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GEN06 Series C954
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Precor GEN06 Series C952, TRM10 Series, GEN06 Series C966, GEN06 Series C954, GEN06 Series C956 Service Manual

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Service Manual
TRM10/GEN06 Treadmill
120 VAC and 240 VAC
Contents
1Introduction 1
General Information 3
Orientation 3
Tools 3
Parts 3
Lubrication 4
Cleaning Solutions 4
Electrical Requirements 4
Safety Guidelines 6
Safety guideline you need to know and follow: 6
2Operation Verification 8
Operation Verification Procedure 8
Operation Verification Checklist 9
3Standard Service Software 10
4Adjustment Procedures 20
About 21
Procedure 21
About 24
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Procedure 24
About 26
Procedure 26
5Replacement Procedures 29
About 30
Procedure 30
About 32
Procedure 32
About 34
Procedure 34
About 36
Procedure 36
About 40
Procedure 40
About 42
Procedure 42
About 46
Procedure 46
About 48
Procedure 48
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About 51
Procedure 51
About 53
Procedure 53
About 55
Procedure 55
About 57
Procedure 57
About 59
Procedure 59
About 61
Procedure 61
About 66
Procedure 66
6Troubleshooting 68
Validate a customer reported issue: 68
Basic Steps 68
About 70
Viewing Error Codes 71
Troubleshooting with Error Codes 71
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Available Troubleshooting Procedures 74
Auto Stop Troubleshooting 75
Tripped Circuit Breaker 78
Communications Error Troubleshooting 81
No Power to the Console Troubleshooting 82
Drive Motor System Troubleshooting 83
E-Stop Not Communicating 86
Heart Rate Monitor Troubleshooting 87
Incline System Troubleshooting 89
Input Power and Machine Controls Troubleshooting 90
Running Belt and Deck Troubleshooting 91
Tripped Circuit Breaker 93
7Preventive Maintenance 96
8Theory of Operation 103
About 103
Consoles 103
Treadmill Base Operation 104
System Diagrams 110
System Block Diagram - 120 VAC 110
System Wiring Diagram 110
9Parts 111
Exploded View Diagram 112
Parts Identification List 117
Appendix A : Edition Information i
Edition i
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Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
Intellectual Property ii
Warranty ii
Safety Instruction ii
Safety Notices ii
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1 Int roduction

1Introduction
If you are not a Precor certified servicer, you must not attempt to service any Precor Product. Call your dealer for service information.
WARNING: This service documentation is for use by Precor certified servicer pro-
viders only. Personal injury can result from electrical shock and/or mechanical moving parts.
This service manual applies to the following treadmill models:
l GEN06 series treadmill: The GEN-06 treadmill base is defined as any treadmill pro-
duced between April 2006 and April 2011. GEN-06 Treadmills include the following models; C952, C954, C956, and C966.
l TRM10 series treadmill: The TRM10 treadmill base is defined as any treadmill pro-
duced after April 2011 and is configured with a Pxx series console. All of the base and console combinations are part of the "Experience" line of products.
This document contains information required to perform troubleshooting and replacement pro­cedures required to repair and maintain this equipment including: general product information, software diagnostic procedures, preventative maintenance procedures, inspection and adjust­ment procedures, troubleshooting procedures, replacement procedures and system block and wiring diagrams.
Separate Base/Console Service Manuals
This document provides information to service the equipment base independent of the installed console. For console service documentation, refer to the particular console service manual.
Additional Documentation
There is also an online web version if you have internet access at: Online Service Manual
See Also
"General Information" on page3
"Safety Guidelines" on page6
"Operation Verification" on page8
"Standard Service Software" on page10
"Preventive Maintenance" on page96
"Adjustment Procedures" on page20
"Replacement Procedures" on page29
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"Troubleshooting" on page68
"Theory of Operation" on page103
1 Int roduction
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2
1 Int roduction

General Information

General Information
The following information provides general equipment and service information that will help you to use this manual to properly repair and maintain the treadmill.

Orientation

The equipment orientation (front, right, left, back) used in manual is referenced to a user stand­ing on the equipment facing the console.

