Predator Engines 69727, 61563 Owner's Manual & Safety Instructions

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Owner’s Manual & Safety Instructions

Save This Manual%Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible.

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

To ol s re q u ir e d f o r a s s e mb l y a n d s e r vi c e m a y n o t b e in c l ud e d .

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Page 2 K&(%$*4.8"4,7%R'*#$"&8#J%/7*,#*%4,77%PSTTTSTQQSUVWV1 ITEM 69727

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Specifications ............................................. 2

Safety ......................................................... 3

Setup .......................................................... 6

Operation .................................................... 8

Maintenance .............................................. 12

Troubleshooting ......................................... 16

Warranties ................................................. 18

Parts Lists and Diagrams .......................... 20

F/*4"2"4,$"&8#

Displacement 212cc

Engine Type

Horizontal Single Cylinder 4-stroke OHV

Meets EPA phase III and CARB emissions standards

Cooling System Forced air cooled

Fuel

Type

87+ octane stabilizer-treated unleaded gasoline

Capacity 0.9 Gallon

Engine Oil

Type SAE

10W-30 above 32° F 5W30 at 32° F or below

Capacity 0.5 Quart

Run Time @ 50% Load with full tank

3 hr.

Sound Level at 22 feet 104 dB Bore x Stroke 70 mm x 55 mm Compression Ratio 8.5:1 Rotation viewed from PTO

(power takeoff - the output shaft)

Counterclockwise

Spark Plug

Type

NGK® BP-6ES NHSP® / Torch® F6TC

Gap 0.027" - 0.031"

Valve Clearance

Intake 0.004" - 0.006" Exhaust 0.006" - 0.008"

Speed Idle 1,800± 50 RPM

Shaft

Shaft Ø0.75″ x 2.43″

Keyway 3/16″

End Tapped 5/16″ - 24 UNF

The emissions control system for this Engine is warranted for standards set by the U.S. Environmental Protection Agency and by the California Air Resources Board (also known as CARB). For warranty information, refer to the last pages of this manual.

Page 3K&(%$*4.8"4,7%R'*#$"&8#J%/7*,#*%4,77%PSTTTSTQQSUVWV1ITEM 69727

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This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that

follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

FH5+&7%L*2"8"$"&8#

FH5+&7 X(&/*($H%&(%F$,$*5*8$

IXD

Revolutions Per Minute

Horsepower

WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields.

Read the manual before set-up and/or use.

WARNING marking concerning Risk of Hearing Loss. Wear hearing protection.

FH5+&7 X(&/*($H%&(%F$,$*5*8$

WARNING marking concerning Risk of Respiratory Injury.

Operate engine OUTSIDE and far away

from windows, doors, and vents. WARNING marking concerning

Risk of Fire while handling fuel. Do not smoke while handling fuel.

WARNING marking concerning Risk of Fire. Do not refuel while operating. Keep flammable objects away from engine.

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1. This unit is to be installed so that access is restricted to only qualified service personnel who have been instructed of the reasons for the restrictions applied to the location and about any precautions that must be taken. Access shall be through the use of a special tool, or lock and key, or other means of security and shall be controlled by the authority responsible for the location.

2. Gasoline fuel and fumes are flammable, and

potentially explosive. Use proper fuel storage

and handling procedures. Do not store fuel or other flammable materials nearby.

3. Have multiple ABC class fire extinguishers nearby.

4. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.

5. Set up and use only on a flat, level, well-ventilated surface.

6. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during set up.

7. Use only lubricants and fuel recommended in the Specifications chart of this manual.

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1. <=I[C>%DC>C]@L6%O=^=IL% ;#"83%,8%*83"8*%"89&&(#%% <=>%?@AA%BC;%@>%D@>;E6F1%

Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.

NEVER use inside a home or garage, EVEN IF doors and windows are open.

Only use OUTSIDE and far away from windows,

doors, and vents.

2. Keep children away from the equipment,

especially while it is operating.

3. Keep all spectators at least six feet

from the Engine during operation.

4. Fire Hazard! Do not fill fuel tank while engine is

running. Do not operate if gasoline has been spilled. Clean spilled gasoline before starting engine. Do not operate near pilot light or open flame.

5. Do not touch engine during use.

Let engine cool down after use.

6. Never store fuel or other flammable

materials near the engine.

7. Only use a suitable means of transport and

lifting devices with sufficient weight bearing capacity when transporting the engine.

8. Secure the engine on transport vehicles to

prevent it from rolling, slipping, and tilting.

9. Industrial applications must follow OSHA requirements.

10. Do not leave the engine unattended when it is running. Turn off the engine (and remove safety keys, if available) before leaving the work area.

11. The engine can produce high noise levels. Prolonged exposure to noise levels above 85 dBA is hazardous to hearing. Wear ear protection when operating the engine or when working nearby while it is operating.

12. Wear ANSI-approved safety glasses and hearing protection during use.

13. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is necessary when near the engine’s magneto or recoil starter.

14. Use only accessories that are recommended by Harbor Freight Tools for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment.

15. Do not operate in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Gasoline-powered engines may ignite the dust or fumes.

16. Stay alert, watch what you are doing and use common sense when operating this engine. Do not use while tired or under the influence of drugs, alcohol or medication.

17. Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

18. Parts, especially exhaust system components, get very hot during use. Stay clear of hot parts.

19. Do not cover the engine during operation.

20. Keep the engine and surrounding area clean at all times.

Page 5K&(%$*4.8"4,7%R'*#$"&8#J%/7*,#*%4,77%PSTTTSTQQSUVWV1ITEM 69727

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21. Do not smoke, or allow sparks, flames, or other sources of ignition around the equipment, especially when refuelling.

22. Use the equipment, accessories, etc., in accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to be performed.

Use of the equipment for operations different from

those intended could result in a hazardous situation.

23. Do not operate the equipment with known leaks in the engine’s fuel system.

24. WARNING: This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.)

25. When spills of fuel or oil occur, they must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oil rags in a bottom-ventilated, covered, metal container.

26. Keep hands and feet away from moving parts. Do not reach over or across equipment while operating.

27. Before use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the equipment’s operation.

@2%9,5,3*9J%.,M*%$.*%*R'"/5*8$%#*(M"4*9% +*2&(*%'#"831 Many accidents are caused

by poorly maintained equipment.

28. Use the correct equipment for the application. Do not modify the equipment and do not use the equipment for a purpose for which it is not intended.

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2. Keep all safety guards in place and in proper working order. Safety guards include muffler, air cleaner, mechanical guards, and heat shields, among other guards.

3. L&%8&$%,7$*(%&(%,9N'#$%,8H%/,($%&2%$.*%

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4. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during service.

5. Maintain labels and nameplates on the equipment. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

6. Have the equipment serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained. Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly.

7. Store equipment out of the reach of children.

8. Follow scheduled engine and equipment maintenance.

I*2'*7"83-

1. Do not refill the fuel tank while the engine is running or hot.

2. Do not smoke, or allow sparks, flames, or other sources of ignition around the equipment, especially when refuelling.

3. L&%8&$%2"77%2'*7%$,8a%$&%$.*%$&/1%%% Leave a little room for the fuel to expand as needed.

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4. Refuel in a well-ventilated area only.

5. Wipe up any spilled fuel and allow excess to evaporate before starting engine.

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K&(%"$*5%QWVdV-%The emission control system

for this Engine is warranted for standards set by the U.S. Environmental Protection Agency and by the California Air Resources Board (also known as CARB). For warranty information, refer to the last pages of this manual.

K&(%"$*5%QWVef-%The emission control system for this Engine is warranted for standards set by the

U.S. Environmental Protection Agency. For warranty

information, refer to the last pages of this manual.

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Follow instructions in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before proceeding. Do not smoke.

>CE@<6- Warranty void if necessary adjustments are not made for high altitude use.

At high altitudes, the engine’s carburetor, governor (if so equipped), and any other parts that control the fuel-air ratio will need to be adjusted by a qualified mechanic to allow efficient high-altitude use and to prevent damage to the engine and any other devices used with this product. The fuel system on this engine may be influenced by operation at higher altitudes. Proper operation can be ensured by installing an altitude kit at altitudes higher than 3000 ft. above sea level. At elevations above 8000 ft, the engine may experience decreased performance, even with the proper main jet. Operating this engine without the proper altitude kit installed may increase the engine’s emissions and decrease fuel economy and performance. The kit should be installed by a qualified mechanic.

1. Turn off the engine.

2. Close the fuel valve.

3. Place a bowl under the fuel cup to catch any spilled fuel.

<=;E@C>b Carburetor bowl may have gas in it which will leak upon removing the bolt.

4. Unthread the bolt holding the fuel cup.

5. Remove the bolt, Bolt Seal, fuel cup, Fuel Cup Seal and Main Jet from the body of the carburetor assembly. A carburetor screwdriver (not included) is needed to remove and install the Main Jet.

>&$*- The mixing tube is held in place by the Main Jet and might fall out when it is removed. If it falls out, replace it in the same orientation before replacing the Main Jet.

6. Replace the Main Jet with the replacement Main Jet needed for your altitude range (part 1a or 2a).

>&$*- The Fuel Cup Seal and Bolt Seal may be damaged during removal and should be replaced with the new ones from the kit.

7. Replace the Fuel Cup Seal (4a), fuel cup, Bolt Seal (3a), and bolt. Tighten in place.

>CE@<6- Do not cross thread bolt when tightening. Finger tighten first and then use a wrench to make sure the bolt is properly threaded.

8. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air.

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Inspect engine and equipment looking for damaged, loose, and missing parts before set up and starting. If any problems are found, do not use equipment until fixed properly.

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1. Make sure the engine is stopped and is level.

2. Close the Fuel Valve.

3. Clean the top of the Dipstick and the area around it. Remove the Dipstick by turning it counterclockwise, and wipe it off with a clean, lint free rag.

Full level

Reinsert the Dipstick without threading it in and remove it to check the oil level. The oil level should be up to the full level as shown above.

5. If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the proper level. SAE 10W-30 oil is recommended for general use. (The SAE Viscosity Grade chart on page 13 in the Maintenance section shows other viscosities to use in different average temperatures.)

6. Thread the dipstick back in clockwise.

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+ 16 hidden pages

Predator Engines 69727, 61563 Owner's Manual & Safety Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual