Preferred PF845411, PF845412 Installation, Operation & Maintenance Manual

Preferred
TM
READ AND SAVE THESE INSTRUCTIONS
Fan-Powered Evaporative Humidier
PF845411 & PF845412
Installation, Operation, & Maintenance Manual
READ AND SAVE THESE INSTRUCTIONS
LIRE ET CONSERVER CES INSTRUCTIONS
TABLE OF CONTENTS
1. Warranty Statement .................................................................................................................................3
2. Safety Warnings .......................................................................................................................................3
3. Introduction ..............................................................................................................................................4
3.1 Basic Operation .............................................................................................................................. 4
3.2 Specications Table ........................................................................................................................4
3.3 What’s in the Box ...........................................................................................................................4
4. Installation ................................................................................................................................................ 4
4.1 Clearances ..................................................................................................................................... 4
4.2 Mounting......................................................................................................................................... 4
4.3. Plumbing ........................................................................................................................................6
4.4. Electrical/Wiring ..............................................................................................................................7
4.4.1 Wiring PF845411 (without water saving controls) .............................................................. 7
4.4.2 Wiring PF845412 (with water saving controls) ................................................................... 7
5. Operation .................................................................................................................................................7
5.1 Preliminary Checkout .....................................................................................................................7
5.2 Starting and Stopping the humidier ..............................................................................................7
5.3 End Of Season Decommissioning..................................................................................................8
6. Maintenance/Troubleshooting .................................................................................................................. 8
6.1 Pad Replacement ........................................................................................................................... 8
6.2 Control Board Faults & Reset.........................................................................................................8
6.3 Troubleshooting Chart .................................................................................................................... 9
6.4 Exploded View/Parts List ................................................................................................................10
2 Preferred Products
PreferredTM Model PF845411/PF845412
Installation, Operation, & Maintenance Manual
1. Warranty
This product comes with a ve (5) year limited warranty on parts. The warranty provides that a replacement will be furnished for any part of the product that fails in normal use and service during the applicable warranty period specied, in accordance with the warranty’s terms. The
replacement part is warranted for only the unexpired portion of the origi­nal warranty. All parts are warranted for a period of FIVE (5) YEARS after the effec­tive date. The effective date is the date of installation if properly docu­mented. Otherwise, it is the date of manufacture plus Sixty (60) months. STANDARD PROVISIONS AND CONDITIONS The following terms are common to all of Preferred’s individual product warranties. THIS WARRANTY WILL NOT APPLY: a) to defects or malfunctions re­sulting from failure to properly install, operate or maintain the unit in
accordance with the manufacturer’s printed instructions; b) to damage from abuse, accident, re, ood, and the like; c) to parts used in con­nection with normal maintenance, such as cleaning or replacing air l-
ters; d) to units that are not installed in the United States of America or
Canada; e) to units that are not installed in accordance with applicable
local codes, ordinances and good trade practices; or f) to defects or
damage caused by the use of any attachment, accessory or component not authorized by Preferred. SHIPPING COSTS: You will be responsible for the cost of shipping war­ranty replacement parts from our factory to our Preferred distributor and from the distributor to the location of your product. You also are respon­sible for any shipping cost of returning the failed part to the distributor.
(If in Alaska, Hawaii, or Canada, you also must pay the shipping cost of returning the failed part to the port of entry into the continental U.S.) SERVICE LABOR RESPONSIBILITY: This Warranty does not cover
any labor expenses for service, nor for removing or reinstalling parts. All such expenses are your responsibility, unless a service labor agreement exists between you and your contractor.
HOW TO OBTAIN WARRANTY PERFORMANCE: You must promptly
report any failure covered by this warranty to the installing contractor or distributor. Normally, the installing contractor from whom the unit was purchased will be able to take the necessary corrective action by ob­taining through his Preferred distributor any replacement parts. If the contractor is not available, simply contact any other local contractor
handling Preferred products.