Tools

General set of service and repair tools.
l US and Metric Hex Key set l Standard and Philips screw driver set l US SAE and Metric Wrench set l DVM Multimeter l Torque wrench l Crank Puller (recommended Park Tool CCP-22) l US SAE and Metric socket set l Belt Tension Gauge (recommended Kent-Moore BT-33-73-
F)
l Running belt tension gauge
(pn PPP00000002000710

Parts

IMPORTANT: Always purchase OEM replacement parts and hardware from Precor. If you use parts not approved by Precor, you could void the Precor Limited Warranty. Use of parts not approved by Precor may cause injury.
Exploded View Diagram and Parts List
There is a copy of the parts the "Parts" on page111 chapter that you can use as a quick reference. It is recommended that
you go to the servicer partners Precor Connect (or Precor Connection) website to view the
Exploded View Diagram
and
Parts Identification List
included in
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1 Int roduction
General Information
most current parts information including the
List
.
l
Precor Connect Partner website
Exploded View Diagram
and
Parts Identification
Exploded View Diagram and Parts list, see "Parts" on page111.
.

Lubrication

Use only synthetic lubricants such as Mobile 1 Synthetic grease or Super Lube with Teflon. Use of unapproved lubricants, cleaners, or solvents may void the bike warranty.
CAUTION: Do not apply any lubricants or wax to the deck and belt. Do not use Wax
Blast, silicon sprays, or other applied lubricants. The use of these lubricants will quickly degrade the low-friction surface of the deck.
CAUTION: Do not use petroleum based lubricants on mechanical components such
as the lift, as this may result in degradation of nylon gearing mechanisms. Use only syn­thetic lubricants such as "Super Lube with Teflon" or "Mobile One Synthetic" grease (RED).
Use of unapproved lubricants, cleaners, or solvents may void the treadmill warranty.

Cleaning Solutions

Wipe down equipment with recommended cleaning solution. Use dry cloth to remove residue solution.
l General: 1 oz. mild soap (Simple Green) to 30 oz. water.
l Console and PVS: a diluted solution of one part 91% Isopropyl alcohol to one part
water.
CAUTION: Do not use acidic cleaners and do not spray directly onto the equipment
surfaces.

Electrical Requirements

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1 Int roduction
General Information
Dedicated Branch Circuit
It is required that the treadmill be connected to and operated on a dedicated 20 amp AC branch circuit. A Dedicated Branch Circuit is defined as a circuit fed by a single circuit breaker feeding a single load, with a single non-shared neutral providing a return line. A treadmill oper­ating from a non-dedicated branch circuit or a circuit breaker of less than 20 amps capacity will not have the necessary power to operate normally under higher load conditions.
120 Vac Systems
120 VAC distribution systems utilize a single pole circuit breaker (power lead) and a neutral lead connected to a common neutral (ground) bar. The AC. safety ground (green wire) is con­nected to a separate ground bar in the distribution system.
If it is determined that any of the above electrical conditions are in question, please consult with a qualified electrician to make appropriate circuit changes.
CAUTION: The treadmill requires a 20-amp individual branch circuit grounded per
NEC (National Electric Code) guidelines or local region electric code.
IMPORTANT: If the AC circuit feeding a treadmill is found to be a non-dedicated branch circuit or a circuit equipped with a capacity of less than 20 amps, the AC circuit must be corrected before any reliable Troubleshooting can be performed. More importantly, a non-dedicated branch circuit may constitute a safety hazard to the tread­mill operator .
Input Power
Nominal 120 VAC models
l Operating voltage: 90 VAC to 132 VAC.
l Frequency: 47 65 Hz
Nominal 240 AC Models
l Rated Operating voltage: 180 VAC - 264 VAC.
NOTE: An Internal operating voltage range of 180 – 275 VAC with reduced per-
formance is allowed.
l Frequency: 47-65 Hz
Frame Ground
For operator safety and to minimize electrostatic discharge conditions the AC frame ground continuity must also be verified to be a low resistance connection to the AC distribution ground bar.
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1 Int roduction

Safety Guidelines

Safety Guidelines
WARNING: Only Precor certified servicers and technicians are permitted to service
Precor products. Personal injury can result from electrical shock and/or mechanical moving parts.

