enclosure suitable for the environment for which it is used.

For installation in Zone 2 or Division 2, the module must be installed in a suitable outer

enclosure according to the regulations in the CEC for Canada or NEC for USA.

The module is galvanic isolated and does not require grounding.

Use 60 / 75 ºC Copper Conductors with wire Size AWG: (26-14).

Warning: Substitution of components may impair intrinsic safety.

Warning: To prevent ignition of the explosive atmospheres, disconnect power before servicing

and do not separate connectors when energized and an explosive gas mixture is present.

Warning: Do not mount or remove modules from the Power Rail when an explosive gas

mixture is present.

Ex input CH1 (terminal 41,42,43,44) CH2 (terminal 51,52,53,54)

Vt (U

): 8.7 V

It (I

): 18.4 mA

: 40 mW

Lo/Ro 892 μH/

IIC /

Group A,B

IIB / Group C,E,F

IIA / Group D,G

Ca / Co.

5 F 50 F 1000 F

La / Lo. 100 mH 300 mH 700 mH

: 10 V

: 30 mA

: 30 nF

Li. 820 nH

Status Relay. terminal (33,34)

Voltage max: 125 VAC / 110 VDC Power max: 62.5 VA / 32 W Current max: 0.5 A AC / 0.3 ADC

Zone 2 installation: Voltage max: 32 VAC / 32 VDC Power max: 16 VA / 32 W Current max: 0.5 A AC / 1 ADC

9113 - Product Version 9113-004 35

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2012-06-07

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V4 R0

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44 43 42 41

54 53 52 51

34 33 32 31

14 13 12 11

9113

4501

91 92 93 94 95

Power

Rail

CH1

CH2

Hazardous Classified Location

Class I/II/III, Division 1, Group A,B,C,D,E,F,G or Class I, Zone 0/1 Group IIC, [AEx ia] IIC or Class I, Zone 0/1 Group IIC, [Ex ia] IIC

Unclassified Location or Hazardous Classified Location

Class I, Division 2, Group A,B,C,D T4 or Class I, Zone 2 Group IIC T4

-20 ≤ Ta ≤ 60ºC

Ex input CH1 (terminal 42,43) CH2 (terminal 52,53)

Vt (U

): 17.4 V

It (I

): 18.4 mA

: 80 mW

Lo/Ro 445 μH/

IIC /

Group A,B

IIB / Group C,E,F

IIA / Group D,G

Ca / Co.

0.3

F 1.6 F 8 F

La / Lo. 80 mH 250 mH 600 mH

: 10 V

: 30 mA

: 15 nF

Li. 1.7μH

(terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95)

: 253 V, max 400 Hz

Intrinsically safe apparatus entity parameters:

Vmax (Ui)  Vt (Uo) Imax (Ii)  It (Io) Pi  Po Ca  C

cable

+ Ci

La  L

cable

+ Li The sum of capacitance and inductance of cable and intrinsic safe equipment must be less or equal to Ca and La

36 9113 - Product Version 9113-004

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2013-05-31

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V4 R0

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INMETRO Desenhos para Instalação

Para instalação segura do 9113B o manual seguinte deve ser observado. O módulo deve ser instalado somente por profissionais qualificados que estão familiarizados com as leis nacionais e internacionais, diretrizes e normas que se aplicam a esta área. Ano de fabricação pode ser obtido a partir dos dois primeiros dígitos do número de série.

4501

Para a instalação na Zona 2 o seguinte deve ser observado. O módulo de programação de 4501 deve ser utilizado apenas com os módulos PRelectronics. É importante que o módulo esteja intacto e não tenha sido alterado ou modificado de qualquer maneira. Apenas os módulos 4501 livres de poeira e umidade devem ser instalados.

INMETRO Certificado ………… NCC 12.1310X

Marcas

Normas IEC60079-15:2005, IEC60079-11:2011, IEC60079-0:2011

IEC60079-26:2006

Área de Risco Área de não Risco Zona 0,1,2, 20, 21, 22 ou Zona 2

44 43

52 51

34 33 32

14 13 12 11

9113

4501

91 92 93 94 95

TRILHO DE ENERGIA

-20 ≤Ta ≤ +60ºC

(terminais 11,12,13,14) (terminais 31,32,33,34) (terminais91,92,93,94,95)

: 253 V, máx. 400 Hz

[Ex ia Ga] IIC/IIB/IIA Ex nA nC IIC T4 Gc [Ex ia Da] IIIC

9113 - Product Version 9113-004 37

9113QB01

LERBAKKEN 10, 8410 RØNDE DENMARK

Revision date:

2013-05-31

Version Revision:

V4 R0

Prepared by:

Page:

2/3

Notas de Instalação:

Instalação em grau de poluição 2, categoria de sobretensão II conforme definido no IEC 60664-1 Não separe conectores quando energizado ou quando uma mistura de gás explosivo estiver presente. Não monte ou remova módulos do trilho de alimentação quando uma mistura explosiva de gás estiver presente. Desligue a alimentação antes da manutenção. A fiação de terminais sem uso não é permitida. A fonte de Loop e terminais de entrada de corrente para o mesmo canal não deve ser aplicada ao mesmo tempo. Em tipo de proteção [Ex ia Da] os parâmetros para a segurança intrínseca para grupo de gás IIB são aplicáveis. Para a instalação em Zona 2, o módulo deve ser instalado em um invólucro certificado conforme as normas da série ABNT NBR IEC 60079 que proporcione um grau de proteção de pelo menos IP54. Dispositivos de entrada de cabo e elementos de vedação devem cumprir com os mesmos requisitos. Para a instalação de trilho de energia na Zona 2, apenas o trilho de alimentação Rail 9400 fornecido pela Unidade de Controle de Potência 9410 é permitido.