The name and location of a local contractor can usually be found in your telephone directory or by contacting a Preferred distributor. If necessary, the following Preferred ofce can advise you of the nearest Preferred distributor: 4744 Island Ford Road • Randleman, NC 27317 • www.askpreferred.
com
2. Safety & Warnings
!
DANGER
RISK OF ELECTRIC SHOCK
Before cleaning, servicing, or parts replacement, the unit
must be disconnected from all sources of electricity. Failure to
comply may result in serious injury or death.
!
WARNING
Improper installation, adjustment, alteration, service, or main-
tenance may cause property damage, injury, or death. This
appliance must be installed according to these instructions.
Read these instructions thoroughly before installing or servic-
ing the unit.
!
CAUTION
Read these instructions thoroughly before installing this unit.
Check data label and verify electrical specications agree
with those at the point of installation.
!
WARNING
Failure to install this unit in a position that is level and plumb
may impair the unit’s ability to drain if an overow condition
presents itself. Damage to personal property may also result.
!
WARNING
Installation in freezing conditions can result in unit failure.
Damage to personal property may also result.
HOWEVER, ANY REPLACEMENTS ARE MADE SUBJECT TO VALI­DATION BY Preferred OF IN WARRANTY COVERAGE.
An item to be replaced must be made available in exchange for the
replacement. MISCELLANEOUS: No one is authorized to make any warranties on behalf of Preferred. ANY IMPLIED WARRANTIES, INCLUDING MER­CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE APPLICABLE WARRANTY PERIODS SPECIFIED ABOVE, Preferred SOLE LIABILITY WITH RESPECT TO DEFECTIVE PARTS SHALL BE AS SET FORTH IN THIS WARRANTY, AND ANY CLAIMS FOR INCIDENTAL OR CONSEQUENTIAL DAMAG­ES ARE EXPRESSLY EXCLUDED. Some states do not allow limitations on how long an implied warranty lasts, or for the exclusion of incidental
or consequential damages, so the above limitation or exclusion may not
apply to you.
This Warranty gives you specic legal rights, and you may also have
other rights that vary from state to state.
PreferredTM Model PF845411/PF845412
Preferred Products
3
Installation, Operation, & Maintenance Manual
3. Introduction
The benets of a properly humidied environment (35-50% Relative Humidity) are many. They include both personal com-
fort as well as the preservation of furniture, draperies, carpets,
wooden oors and cabinets, paintings, pianos, etc. Your home can be more comfortable at a lower temperature (i.e.: 68° F) at 30-40% Relative Humidity (RH) than at 71° to 72° F with-
out controlled humidity. Since every degree of temperature
setback represents about 3% of your heating costs, this can possibly represent a signicant annual savings. During the heat­ing season, cold air inltrates the home and must be heated.
When heated, this air dries out and greatly increases its
capacity to hold more moisture. By using a humidier, a
source of water is provided to satisfy this increased mois-
ture holding capability, rather than having it drawn from our body surface and the surrounding furnishings in the home.
3.1 Basic Operation
TM
Your Preferred ates on the principles of evaporation. Water is introduced to an evaporator pad as warm air is drawn from the duct and cir­cuilated through the pad. The warm air evaporates the water and the relative humidity of the air increases. Any excess water is passed to the drain. PF845412 units are equipped with a water saving controller which acts to minimize the amount of
water that may ow to the drain by adjusting the total water ow to the humidier. Setting the humidistat in the recommended range of 30-40%
relative humidity assures automatic humidity control during the
heating season. A lower setting may be necessary to prevent
condensation on windows. An electronic humidistat is supplied with PF845412 units that can automatically adjust the setpoint as the outdoor temperature falls.
No action is needed to turn the humidier off for the summer
months. If desired, simply lower the humidistat setpoint.
fan-powered evaporative humidier oper-
Water Supply Connection 1/4” OD Tubing
Drain Water Connection 1/2” ID Tubing
Duct Opening 13.13”W x 14.25”H
Shipping Weight 17 Lbs.