Safety guideline you need to know and follow:

l Read and follow all Warning notices to protect yourself from personal injury.
l Read and follow all Caution notices to prevent damage to the equipment.
l Read the owner’s manual and follow all operating instructions.
l Operate the equipment on a solid, level surface.
l Visually check the equipment before beginning service or maintenance operations. If it
is not completely assembled or is damaged in anyway, do not attempt to operate the equipment.
l Never place liquids on any part of the equipment while performing service.
l To prevent electrical shock, keep all electrical components away from water and other
liquids.
l Do not use accessory attachments that are not recommended by the manufacturer.
Non-OEM accessories can cause injuries.
l Do not stand or climb on the handlebars, display enclosure or cover.
l On a self-powered unit, it will either be necessary to either equip the unit with the
optional external power supply or have an assistant pedal on the unit while voltage measurements are being taken. Because of the danger of working on the unit while it is in motion using the optional external power supply is strongly recommended.
l On ATM units when the stairarms are in motion; the generator will operate and produce
potentially hazardous voltages even when the battery is disconnected.
l On AMT units with Cardio Theater PVS units will have external power supply and
coaxial cable routed through the bottom of the unit to the top of the display console. Cord management must be maintained
l On ATM units, a pinching hazard exists when the unit is operated. It is possible to ser-
iously pinch a finger. The AMT can be mechanically locked by inserting a screwdriver through the primary sheave and frame.
l On treadmills, removing the hood exposes high voltage components and potentially dan-
gerous machinery. Exercise extreme caution when you perform maintenance pro­cedures with the hood removed.
When servicing the equipment:
l During service operations you will be very close to moving machinery and voltage bear-
ing components:
o
Remove jewelry (especially from ears and neck),
o
Tie up long hair,
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o
Remove neck ties, and
o
Do not wear loose clothing
See Also
"Safety Instruction" on pageii
"Safety Notices" on pageii
1 Int roduction
Safety Guidelines
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2 Operation Verificat ion

Operation Verification Procedure

2Operation Verification
This section provides a method of verifying the TRM10/GEN06 Treadmill Base operation. Check the treadmill operation at the end of a maintenance procedure and when it is necessary to ensure that the treadmill is operating properly.
"Operation Verification Procedure" below
"Operation Verification Checklist" on the facing page
Operation Verification Procedure
Perform these tests to verify operation of the unit.
1. Plug the power cord into the wall outlet and switch the power switch to the "ON" pos­ition.
2. Press and hold the RESET key for a minimum of 6 seconds, if errors are logged, the error log will be displayed. Make note of all logged error codes and odometer reading. The odometer reading can help you determine the age and relevance of the error. Note that on P80 consoles, go to the error event log to view logged errors, see "Access-
ing the Service Software" on page10.
3. Clear the error log; select a logged error and then hold down the QUICK START key until the error is deleted.
4. Enter the Hardware Validation Test by entering access code 5,1,7,6,5,7,6,1:
a. Press either the STOP, PAUSE or RESET buttons and then enter
5,1,7,6,5,7,6,1 Note: For P80 consoles, refer to "Accessing the Service Software" on page10.
5. Select and run the Display Test, the Keypad Test, and the Heart Rate Test, Verify that each test is successfully completed with the following results:
l LEDs light
l Keys all function
l Heart rate is acquired and displayed
6. Enter the Machine Tests submenu and run the Belt Speed Test and the Incline Test. Verify following results:
l Running belt operates from minimum to maximum speed.
l Incline moves up and down and the A/D value is approximately 6000+/-500 at 0%
incline.
7. Press the RESET key to exit diagnostics. On P80 consoles, press Back to exit dia­gnostic and return to the Home page.
8. Operate the unit in the Manual program. Adjust the speed of the running belt to 2–3 mph. Operate the treadmill for at least 5 minutes while walking on the unit.
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2 Operation Verificat ion

