PR Elecronics 4114 User Manual

4114
SIGNALS THE BEST
Universal transmitter
No. 4114V104-UK From ser. no. 121524001
PR electronics A/S tilbyder et bredt program af analoge og digitale signalbehandlingsmoduler til industriel automation. Programmet består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere, Universaltransmittere m. Vi har modulerne, du kan stole på i selv barske miljøer med elektrisk støj, vibrationer og temperaturud­sving, og alle produkter opfylder de strengeste internationale stan­darder. Vores motto »Signals the Best« er indbegrebet af denne loso – og din garanti for kvalitet.
PR electronics A/S offers a wide range of analogue and digital signal conditioning devices for industrial automation. The product range includes Isolators, Displays, Ex Interfaces, Temperature Transmitters, and Universal Devices. You can trust our products in the most extreme environments with electrical noise, vibrations and temperature uctuations, and all products comply with the most exacting international standards. »Signals the Best« is the epitome of our philosophy – and your guarantee for quality.
PR electronics A/S offre une large gamme de produits pour le traite ment des signaux analogiques et numériques dans tous les domaines industriels. La gamme de produits s’étend des transmetteurs de température aux afcheurs, des isolateurs aux interfaces SI, jusqu’aux modules universels. Vous pouvez compter sur nos produits même dans les conditions d’utilisation sévères, p.ex. bruit électrique, vibrations et uctuations de température. Tous nos produits sont conformes aux normes internationales les plus strictes. Notre devise »SIGNALS the BEST« c’est notre ligne de conduite - et pour vous l’assurance de la meilleure qualité.
PR electronics A/S verfügt über ein breites Produktprogramm an analogen und digitalen Signalverarbeitungsgeräte für die in­dustrielle Automatisierung. Dieses Programm umfasst Displays, Temperaturtransmitter, Ex- und galvanische Signaltrenner, und Universalgeräte. Sie können unsere Geräte auch unter extremen Einsatzbedingungen wie elektrisches Rauschen, Erschütterungen und Temperaturschwingungen vertrauen, und alle Produkte von PR electronics werden in Überein stimmung mit den strengsten internationalen Normen produziert. »Signals the Best« ist Ihre Garantie für Qualität!
DK
UK
FR
DE
4114V104-UK 1
UNIVERSAL TRANSMITTER
4114
CONTENTS
Warning .............................................................................. 2
Symbol identification .......................................................... 3
Safety instructions .............................................................. 3
Declaration of conformity ................................................... 5
How to demount system 4000 ........................................... 6
When front LED lights red / display shows AO.ER ............ 6
Advanced features ............................................................. 7
Application ......................................................................... 7
Technical characteristics .................................................... 7
PR 4501 display / programming front ................................ 8
Applications ........................................................................ 9
Order codes ....................................................................... 10
Electrical specifications ...................................................... 10
Display readout on the 4501 of sensor error detection
and input signal outside range ........................................ 13
Sensor error detection limits ........................................... 14
Error indications .............................................................. 14
Connections ....................................................................... 15
Block diagram .................................................................... 16
Configuration / operating the function keys ...................... 17
Routing diagram ................................................................. 20
Routing diagram, Advanced settings (ADV.SET) ................ 22
Scrolling help text in display line 3 .................................... 23
2 4114V104-UK
WARNING
This device is designed for connection to hazardous electric voltages. Ignoring this warning can result in severe personal injury or mechanical damage. To avoid the risk of electric shock and fire, the safety instructions of this manual must be observed and the guidelines fol lowed. The specifications must not be exceeded, and the device must only be applied as described in the following. Prior to the commissioning of the device, this manual must be examined carefully. Only qualified personnel (technicians) should install this device. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
WARNING
SYSTEM 4000 must be mounted on a DIN rail according to DIN
46277.
WARNING
Until the device is fixed, do not connect hazardous voltages to the device. The following operations should only be carried out on a disconnected device and under ESD safe conditions: General mounting, connection and disconnection of wires. Troubleshooting the device.
Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only.
HAZARD-
OUS
VOLTAGE
INSTAL-
LATION
GENERAL
WARNING
Do not open the front plate of the module as this will cause damage to the connector for the display / programming front PR 4501. This module contains no DIP-switches or jumpers.
4114V104-UK 3
SYMBOL IDENTIFICATION
Triangle with an exclamation mark: Warning / demand.
Potentially lethal situations.
The CE mark proves the compliance of the device with the essential requirements of the directives.
The double insulation symbol shows that the device is protected by double or reinforced insulation.
SAFETY INSTRUCTIONS
DEFINITIONS Hazardous voltages have been defined as the ranges: 75 to 1500 Volt DC, and
50 to 1000 Volt AC. Technicians are qualified persons educated or trained to mount, operate, and also troubleshoot technically correct and in accordance with safety regulations. Operators, being familiar with the contents of this manual, adjust and operate the knobs or potentiometers during normal operation.
