Predator Engines 173cc, 68122, 68123 Owner's Manual & Safety Instructions

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ITEM 68122 68123
Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2010 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-800-520-0882 as soon as possible.
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
Owner’s Manual & Safety Instructions
173cc
Vertical Engine
Using an engine indoors CAN KILL YOU IN MINUTES.
Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
REV 11k
Page 2 For technical questions, please call 1-800-520-0882. Vertical Engine
Table of Contents
Specications ............................................. 2
Safety ......................................................... 3
Set Up......................................................... 8
Operation .................................................... 9
Maintenance .............................................. 12
Warranties ................................................. 17
Parts Lists and Diagrams .......................... 19
Specications
Engine Type Vertical Single Cylinder 4 stroke OHV Cooling System Forced air cooled
Fuel
Type 87+ octane unleaded gasoline Capacity 1.16 Quarts
Engine Oil
Type SAE
10W-30 above 32° F
5W30 at 32° F or below
Capacity 0.6 Quart
Run Time @ 50% Load with full tank
40 minutes
Sound Level 104 dB Bore x Stroke 70 mm x 45 mm Displacement 173cc Compression Ratio 8.5:1 Rotation viewed from PTO
(power takeoff - the output shaft)
Counterclockwise
Shaft
Shaft dia. 7/8″ x 3.16″
Keyway 3/16″ (4.76 mm)
End Tapped 3/8″ - 24
Spark Plug
Type
NGK® BP-6ES/BPR6ES DENSO®: W16EPR-U/W16EP-U CHAMPION®: RN9YC4 NHSP®: F7TC/F7RTC TORCH®: F7TC/F7RTC
Gap 0.7 - 0.8 mm
Valve Clearance
Intake 0.10 - 0.15 mm Exhaust 0.15 - 0.20 mm
Speed Idle 1,800 ± 50 RPM
SAFETY OPERATION MAINTENANCESETUP
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WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
Safety Warnings
Symbol Denitions
Symbol Property or Statement
RPM
Revolutions Per Minute
HP
Horsepower
WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields.
Read the manual before set-up and/or use.
Symbol Property or Statement
WARNING marking concerning Risk of Hearing Loss. Wear hearing protection.
WARNING marking concerning Risk of Respiratory Injury. Operate engine OUTSIDE and far away from windows, doors, and vents.
WARNING marking concerning Risk of Fire while handling fuel. Do not smoke while handling fuel.
WARNING marking concerning Risk of Fire. Do not refuel while operating.
Keep ammable objects away from engine.
WARNING! Read all instructions.
Failure to follow all instructions listed below may result in re, serious injury and/or DEATH.
The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
SAFETYOPERATIONMAINTENANCE SETUP
Page 4 For technical questions, please call 1-800-520-0882. Vertical Engine
Set up Precautions
1. Gasoline fuel and fumes are ammable, and potentially explosive. Use proper fuel storage and handling procedures. Do not store fuel
or other ammable materials nearby.
2. Have multiple ABC class re extinguishers nearby.
3. Operation of this equipment may create sparks
that can start res around dry vegetation. A spark
arrestor may be required. The operator should
contact local re agencies for laws or regulations relating to re prevention requirements.
4. Set up and use only on a at, level, well-ventilated surface.
5. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during set up.
6. Use only lubricants and fuel recommended
in the Specications chart of this manual.
Operating Precautions
1. CARBON MONOXIDE HAZARD Using an engine indoors CAN KILL YOU IN MINUTES.
Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
2. Keep children away from the equipment, especially while it is operating.
3. Keep all spectators at least six feet from the Engine during operation.
4. Fire Hazard! Do not ll gas tank while engine is running. Do not operate if gasoline has been spilled. Clean spilled gasoline before starting engine.
Do not operate near pilot light or open ame.
5. Do not touch engine during use. Let engine cool down after use.
6. Never store fuel or other ammable materials near the engine.
7. Only use a suitable means of transport and
lifting devices with sufcient weight bearing
capacity when transporting the Engine.
8. Secure the Engine on transport vehicles to prevent the tool from rolling, slipping, and tilting.
9. Industrial applications must follow OSHA requirements.
10. Do not leave the equipment unattended when it is running. Turn off the equipment (and remove safety keys, if available) before leaving the work area.
SAFETY OPERATION MAINTENANCESETUP
Page 5For technical questions, please call 1-800-520-0882.Vertical Engine
11. Engine can produce high noise levels. Prolonged exposure to noise levels above 85 dBA is hazardous to hearing. Always wear ear protection when operating or working around the gas engine while it is operating.
12. Wear ANSI-approved safety glasses, hearing protection, and NIOSH-approved dust mask/ respirator under a full face shield along with steel-toed work boots during use.
13. People with pacemakers should consult their
physician(s) before use. Electromagnetic elds
in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is necessary when near the engine’s magneto or recoil starter.
14. Use only accessories that are recommended by Harbor Freight Tools for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment.
15. Do not operate in explosive atmospheres,
such as in the presence of ammable
liquids, gases, or dust. Gasoline-powered engines may ignite the dust or fumes.
16. Stay alert, watch what you are doing and use common sense when operating this piece of equipment. Do not use this piece of
equipment while tired or under the inuence
of drugs, alcohol or medication.
17. Do not overreach. Keep proper footing and balance at all times. This enables better control of the equipment in unexpected situations.
18. Use this equipment with both hands only. Using equipment with only one hand can easily result in loss of control.
19. Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
20. Parts, especially exhaust system components, get very hot during use. Stay clear of hot parts.
21. Do not cover the engine or equipment during operation.
22. Keep the equipment, engine, and surrounding area clean at all times.
23. Use the equipment, accessories, etc., in accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to be performed. Use of the equipment for operations different from those intended could result in a hazardous situation.
