PR Elecronics 3114 Product Manual

PERFORMANCE
MADE
SMARTER
Zone 2
ZONE 2 / DIV 2
Product manual
3114
Isolated universal converter
TEMPERATURE | I.S. INTERFACES | COMMUNICATION INTERFACES | MULTIFUNCTIONAL | ISOLATION | DISPLAY
No. 3114V102-UK From serial no.: 171814001
Communication
Display
I.S. Interface
Isolation
Multifunction
Temperature
6 Product Pillars
to meet your every need
With our innovative, patented technologies, we make signal conditioning smarter and simpler. Our portfolio is composed of six product areas, where we offer a wide range of analog and digital devices covering over a thousand applications in industrial and factory automation. All our products comply with or surpass the highest industry standards, ensuring reliability in even the harshest of environments and have a 5-year warranty for greater peace of mind.
Individually outstanding, unrivalled in combination
Our range of temperature transmitters and sensors provides the highest level of signal integrity from the measurement point to your control system. You can convert industrial process temperature signals to analog, bus or digital communications using a highly reliable point-to-point solution with a fast response time, automatic self­calibration, sensor error detection, low drift, and top EMC performance in any environment.
Our unique range of single devices covering multiple applications is easily deployable as your site standard. Having one variant that applies to a broad range of applications can reduce your installation time and training, and greatly simplify spare parts management at your facilities. Our devices are designed for long-term signal accuracy, low power consumption, immunity to electrical noise and simple programming.
We provide inexpensive, easy-to-use, future-ready communication interfaces that can access your PR installed base of products. The detachable 4501 Local Operator Interface (LOI) allows for local monitoring of process values, device configuration, error detection and signal simulation. The next generation, our 4511 Remote Operator Interface (ROI) does all that and more, adding remote digital communications via Modbus/RTU, while the analog output signals are still available for redundancy. With the 4511 you can further expand connectivity with a PR gateway, which connects via industrial Ethernet, wirelessly through a Wi-Fi router or directly with the devices using our Por table Plant Supervisor (PPS) application. The PPS app is available for iOS, Android and Windows.
Our display range is characterized by its flexibility and stability. The devices meet nearly every demand for display readout of process signals, and have universal input and power supply capabilities. They provide a real-time measurement of your process value no matter the industry, and are engineered to provide a user-friendly and reliable relay of information, even in demanding environments.
We deliver the safest signals by validating our products against the toughest safety standards. Through our commitment to innovation, we have made pioneering achievements in developing I.S. interfaces with SIL 2 Full Assessment that are both efficient and cost-effective. Our comprehensive range of analog and digital intrinsically safe isolation barriers offers multifunctional inputs and outputs, making PR an easy-to-implement site standard. Our backplanes further simplify large installations and provide seamless integration to standard DCS systems.
Our compact, fast, high-quality 6 mm isolators are based on microprocessor technology to provide exceptional performance and EMC-immunity for dedicated applications at a very low total cost of ownership. They can be stacked both vertically and horizontally with no air gap separation between units required.
3114V102-UK 3
Isolated universal converter
3114
Table of contents
Warning ................................................................................................ 4
Symbol identification .................................................................................... 4
Safety instructions ...................................................................................... 4
Flexible supply.......................................................................................... 7
Mounting and demounting of system 3000 ............................................................... 8
Installation on DIN rail / power rail ........................................................................ 9
Supply of power rail ..................................................................................... 9
Marking................................................................................................. 9
Side label ............................................................................................... 10
Advanced features ...................................................................................... 11
Applications ............................................................................................ 11
Technical characteristics ................................................................................. 11
Product overview ....................................................................................... 11
PR 4501 display / programming front..................................................................... 12
ConfigMate 4590 adapter................................................................................ 12
Order ................................................................................................... 13
Accessories ............................................................................................. 13
Technical data .......................................................................................... 13
Display readout on the 4501 of sensor error detection and input signal outside range ....................... 17
Sensor error detection limits ............................................................................. 17
Error indications......................................................................................... 18
Connections ............................................................................................ 19
LED indication........................................................................................... 20
Default configuration .................................................................................... 21
Configuration / operating the function keys ............................................................... 22
Routing diagram ........................................................................................ 25
Routing diagram, advanced settings (ADV.SET) ............................................................ 26
Help text overview ...................................................................................... 27
Document history ....................................................................................... 28
4 3114102-UK
Warning
To avoid the risk of electric shock and fire, the safety instructions of this guide must be observed and the guidelines followed. The specifications must not be exceeded, and the device must only be applied as described in the following. Prior to the commissioning of the device, this installation guide must be examined carefully. Only qualified personnel (technicians) should install this device. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. Until the device is fixed, do not connect hazardous voltages to the device.
To avoid explosion and serious injury: Modules having mechanical failures must be returned to PR electronics for repair or replacement.
Repair of the device must be done by PR electronics A/S only.
Warning
In applications where hazardous voltage is connected to in-/outputs of the device, sufficient spacing or isolation from wires, terminals and enclosure - to surroundings (incl. neighboring devices), must be ensured to maintain protection against electric shock.
The connector behind the front cover of 3114 is connected to the input terminals on which dangerous voltages can occur.
Potential electrostatic charging hazard. To avoid the risk of explosion due to electrostatic charging of the enclosure, do not handle the units unless the area is known to be safe, or appropriate safety measures are taken to avoid electrostatic discharge.
Symbol identification
Triangle with an exclamation mark: Read the manual before installation and commissioning of the
device in order to avoid incidents that could lead to personal injury or mechanical damage.
The CE mark proves the compliance of the device with the essential requirements of the directives.
Ex devices have been approved acc. to the ATEX directive for use in connection with installations in
explosive areas.
Safety instructions
Receipt and unpacking
Unpack the device without damaging it and check whether the device type corresponds to the one ordered. The packing should always follow the device until this has been permanently mounted.
Environment
Avoid direct sun light, dust, high temperatures, mechanical vibrations and shock, and rain and heavy moisture. If necessary, heating in excess of the stated limits for ambient temperatures should be avoided by way of ventilation. The device can be used for Measurement Category II and Pollution Degree 2. The device is designed to be safe at least under an altitude up to 2 000 m.
GENERAL
CAUTION
HAZARDOUS
VOLTAGE
3114V102-UK 5
Mounting
Only technicians who are familiar with the technical terms, warnings, and instructions in the manual and who are able to follow these should connect the device.
Should there be any doubt as to the correct handling of the device, please contact your local distributor or, alternatively,
PR electronics A/S
www.prelectronics.com
Mounting and connection of the device should comply with national legislation for mounting of electric materials, i.e. wire cross section, protective fuse, and location.
Descriptions of input / output and supply connections are shown in this installation guide and on the side label.
The device is provided with field wiring terminals and shall be supplied from a Power Supply having double / reinforced insulation. A power switch should be easily accessible and close to the device. The power switch shall be marked as the disconnecting unit for the device.
SYSTEM 3000 must be mounted on a DIN rail according to EN 60715.
UL installation
Use 60/75°C copper conducters only.
Wire size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AWG 26-12
UL file number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E314307
The device is an Open Type Listed Process Control Equipment. To prevent injury resulting from accessability to live parts the equipment must be installed in an enclosure. The power Supply unit must comply with NEC Class 2, as described by the National Electrical Code® (ANSI / NFPA 70).
cFMus installation in Division 2 or Zone 2
FM17CA0003X / FM17US0004X . . . . . . . . . . . . . . . . . . . . . . . . . . Class I, Div. 2, Group A, B, C, D T4 or
Class I, Zone 2, AEx nA IIC T4 or Ex nA IIC T4
In class I, Division 2 or Zone 2 installations, the subject equipment shall be mounted within a tool-secured enclosure which is capable of accepting one or more of Class I, Division 2 wiring methods specified in the National Electrical Code (ANSI/NFPA 70) or in Canada in the Canadian Electrical Code (C22.1).
The 3000 System Isolators and Converters must be connected to limited output NEC Class 2 circuits, as outlined in the National Electrical Code® (ANSI / NFPA 70), only. If the devices are connected to a redundant power supply (two separate power supplies), both must meet this requirement.
Where installed in outdoor or potentially wet locations the enclosure shall at a minimum meet the requirements of IP54.
Warning: Substitution of components may impair suitability for zone 2 / division 2.
Warning: To prevent ignition of the explosive atmospheres, disconnect power before servicing and do not separate
connectors when energised and an explosive gas mixture is present.
Warning: Do not mount or remove devices from the power rail when an explosive gas mixture is present.
IECEx, ATEX installation in Zone 2
IECEx KEM 10.0068 X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ex nA IIC T4 Gc
KEMA 10ATEX0147 X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II 3G Ex nA IIC T4 Gc
For safe installation the following must be observed. The device shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area.
Year of manufacture can be taken from the first two digits in the serial number.
The devices shall be installed in a suitable enclosure providing a degree of protection of at least IP54 according to EN60529, taking into account the environmental conditions under which the equipment will be used.
6 3114102-UK
When the temperature under rated conditions exceeds 70°C at the cable or conduit entry point, or 80°C at the branching point of the conductors, the temperature specification of the selected cable shall be in compliance with the actual measured temperature.
Provisions shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 40%.
For installation on power rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 is allowed.
To prevent ignition of the explosive atmospheres, disconnect power before servicing and do not separate connectors when energised and an explosive gas mixture is present.
Do not mount or remove devices from the power rail when an explosive gas mixture is present.
Cleaning
When disconnected, the device may be cleaned with a cloth moistened with distilled water.
Liability
To the extent the instructions in this manual are not strictly observed, the custom er cannot advance a demand against PR electronics A/S that would otherwise exist according to the concluded sales agreement.
3405
3114V102-UK 7
Flexible supply
The technical specifications specifies the maximum required power at nominal operating values, e.g. 24 V supply voltage, 60°C ambient temperature, 600 Ω load, and 20 mA output current.
(*) External fuse characteristics:
The 2.5 A fuse must break after not more than 120 seconds at 6.4 A.
Protective fuse: 2.5 A.
Power rail solution #1:
Alternately, you can connect 24 VDC to any one 3000 device with power rail connector which will then energize other units on the rail.
Power rail solution #3:
The 9410 power control unit can energize and power 96 W to the rail. Redundant power supplies are possible.
Protective fuse: 2.5 A.
DIN rail solution - device daisy chain:
The units can be supplied with 24 VDC ±30% via direct wiring and a loop between the devices.
Power rail solution #2:
The 3405 power connector unit allows easy connection of a 24 VDC / 2.5 A source to the power rail.
Protective fuse: 0.4 A.
Protective fuse: Located inside the PR 9410.
Note:
3114-N can only be supplied via the DIN rail solution.
8 3114102-UK
Mounting and demounting of system 3000
Picture 1:
Mounting on DIN rail / power rail. Click the device onto the rail.
Picture 2:
Demounting from DIN rail / power rail. First, remember to demount the connectors with hazardous voltages. Detach the device from the DIN rail by lifting the bottom lock.
Picture 3:
Wire size AWG 26-12 / 0.13 x 2.5 mm
2
stranded wire.
Screw terminal torque 0.5 Nm.
< 3.5 mm
> 24 mm
35 mm
3114V102-UK 9
Installation on DIN rail / power rail
The 3114 can be installed on a DIN rail or on a power rail. For marine applications the devices must be supported by a module stop (PR part number 9404). Power supply units can be mounted on the power rail according to customer requirements.
If you want to install a 3114 device with power rail connectors on a standard DIN rail, the head of the screws holding the 7.5 mm DIN rail shall be no more than 3.5 mm high in order to avoid short circuit between the power rail connectors on the 3114 and the screws.
Supply of power rail
It is possible to supply the power rail via the supply terminals. The terminals can pass a current of max. 400 mA.
Marking
The front cover of the 3114 has been designed with an area for affixation of a click-on marker. The area assigned to the marker measures 5 x 7.5 mm. Markers from Weidmüller’s MultiCard System, type MF 5/7.5, are suitable.
Module stop
10 3114102-UK
Side label
}
}
}
}
Approvals
Pin connections
Type no.
Terminal numbers
3114V102-UK 11
Isolated universal converter
3114
• Input for RTD, TC, Ohm, potentiometer, mA and V
• 2-wire supply > 15 V
• I.S. approvals: FM Div. 2, ATEX Zone 2, IECEx Zone 2
• Output for current and voltage
Advanced features
Programmable by way of detachable display front 4501 and ConfigMate 4590, process calibration, signal simulation, password protection, error diagnostics and help text available in several languages.
Applications
• Linearised, electronic temperature measurement with RTD or TC sensor.
• Conversion of linear resistance variation to a standard analogue current / voltage signal, i.e. from solenoids and butterfly valves or linear movements with attached potentiometer.
• Power supply and signal isolator for 2-wire transmitters.
• Process control with standard analog output.
• Galvanic separation of analogue signals and measurement of floating signals.
Technical characteristics
• When 3114 is used in combination with the 4501 display / programming front and ConfigMate 4590, all operational parameters can be modified to suit any application. As the 3114 is designed with electronic hardware switches, it is not necessary to open the device for setting of DIP-switches.
• A green front LED indicates normal operation and malfunction.
• Continuous check of vital stored data for safety reasons.
• 3-port 2.5 kVAC galvanic isolation.
Product overview
PR type no. 3114
PR product name Isolated universal converter
Description
Universal DC / DC and temperature converter with loop supply output
Parameterisation 4501 / ConfigMate 4590
Input signal
RTD, TC and potentiometer 2-, 3-, and 4-wire
0...10 V
0...20 mA
Sensor type All standard Pt, Ni, TC
CJC sensor Internal Pt100
Loop supply output
> 15 V @ 20 mA
Output signal (active) 0...20 mA / 0...10 V
Approvals
UL, safety / FM Div. 2 / ATEX zone 2 / IECEx Zone 2 / DNV, marine / GL, marine
12 3114102-UK
PR 4501 display / programming front
Functionality
The simple and easily understandable menu structure and the explanatory help texts guide you effortlessly and automatically through the configuration steps, thus making the product very easy to use. Functions and configuration options are described in the section ”Configuration / operating the function keys”.
Application
• Communications interface for modification of operational parameters in 3114.
• Can be moved from one 3114 device to another and download the configuration of the first unit to subsequent units.
Technical characteristics
• LCD display with 4 lines:
Line 1 (H=5.57 mm) shows input signal. Line 2 (H=3.33 mm) shows units. Line 3 (H=3.33 mm) shows analog output or tag no. Line 4 shows communication status.
• Programming access can be blocked by assigning a password. The password is saved in the device in order to ensure a high degree of protection against unauthorised modifications to the configuration.
ConfigMate 4590 adapter
Connect the adapter by opening the front plate on 3114 and inserting the jack into the plug.
Once configuration of the device with 4501 has been terminated, the parameters can be transferred into the PC-based PReset program. The included USB cable is connected between ConfigMate 4590 and the USB port of the computer and the PC will then automatically retrieve the necessary driver from the internet. For further instructions regarding use of the PReset software, please consult the manual for PReset 5909.