RECEIPT AND UNPACKING
Unpack the module without damaging it. The packing should always follow the module until this has been permanently mounted. Check at the receipt of the module whether the type corresponds to the one ordered.
ENVIRONMENT
Avoid direct sunlight, dust, high temperatures, mechanical vibrations and shock, as well as rain and heavy moisture. If necessary, heating in excess of the stated limits for ambient temperatures should be avoided by way of ventilation. All devices fall under Installation Category II, Pollution Degree 1, and Insulation Class II.
MOUNTING
Only technicians who are familiar with the technical terms, warnings, and instruc tions in the manual and who are able to follow these should connect the device. Should there be any doubt as to the correct handling of the device, please contact your local distributor or, alternatively,
PR electronics A/S
www.prelectronics.com
4 4114V104-UK
Mounting and connection of the device should comply with national legislation for mounting of electric materials, i.e. wire cross section, protective fuse, and location. Descriptions of input / output and supply connections are shown in the block diagram and side label.
The following apply to fixed hazardous voltages-connected devices:
The max. size of the protective fuse is 10 A and, together with a power switch, it should be easily accessible and close to the device. The power switch should be marked with a label indicating that it will switch off the volt age to the device.
Year of manufacture can be taken from the first two digits in the serial number.
UL INSTALLATION REQUIREMENTS
Use 60/75°C copper conducters only For use only in pollution degree 2 or better
Max. ambient temperature ..................... 60°C
Max. wire size ......................................... AWG 26-14
UL file number ........................................ E231911
CALIBRATION AND ADJUSTMENT
During calibration and adjustment, the measuring and connection of external voltages must be carried out according to the specifications of this manual. The technician must use tools and instruments that are safe to use.
NORMAL OPERATION
Operators are only allowed to adjust and operate devices that are safely fixed in panels, etc., thus avoiding the danger of personal injury and damage. This means there is no electrical shock hazard, and the device is easily accessible.
CLEANING
When disconnected, the device may be cleaned with a cloth moistened with distilled water.
LIABILITY
To the extent that the instructions in this manual are not strictly observed, the custom er cannot advance a demand against PR electronics A/S that would otherwise exist according to the concluded sales agreement.
4114V104-UK 5
DECLARATION OF CONFORMITY
As manufacturer
PR electronics A/S Lerbakken 10 DK-8410 Rønde
hereby declares that the following product:
Type: 4114 Name: Universal transmitter
is in conformity with the following directives and standards: The EMC Directive 2004/108/EC and later amendments
EN 61326-1
For specification of the acceptable EMC performance level, refer to the
electrical specifications for the device. The Low Voltage Directive 2006/95/EC and later amendments
EN 61010-1
Rønde, 20 August 2009 Kim Rasmussen Manufacturer’s signature
6 4114V104-UK
HOW TO DEMOUNT SYSTEM 4000
First, remember to demount the connectors with hazardous voltages.
Picture 1:
Detach the device from the DIN rail by lifting the bottom lock.
When front LED lights red / display shows AO.ER
PR 4114 is designed as a SIL 2 device with a high safety level. Therefore, a
continuous measurement of the outgoing current is carried out on a 4...20 mA and 20...4 mA output signal. If the current output signal is different from the internal calculated output value or the current output is 0 (due to e.g. an open circuit breakage), an error mode switches on the red front LED. This function is not a default option but must be actively selected via the programming menu (S4-20 & S20-4). The error mode can only be reset by switching off and then switching on the supply voltage to the device.
4114V104-UK 7
UNIVERSAL TRANSMITTER
PReasy 4114
• Input for RTD, TC, Ohm, potentiometer, mA and V
• 2-wire supply > 16 V
• FM-approved for installation in Div. 2
• Output for current and voltage
• Universal AC or DC supply
Advanced features
• Programmablebywayofdetachabledisplayfront(4501),processcalibration,
signal simulation, password protection, error diagnostics and help text
available in several languages.
Application
• Linearised,electronictemperaturemeasurementwithRTDorTCsensor.
• Conversionoflinearresistancevariationtoastandardanaloguecurrent/
voltage signal, i.e. from solenoids and butterfly valves or linear movements
with attached potentio meter.
• Powersupplyandsignalisolatorfor2-wiretransmitters.
• Processcontrolwithstandardanalogueoutput.
• Galvanicseparationofanaloguesignalsandmeasurementoffloatingsignals.
• The4114isdesignedaccordingtostrictsafetyrequirementsandisthus
suitable for application in SIL 2 installations.
Technical characteristics
• When4114isusedincombinationwiththe4501display/programmingfront,
all operational parameters can be modified to suit any application. As the
4114 is designed with electronic hardware switches, it is not necessary to
open the device for setting of DIP-switches.
• Agreen/redfrontLEDindicatesnormaloperationandmalfunction.
• Continuouscheckofvitalstoreddataforsafetyreasons.
• 3-port2.3kVACgalvanicisolation.
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