24. Do not operate the equipment with known leaks in the engine’s fuel system.
25. This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.)
26. When spills of fuel or oil occur, they must be
cleaned up immediately. Dispose of uids and
cleaning materials as per any local, state, or federal codes and regulations. Store oil rags in a bottom-ventilated, covered, metal container.
27. Keep hands and feet away from moving parts. Do not reach over or across equipment while operating.
28. Before use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the equipment’s operation. If damaged, have the equipment serviced before using. Many accidents are caused by poorly maintained equipment.
29. Use the correct equipment for the application. Do not modify the equipment and do not use the equipment for a purpose for which it is not intended.
30. Follow equipment manufacturer’s operation precautions.
SAFETYOPERATIONMAINTENANCE SETUP
Page 6 For technical questions, please call 1-800-520-0882. Vertical Engine
Service Precautions
1. Before service, maintenance, or cleaning:
a. Release the brake handle, stopping the engine.
b. Allow the engine to completely cool.
c. Then, remove the spark plug
cap from the spark plug.
2. Keep all safety guards in place and in proper working order. Safety guards include
mufer, air cleaner, mechanical guards,
and heat shields, among other guards.
3. Do not alter or adjust any part of the
equipment or its engine that is sealed by the
manufacturer or distributor. Only a qualied
service technician may adjust parts that may increase or decrease governed engine speed.
4. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during service.
5. Maintain labels and nameplates on the equipment. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
6. Have the equipment serviced by a qualied repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained. Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly.
THE ENGINE BRAKE IS FOR EMERGENCY SHUTOFF; DO NOT REPLACE THE BRAKE SPRING WITH A WEAKER SPRING.
7. Store equipment out of the reach of children.
8. Follow scheduled engine and equipment maintenance.
Refueling:
1. Do not smoke, or allow sparks, ames, or other sources of ignition around the equipment, especially when refuelling.
2. Do not rell the fuel tank while the engine is running or hot.
3. Do not ll fuel tank to the top. Leave a little room for the fuel to expand as needed.
4. Refuel in a well-ventilated area only.
5. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To
prevent FIRE, do not start the engine while the smell of fuel hangs in the air.
SAVE THESE INSTRUCTIONS.
SAFETY OPERATION MAINTENANCESETUP
Page 7For technical questions, please call 1-800-520-0882.Vertical Engine
Engine Components
Priming
Bulb
Mufer
Fuel Cap
Dipstick
XXXXXXXXXX
Serial
Number
Location
(Write on front
cover of manual.)
Starter Handle
Brake
Arm
Throttle
Air
Filter
SAFETYOPERATIONMAINTENANCE SETUP
Page 8 For technical questions, please call 1-800-520-0882. Vertical Engine
Set Up
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
TO PREVENT SERIOUS INJURY: Operate only with proper spark arrestor installed.
Operation of this equipment may create sparks that can start res around dry vegetation. A spark arrestor may be required. The operator should contact local re agencies for laws or regulations relating to re prevention requirements.
Model 68123: The emission control system for this engine is warranted for standards set by the U.S. Environmental Protection Agency. For warranty information, refer to the last pages of this manual.
Models 68122: The emission control system for this Generator’s Engine is warranted for standards set by the U.S. Environmental Protection Agency and by the California Air Resources Board (also known as CARB). For warranty information, refer to the last pages of this manual.
At high altitudes, the engine’s carburetor, governor (if so equipped), and any other parts that control the fuel-air
ratio will need to be adjusted by a qualied mechanic to allow efcient high-altitude use and to prevent damage to
the engine and any other devices used with this product.
1. IMPORTANT: If you have any doubts about your
ability to perform the following procedures, have a
qualied service technician perform the installation.
2. Install this engine on a lawn mower only. Do not use to power a vehicle.
3. Mounting hole locations:
a
b
b
a. one 3/8 in. x 24 threaded; 1 in. deep b. two Ø0.34 in. / 8.7mm unthreaded
(use 5/16 in. / 8mm diameter hardware)
4. Set the Engine upright on the mower, and align at least three engine mounting holes with mower mounting holes.
NOTE: Depending on the mower, it may be necessary to drill mounting holes or make a mounting plate to align with the engine mounting holes. Only a
qualied technician should attempt these solutions.
5. Use hardened, stainless steel Bolts, Lock Washers, and Washers (not included) of appropriate length and diameter to secure the Engine to the mower.
Make sure the hardware will not contact moving parts during operation.
6. Insert the mower’s brake cable sheath through the hole in the Brake bracket. Secure the mower brake cable to the brake arm. Adjust the brake cable sheath to remove all slack and secure it in place using the adjusting nuts on the cable sheath, as shown in the illustration below.
THE ENGINE BRAKE IS FOR EMERGENCY SHUTOFF; DO NOT REPLACE THE BRAKE SPRING WITH A WEAKER SPRING.
If operating the engine brake is too difcult, a qualied technician must install a
different brake handle on the mower.
Note: The brake cable on some mowers may
need to be adjusted in a different manner. Install according to mower manufacturer’s instructions.
7.
Brake
Arm
Throttle
Control
Brake Cable
Brake Cable
Bracket
Throttle
Cable
Bracket
and Bolt
Attach the end of the mower’s Throttle Cable to the Throttle Control. Use the Bracket and Bolt to secure its sheath in place as shown above.
8. Refer to the mower’s service manual for instructions on how to properly attach a belt drive pulley, chain drive gear, etc. onto the output shaft of the Engine.
REV 11f
SAFETY OPERATION MAINTENANCESETUP
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