4590
3114V102-UK 13
Accessories
4501 = Display / programming front 4590 = ConfigMate adapter 9404 = Module stop for rail
Technical data
Environmental conditions:
Operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -25°C to +70°C
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -40°C to +85°C
Calibration temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20...28°C
Relative humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 95% RH (non-cond.)
Protection degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP20
Installation in pollution degree 2 & overvoltage category II.
Mechanical specifications:
Dimensions (HxWxD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 x 6.1 x 115 mm
Weight approx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 g
DIN rail type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIN EN 60715 - 35 mm
Wire size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.13...2.5 mm
2
/ AWG 26...12 stranded wire
Screw terminal torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 Nm
Vibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IEC 60068-2-6
2...25 Hz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1,6 mm
25...100 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±4 g
Common electrical specifications:
Supply voltage, universal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.8...31.2 VDC
Max. required power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 W
Max. power dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.65 W
Max. required power is the maximum power needed at power supply terminals or rail connector. Max. power dissipation is the maximum power dissipated at nominal operating values.
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 mA SB / 250 VAC
Isolation voltage, test / working. . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 kVAC / 300 VAC (250 VAC (Ex)
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display / programming front 4501 /
ConfigMate 4590
Signal dynamics, input / output . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 bit / 16 bit
Signal / noise ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Min. 60 dB (0...100 kHz)
Response time (0...90%, 100...10%):
Temperature input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 s
mA / V input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 ms
Order
Example : 3114
Type Version
3114 With power rail connector
Supplied via terminals
: -
: -N
14 3114102-UK
Accuracy, the greater of the general and basic values:
Auxiliary supplies:
2-wire supply (terminal 3 and 4) . . . . . . . . . . . . . . . . . . . . . . . . . . 25...15 VDC / 0...20 mA
RTD, linear resistance and potentiometer input:
Input for RTD types: Pt10, Pt20, Pt50, Pt100, Pt200, Pt250, Pt300, Pt400, Pt500, Pt1000 Ni50, Ni100, Ni120, Ni1000
Cable resistance per wire (max.), RTD . . . . . . . . . . . . . . . . . . . . . . . 50 Ω
Sensor current; RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nom. 0.2 mA
Eect of sensor cable resistance (3- / 4-wire), RTD . . . . . . . . . . . . . . . < 0.002 Ω / Ω
Conducted RF/LF immunity influence . . . . . . . . . . . . . . . . . < ±0.5% of span
Extended EMC immunity:
ESD / HF / Burst / Surge immunity influence . . . . . . . . . . . . . < ±1% of span
General values
Input type Absolute accuracy Temperature coecient
All ≤ ±0.1% of span ≤ ±0.01% of span / °C
Basic values
Input type Basic accuracy Temperature coecient
mA ±16 µA ±1.6 µA / °C
0...1 V & 0.2...1 V ±0.8 mV ±0.08 mV / °C
0...5 V, 1...5 V,
0...10 V & 2...10 V ±8 mV ±0.8 mV / °C
Pt100, Pt200, Pt 1000 ±0.2°C ±0.02°C / °C
Pt500, Ni100, Ni120, Ni 1000 ±0.3°C ±0.03°C / °C
Pt50, Pt400, Ni50 ±0.4°C ±0.04°C / °C
Pt250, Pt300 ±0.6°C ±0.06°C / °C
Pt20 ±0.8°C ±0.08°C / °C
Pt10 ±1.4°C ±0.14°C / °C
TC type: E, J, K, L, N, T, U
±1°C
±0.1°C / °C
TC type: R, S, W3, W5, LR
±2°C
±0.2°C / °C
TC type: B
160...400°C ±4.5°C ±0.45°C / °C
TC type: B
400...1820°C ±2°C ±0.2°C / °C
Input type Min. value Max. value Standard
Pt100 Ni100
Linear resist.