Operation Verification Checklist

9. Concentrate on the feel of the running belt, the sound of the drive motor and rollers. Be on the alert for unusual noises, smells or vibrations.
10. Observe the LED’s on the console. Make sure that each LED lights as the information corresponding to that LED is displayed on the console.
11. Press the INCLINE UP key while viewing the console. Confirm that the running deck inclines and the incline indicator increments to 15% as the INCLINE UP key is con­tinually pressed.
12. Press the INCLINE DOWN key while viewing the console. Confirm that the running deck returns to a level position and the incline indicator decrements to 0% as the INCLINE DOWN key is pressed. (Depending on the software configuration of the con­sole, the lowest level of incline can be either 0% or -3%).
13. While the running belt is in motion, press the STOP button and verify the running belt stops.
14. Restart the running belt and while the running belt is in motion, pull the ESTOP cord and verify the running belt stops.
15. Press and hold the RESET key for a minimum of 6 seconds and view the error log again. This time check for any NEW error codes that may have resulted from the veri­fication tests. Repair any new error codes and repeat the verification tests. Note that on P80 consoles, go to the Event Log page to view logged errors, see
"Accessing the Service Software" on page10.
Operation Verification Checklist
Use this checklist to track that the verification procedure tests were successfully completed and that the treadmill operation has been verified:
Check, record, and then clear any errors in the error log. Verify that all LEDs function properly during the Hardware Validation tests. Verify that all keys on the keypad function properly during the Hardware Val-
idation tests. Verify that the heart rate functions normally and displays a valid heart rate.
Verify the running belt drive system functions properly throughout the minimum to maximum range of control. All drive system components (deck, belts, rollers, IFT) are free of excessive noise, vibrations, or smells. Verify the Incline A/D value is approximately 6000+/-500 at 0% incline, the incline operates within the complete range of the lift when the UP or DOWN keys are pressed and is free of excessive noise or vibrations. Verify the STOP button stops the running belt from moving.
Verify that pulling the ESTOP cord stops the running belt from moving. Check for any new error codes that may have been logged in the error log during
operation verification of the treadmill.
.
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3 Standard Service Software

About

3Standard Service Software
About
Standard access codes are used across Precor cardio product lines to access a set of com­mon service software functional modes used to retrieve equipment product and usage inform­ation, manage club settings, and hardware maintenance validation/diagnostic test software. Each mode is assigned a unique service access code that is entered into the console to begin the functional mode. There are three functional modes: Hardware Validation, Club Para­meters, and Information Display:
l Hardware Validation is a set of functional diagnostic tests used to troubleshoot and
verify proper operation.
l Club Parameters also referred to as Club Settings are used manage and configure the
usage of the machine.
l Information Display provides information about the equipment usage, hardware, soft-
ware, and error log data.
The user interface, available information, settings, etc. will vary based on the console model ­base configuration. Make sure to use the information and instructions for your particular con­sole application. Consoles that support standard service access codes include:
• Standard Consoles • P30 console
• P10 consoles • P80 console
• P20 console

Service Access Codes

The following table lists the standard service access codes and associated functional mode.
SERVICE
ACCESS CODE SERVICE MODE FUNCTION
5,1,7,6,5,7,6,1 Hardware Validation Diagnostic tests.
5,6,5,1,5,6,5 Club Parameters Configure machine and workout
parameter limits.
‡
6,5
Information Display
Note:‡Access code 65 not used on the P80, use access code 51765761.
‡
View usage, SW, and Error Log information.

Accessing the Service Software

The process to access the service code functional mode varies between console models. Go to instructions listed below for your particular console to learn how to access the service
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software.
Standard, P10, and P30 Consoles
3 Standard Service Software
Accessing the Service Software
To access the service software:
l Press either the STOP, PAUSE, or RESET key.
l Sequentially type in the service access code using the numeric keypad.
NOTE: The access code must be correctly and quickly entered or the process will
abort. Restart the process from the beginning if this occurs.
P20 Consoles
To access the service software:
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3 Standard Service Software
Accessing the Service Software
l Press either the STOP, PAUSE, or RESET key.
l Sequentially type in the service access code using the following control keys to rep-
resent an equivalent numeric value:
1 = Workouts key 5 = Enter key 6 = Up key 7 = Down key
NOTE: The access code must be correctly and quickly entered or the process will
abort. Restart the process from the beginning if this occurs.
P80 Consoles
To access the service software:
l Make sure the P80 is set to the Welcome home page.
l Press and continue holding down the PAUSE key while pressing the Volume and
Channel Up/Down keys in the following sequence ("X" pattern) to open the service soft­ware login page:
Press/hold PAUSE while selecting CH Up > Vol Down > Vol Up > CH Down
NOTE: Keep the keypad entry interval to greater than 1 second between key presses. Key press interval speed faster than 1 second may result in an unsuccessful login. .
l Successful login will open the service access login page. Use the touch-screen keypad
to type in the service access code > Continue to open the functional mode software.
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3 Standard Service Software

Navigating the Service Software Menus

o
To access the Hardware Validation (5,1,7,6,5,7,6,1) diagnostic test page: Select System Settings ( > opens
Diagnostic tests and hardware calibration
Settings
page) >System Test (
page.
System Settings
page)
Navigating the Service Software Menus
Console hardkeys and softkeys used to navigate the service software menus.
Standard, P10, P20, & P30 consoles:
The service software is organized in a sequential top-menu sub-menu architecture with instruc­tions shown on the workout information display. Use the console keys to navigate and select service mode operations.
CONSOLE KEY FUNCTION/DESCRIPTION
Up/Down Moves up and down through the current menu. OK Selects current menu item or confirms setting. BACK/CLEAR
PAUSE • Exits service mode
• Returns to the previous menu level without saving changes.
• Hold Back to exit the Display test.
• Press and hold PAUSE will open the Error Log or show the "Stuck Key" message when there are no logged errors.
P80 series consoles:
The P80 uses the touch-screen to view, navigate, and perform the diagnostic tests. Follow on­screen prompts to access and complete tests.