Operating Weight 13 Lbs.
Approvals ETL
4. Installation
Prior to installing this product:
Read the instructions carefully and completely to ensure
safe operation. Failure to follow the instructions could lead to damage to the product or cause a hazardous condition.
Check the ratings given on the product to make sure it is suitable for your application.
Remember to select a location that is readily accessible for periodic inspection, cleaning, and service. The following table indicated the minimum allowable installation clearances. The following illustrations show some of the possible installation congurations and where the humider should be installed. This model must be installed on the discharge air side of the
furnace or heat-pump so that it will operate with the warmest
possible air.
3.2 “What’s In The Box?”
PF845411 PF845412 Description
X X Humidier
X Mech. Humidistat
X Electronic Humidistat
X Transformer
X X Parts Bag
3.3 Unit Specications
Type of Unit Fan-Powered Evaporative
Mounting Location Warm Air Supply Duct
Capacity (GPD) 20.0 GPD @ 140 °F
16.5 GPD @ 120 °F
10.0 GPD @ 100 °F
Water Supply 20-100 PSI
Voltage(Amps) 120VAC(0.8A)
Unit Dimensions 11.6"W x 10.12"D x 18.12"H
4 Preferred Products
Upow - Side Return
Horizontal Flow
PreferredTM Model PF845411/PF845412
Installation, Operation, & Maintenance Manual
!
CAUTION
This humidier should be installed by a qualied service per­son only. Do not connect the unit to the power source until the installation is complete. A thorough checkout of the unit
installation should be completed before operating the unit.
Failure to follow these directions may void the manufacturer’s original warranty.
4.2 Mounting
TM
PF845411/PF845412 humidier should be
Upow - Bottom Return
The Preferred mounted directly to the warm air supply duct of your HVAC sys­tem. Since warm air is required for maximum performace, do
not mount the humidier to the return side of the HVAC duct. Certain conditions must be met to ensure proper unit operation.
Refer to the following list.
Ensure that the duct surface is reinforced, if necessary, to allow the unit to remain level and plumb.
Ensure that the humidier has adequate clearance to allow
for the removal and replacement of the evaporator pad.
When installing the humidier in an attic or above a ceiling, a drain tray must be installed under the unit as a precau-
tionary measure to prevent water damage from occuring if a leak develops.
The recommended humidistat range is 30-40% relative hu­midity. If condensation occurs on windows, the humidistat
setting must be lowered to prevent condensation damage.
DO NOT install the humidier where freezing temperatures
may occur.
DO NOT install the humidier where it interferes with the
furnace access panels.
DO NOT install the humidier close to a ue pipe. Intense heat may damage the humidier.
DO NOT mount the humidier in the jacket of a cased coil. It is preferable to mount the humidier immediately
downstream of the cased coil, if present. Ensure that the
humidier does not interfere with the coil ends.
DO NOT mount the humidier in a furnace jacket.
DO NOT install on gravity hot air systems.
DO NOT connect a hot water supply to PreferredTM humidi­ers that are equipped with water saving controls. (Model
PF845412 with Water Saving Controls).
Down-ow
4.1 Recommended Minimum Installation Clearance
Left 3 inches
Right 3 inches
Top 2 inches
Bottom 6 inches
Back 12 inches
PreferredTM Model PF845411/PF845412
!
IMPORTANT
The unit must be installed so that interconnection can be
made to the source of electrical supply without the use of an extension cord.
1. Tape the mounting template to the duct so that it is at and the top edge is level.
2. Carefully remove the center of the template by tearing along the perforated lines. Use a marker to trace on the duct along the cutout opening.
!
WARNING
Electrical power to the furnace must be disconnected before
proceeding. Serious injury or death may result.
3. Drill the holes marked on the template. Remove the template from the duct and carefully cut the duct along
the outside edge of the rectangle that was traced by the marker. Remove any burrs from the cut edge of the sheet
metal taking care not to injure yourself.
Preferred Products
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