Potentiometer
-200°C
-60°C 0 Ω
10 Ω
+850°C +250°C
10000 Ω
100 kΩ
IEC 60751
DIN 43760
-
-
3114V102-UK 15
Sensor error detection, RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes
Short circuit detection, RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 15 Ω
TC input:
Cold junction compensation (CJC):
via internal CJC sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±(2.0°C + 0.4°C * t)
∆t = internal temperature - ambient temperature
Sensor error detection, all TC types . . . . . . . . . . . . . . . . . . . . . . . . . Yes
Sensor error current:
when detecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nom. 2 μA
else. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 μA
Current input:
Measurement range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...23 mA
Programmable measurement ranges . . . . . . . . . . . . . . . . . . . . . . . . 0...20 and 4...20 mA
Input resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nom. 20 Ω + PTC 50 Ω
Sensor error detection:
Loop break 4...20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes
Voltage input:
Measurement range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...12 VDC
Programmable measurement ranges . . . . . . . . . . . . . . . . . . . . . . . . 0...1 / 0.2...1 / 0...5 / 1...5 / 0...10 and 2...10 VDC
Input resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nom. 10 MΩ
Current output:
Signal range (span) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...23 mA
Programmable signal ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...20 / 4...20 / 20...0 and 20...4 mA
Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600 Ω
Load stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.01% of span / 100 Ω
Sensor error detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 / 3.5 / 23 mA / none
NAMUR NE 43 Upscale / Downscale. . . . . . . . . . . . . . . . . . . . . . . . . 23 mA / 3.5 mA
Output limitation:
on 4...20 and 20...4 mA signals . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8...20.5 mA
on 0...20 and 20...0 mA signals . . . . . . . . . . . . . . . . . . . . . . . . . . 0...20.5 mA
Current limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 mA
Voltage output:
Signal range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...10 VDC
Programmable signal ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...1 / 0.2...1 / 0...10 / 0...5 / 1...5 /
2...10 / 1...0 / 1...0.2 / 5...0 / 5...1 /
10...0 og 10...2 V
Load (min.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . >10 kΩ
of span = of the currently selected measurement range
Type Min. value Max. value Standard
B E
J K L N R S T U
W3 W5
LR
0°C
-100°C
-100°C
-180°C
-200°C
-180°C
-50°C
-50°C
-200°C
-200°C 0°C 0°C
-200°C
+1820°C +1000°C +1200°C +1372°C
+900°C +1300°C +1760°C +1760°C
+400°C
+600°C +2300°C +2300°C
+800°C
IEC 60584-1 IEC 60584-1 IEC 60584-1 IEC 60584-1
DIN 43710 IEC 60584-1 IEC 60584-1 IEC 60584-1 IEC 60584-1
DIN 43710
ASTM E988-90 ASTM E988-90 GOST 3044-84
16 3114102-UK
Observed authority requirements:
EMC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/30/EU
LVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/35/EU
RoHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2011/65/EU
Approvals:
DNV-GL, Ships & Oshore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI-7-2
UL, Standard for Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UL 61010-1
Safe Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EN 61140
EAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR-CU 020/2011
I.S. / Ex approvals:
ATEX 2014/34/EU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KEMA 10ATEX0147 X
IECEx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KEM 10.0068 X
c FM us. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM17US0004X / FM17CA0003X
EAC Ex TR-CU 012/2011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RU C-DK.GB08.V.00410
3114V102-UK 17
Sensor error check:
Device: Configuration Sensor error detection:
3114
OUT.ERR=NONE. OFF
Else: ON
Outside range readout (IN.LO, IN.HI):
If the valid range of the A/D converter or the polynomal is exceeded
Input Range Readout Limit
VO LT
0...1 V / 0.2...1 V
IN.LO < -25 mV
IN.HI > 1.2 V
0...10 V / 2...10 V
IN.LO < -25 mV
IN.HI > 12 V
CURR 0...20 mA / 4...20 mA
IN.LO < -1.05 mA
IN.HI > 25.05 mA
LIN.R
0...800 Ω
IN.LO < -10 Ω
IN.HI > ca. 1075 Ω
0...10 kΩ
IN.LO <-10 Ω
IN.HI > 11 kΩ
POTM 0...100%
IN.LO < -0.5 %
IN.HI > 100.5 %
TEMP TC / Pt100
IN.LO < temperature range -2°C
IN.HI > temperature range +2°C
Sensor error detection (SE.BR, SE.SH):
Input Range Readout Condition
CURR Loop break (4...20 mA) SE.BR <= 3.6 mA; > = 21 mA
POTM All, SE.BR on all 3-wire SE.BR > ca. 126 kΩ
LIN.R
0...800 Ω SE.BR > ca. 875 Ω
0...10 kΩ SE.BR > ca. 11 kΩ
TEMP
TC SE.BR > ca. 750 kΩ / (1.25 V)
RTD, 2-, 3-, and 4-wire
No SE.SH for Pt10, Pt20 and Pt50
SE.BR > ca. 15 kΩ
SE.SH < ca. 15 Ω
Display readout below min. / above max. (-1999, 9999):
Input Range Readout Limit
All All
-1999 Display readout <-1999
9999 Display readout >9999
Display readout on the 4501 of sensor error detection and input
signal outside range
Sensor error detection limits
18 3114102-UK
Readout at hardware error
Error search Readout Cause
CJC sensor error - check device temperature CJ.ER
Defect internal CJC sensor or CJC temperature out
of allowed range**
Flash memory error - default configuration is loaded
FL.ER Error in FLASH (configuration)*
No communication NO.CO No communication
Input error - check input connection and reset power
IN.ER Error levels on measurement inputs*
Programming mode only - no output signal PROG.
Offline configuration mode (3114 powered by
communications interface)***
Invalid configuration type or version TY.ER
Configuration read from EEprom has invalid type
or rev. no.
Hardware error RA.ER RAM memory error*
Hardware error EE.ER EEPROM memory error*
Hardware error NO.CA Device not factory-calibrated
Hardware error AD.ER A/D converter error*
Hardware error EF.SU External Flash error*
Hardware error IF.ER Internal Flash error*
!
All error indications in the display flash once per second. The help text explains the error. If the error is a sensor error, the display backlight flashes as well - this is acknowledged (stopped) by pushing the 3 button.
* Error is acknowledged by entering the menu and saving or by resetting the device power.