Hardware Validation - Diagnostic Tests (51765761)

Service Access Code: 5,1,7,6,5,7,6,1 (see "Service Access Codes" on page10)
The set of available diagnostic tests will vary based on console model. Select console model to view the available diagnostic tests.
Standard, P10, P20, & P30 consoles:
DIAGNOSTIC
TEST
Display Test
Keypad Test
PVS Key Test Heart Rate Test
Tests the console LEDs. Successively press the OK key to verify each group of LEDs and verify that all LED's illuminate. Press Back to exit the test.
An illuminated LED map of the function keys will be shown. Press each indi­vidual key and verify that the corresponding LED extinguishes. Press and hold BACK to exit the test
Not used, OEM test.
Tests the unfiltered, filtered, and pulse values. Grasp the grips to test the hand held heart rate. Use a Polar heart rate simulator to test the wireless heart rate.
TEST DESCRIPTION
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3 Standard Service Software
Hardware Validation - Diagnostic Tests (51765761)
DIAGNOSTIC
TEST
TEST DESCRIPTION
Press the back button to exit this test.
Belt Test
Tests the belt speed in 0.1 mph increments showing the required Input Voltage, Input Current to the treadmill, the Output Voltage, and Drive Motor current at each speed.
Auto Stop Test
Tests the Auto Stop function showing the averaged foot plants and exerciser "is detected"/ "is not detected" function. Foot plant averaging delay resets with each speed change.
Incline Test
Tests the incline & Decline function. Allows you to verify the A/D number at any incline level and the number of Glitches (communication time between the LPCA and UPCA).
Stop Key Test
Tests the Stop Key function for P10 and P30 console s.
Test procedure prompts to press the Stop Button, then disconnect and recon­nect the Lanyard E-Stop, and then press Stop to reset and exit the test.
P80 Series Consoles:
On P80 consoles, Diagnostic Tests are located on the Diagnostic tests and hardware cal­ibration page:
l Access code 51765761
l select System Settings
l Select System Tests
l Opens Diagnostic tests and hardware calibration page, select test from menu.
DIAGNOSTIC
TEST
TEST DESCRIPTION
Auto Stop Test Tests the Auto Stop function showing the averaged foot plants and exerciser
"is detected"/ "is not detected" function. Foot plant averaging delay resets with each speed change.
Belt Speed Test Tests the belt speed by stepping the speed in 0.1 mph increments and show-
ing the required drive motor current.
Incline Test Tests the incline & Decline function. Allows you to verify the A/D number at
any incline level and the number of Glitches (communication time between the LPCA and UPCA).
USB Test Shows detected USB devices.
Touchscreen Test Use finger to draw line across touch-screen. Select Finish to exit.
Touchscreen Cal­ibration
Touch the cross points on the touch screed to proceed through the calibration procedure.
Backlight Test Tests the console LEDs. Successively press the OK key to verify each group
of LEDs and verify that all LED's illuminate. Press Back to exit the test.
RGB Test Test the touch-screen RGB colors. Touch screen to advance through the red,
green, blue, and white colors.
Speaker Test Tests speakers.
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3 Standard Service Software

Club Parameter - Settings (5651565)