Entrada Ex CN1 (terminais 41,42,43,44) CN2 (terminais 51,52,53,54)

: 8,7 V

: 18.4 mA

: 40 mW

Lo/Ro 892 μH/

IIC IIB IIA Co.

5 F 50 F 1000 F

Lo. 100 mH 300 mH 700 mH

: 10 V

: 30 mA

: 30 nF

Li. 820 nH

Relê de Estado terminais (33,34)

Voltagem máx.: 125 VAC / 110 VDC Potencia máx.: 62,5 VA / 32 W Corrente máx.: 0,5 A AC / 0,3 ADC

Instalação Zone 2: Voltagem máx.: 32 VAC / 32 VDC Potência máx.: 16 VA / 32 W Corrente máx.: 0,5 A AC / 1 ADC

38 9113 - Product Version 9113-004

9113QB01

LERBAKKEN 10, 8410 RØNDE DENMARK

Revision date:

2013-05-31

Version Revision:

V4 R0

Prepared by:

Page:

3/3

Área de Risco Área de não Risco Zona 0,1,2, 20, 21, 22 ou Zona 2

44 43 42 41

54 53 52 51

34 33 32

14 13 12 11

9113

4501

91 92 93 94 95

CH1

CH2

TRILHO DE ENERGIA

Entrada Ex CN1 (terminais 43 +) CN2 (terminais 52 -)

: 17.4 V

: 18,4 mA

: 80 mW

Lo/Ro 445 μH/

IIC IIB IIA Co.

0,3 F 1,6 F 8 F

Lo. 80 mH 250 mH 600 mH

: 10 V

: 30 mA

: 15 nF

Li. 1,7 μH

-20 ≤Ta ≤ +60ºC

(terminais 11,12,13,14) (terminais 31,32,33,34) (terminais 91,92,93,94,95)

: 253 V, máx. 400 Hz

Version No. V6R0

SAFETY MANUAL

TEMPERATURE / mA CONVERTER

9113

This safety manual is valid for the following product versions:

9113-004 9113-003 9113-002

Version No. V6R0 1

9113 TEMPERATURE / mA CONVERTER Safety Manual

1 Observed standards ..................................................................................................... 3

2 Acronyms and abbreviations ....................................................................................... 3

3 Purpose of the product ................................................................................................ 3

4 Assumptions and restrictions for use of the product .................................................. 4

4.1 Basic safety specifications .................................................................................. 4

4.2 Safety accuracy ................................................................................................... 4

4.2.1 Minimum span ......................................................................................... 4

4.2.2 Range limitations ..................................................................................... 4

4.3 Associated equipment ......................................................................................... 4

4.3.1 RTD sensor wiring ................................................................................... 4

4.3.2 Sensor errors ........................................................................................... 5

4.3.3 Process calibration .................................................................................. 5

4.3.4 Analogue output ...................................................................................... 5

4.4 Failure rates ......................................................................................................... 5

4.5 Safe parameterisation .......................................................................................... 5

4.6 Installation in hazardous areas ............................................................................ 5

5 Functional specification of the safety function ............................................................ 5

6 Functional specification of the non-safety functions ................................................... 5

7 Safety parameters ........................................................................................................ 6

8 Hardware and software configuration .......................................................................... 6

9 Failure category ............................................................................................................ 6

10 Periodic proof test procedure ...................................................................................... 7

11 Procedures to repair or replace the product................................................................ 7

12 Maintenance ................................................................................................................. 7

13 Documentation for routing diagram ............................................................................. 7

13.1 In general ............................................................................................................. 7

13.2 Further explanations ............................................................................................ 8

13.2.1 Password protection ................................................................................ 8

13.2.2 Sensor/cable fault information via display front 4501 ............................. 8

13.3 Advanced functions ............................................................................................. 8

13.3.1 Memory (MEM) ........................................................................................ 8

13.3.2 Display setup (DISP) ................................................................................ 8

13.3.3 Password (PASS) ..................................................................................... 8

13.3.4 Language (LANG)..................................................................................... 8

13.3.5 Process calibration (CAL) ........................................................................ 9

13.3.6 Power rail (RAIL) ...................................................................................... 9

13.3.7 Simulation (SIM) ....................................................................................... 9

13.3.8 Safety integrity level (SIL) ........................................................................ 9

14 Safe parameterisation - user responsibility ................................................................. 10

14.1 Safety-related configuration parameters ............................................................. 10

14.1.1 Parameters related only to Channel 1 ..................................................... 10

14.1.2 Parameters related only to Channel 2 (only for type 9113BB) .................. 13

14.1.3. Parameters related to both channels ...................................................... 13

14.2. Verification procedure .............................................................................. 13

14.2.1 If no password is set ............................................................................... 14

14.2.2 If password is set ..................................................................................... 17

14.2.3 If any parameter is found to be incorrect during verification .................. 17

14.3 Functional test ..................................................................................................... 17

0 CONTENTS

2 Version No. V6R0

Safety Manual 9113 TEMPERATURE / mA CONVERTER

15 Fault reaction and restart condition ............................................................................. 17

16 User interface ............................................................................................................... 18

16.1 Scrolling help texts in display line 3 ......................................................................... 18

16.2 Routing diagram .................................................................................................. 19

16.3 Routing diagram - Advanced settings (ADV.SET)................................................ 21

17 Connections diagram ................................................................................................... 22

Version No. V6R0 3

9113 TEMPERATURE / mA CONVERTER Safety Manual

1 Observed standards

2 Acronyms and abbreviations

3 Purpose of the product

Conversion and scaling of temperature (Pt, Ni and TC) and current signals from hazardous area.