** Error can be disregarded by selecting input type different than TC.
*** Error indication does not flash. Error is acknowledged by connecting device power.
Error indications
+
-
A
Tx
D
BF E C
H
mA
G
I
J
5
6
7
81
2
3
4
81 82 83 84 85
K
+
-
+
-
+
-
+
-
+
-
V
3114V102-UK 19
Connections
A
B
C
D
E
F
G
H
I
J
K
Input signals
Current 1
TC
RTD
Potentiometer
Voltage
Current 2
Output signals
Current
Voltage
Supply
Supply +
Supply -
Power rail
connections
(Only type 3114
with power rail
option)
Input
Output
Supply
20 3114102-UK
Condition LED
Output and loop supply
Action required
No supply / device error or code-flash CRC error
OFF De-energized Closed
Power-up or restart
1 Flash
(0.5 s OFF + 0.5 s ON)
De-energized Closed
Device OK
Flashing 13 Hz
(15 ms ON)
Energized Open
Sensor error
Flashing 1 Hz
(15 ms ON)
De-energized Open
Restarting due to: Supply error/hardware. RAM or program flow error
Flashing 1 Hz
(0.5 s ON)
De-energized Open
LED indication
The device is equipped with a green power LED in the front to indicate the operation status, see the table below.
3114V102-UK 21
Default configuration
Input
Input type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature
Voltage input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...10 V
Current input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4...20 mA
Sensor connection (RTD+resistance) . . . . . . . . . . . . . . . . . . . . . . . . 3 wire
R input range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...1000
Temperature unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . °C
Temperature type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pt
Pt type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pt100
Ni type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ni100
TC type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K
Display unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . °C
Decimal point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 000.0
Display low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0
Display high. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100.0
Output
Output type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current
Voltage output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...10 V
Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4...20 mA
Analogue out on error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 mA
Analogue out low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Analogue out high . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Output limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No
Advanced
LCD contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
LCD backlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TAG NO.
Line 3 function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog out
Use calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No
Enable password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No
Calibration range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0 / 100.0
Calibration point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0 / 100.0
Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UK
22 3114102-UK
Configuration / operating the function keys
Documentation for routing diagram.
In general
When configuring the 3114, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display.
Configuration is carried out by using the 3 function keys: 1 will increase the numerical value or choose the next parameter 2 will decrease the numerical value or choose the previous parameter 3 will accept the chosen value and proceed to the next menu
When configuration is completed, the dispaly will return to the default state 1.0.
Pressing and holding 3 will return to the previous menu or return to the default state (1.0) without saving the changed values or parameters.
If no key is activated for 1 minute, the display will return to the default state (1.0) without saving the changed values or parameters.
Further explanations
Password protection: Programming access can be blocked by assigning a password. The password is saved in the transmitter in order to ensure a high degree of protection against unauthorised modifications to the configuration. Default password 2008 allows acces to all configuration menus.
Signal and sensor error info via display front 4501
Sensor error (see limits in the table) is displayed as SE.BR (sensor break) or SE.SH (sensor short). Signals outside the selected range (not sensor error, see table for limits) are displayed as IN.LO indicating low input signal or IN.HI indicating high input signal. The error indication is displayed in line 3 as text and at the same time the backlight flashes. Line 4 of the display is a status line which displays COM (flashing bullet) indicating correct functioning of 4501, and arrow up/down which indicates tendency readout of the input signal.
Signal and sensor error indication without display front
Status of the unit can also be read from the green LED in the front of the device. Green flashing LED 13 Hz indicates normal operation. Green flashing LED 1 Hz indicates sensor error. No light in the LED indicates internal error.
Advanced functions
The unit gives access to a number of advanced functions which can be reached by answering “Yes” to the point “adv.set”.
Display setup: Here you can adjust the brightness contrast and the backlight. Setup of TAG number with 6 alphanumerics. Selection of functional readout in line 3 of the display - choose between readout of analog output or TAG number.
Two-point process calibration: The unit can be process-calibrated in 2 points to fit a given input signal. A low input signal (not necessarily 0%) is applied and the actual value is entered via 4501. Then a high signal (not necessarily 100%) is applied and the actual value is entered via 4501. If you accept to use the calibration, the unit will work according to this new adjustment. If you later reject this menu point or choose another type of input signal the unit will return to factory calibration.
Process simulation function: If you say ”yes” to the point “EN.SIM” it is possible to simulate an input signal by means of the arrow keys and thus control the output signal up or down. When you finalise the point with 3, the unit returns to normal mode.
Password: Here you can choose a password between 0000 and 9999 in order to protect the unit against unauthorised modifications to the configuration. The unit is delivered default without password. If you have locked the unit with a password by mistake, you can always open the menu by using the master password 2008.
3114V102-UK 23
Language: In the menu ”lang.setup” you can choose between 7 different language versions of help texts that will appear in the menu. You can choose between UK, DE, FR, IT, ES, SE and DK.
Selection of units
After choosing the input signal type you can choose the process units which will be displayed in text line 2 (see table). By selection of temperature input the process value is always displayed in Celsius or Fahrenheit. This is selected in the menu point after selection of temperature input.