DIAGNOSTIC
TEST
Numeric Backlight Test
Numeric Display Test
Heart Rate Test Tests the Hands ON/OFF Status, Raw and Filtered pulse values. Grasp the
Tests the backlight level on the speed and incline parameter displays.
Tests the speed and incline numeric indicators.
touch grips to test the hand held heart rate. Use a Polar heart rate simulator to test the wireless heart rate.
TEST DESCRIPTION
Club Parameter - Settings (5651565)
Service Access Code: 5, 6, 5, 1, 5, 6, 5 (see "Service Access Codes" on page10)
Club Parameters or Club Settings are used to manage and configure the usage of the machine. Select a console model to view the available club parameters.
Standard, P10, P20, & P30 consoles:
CLUB PARAMETER DESCRIPTION
SAFETY CODE
(Treadmill only)
SELECT LANGUAGE
SET UNITS Range: U.S, Metric
SET MAX WORKOUT TIME
SET MAX PAUSE TIME
SET COOL DOWN TIME
Range: Enable/Disable Default:Disabled Enable or disable* the Safety Code. When enabled, the setting
requires a password "1234" to be entered to start the unit. Default:English Sets the default language for all workouts on this machine. Lan-
guage for single use workouts can still be set by the user from the workout options.
Default: U.S. Sets units of measure to US standard* or Metric. Range: 1 to 240 min, NO LIMIT Default: 60 min Sets the maximum allowable user workout time per session. Range: 1 to 120 sec Default: 120 sec Sets how long the equipment remains in a paused banner during a
workout before resetting. Range:1 to 5 min Default: 5 min Sets the amount of time that a cool down period will occur at the
end of every workout. Factory default is 5 minutes. Settable in 1 minute increments.
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Club Parameter - Settings (5651565)
CLUB PARAMETER DESCRIPTION
SET METRICS DEFAULT
Default: none Sets a metric that may be of specific importance to the specific facil-
ity or fitness trainer. The selected metric will scroll across the screen at regular intervals during the workout.
SET SPEED LIMIT Range: Unit max allowable speed
Default: 12 mph (19 kph) Sets the maximum speed the user can set the unit to.
SET INCLINE LIMIT Range: unit max incline
Default: 15% Sets the maximum user incline value.
HIDDEN PROGRAMS Default: disabled
Either enabled or disabled*, the setting allows the unit to access specialized fitness tests designed for police, fire fighters and the military.
REMOTE SPEED
Not supported.
CONTROL
AUTO STOP CONFIGURE (Treadmill only)
SET CUSTOM PROGRAM 1/2
*
Sets the Auto Stop setting to ON* or OFF. ON brings treadmill to gradual stop.
Range: ON/OFF Default: OFF Create a customized workout program (residential use).
Note:* not available on all models.
3 Standard Service Software
P80 Series Consoles:
The P80 Club parameters include additional configuration parameters for TV, internet con­nectivity, and Preva Net functionality. Refer to the Owner's manual for the complete descrip­tion of available Club parameters.
The P80 Club parameters are located on System Settings page:
l Access code 51765761.
l Select System Settings.
l Select form the list of available System Setting menus.
SYSTEM SETTINGS
MENU
CONNECTIVITY set­tings
Connectivity settings allow you to configure or provides inform­ation about the equipment’s network connection.
DISPLAY settings Display settings allow you to configure the, Measurement units,
Standby Mode Delay, Internet Browser Access, and Preva® Net Panel.
SELECT Default:English
DESCRIPTION
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3 Standard Service Software
Club Parameter - Settings (5651565)
SYSTEM SETTINGS
DESCRIPTION
MENU
LANGUAGE Sets the default language for all workouts on this machine. Lan-
guage for single use workouts can still be set by the user from the workout options.
SET UNITS Range: U.S, Metric
Default: U.S. Sets units of measure to US standard* or Metric.
STANBY MODE
DELAY
Range: sec Default: sec Specifies wait time starting Standby mode.
INTERNET ACCESS Range: YES/NO
Default: YES Sets internet access connectivity.
PREVA NET PANEL Range: YES/NO
Default: YES
Sets internet access connectivity. TV SETTINGS TV SETTINGS configure the television channels. WORKOUT LIMITS set-
WORKOUT LIMITS page, select System Settings > Workout Limits.
tings
MAXIMUM WORKOUT DURATION
Range: 1 to 240 min, NO LIMIT Default: 60 min Sets the maximum allowable user workout time per session.
MAXIMUM PAUSE Range: 1 to 300 sec
Default: 30 sec Sets how long the equipment remains in a paused banner during
a workout before resetting.
SUMMARY TIME OUT
MAXIMUM SPEED
(Treadmill only)
Range: 1 to 120 sec
Default: 60 sec
Sets the time out to view the Workout Summary data.
Range: Unit max allowable speed Default: 12 mph (19 kph) Sets the maximum speed the user can set the unit to.
MAXIMUM INCLINE (Treadmill only)
Range: unit max incline Default: 15% Sets the maximum user incline value.
AUTO STOP (Treadmill only)
Range: ON/OFF Default: ON Sets the Auto Stop setting to ON* or OFF. ON brings treadmill to
gradual stop.
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3 Standard Service Software