The device can be mounted in the safe area and in zone 2 / div. 2 and receive signals from zone 0, 1, 2, 20, 21 and 22 / Class I/II/III, Div. 1, Gr. A-G.

Error events, including cable breakage, are monitored and signalled via the individual status relay and/or a collective electronic signal via the power rail.

The 9113 has been designed, developed and certified for use in SIL 2 applications according to the requirements of IEC 61508.

Acronym /

Abbreviation

Designation Description

Element

Term defined by IEC 61508 as “part of a subsystem comprising a single component or any group of components that performs one or more element safety functions”

PFD

Probability of Failure

on Demand

This is the likelihood of dangerous safety function failures occurring on demand.

PFH

Probability of danger-

ous Failure per Hour

The term “Probability” is misleading, as IEC 61508 defines a Rate.

SFF Safe Failure Fraction

Safe Failure Fraction summarises the fraction of failures which lead to a safe state and the fraction of failures which will be detected by diagnostic measures and lead to a defined safety action.

SIF

Safety Integrity

Function

Function that provides fault detection (to ensure the necessary safety integrity for the safety functions)

SIL Safety Integrity Level

The international standard IEC 61508 specifies four discrete safety integrity levels (SIL 1 to SIL 4). Each level corresponds to a specific probability range regarding the failure of a safety function.

Standard Description

IEC 61508

Functional Safety of electrical / electronic / programmable electronic safety-related systems

IEC 61508-

2:2000

Part 2: Requirements for electrical / electronic / programmable electronic safety-related systems

IEC 61508-

3:1998

Part 3: Software requirements

IEC 61326-3-

1:2008

Immunity requirements for safety-related systems

4 Version No. V6R0

Safety Manual 9113 TEMPERATURE / mA CONVERTER

4 Assumptions and restrictions for use of the product

4.1 Basic safety specifications

Operational temperature range................ -20...+60°C

Storage temperature range...................... -20...+85°C

Power supply type, min. .......................... Double or reinforced

Supply voltage ......................................... 19.2...31.2 VDC

External loop supply voltage ................... 5...26 VDC + external drop

Mounting area .......................................... Zone 2 / Division 2 or safe area

Mounting environment ............................. Pollution degree 2 or better

4.2 Safety accuracy

The analogue output corresponds to the applied input within the safety accuracy.

Safety accuracy ....................................... ±2%

4.2.1 Minimum span

For temperature measurements, the selected range (OUT.HI - OUT.LO) shall be larger or equal to the values below:

4.2.2 Range limitations

TC type B shall not be used below +400°C

4.3 Associated equipment

4.3.1 RTD sensor wiring

If a 2-wire or a 3-wire connection for RTD is selected, the end user must ensure that the applied sensor wiring does not introduce failures exceeding the requirements for the safety application.

Input

type

Minimum span for safety

accuracy

Pt100, Pt200, Pt1000 28°C

Pt500, Ni100, Ni120, Ni1000 43°C

Pt50, Pt400, Ni50 57°C

Pt250, Pt300 85°C

Pt20 142°C

Pt10 283°C

TC: E, J, K, L, N, T, U 91°C

TC: B, R, S, W3, W5, LR 153°C

Version No. V6R0 5

9113 TEMPERATURE / mA CONVERTER Safety Manual

4.3.2 Sensor errors

If Sensor error detection is disabled, if current input range 0...20 mA is selected or if input type Pt10, Pt20, or Pt50 is selected, the end user must ensure that the applied sensor including wiring has a failure rate qualifying it for the safety application without sensor error detection enabled. For Pt10, Pt20 and Pt50 input types, this only relates to short-circuited sensor detection.

4.3.3 Process calibration

If a process calibration is taken into SIL-mode operation, it is mandatory that the accuracy of the device (and sensor, if applicable) are tested by the end user after SIL-mode is entered, in addition to the normal functional test. Refer to section 14 - Safe parameterisation - user responsibility.

4.3.4 Analogue output

The connected safety PLC shall be able to detect and handle the fault indications on the analogue output of the 9113 converter by having a NAMUR NE43-compliant current input.

4.4 Failure rates

The basic failure rates from the Siemens standard SN 29500 are used as the failure rate database.

Failure rates are constant, wear-out mechanisms are not included.

External power supply failure rates are not included.

4.5 Safe parameterisation

The user is responsible for verifying the correctness of the configuration parameters. (See section 14 Safe parameterisation - user responsibility).

Manual override may not be used for safety applications.

4.6 Installation in hazardous areas

The IECEx Installation drawing, ATEX Installation drawing and FM Installation drawing shall be followed if the products are installed in hazardous areas.