Memory
In the memory menu you can save the configuration of the device in the 4501, and then move the 4501 onto another device of the same type and download the configuration in the new device.
0000
PASSW.
Txt 1
0000 9999
NO
ADV.SET
Txt 2
NO
YES
1 21 2
*1.1
10.4
%
40.00
YES
ADV.SET
Txt 2
111.1
DEC.P
Txt 12
1111
111.1
11.11
1.111
1 2
VOLT
IN TYPE
Txt 3
VOLT CURR LIN.R POTM TEMP
1 2
33
3
3
3
*1.0
0-10
V.RANGE
Txt 4
2-10 0-10
1-5
0-5
0.2-1 0-1
1 2
33
UNIT
%
Txt 11
@C
mA
rpm
(69 units)
1 2
3W
CONNEC.
Txt 6
4W 3W 2W
1 2
TEMP
IN TYPE
Txt 3
3
Pt
SENSOR
Txt 10
Pt
Ni
TC
1 2
33
100
Pt TYPE
Txt 15
1000
-
10
1 2
3W
CONNEC.
Txt 6
4W 3W 2W
1 2
Ni
SENSOR
Txt 10
33
100
Ni TYPE
Txt 16
1000
-
50
1 2
TC
SENSOR
Txt 10
33
TC.K
TC TYPE
Txt 17
TC.B TC.E TC.J TC.K TC.L TC.N TC.R TC.S TC.T TC.U TC.W3 TC.W5 TC.Lr
1 2
2500
R 100%
Txt 8
0001
9999
1 2
LIN.R
IN TYPE
Txt 3
3
3W
CONNEC.
Txt 6
4W 3W 2W
1 2
33
0
R 0%
Txt 7
0000 9999
1 2
3
3
Txt 5
CURR
IN TYPE
Txt 3
3
4-20
I.RANGE
0-20 4-20
1 2
3
POTM
IN TYPE
Txt 3
3
3
3
*1.2
3
0.00 mA
PROG
24 3114102-UK
Continued on the page Routing diagram ADV.SET
*1.0
Default state Line 1 shows input signal. Line 2 shows UNIT. By pressing 1 and 2 simultaneously line 3 alternates between A.Out and TAG. Line 4 shows communication status.
*1.1
The 4501 will power off if no key is activated for 1 minute.
*1.2
Only if password is enabled.
Power up
*1.3
Downscale to 0 mA / 3.5 mA or 0 V. Upscale to 23 mA or 110% of Vout high. Only if input type supports sensor error check. Not valid for these input signals:
0...20 mA and voltage.
*1.4
Only if input signal is temperaure.
0.0
DISP.LO
Txt 13
999.9
-199.9
1 2
3
100.0
DISP.HI Txt 14
999.9
-199.9
1 2
3
CURR
ANA.OUT
Txt 18
VOLT CURR
1 2
3
@C
UNIT
Txt 9
@C @F
1 2
@C @F
% A
bar
cm ft
ft/h
ft/min
ft/s
g
gal/h
gal/min
GW
hp
hPa
Hz in
in/h
in/min
in/s
ips
K kA kg kJ
kPa
kV
kW
kWh
l
l/h
l/min
l/s
m
m/h
m/min
m/s
m/s2
m3
m3/h
m3/min
mA
mbar
mils
min
mm
mm/s
mol
MPa
mV MW
MWh
N
Ohm
Pa
pH
rpm
s S t
t/h
uA um uS
V
W Wh yd
[blank]
3 3
4-20
O.RANGE
Txt 19
20-4 20-0 4-20 0-20
1 2
3
NO
OUT.LIM
Txt 41
YES
NO
1 2
3
UP
OUT.ERR
Txt 22
UP DOWN NONE
1 2
3
0.0
OUT.LO Txt 24
849
-200
1 2
3
150
OUT.HI
Txt 25
850
-199
1 2
*1.3 *1.4*1.4
3
VOLT
ANA.OUT
Txt 18
3
0-10
O.RANGE
Txt 23
10-2 10-0
5-1
5-0
1-0.2
1-0 2-10 0-10
1-5
0-5
0.2-1 0-1
1 2
3114V102-UK 25
Routing diagram
If no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes.
1 Increase value / choose next parameter 2 Decrease value / choose previous parameter 3 Save the chosen value and proceed to the next menu
Hold 3 Back to previous menu / return to menu 1.0 without saving.
Selectable UNITS:
To default
state 1.0
PASS
SETUP
Txt 26
YES
EN.PASS
Txt 35
YES
NO
1 2
0000
NEW.PAS
Txt 36
9999 0000
1 2
33
NO
LANG
SETUP
Txt 26
UK
LANGUA Txt 37
DE, DK, ES, FR,
IT, SE,
UK
1 2
33
DISP
SETUP
Txt 26
3
CONTRA Txt 28
9 0
1 2
TAGNO_ Txt 30
9 A
1 2
9
LIGHT
Txt 29
9 0
1 2
A.OUT
LINE 3 Txt 31
TAG
A.OUT
1 2
3 333
MEM, DISP,
CAL, SIM,
PASS, LANG
1 2
MEM
SETUP
Txt 26
SAVE
MEMORY Txt 27
SAVE LOAD
1 2
33
CAL
SETUP
Txt 26
YES
CAL.LO Txt 32
YES
NO
1 2
2.0
@C
Txt 39
850.0
-200.0
1 2
97.8
@C
Txt 40
850.0
-200.0
1 2
YES
CAL.HI
Txt 33
YES
NO
1 2
3 3 33
YES
USE.CAL
Txt 38
YES
NO
1 2
3 3
SIM
SETUP
Txt 26
23.0
@C
Txt 34
850.0
-200.0
1 2
33
3
NO NO
3
26 3114102-UK
Routing diagram, advanced settings (ADV.SET)
