Pregis Easypack Coiler Operating Manual
Operating Manual
16-OM205-1
English
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Contents
Introduction ........................................................................................................................ 3
General safety ................................................................................................................... 4
Safety instructions ............................................................................................................ 5
Setting up the Coiler after transit .................................................................................. 6
Attaching the Coiler to the Packmaster™ Pro ........................................................... 7
Location of the Controls .............................................................................................. 11
Control Console functions ........................................................................................... 12
Safety Curtain operation ............................................................................................... 13
Connecting the power supply ...................................................................................... 14
Pre-Start checks .............................................................................................................. 15
Operation ......................................................................................................................... 16
Safety Curtain adjustment............................................................................................. 19
Maintenance .................................................................................................................... 20
Troubleshooting ............................................................................................................. 21
Specifications ................................................................................................................... 22
EC Declaration of Conformity .................................................................................... 23
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Introduction
The Pregis Coiler produces large quantities of paper coil cushions when used in
conjunction with the Pregis Packmaster™ pro . Paper coil cushions provide light, strong
packaging options which mould to the shape of the items to be protected and are
manufactured using 100% recycled materials.
Paper coils can be made using 52/90gsm and 70gsm white or brown paper. The coils can
be produced at sizes ranging from 30cm to 70cm diameter. All of our paper is 100%
recycled, 100% recyclable and 100% biodegradable.
These coils can be produced quickly either for immediate use or to store for later use.
The Coiler is simple to use providing a hands-free repeat option which allows production
to continue. Advanced safety features ensure safe operation at all times.
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General Safety
Operator safety and the safety of others in the work area are reliant upon the operator
using good judgment and reasonable care while operating the machine. This operating
manual and any warning labels affixed to the machine provide notification of specific
hazards.
The following instructions are only a guideline and should be considered a supplement to
your plant’s comprehensive safety program. Your business’ policy supersedes these
guidelines if at any time the two contradict each other. Please read and understand the
manual including all of the dangers, warnings, and cautionary statements.
If after reading the manual you have any questions, contact your supervisor or your Pregis
service technician to get answers before operating the machine.
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Safety Instructions
1. Only authorised personnel may use the equipment.
2. Only trained authorised personnel may carry out any adjustments or repairs.
3. Never damage or remove factory installed safety stickers. If a safety sticker is lost,
damaged, or becomes illegible, report this condition to a supervisor and obtain a
replacement sticker from Pregis.
4. Check that the Coiler is disconnected from the power supply before cleaning the
machine.
5. When moving the Coiler ensure that the power lead and the flying lead connecting the
Coiler to the Packmaster™ pro are disconnected.
6. Keep the work area clean and uncluttered. Walkways and access/egress routes should
always be free of packing material and debris to prevent a slipping or tripping hazard.
7. Ensure that all covers, guards and other safety devices are in place. NEVER disable a
safety device for any reason.
8. Follow the recommended procedures in this manual.
9. Never leave the equipment unattended while operating. Turn the machine off if you
must leave the work area.
10. Keep body parts and clothing away from moving components.
11. DO NOT operate equipment if you are under the influence of alcohol, drugs or
medications that can make you less alert or affect your judgment.
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Setting up the Coiler after transit
When the Coiler is unloaded after transit some items will need to be attached or re-sited
before connecting to the Packmaster™ pro.
Remove the bolts attaching the Control Console and Remote Start Switch (Hands-free
switch) in their transit positions.
The retaining bolts for the Remote Start Switch are located inside the switch box.
Install the Control Console and the Remote Start Switch on the front of the Coiler frame
using the bolts previously removed. Position both in the optimum positions for the Coiler
operative.
Control Console
in transit position
Remote Start
Switch in transit
position
Control Console
in operational
position
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Optional positions for Control
Console and remote Start Switch
Remote Start in
operational position
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Attaching the Coiler to the Packmaster™ Pro
Bolt the lower guide plate to the bottom right hand side of the frame (when looking at the
front of the Coiler) with the flange pointing downwards,
Place the upper guide plate in position and locate with the 3 threaded black knobs, loosely
assembled to allow the plate to be lifted over the Packmaster™ pro frame.
Lower
Guide
Plate
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Upper
Guide
Plate
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Attaching the Coiler to the Packmaster™ Pro
Remove two screws located below the outlet aperture of the Packmaster™ pro.
Outlet
aperture
Remove screws
Using the two screws previously removed, attach the Shelf Plate to the Packmaster™ pro
below the outlet aperture as shown below.
Shelf
Plate
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Install screws
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