5 Functional specification of the safety function

Conversion of current signals (0...20 mA or 4...20 mA), RTD sensor signals or thermocouple sensor signals from hazardous areas to a 4...20 mA current output signal, in two separately configurable channels, within specified accuracy.

For RTD sensors, cable resistances of up to 50 W per wire can be compensated if 3- or 4-wire connection is configured.

For thermocouple sensors, cold junction temperature errors can be compensated, either by an internally mounted temperature sensor, or by an accessory connector with a built-in temperature sensor. The selection of CJC measurement must be done and verified by the end user.

6 Functional specification of the non-safety functions

The status relay (terminal 33 and 34), error signal on power rail (terminal 91) and LED outputs are not suitable for use in any Safety Instrumented Function.

6 Version No. V6R0

Safety Manual 9113 TEMPERATURE / mA CONVERTER

7 Safety parameters

Note1: The 9113 contains no lifetime limiting components, therefore the PFH figures are valid for up to 12 years, according to IEC 61508.

8 Hardware and software configuration

All configurations of software and hardware versions are fixed from factory, and cannot be changed by end-user or reseller.

This manual only covers products labelled with the product version (or range of versions) specified on the front page.

9 Failure category

Failure category Failure rates (1/h)

Fail Safe Detected 0.000E-0

Fail Safe Undetected 2.34E-7

Fail Dangerous Detected 3.67E-7

Fail Dangerous Undetected 6.10E-8

Probability of dangerous Failure per Hour (PFH) 6.10E-08

Note

Probability of failure on demand (PFD) - 1 year proof test interval

3.96E-04

Proof test interval (10% of loop PFD) 3 years

Safe Failure Fraction 90.7 %

Demand response time Signal input: < 0.5 seconds

Temperature input: < 1.1 seconds

Demand mode High

Demand rate 3000 seconds

Mean Time To Repair (MTTR) 24 hours

Diagnostic test interval 30 seconds

Hardware Fault Tolerance (HFT) 0

Component Type B

SIL capability SIL 2

Description of the “Safe State” Output ≤ 3.6 mA or

output ≥ 21 mA

Version No. V6R0 7

9113 TEMPERATURE / mA CONVERTER Safety Manual

10 Periodic proof test procedure

This test will detect approximately 95% of possible “du” (dangerous undetected) failures in the device. The proof test is equivalent to the functional test.

11 Procedures to repair or replace the product

Any failures that are detected and that compromise functional safety should be reported to the sales department at PR electronics A/S.

Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only.

12 Maintenance

No maintenance required.

13 Documentation for routing diagram

The routing diagram is shown in section 16.2.

13.1 In general

When configuring the 9113, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display.

Configuration is carried out by use of the 3 function keys:

1 will increase the numerical value or choose the next parameter

2 will decrease the numerical value or choose the previous parameter

3 will accept the chosen value and proceed to the next menu

When configuration is completed, the display will return to the default state 1.0.

Pressing and holding 3 will return to the previous menu or return to the default state (1.0) without saving the changed values or parameters.

If no key is activated for 1 minute, the display will return to the default state (1.0) without saving the changed values or parameters.

Step Action

1 Bypass the safety PLC or take other appropriate action to avoid a false trip

Connect a simulator identical to the input setup

Apply input value corresponding to 0/100% output range to each channel

Observe whether the output channel acts as expected

Restore the input terminals to full operation

Remove the bypass from the safety PLC or otherwise restore normal operation

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13.2 Further explanations

13.2.1 Password protection

Access to the configuration can be blocked by assigning a password. The password is saved in the device in order to ensure a high degree of protection against unauthorised modifications to the configuration. Default password 2008 allows access to all configuration menus. Password protection is mandatory in SIL applications.

13.2.2 Sensor/cable fault information via display front 4501

When the function is enabled and supported by selected input type, sensor or cable faults are displayed as SE.BR (sensor break) or SE.SH (cable short-circuited). Sensor fault is shown independently for each channel. In case of sensor or cable fault the backlight flashes. This can be reset by pressing the 3 key. When the sensor or cable fault has been remedied, the device will return to normal operation.

13.3 Advanced functions

The device gives access to a number of advanced functions which can be reached by answering “Yes” to the point “adv.set”.

13.3.1 Memory (MEM)

In the memory menu a non-SIL configuration can be either saved or loaded from the local memory of the 4501 display unit. Choose SAVE to store the current configuration in the 4501 memory. Press LOAD to read a previously stored configuration in the 4501 memory and store it in the device. It is only possible to load a configuration stored from the same type of device and from the same version, or earlier.

13.3.2 Display setup (DISP)

The brightness contrast and the backlight can be adjusted. Tag numbers with 5 alphanumerics can be entered for both channels. Functional readout in line 2 (ch.1) and 3 (Ch.2) of the display can be selected: choose between readout of input value, output current or tag no. When selecting ”ALT” the readout alternates between input value, output current and tag no.

13.3.3 Password (PASS)

Here you can choose a password between 0000 and 9999 in order to protect the device against unauthorised modifications to the configuration. The device is delivered default without password.

13.3.4 Language (LANG)

In this menu you can choose between 7 different language versions of help texts that will appear in the menu. You can choose between UK, DE, FR, IT, ES, SE and DK.

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13.3.5 Process calibration (CAL)

A process calibration can be made by the end user. A known process signal must be applied for both low and high end of the input measurement range. The known input of the applied low end signal must be entered in the CAL.LO menu and confirmed by pressing OK before removing or changing the applied signal to the high end signal. The known input of the applied high end signal must be entered in the CAL.HI menu and confirmed by pressing OK before removing. It is possible to enable or disable the use of the latest process calibration.