Information Display (65)

SYSTEM SETTINGS
MENU
REGISTER EQUIPMENT
MANAGE SETTINGS Used to save your equipment settings to a USB flash drive, or to
Note:* not available on all models.
Used to register the P80 after Connectivity interface has been con­figured and established.
import settings from a USB flash drive.
DESCRIPTION
Information Display (65)
Service Access Code: 6, 5 (see "Service Access Codes" on page10)
Information Display provides information about the equipment usage, hardware, software, and error log data. . Select console model to view the available information and data.
Standard, P10, P20, & P30 consoles:
METRIC DESCRIPTION
ODOMETER Displays the total number of accumulated miles on the unit.
This value is stored in the upper PCA in the console so if the PCA is replaced the accumulated miles would start again from "0".
HOUR METER Displays the total number of hours that the unit took to
accumulate unit miles. This value is stored in the upper PCA in the console so if
that PCA is replaced the hours of use would start again from "0".
BELT RATING Displays a belt rating from 10 (best) to 0 (worst). Reset-
table to 10 by holding QuickStart.
U-BOOT SW Displays the software part number and current version
installed in the upper PCA (console). This is the unit spe­cific console software.
LOWER SW Displays the current version of software loaded in the
Machine Controller.
METRICS BOARD SW Displays the current version of software loaded in the met-
rics board.
SER NUMBER Displays the model and serial number of the equipment.
The base serial number can be set here using the WinCSAFE computer software. The factory default is NONE.
USAGE LOG Displays the type of workout programs the users are
accessing most frequently.
"Error Log" on page73 • Displays the number of times each workout has been
used and displays the associated cumulative minutes.
• Displays the user preferences in workout selection.
(Undefined variable: TRM700-16Base.ServiceManualTitle)
18
3 Standard Service Software
Information Display (65)
METRIC DESCRIPTION
TIP: You can quickly access the Error log by holding down
the PAUSE key. Will show the STUCK KEY message when there are no logged error codes.
Standard, P80 consoles:
The P80 does not support service access code 65. The equipment usage, SW, and Error Log information is accessed from various submenus on the Settings page (access code
51765761).
l Access code 5,1,7,6,5,7,6,1.
l Select SETTINGS menu for the desired information.
SETTINGS
(Informality menus)
INFORMATION
ABOUT ABOUT menu provide basic equipment information includ-
ing:
model/serial numbers, SW pn/version network connectivity heart rate information
Event Log, select to open Error Log History Table
EQUIPMENT USAGE Provided equipment usage information includes:
Cumulative Workout Seconds Cumulative Workout Distance
Cumulative Workouts Sessions Last Workout Start Date Time
Last Workout End Date Time SOFTWARE DOWNLOADS Enable auto-software downloading. REFLASHING Reflash CPA, MFE, or GUI software. AVAILABLE UPDATES Software update notification. CURRENT USER Current user name and role.
(Undefined variable: TRM700-16Base.ServiceManualTitle)
19

4 Adjustment Procedures

Available Adjustment Procedures

4Adjustment Procedures
Adjustment procedures provide you with the step-by-step adjustment instructions to bring sys­tems and components into specification. Perform the adjustment procedures whenever a trouble symptom points to a particular component and after a major component is removed/re­placed.
Available Adjustment Procedures
."Drive Belt Tension & Alignment Adjustment" on the facing page
"Running Belt Tension and Tracking Adjustment" on page26
"Lift Motor Calibration" on page24
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20
4 Adjustment Procedures

Drive Belt Tension & Alignment Adjustment

Drive Belt Tension & Alignment Adjustment

About

This procedure provides instruction to verify and make adjustments to the Drive Belt tension. The Drive Belt tension should be verified anytime the drive belt is removed or replaced.
NOTE:This procedure assumes that the drive belt has been installed and seated
onto the drive roller and drive motor pulleys.

Procedure

Review entire procedure before starting.
Drive Belt Tension Verification
2. Switch the input power OFF and unplug the power cord.
3. Remove the front hood.
Drive Belt Alignment
4. Verify the drive belt alignment. Make sure that the drive belt is aligned parallel to the frame rail. Measure the belt to frame rail distance at the drive roller pulley and at the drive motor pulley. If the measurements are not the same, adjust the belt position on the drive motor pulley to match the drive roller belt distance.
CAUTION: Improper drive belt alignment will cause damage and/or break the drive
belt.
2. Place the belt tension gauge onto the drive belt.
(Undefined variable: TRM700-16Base.ServiceManualTitle)
21
4 Adjustment Procedures
Drive Belt Tension & Alignment Adjustment
3. Verify that the tension measurement is within the Range Limit specification, see
Belt Tension Specification
table. Note that there is a separate Range Limit specification
Drive
for New and Used belt installations.
a. If the belt tension is not within the Range Limit specification; Re-tension to the
OEM specification, go to Drive Belt Tension Adjustment procedure below.
b. If the belt tension is within the Range Limit specification; Reinstall all covers,
verify treadmill operation (see Operation Verification), and return to service.
Drive Belt Tension Specification
Belt Condition Tension Range Limit
New 105 lbs +/- 10 (48 kgs +/- 4.5) 95-115 lbs (43-52 kgs)
Used 85 lbs +/- 5 (39 kgs +/- 2) 80-90 lbs (36-41 kgs)
Drive Belt Tension Adjustment
Belt tension is adjusted by moving the drive motor position (forward or rearward) in an iterative process until the belt tension meets specification.
4. Remove the drive belt. It is recommended that you walk the belt off the smaller drive motor pulley.
5. Loosen the drive motor mount bolts, slightly move the drive motor either forward or rear­ward as required to increase or decrease the belt tension. Re-tighten the bolts.
6. Re-install the drive belt. It is recommended that you walk the drive belt onto the larger drive roller pulley.
7. Measure and verify that the belt tension meets the Tension specification, see
Tension Specification
table. Note that there is a separate specification for New and
Used belt installations:
(Undefined variable: TRM700-16Base.ServiceManualTitle)
Drive Belt
22
4 Adjustment Procedures
Drive Belt Tension & Alignment Adjustment
a. If the tension is not within specification, repeat the adjustment process.
b. If the tension is within specification, continue procedure.
8. Torque the drive motor mount bolts to 204 in-lbs (17 ft-lbs, 23 N-m).
9. Plug in the power cord and switch the input power ON.
10. Run the treadmill speed at 3 mph for 1 minute.
11. Switch the power OFF and disconnect power.
12. Measure and verify that the tension measurement is within the Range Limit spe­cification, see
Drive Belt Tension Specification
table. Note that there is a separate
Range Limit specification for New and Used belt installations.
a. If the belt tension is not within the Range Limit specification, repeat the tension
adjustment procedure.
b. If the belt tension is within the Range Limit specification, continue procedure.
13. Re-install hood.
14. Connect and Switch the input power ON.
15. Verify operation and return to service.
.See Also
"Adjustment Procedures" on page20
"Drive Motor Replacement" on page40
"Drive Belt Replacement" on page36
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23
4 Adjustment Procedures

Lift Motor Calibration

Lift Motor Calibration

About

This procedure provides instruction to verify and calibrate the Lift Motor and incline system. The Lift Motor calibration should be verified anytime the Lift Motor circuit breaker fails or is replaced or any incline system component is replaced.

Procedure

Review entire procedure before starting.
1. Toggle the treadmill circuit breaker from OFF to ON. The treadmill will begin to auto­reset the running deck incline to the 0% incline level "Home" position (This is the Lift Motor calibration reference position).
WARNING:Be aware that switching power ON will cause the Lift Motor actuator to
auto-reset moving the incline actuator and platform. Keep clear of incline system components.
2. Set the treadmill circuit breaker to OFF and disconnect the power cord.
3. Access the Lift Motor actuator tube in one of the following methods:
a. From the bottom by carefully laying the treadmill on its side
b. From the front by connecting power and raising the treadmill to maximum incline
and resting the frame base onto blocks securely placed under the front corners of the frame (removes weight from the incline platform and Lift Motor actuator tube). Switch power OFF and unplug the power cord.
4. Disconnect the actuator tube from the incline platform mounting bracket by removing the hitch pin and clevis pin.
5. Set the actuator reference gap (distance between the top of the actuator tube (or nut) to the bottom of the Lift Motor housing) to [[[Undefined variable Gen­eral.TRM10ActuatorRefGap]]]. Firmly hold the jack screw from turning and rotate the actuator tube to adjust the reference distance.
(Undefined variable: TRM700-16Base.ServiceManualTitle)
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