To default
state 1.0
2.0 In the submenu simulation (SIM) you must press 3 to return to the default state 1.0.
3114V102-UK 27
Help text overview
Set correct password Enter advanced setup menu? Select temperature input Select potentiometer input Select linear resistance input Select current input Select voltage input Select 0.0-1 V input range Select 0.2-1 V input range Select 0-5 V input range Select 1-5 V input range Select 0-10 V input range Select 2-10 V input range Select 0-20 mA input range Select 4-20 mA input range Select 2-wire sensor connection Select 3-wire sensor connection Select 4-wire sensor connection Set resistance value low Set resistance value high Select Celsius as temperature unit Select Fahrenheit as temperature unit Select TC sensor type Select Ni sensor type Select Pt sensor type Select display unit Select decimal point position Set display range low Set display range high Select Pt10 as sensor type Select Pt20 as sensor type Select Pt50 as sensor type Select Pt100 as sensor type Select Pt200 as sensor type Select Pt250 as sensor type Select Pt300 as sensor type Select Pt400 as sensor type Select Pt500 as sensor type Select Pt1000 as sensor type Select Ni50 as sensor type Select Ni100 as sensor type Select Ni120 as sensor type Select Ni1000 as sensor type Select TC-B as sensor type Select TC-E as sensor type Select TC-J as sensor type Select TC-K as sensor type Select TC-L as sensor type Select TC-N as sensor type Select TC-R as sensor type Select TC-S as sensor type Select TC-T as sensor type Select TC-U as sensor type Select TC-W3 as sensor type Select TC-W5 as sensor type Select TC-Lr as sensor type Select current as analogue output type Select voltage as analogue output type
[01] [02] [03]
[04]
[05]
[06]
[07] [08] [09]
[10]
[11] [12] [13] [14] [15]
[16]
[17]
[18]
Select 0-20 mA output range Select 4-20 mA output range Select 20-0 mA output range Select 20-4 mA output range Select no error action - output undefined at error Select downscale at error Select upscale at error Select 0.0-1 V output range Select 0.2-1 V output range Select 0-5 V output range Select 1-5 V output range Select 0-10 V output range Select 2-10 V output range Select 1-0.0 V output range Select 1-0.2 V output range Select 5-0 V output range Select 5-1 V output range Select 10-0 V output range Select 10-2 V output range Set temperature for analog output low Set temperature for analog output high Enter language setup Enter password setup Enter simulation mode Perform process calibration Enter display setup Perform memory operations Load saved configuration into device Save configuration in display front Adjust LCD contrast Adjust LCD backlight Write a 6-character device TAG Analog output value is shown in display line 3 Device TAG is shown in display line 3 Calibrate input low to process value? Calibrate input high to process value? Set the input simulation value Enable password protection? Set new password Select language Use process calibration values? Set value for low calibration point Set value for high calibration point Limit output values to output range) Programming mode only - no output signal
[19]
[22]
[23]
[24] [25] [26]
[27]
[28] [29] [30] [31]
[32] [33] [34] [35] [36] [37] [38] [39] [40] [41] [42]
28 3114102-UK
Document history
The following list provides notes concerning revisions of this document.
Rev. ID Date Notes
102 1741 Model 3114-N added Specifications for max. required power and power
dissipation added
We are near you,
all over the world
All our devices are backed by expert service and a 5-year warranty. With each product you purchase, you receive personal technical support and guidance, day-to-day delivery, repair without charge within the warranty period and easily accessible documentation.
We are headquartered in Denmark, and have offices and authorized partners the world over. We are a local
business with a global reach. This means that we are always nearby and know your local markets well. We are committed to your satisfaction and provide PERFORMANCE MADE SMARTER all around the world.
For more information on our warranty program, or to meet with a sales representative in your region, visit prelectronics.com.
Our trusted red boxes are supported wherever you are
PR electronics is the leading technology company specialized in making industrial process control safer, more reliable and more efficient. Since 1974, we have been dedicated to perfecting our core competence of innovating high precision technology with low power consumption. This dedication continues to set new standards for products communicating, monitoring and connecting our customers’ process measurement points to their process control systems.
Our innovative, patented technologies are derived from our extensive R&D facilities and from having a great understanding of our customers’ needs and processes. We are guided by principles of simplicity, focus, courage and excellence, enabling some of the world’s greatest companies to achieve PERFORMANCE MADE SMARTER.
Benefit today from
PERFORMANCE MADE SMARTER
www.prelectronics.com
Loading...