13.3.6 Power rail (RAIL)

In this menu it can be chosen if errors in the device are transmitted to the central surveillance in the PR 9410 power control device.

13.3.7 Simulation (SIM)

It is possible to override the actual measured input signal by a simulated value. Only one channel can be simulated at a time. Leaving either of the simulation menus, or disconnecting the 4501 device, will disable the simulation mode and bring the output back to correspond to the actual measured value. Simulation is not possible in SIL-mode.

13.3.8 Safety integrity level (SIL)

See section 14 - Safe parameterisation - user responsibility

10 Version No. V6R0

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14 Safe parameterisation - user responsibility

14.1 Safety-related configuration parameters

14.1.1 Parameters related only to Channel 1

Name Function

CH1.TYP Selected input type:

TEMP = Temperature CURR = Current

I.RANGE Selected fixed input range for current measurements (for CH1.

TYP = CURR): 0_20 = 0...20 mA (no sensor error detection!) 4_20 = 4...20 mA

CONNEC Selected sensor connection type for RTD measurements (for

SENSOR = Ni or Pt): 2W = 2-wire 3W = 3-wire 4W = 4-wire If 2W or 3W is selected, the end user must ensure that the applied sensor wiring does not introduce failures exceeding the requirements for the safety application.

UNIT Selected temperature unit (for CH1.TYP = TEMP):

°C = degrees Celsius °F = degrees Fahrenheit

SENSOR Selected temperature sensor type (for CH1.TYP = TEMP):

TC = Thermocouple Ni = Ni RTD sensor Pt = Pt RTD sensor

Pt.TYPE Pt sensor type (for SENSOR = Pt):

10 = Pt10 20 = Pt20 (No short circuit detection!) 50 = Pt50 100 = Pt100 200 = Pt200 250 = Pt250 300 = Pt300 400 = Pt400 500 = Pt500 1000 = Pt1000

}

Version No. V6R0 11

9113 TEMPERATURE / mA CONVERTER Safety Manual

Name Function

Ni.TYPE Ni sensor type (for SENSOR = Ni):

50 = Ni50 100 = Ni100 120 = Ni120 1000 = Ni1000

TC.TYPE Thermocouple type (for SENSOR = TC):

TC.B = Thermocuple type B TC.E = Thermocuple type E TC.J = Thermocuple type J TC.K = Thermocuple type K TC.L = Thermocuple type L TC.N = Thermocuple type N TC.R = Thermocuple type R TC.S = Thermocuple type S TC.T = Thermocuple type T TC.U = Thermocuple type U TC.W3 = Thermocuple type W3 TC.W5 = Thermocuple type W5 TC.Lr = Thermocuple type Lr

CJC CJC type for SENSOR = TC:

INT = Internal CJC sensor measurement CONN = CJC connector measurement (accessory)

O.RANGE Fixed output range for current output:

0-20 = 0...20 mA Not valid when EN.SIL = YES (Safety applications) 4-20 = 4...20 mA 20-0 = 20...0 mA Not valid when EN.SIL = YES (Safety applications) 20-4 = 20...4 mA

12 Version No. V6R0

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Name Function

OUT.ERR Fixed output value on detected sensor error:

NONE = Sensor error detection NOT enabled, output at sensor error is undefined. The end user must ensure that the applied sensor including wiring has a failure rate qualifying it for the safety application without the detection enabled. 0 mA = Output is 0 mA at sensor error

3.5 mA = Output is 3.5 mA at sensor error (NE43 downscale) 23 mA = Output is 23 mA at sensor error (NE4 upscale)

OUT.LO Selected temperature value for 0% output for CH1.TYP = TEMP

in units defined by the UNIT parameter (°C or °F) Range is defined by the selected temperature sensor (SENSOR and TC.TYPE, Ni.TYPE or Pt.TYPE), but value must be less than OUT.HI - minimum span.

OUT.HI Selected temperature value for 100% output for CH1.TYP =

TEMP in units defined by the UNIT parameter (°C or °F). Range is defined by the selected temperature sensor (SENSOR and TC.TYPE, Ni.TYPE or Pt.TYPE), but must be larger than OUT.LO + minimum span.

RESP Analogue output response time in seconds.

Range is 0.0 to 60.0 seconds.

USE.CAL Use the applied process calibration values:

NO = The last performed process calibration on Channel1 is not used. The channel operates with accuracy as specified. YES = The last performed process calibration on Channel1 is in operation. The required accuracy must be verified by user. End user must verify by test that the applied process calibration does not introduce failures exceeding the requirements for the safety application.

Version No. V6R0 13

9113 TEMPERATURE / mA CONVERTER Safety Manual

14.1.2 Parameters related only to Channel 2 (only for type 9113BB)

14.1.3. Parameters related to both channels

The above safety-related configuration parameters are marked in red text in the routing diagrams and must be verified by the user in a SIL configuration.

14.2. Verification procedure

The verification is done using the display / programming front PR 4501 and following the procedure described below.

Name Function

CH1.TYP Functions as described for Channel 1 (14.1.1)

I.RANGE

CONNEC

UNIT

SENSOR

Pt.TYPE

Ni.TYPE

TC.TYPE

CJC

O.RANGE

OUT.ERR

OUT.LO

OUT.HI

RESP

USE.CAL

Name Function

NEW.PAS Password for protection of the device configuration from

un-authorized access. Range from 0 to 9999.

14 Version No. V6R0

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14.2.1 If no password is set

Action Display shows

1 Press OK ADV.SET

2 Set (ADV.SET) to Yes and press OK SETUP

3 Set SETUP to SIL and press OK EN.SIL

4 Set EN.SIL to YES and press OK NEW.PAS

5 Set password to a number between 0 and

9999 and press OK (At this time the device starts operating in SIL mode with the entered configuration parameters!)

CONFIG Verify OPEN->LOCK*

6 Press OK to confirm verification of the OPEN-

>LOCK in the display

CH1.TYP

7 Verify input type for Channel 1 and press OK I.RANGE

8 Verify fixed input range and press OK

(ONLY IF CH1.TYP = CURR)

CONNEC

9 Verify sensor connection type and press OK

(ONLY IF SENSOR = Ni or Pt and CH1.TYP = TEMP)

UNIT

10 Verify temperature unit and press OK

(ONLY IF CH1.TYP = TEMP)

SENSOR

11 Verify temperature sensor type and press OK

( ONLY IF CH1.TYP = TEMP)

Pt.TYPE

12 Verify Pt sensor type and press OK

(ONLY IF SENSOR = Pt and CH1.TYP = TEMP)

Ni.TYPE

13 Verify Ni sensor type and press OK

(ONLY IF SENSOR = Ni and CH1.TYP = TEMP)

TC.TYPE

14 Verify Thermocouple type and press OK

(ONLY IF SENSOR = TC and CH1.TYP = TEMP)

CJC

* Open is shown briefly in the display.

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9113 TEMPERATURE / mA CONVERTER Safety Manual

Action Display shows

15 Verify CJC type and press OK

(ONLY IF SENSOR = TC and CH1.TYP = TEMP)

O.RANGE

16 Verify fixed output range and press OK OUT.ERR

17 Verify fixed output value on detected sensor error

and press OK (ONLY IF CH1.TYP = TEMP, or IF I.RANGE = 4-20 mA)

OUT.LO

18 Verify temperature for 0% output and press OK

(ONLY IF CH1.TYP = TEMP)

OUT.HI

19 Verify temperature for 100% output and press OK

(ONLY IF CH1.TYP = TEMP)

RESP

20 Verify analogue output response time and press OK CH2.TYP

21 Verify input type for Channel 2 and press OK I.RANGE

22 Verify fixed input range and press OK

(ONLY IF CH2.TYP = CURR)

CONNEC

23 Verify sensor connection type and press OK

(ONLY IF SENSOR = Ni or Pt and CH2.TYP = TEMP)

UNIT

24 Verify temperature unit and press OK

(ONLY IF CH2.TYP = TEMP)

SENSOR

25 Verify temperature sensor type and press OK

( ONLY IF CH2.TYP = TEMP)

Pt.TYPE

26 Verify Pt sensor type and press OK

(ONLY IF SENSOR = Pt and CH2.TYP = TEMP)

Ni.TYPE

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Action Display shows

27 Verify Ni sensor type and press OK

(ONLY IF SENSOR = Ni and CH2.TYP = TEMP)

TC.TYPE

28 Verify Thermocouple type and press OK

(ONLY IF SENSOR = TC and CH2.TYP = TEMP)

CJC

29 Verify CJC type and press OK

(ONLY IF SENSOR = TC and CH2.TYP = TEMP)

O.RANGE

30 Verify fixed output range for current output OUT.ERR

31 Verify fixed output value on detected sensor error

and press OK (ONLY IF CH2.TYP = TEMP, or IF I.RANGE = 4-20 mA or 20-4 mA)

OUT.LO

32 Verify temperature for 0% output and press OK

(ONLY IF CH2.TYP = TEMP)

OUT.HI

33 Verify temperature for 100% output and press OK

(ONLY IF CH2.TYP = TEMP)

RESP

34 Verify analogue output response time and press OK CH1.CAL

35 Verify the use of applied process calibration values

for Channel 1 and press OK

CH2.CAL

36 Verify the use of applied process calibration values

for Channel 2 and press OK

PASSW.

37 Verify password and press OK SIL.OK

38 Verify SIL mode within 1 second

Version No. V6R0 17

9113 TEMPERATURE / mA CONVERTER Safety Manual

14.2.2 If password is set

Action Display shows

1 Press OK PASSW

2 Enter password and press OK ADV.SET

3 Set ADV.SET to Yes and press OK SETUP

4 Set SETUP to SIL and press OK EN.SIL

5 Set EN.SIL to YES and press OK

(At this time the device starts operating in SIL mode with the entered configuration parameters!)

CONFIG Verify OPEN->LOCK*

As step 6 to 38 for 14.2.1 As step 6 to 38 for

14.2.1

* Open is shown briefly in the display

14.2.3 If any parameter is found to be incorrect during verification

Remove SIL-mode (by entering the password and selecting SIL-mode OFF). Go through the setup menu and correct the parameter(s). Repeat step 1 to 38 (with correct parameters).

14.3 Functional test

The user is responsible to make a functional test after verification of the safety parameters. The procedure for periodic proof test described in section 10 shall be used.

In addition, if a process calibration is taken into SIL-mode operation (refer to section 13.3 - Advanced functions), it is mandatory that the accuracy of the device (and sensor, if applicable) are tested.

15 Fault reaction and restart condition

When the 9113 detects a fault the output will go to Safe State, in which the output will go to “de-energised”.

If the fault is application-specific (cable error detection) the 9113 will restart when the fault has been corrected.

For device faults there are 2 ways of bringing the device out of Safe State.

1. Power cycle the device.

2. Bring the device out of SIL mode (choose “NO” in the menu point ”EN.SIL”), and set it back to SIL mode again (choose “YES” in the menu point “EN.SIL” and verify the configuration).

18 Version No. V6R0

Safety Manual 9113 TEMPERATURE / mA CONVERTER

16 User interface

16.1 Scrolling help texts in display line 3

[01] [02] [03]

[04]

[05]

[06]

[07]

[08]

[09]

[11]

[12]

[13]

[14] [15] [16]

[17]

[18]

[19] [20] [21] [22]

[23] [24] [25] [26] [27] [28] [29] [30] [31] [32] [33] [34]

[35] [36]

[37]

[38] [40] [41] [42] [43] [44]

[45]

[46] [47] [48] [49] [50] [51]

Set correct password Enter advanced setup menu? Select temperature input Select current input Select 0-20 mA input range Select 4-20 mA input range Select TC sensor type Select Ni sensor type Select Pt sensor type Select Pt10 sensor type Select Pt20 sensor type Select Pt50 sensor type Select Pt100 sensor type Select Pt200 sensor type Select Pt250 sensor type Select Pt300 sensor type Select Pt400 sensor type Select Pt500 sensor type Select Pt1000 sensor type Select Ni50 sensor type Select Ni100 sensor type Select Ni120 sensor type Select Ni1000 sensor type Select TC-B sensor type Select TC-E sensor type Select TC-J sensor type Select TC-K sensor type Select TC-L sensor type Select TC-N sensor type Select TC-R sensor type Select TC-S sensor type Select TC-T sensor type Select TC-U sensor type Select TC-W3 sensor type Select TC-W5 sensor type Select TC-Lr sensor type Select 2-wire sensor connection Select 3-wire sensor connection Select 4-wire sensor connection Select Celsius as temperature unit Select Fahrenheit as temperature unit Select 0-20 mA output range Select 4-20 mA output range Select 20-0 mA output range Select 20-4 mA output range Select no error action - output undefined at error Select downscale at error Select NAMUR NE43 downscale at error Select NAMUR NE43 upscale at error Set temperature for analogue output low Set temperature for analogue output high Enable Rail status signal output?

Enter SIL setup Enter simulation mode Enter RAIL setup Perform process calibration Enter language setup Enter password setup Enter display setup Perform memory operations Load saved configuration into 9113 Save 9113 configuration in 4501 Adjust LCD contrast Adjust LCD backlight Write a 5-character channel TAG Show analogue input value in display Show analogue output value in display Show TAG in display Alternate shown information in display Enable password protection? Set new password Select language Select channel to calibrate Calibrate input low to process value? Set value for low calibration point Calibrate input high to process value? Set value for high calibration point Use process calibration values? Select channel to simulate Set the input simulation value Enable SIL configuration lock? 0-20 mA is not a valid output range for SIL operation Set Analog output response time in seconds Select internal temperature sensor Select CJC connector (accessory) ...is channel using process-compensated calibration data? Configuration SIL status (Open / Locked) Sensor wire breakage Sensor short circuit Input underrange Input overrange Input error - check input connections and reset power Output error - check connections and reset power Flash memory error - check configuration Invalid configuration type or version Hardware error CJC sensor error - check device temperature CJC error - check CJC connector block No communication

Power up

0000

PASSW.

Txt 1



12 mA 100@C

ADV.SET

Txt 2

0000 9999

1 2

YES

1 2

CURR

CH1 TYPE

Txt 3

CURR TEMP

1 2

4-20

I.RANGE

Txt 4

4-20 0-20

1 2

YES

ADV.SET

Txt 2

OUT.ERR

Txt 13

1 2

4-20

O.RANGE

Txt 12

1 2

TEMP

CH1 TYPE

Txt 3

SENSOR

Txt 5

1 2

SENSOR

Txt 10

SENSOR

Txt 10

100

Pt TYPE

Txt 16

1000

1 2

CONNEC.

Txt 6

4W 3W 2W

1 2

100

Txt 17

1000

1 2

TC.K

TC.TYPE

Txt 18

TC.Lr TC.W5 TC.W3 TC.U TC.T TC.S TC.R TC.N TC.L TC.WK TC.J TC.E

1 2

CONNEC.

Txt 6

4W 3W 2W

1 2

CONNEC.

Txt 6

4W 3W 2W

1 2

INT

CJC

Txt 36

CONN

INT

1 231 2

UNIT

Txt 9

@F @C

1 2

20-4 20-0 4-20 0-20

23mA

0/3.5mA

NONE

1.2

1.1

1.0

Ni TYPE

Version No. V6R0 19

9113 TEMPERATURE / mA CONVERTER Safety Manual

16.2 Routing diagram

1.0 = Default state. Line 1 shows input status, line 2 and 3 show analogue input / output value or TAG No. and units, and line 4 shows status for communication and whether the device is SIL-locked. Static dot = SIL-locked and flashing dot = not SIL locked.

1.1 = Only if password protected.

1.2 = Not valid for 0...20 mA input signal.

1.3 = Only if input signal is temperature. Min. and max. acc. to selected sensor type.

1.4 = Only if the configu ration is not protected by a password.

Continued on the page Routing diagram ADV.SET

If no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes.

1 Increase value / choose next parameter 2 Decrease value / choose previous parameter 3 Accept the chosen value and proceed to the next menu

Hold 3 Back to previous menu / return to menu 1.0 without saving

Red text signifies safety

parameters in a SIL configuration.

If SIL-locked

directly to EN.SIL]

0.0

OUT.LO Txt 14

999.9

-199.9

1 2

150.0

OUT.HI

Txt 15

1 2

RESP.

Txt 15

1 2

999.9

-199.9

1.3 1.3

20 Version No. V6R0

Safety Manual 9113 TEMPERATURE / mA CONVERTER

To default state 1.0

Configuration of

CH2

identical to CH1

SAVE

MEMORY

Txt 18

SAVE LOAD

1 2

MEM

SETUP

Txt 17

MEM, DISP,

CAL, SIM,

PASS, LANG,

RAIL, SIL

1 2

DISP

SETUP

Txt 17

CONTRA

Txt 19

9 0

1 2

LIGHT

Txt 20

9 0

1 2

TAG1

VALVE 5

Txt 21

1 2

TAG2

TEMP 4

Txt 21

1 2

PASS

SETUP

Txt 17

3 3

EN.PASS

Txt 23

YES

1 2

0000

NEW.PAS

Txt 24

9999 0000

1 2

SIL

SETUP

Txt 17

EN.SIL

Txt 34

YES

1 2

RAIL

SETUP

Txt 17

YES

RAIL.ER

Txt 16

YES

1 2

2007

NEW.PAS

Txt 55

0000 9999

1 2

LOCK

CONFIG Txt 38

SIL.OK

. . . . . . . . . . . . . .

3 3 3 3

A.OUT

DISP

Txt 22

ALT TAG

A.OUT

A.IN

1 2

CAL

SETUP

Txt 17

CH.1

CAL

Txt 26

CH.2

CH.1

1 2

CAL.LO

Txt 27

YES

1 2

20.0

Txt 28

-200 850

1 2

YES

CAL.HI

Txt 29

YES

1 2

100.0

Txt 30

-200 850

1 2

YES

USE.CAL

Txt 31

YES

1 2

LANG

SETUP

Txt 17

LANGUA Txt 25

ES, IT, SE, FR,

DE, DK, UK

1 2

LOCK OPEN

1 2

SIM

SETUP

Txt 17

CH.1

SIM

Txt 32

CH.2

CH.1

1 2

25.0

Txt 33

-200 850

1 2

2.0

1.4

Version No. V6R0 21

9113 TEMPERATURE / mA CONVERTER Safety Manual

16.3 Routing diagram Advanced settings (ADV.SET)

To default

state 1.0

2.0 In the submenu simulation (SIM) you must press 3 to return to the default state 1.0.

Verification of SIL configuration

41 42 43 44 41 42 43 44 41 42 43 44

CJC

51 52 53 54 51 52 53 54 51 52 53 54

11 12 13 14

41 42 43 44

11 12 13 14

51 52 53 54

31 32 33 34

CJC

51 5452

91 92 93 94 95

-+-+

-+ -+

-+ +

4441 42

41 42 43 44 41 42 43 44 41 42 43 44

CJC

51 52 53 54 51 52 53 54 51 52 53 54

11 12 13 14

41 42 43 44

11 12 13 14

51 52 53 54

31 32 33 34

CJC

51 5452

91 92 93 94 95

-+-+

-+ -+

-+ +

4441 42

22 Version No. V6R0

Safety Manual 9113 TEMPERATURE / mA CONVERTER

17 Connections diagram

Inputs

Outputs

Supply and status relay

Current

RTD, 3- / 4-wireRTD, 2-wire

TC, internal

CJC sensor

Current

+24 V

N.C.

Gnd.

NCNCGnd.

+24 V

Power Rail

connections

2-wire transmitter

Channel 1

RTD, 3- / 4-wireRTD, 2-wire

Channel 2Channel 1

Current

Channel 2

Channel 1

Current 2-wire transmitter

TC, internal

CJC sensor

*TC,

CJC connector

* Order separately:

CJC connector 5910Ex (ch. 1) / 5913Ex (ch. 2).

*TC,

CJC connector

NC = no connection

Error signal

Programmable displays with a wide selection of inputs and outputs for display of temperature, volume and weight, etc. Feature linearization, scaling, and dierence measurement functions for programming via PReset software.

Displays

A wide selection of transmitters for DIN form B mounting and DIN rail devices with analog and digital bus communication ranging from applicationspeciﬁc to universal transmitters.

Temperature

Galvanic isolators for analog and digital signals as well as HART

signals. A wide product range with both loop-powered and universal isolators featuring linearization, inversion, and scaling of output signals.

Isolation

Interfaces for analog and digital signals as

well as HART

signals between sensors / I/P converters / frequency signals and control systems in Ex zone 0, 1 & 2 and for some devices in zone 20, 21 & 22.

Ex interfaces

PC or front programmable devices with universal options for input, output and supply. This range oers a number of advanced features such as process calibration, linearization and auto-diagnosis.

Universal

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PR Elecronics 9113 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual