Precor Experience Series, Experience EFX800-16 Base, Experience EFX800-18 Base Service Manual
Page 1
Service Manual
™
Experience
Series
Elliptical Fitness Crosstrainer
EFX800-16/18 Base
Fixed and Moving Arms
Page 2
Contents
Introduction 1
Service Safety Guidelines 3
Safety guideline you need to know and follow: 3
General Information 5
Features 5
Model and Serial Numbers 5
Model Numbers 6
Serial Numbers 7
Orientation 8
Covers and Panels 8
Tools and Supplies 10
7
Specifications 10
Fastener Torque Specification 10
BeltTension Specification 11
Bolt Grade Identification 11
Parts 11
Lubricants 12
Cleaning Procedure 12
Approved Cleaning Products: 13
Cleaning Procedure 13
Power Requirements 13
Cable TV and Ethernet Input Signal Requirements 13
Operation Verification 14
Operation Verification Tests 14
Standard Service Menus 17
About 17
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Service Menu Access Codes 17
LED Consoles: P10, P30, P30i and P31 17
Touchscreen Consoles: P62, P80, and P82 18
How to Access the Service Menus 19
P10, P30, P30i and P31 LED consoles 19
P80 touchscreen console 20
P62 and P82 touchscreen consoles 20
Diagnostics menu access 21
Touchscreen Calibration shortcut 21
Debug Information Report shortcut 22
Navigating the Service Menus 23
P10, P30, P30i and P31 LED consoles 23
P10, P30 and P31 consoles 23
P30i consoles 23
P80 and P82 touchscreen consoles 24
P62 touchscreen consoles 24
LED Console Standard Service Menus 25
Hardware Validation Diagnostics Tests Menu (51765761) 25
Club Settings Menu (5651565) 27
Information Display (65) 29
Touchscreen Console Standard Service Menus 31
Service Settings Menu ((51765761) 31
About menu 32
34
Equipment Usage menu 34
Maintenance menu(1) 34
System Settings menu 36
System Tests menu 41
Club Settings (5651565) 42
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Information Display (65) 43
Adjustment Procedures 44
Available Adjustment Procedures 44
First Stage Drive Belt Tension Adjustment 45
About 45
Procedure 45
Second Stage Drive Belt Tension Adjustment 49
About 49
Procedure 49
Lift Motor Calibration 53
About 53
Procedure 53
Replacement Procedures 57
Available Replacement Procedures 57
Battery Replacement 58
About 58
Determining the battery condition 58
Battery Fuse 58
Replacement Procedure 59
Covers and Panels Replacement 61
About 61
Cover Replacement Procedures 63
Front Lift Cover Replacement 63
Lift Interface Plate Cover Replacement 65
Accessory Tray Cover Replacement 67
Ramp-to-Drive Transition Cover Replacement 68
Ramp Cover Replacement 69
Drive Access Panel Replacement 73
Drive Disk Covers Replacement 74
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Drive Housing Covers Replacement 78
First Stage Drive Belt Replacement 86
About 86
Procedure 86
Second Stage Drive Belt Replacement 90
About 90
Procedure 90
Generator/Eddy Brake assembly Replacement 96
About 96
Procedure 96
Step-up Pulley/Tensioner Assembly Replacement 104
About 104
Step-up Pulley/Tensioner Assembly Exploded View 105
Procedure 105
Drive Components assembly Replacement 109
About 109
Procedure 109
Input Drive Assembly Replacement 117
About 117
Procedure 117
Lift Motor Replacement 124
About 124
Videos 124
Specifications 124
Lift motor power 125
Procedure 125
LPCA (Lower PCA) Board Replacement 132
About 132
LPCA System Block Diagram 133
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LPCA Interface Connections 134
LPCAFuse Locations 135
Procedure 136
Fixed Arms Replacement 140
About 140
Procedure 140
Moving Arms Replacement 143
About 143
Procedure 143
Stairarm Replacement 147
About 147
Procedure 148
Stairarm Replacement - Machines with updated Input Drive Assembly 148
Stairarm Replacement - Machines with original Input Drive Assembly 152
Linkarm Replacement 157
About 157
Procedure 157
Wheel Truck Replacement 162
About 162
Procedure 162
Ramp Replacement 169
About 169
Specifications 169
Procedure 169
Troubleshooting 179
About 179
Introduction To Troubleshooting 179
Basic Steps 179
Validate the customer reported issue: 179
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Verify that the console is operating correctly 180
Review the Error Log or CPA Event Log for any active error codes 180
Verify (reproduce) the issue. 181
Perform hardware validation diagnostic tests 181
Verify Club Settings 181
Verify that there are no new error codes 181
Verify service bulletins 182
Standard Error Codes 183
About 183
Viewing Error Codes (Error Log & CPA Event Log) 184
Error Code and Troubleshooting Guide 184
Troubleshooting with Error Codes 184
Error Log & CPA Event Log 185
About 185
LED Console (P10, P30, P30i and P31) Error Log 186
Touchscreen Console (P62, P80, and P82) CPA Event Log 187
Active Status Light (ASL) 190
About 190
ASL Light Equipment Location 190
ASL Overview 190
ASL States 192
ASL Settings and Functions 192
System Troubleshooting Procedures 196
Available Troubleshooting Procedures 196
Blown Battery Fuse Troubleshooting 197
Preventive Maintenance 199
About 199
Maintenance Schedule 199
Precor Preventative Maintenance Plan 199
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Theory of Operation 200
About 200
What's New? 200
Operating Summary Information 200
Power-up Initialization State 200
Banner Default State 200
System Component Overview 201
System Wiring Diagram 204
Parts 205
About 205
Exploded View Diagrams and Parts List 208
Optional PDF version 208
Exploded View Diagram - Fixed ArmModels 209
Exploded View - Moving Arm Models 214
Parts List - Fixed Arm Models 219
Parts List - Moving Arm Models 223
Appendix A : Edition Information i
Edition i
Additional Documentation i
Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
Intellectual Property ii
Warranty ii
Safety Notices ii
Service Safety Guidelines iii
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1 Introduction
Introduction
Only Precor certified technicians are authorized to service Precor equipment. If you are not a
Precor certified servicer, you must not attempt to service any Precor product. Call your dealer
for service information
WARNING: This service documentation is for use by Precor certified servicer providers
only. Personal injury can result from electrical shock and/or mechanical moving parts.
®
This service manual applies to the Experience™ Series 800 Line EFX
EFX800-16/18 Bases.
1
models with the
Model EFX800-16 Base Configuration
EFX833 Fixed Arms, Moving CrossRamp, and P30 console
EFX835 Moving Arms, Moving CrossRamp, and P30 console
EFX863 Fixed Arms, Moving CrossRamp, and P62 console
EFX865 Moving Arms, Moving CrossRamp, and P62 console
EFX883 Fixed Arms, Moving CrossRamp, with P82 console
EFX885 Moving Arms, Moving CrossRamp, and P82 console
1
Elliptical Fitness Crosstrainer
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1 Introduction
This document provides information to service the equipment base independent of the
installed console. For console service documentation, refer to the particular console service
manual.
This document contains information required to perform Troubleshooting and replacement procedures required to repair and maintain this equipment including: general product information,
software diagnostic procedures, preventative maintenance procedures, inspection and adjustment procedures, Troubleshooting procedures, replacement procedures and system block
and wiring diagrams.
Additional Documentation
There is also an online web version if you have internet access at: Online Service Manuall
See Also
"General Information" on page5
"Operation Verification" on page14
Standard Service Software
"Adjustment Procedures" on page44
"Replacement Procedures" on page57
Troubleshooting
"Preventive Maintenance" on page199
"Theory of Operation" on page200
"Parts" on page205
"Edition Information" on pagei
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1 Introduction
Service Safety Guidelines
Service Safety Guidelines
WARNING: Only Precor certified servicers and technicians are permitted to service
Precor products. Personal injury can result from electrical shock and/or mechanical
moving parts.
Review the following safety information prior to servicing the equipment. This safety information will help to prevent personal injury or damage to the equipment while servicing the equipment.
Safety guideline you need to know and follow:
l Read and follow all Warning notices to protect yourself from personal injury.
l Read and follow all Caution notices to prevent damage to the equipment.
l Read the owner’s manual and follow all operating instructions.
l Operate the equipment on a solid, level surface.
l Visually check the equipment before beginning service or maintenance operations. If it
is not completely assembled or is damaged in anyway, do not attempt to operate the
equipment.
l Never place liquids on any part of the equipment while performing service.
l To prevent electrical shock, keep all electrical components away from water and other
liquids.
l Do not use accessory attachments that are not recommended by the manufacturer.
Non-OEM accessories can cause injuries.
l Do not stand or climb on the handlebars, display enclosure or cover.
l On a self-powered unit, it will either be necessary to either equip the unit with the
optional external power supply or have an assistant pedal on the unit while voltage
measurements are being taken. Because of the danger of working on the unit while it is
in motion using the optional external power supply is strongly recommended.
l On ATM units when the stairarms are in motion; the generator will operate and produce
potentially hazardous voltages even when the battery is disconnected.
l On AMT
1
units with Cardio Theater PVS2units will have external power supply and
coaxial cable routed through the bottom of the unit to the top of the display console.
Cord management must be maintained
l On ATM units, a pinching hazard exists when the unit is operated. It is possible to ser-
iously pinch a finger. The AMT can be mechanically locked by inserting a screwdriver
through the primary sheave and frame.
1
Adaptive Motion Trainer
2
Personal Viewing System display.
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1 Introduction
Service Safety Guidelines
l On treadmills, removing the hood exposes high voltage components and potentially dan-
gerous machinery. Exercise extreme caution when you perform maintenance procedures with the hood removed.
When servicing the equipment:
l During service operations you will be very close to moving machinery and voltage bear-
ing components:
o
Remove jewelry (especially from ears and neck),
o
Tie up long hair,
o
Remove neck ties, and
o
Do not wear loose clothing
See Also
"Notices and Safety" on pageii
"Safety Notices" on pageii
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2 General Information
Features
General Information
The following information provides general equipment and service information that will help
you to use this manual to properly repair and maintain the elliptical .
Features
The equipment operating specifications.
Feature Specification
Consoles LED consoles: P30, P31
Touchscreen consoles: P62 and P82
Converging
Adjustable
CrossRamp
Upper Arms EFXxx5: Moving arms
Resistance Dual stage 3-phase hybrid generator / eddy brake current system to con-
Heart R m n n rate •Touch Handheld handlebar mounted heart rate sensors.
Max User Weight Maximum exerciser weight: 350 lbs (159 kgs)
Dimension/Weight Length 85 in / 216 cm
Power Machine: Self-powe
®
levels 1 - 20
range: 10° - 35° incline
Stairarm wheel: Single polyurethane wheel with over-sized axle and
sealed bearings.
EFXxx3: Fixed arms
trol the applied resistance levels.
Levels: 1 - 20
Resistance min/max specification:
•min 18 W (level 1 at 40 SPM)
•max 720 W (level 20 at 200 SPM)
•Telemetry Equipped for wireless heart rate monitoring using a chest
strap.
Width 30.75 in / 78 cm
Height 28 in / 71.5 cm
Weight 396 lbs / 180 kgs
Model and Serial Numbers
Model and Serial Numbers
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2 General Information
Model and Serial Numbers
Model Numbers
The product model number is a six digit alphanumeric code "AAAXXX" containing the product
type, product line, console type,, and feature levet designator:
l "AAA" - three alpha character product type designator
l "X" – 1 digit numeric product line designator
l "X" – one digit numeric console type designator
l "X" – one digit numeric feature level designator
Example
Product model number: TRM833
l TRM
l 8 – Experience Line
l 3 – P30 console
l 3 – Fixed ramp
1
– Treadmill
Product Model Number Designator Definitions
PRODUCT TYPE PRODUCT LINE CONSOLE FEATURE LEVEL
TRM: treadmill
EFX2: elliptical
AMT3: AMT
UBK4: Upright
RBK5: Recumbent
8-Experience,
Premium
7-Experience,
6-Assurance, Stand-
ard
4-Precision, Con-
sumer
2-Energy, Consumer
8-P80, P82
6-P62
3-P30, P31
2-P20
1-P10
7 EFX: Fixed Ramp/Moving
Arms
5 TRM: High Speed/Decline
AMT: Moving Step Height
EFX: Moving Ramp/Moving Arms
3 TRM: Fixed Ramp
AMT: Fixed Step Height
EFX: Moving Ramp/Fixed
Arms
1 EFX: Fixed ramp/Moving
Arms
1
Treadmill
2
Elliptical Fitness Crosstrainer
3
Adaptive Motion Trainer
4
Upright Bike
5
Recumbent Bike
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2 General Information
Model and Serial Numbers
Serial Numbers
About
The serial number uniquely identifies each machine. The serial number is an alphanumeric
code comprised of a four character model designator, a 1 letter build month code, a 2 digit day
built, a 2 digit year built and a four digit consecutive daily build number.
Serial Number Label Location
The serial number label is located on the hood and frame.
Note:Always use the frame serial number label to verify the machine serial number.
Do not use a label attached to a plastic cover, the cover may have been replaced from
a different machine.
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2 General Information
Orientation
Orientation
The equipment orientation (front, right, left, back) used in manual is referenced to a user standing on the equipment facing the console.
Covers and Panels
Equipment cover and access panel locations.
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2 General Information
Covers and Panels
For cover removal and installation, see "Covers and Panels Replacement" on page61.
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2 General Information
Tools and Supplies
Tools and Supplies
Tools and supplies required to complete the machine service and repair.
Tools
US and Metric Hex Key set Standard and Phillips screw driver set
US SAE and Metric Wrench set External 0.047" Retaining Ring Pliers
Torque1wrench DVM Multimeter
US SAE and Metric socket set Belt Tension Gauge (recommended Kent-Moore BT-
33-73-F)
US SAE and Metric Hex Key Socket
Bit set
Supplies
Super Lube Gel with Teflon by Permatex Cleaning rags
Mobil 1, NLGI 2 Teflon Synthetic Grease Cleaner Degreaser (Simple Green)
Loctite 243 Blue Medium Strength Threadlocker
Cable ties (1- 3/4", 3", 4" lengths)
Specifications
Fastener Torque Specification
System component fastener torque specification:
System Component Specification
RF2coax connector 2.4 in-lbs (0.271 Nm)
Display fasteners 180 in-lbs (20 Nm
Set screws 300 in-lbs (34 Nm)
1
Torque is a measure of the force that can cause an object to rotate about an axis. Bolt/nut
example: 5 NM torque is equivalent to 5 newton's of force applied one meter from the center of
the bolt, 6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt.
2
Radio Frequency: Identifies electromagnetic signals with frequency spectrum between the 3
kHz (3,000 hertz) to 300 GHz (300 billion hertz) range.
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2 General Information
Bolt Grade Identification
System Component Specification
Plastite screw fasteners 20 in-lbs (2.3 Nm)
Flathead screws 25 in-lbs (2.8 Nm)
Input Drive Assembly fastener 180 in-lbs (20.3 Nm)
Step-up Pulley/Tensioner and Tension Assy fasteners 180 in-lbs +/- 54 (20.3 +/_ 4.5
Nm)
Generator/Eddy Brake Assy fasteners 180 in-lbs +/- 54 (20.3 +/_ 4.5
Nm)
Linkarm fasteners 300 +/- 90 in-lbs (34 +/- 10 Nm)
Crank Retention Plate Fastener 30 +/- 9 in-lbs (3.4 +/- 1 Nm)
Yoke Ramp bolts 330 in-lbs (27.5 ft-lbs or 37.2 Nm)
BeltTension Specification
.Drive belt tension specification:
System Component Specification
First Stage Drive Belt Tension - New Belt
First Stage Drive Belt Tension - Used Belt
Second Stage Drive Belt Tension - New Belt
Second Stage Drive Belt Tension - Used Belt
(1)New belt tension applies to new belt first time installations. Used belt tension applies to
reinstalling an existing belt or re-tensioning an existing used belt.
.
(1)
(1)
(1)
(1)
140-150 lbs (63.5 - 68 kgs)
125 - 135 lbs (56.7 - 61 Kgs)
110-120 lbs (50- 54.4 kgs)
92 - 105 lbs (43 - 47.6 kgs)
Bolt Grade Identification
(missing or bad snippet)
Parts
IMPORTANT: Always purchase OEM replacement parts and hardware from Precor.
If you use parts not approved by Precor, you could void the Precor Limited Warranty.
Use of parts not approved by Precor may cause injury.
Exploded View Diagram and Parts List
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2 General Information
Lubricants
There is a copy of the parts Exploded View Diagram and Parts List included in the "Parts" on
page205 chapter that you can use as a quick reference. It is recommended that you go to the
servicer partners Precor Connect (or Precor Connection) website to view the most current
parts information including the Exploded View Diagram and Parts List .
l
Precor Connect Partner website
.
Lubricants
Only use products from the following list of approved lubricants:
Lubricant Description
Grease Use only NLGI class 2 PTFE synthetic grade grease. Use of unapproved lub-
ricants may void the product warranty.
Recommended brands (or equivalent):
•Mobil 1®synthetic grease
•Super Lube®with Teflon
CAUTION: Do not use petroleum based lubricants on mechanical components
such as the lift, as this may result in degradation of nylon gearing mechanisms. Use
only synthetic lubricants such as "Super Lube with Teflon" or "Mobile One Synthetic"
grease (RED).
CAUTION: Do not apply any lubricants or wax to the deck and belt. Do not use Wax
Blast, silicon sprays, or other applied lubricants. The use of these lubricants will
quickly degrade the low-friction surface of the deck.
Cleaning Procedure
Only use the following approved cleaning products to safely clean and prevent damage to the
machine surfaces.
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2 General Information
Power Requirements
Approved Cleaning Products:
l General Equipment Surfaces:
o
1 part mild soap to 30 parts water (recommend Simple Green®cleaner or equivalent).
o
Athletic equipment cleaner, 9x7 pre-saturated wipes (ATHLETIX PRODUCTS).
o
Enivir O Safe oxygen enhanced cleaner or Enviro Safe glass and multitask
cleaner concentrate.
l Consoles and PVS
1
: a diluted solution of one part 91% Isopropyl alcohol to one part
water.
Cleaning Procedure
1. Wipe down equipment using a soft lint-free cloth using only the recommended cleaning
solution. Always spray cleaning solution directly onto the cleaning cloth and not directly
onto the equipment surface to avoid equipment damage due to excessive moisture.
CAUTION: Do not use acidic cleaners and do not spray directly onto the equipment
surfaces.
2. Rinse surfaces using a clean lint-free cloth dampened with water only.
3. Then completely dry with another clean lint-free cloth.
Power Requirements
The EFX is a self-powered unit that does not require external power to operate. Pedaling will
turn an internal generator which generates the power required to supply the internal electronics, lift motor, P10/P30 consoles, and battery charging functions.
Cable TV and Ethernet Input Signal Requirements
(missing or bad snippet)
1
Personal Viewing System display.
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3 Operation Verification
Operation Verification Tests
Operation Verification
This section provides a method to verify that the machine is operating correctly and can be
returned to service. Do these operation verification tests at the end of a maintenance procedure or whenever it is necessary to ensure that the machine is operating properly.
Operation Verification Tests
Error Code Verification Test
Verify that there are no current active logged error codes:
1. Access either the Error Log (LED consoles) or CPA1Event Log (touchscreen
consoles) and record any current active logged error codes:
l On P10, P30, P30i and P31 LED consoles, Press & hold down the
PAUSE/RESET key for 6 seconds minimum to access the Error Log.
l On P62, P80, and P82 touchscreen consoles, access Service menu
(51765761), select About > CPA Even Log.
2. Resolve any current active logged error code issues.
3. Delete resolved error codes:
l On P10, P30, P30i and P31 LED consoles, clear the Error Log, see "Error
Log & CPA Event Log" on page185.
Press and hold the PAUSE/RESET key for 6 seconds minimum to access
the Error Log. If there are no logged error codes, the "Stuck Key" message
will show. To remove an error code, press/hold down the QUICK START
key until the "NO ERRORS" message shows.
l . On P62, P80, and P82 touchscreen consoles, error codes cannot be
deleted from the CPA Event Log)
Console Verification Tests
Verify the LED console or touchscreen console operation.
LED consoles (P10, P30, P30i and P31) only
1. Access the Diagnostic/Test menu (51765761) and run the following tests:
l KEYPAD TEST: Select KEYPAD TEST and follow prompts to run test.
l DISPLAY TEST: Select DISPLAY TEST and follow prompts to run test.
2. Exit the Diagnostic Test menu (press the PAUSE/RESET key).
Touchscreen consoles (P62, P80, and P82) only
1. Access the Service menu (51765761) and perform the following console System
Tests (Settings > System Settings > System Tests):
1
Touchscreen console Control Processing Assembly.
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3 Operation Verification
Operation Verification Tests
l Touchscreen Calibration: Follow screen prompts to complete test.
When the test is completed the console will automatically exit and return to
the System Tests menu.
l Touchscreen Test: Verify that there is a trace created that follows your fin-
ger movement across the touchscreen surface. Select Finish to exit. move
your finger and verify that a trace follows
l Backlight Test: Tests the display backlight brightness. Follow prompts to
complete test.
l RGB Test: Touch the screen to cycle through the test colors:Red, Green,
Blue, White, & Black. Returns to the System Tests menu when completed.
l Numeric Backlight Test: Tests the controls numeric display brightness.
Returns to the System Tests menu when completed.
l Numeric Display Test: Tests the controls numeric display. Returns to the
System Tests menu.
2. Exit the Diagnostic Test menu. (press Back to exit & return to the banner screen)
Motion Controls Test
Verify the machine operation.
1. Select QUICKSTART to begin a manual workout. While pedaling the machine
perform the following tests:
2. Operate the RESISTANCE motion control from minimum to maximum range
while verifying the machine operation.
l Make sure that the console RESISTANCE paddle control operation is
smooth and working correctly.
l Vary the RESISTANCE from minimum to maximum and back to minimum
while pedaling, verify that the pedal resistance increases and decreases as
expected.
l Verify that there were no unusual noises during this test.
l Verify that the console RESISTANCE indicators and workout displays are
showing correct information.
3. Operate the INCLINE motion controls from minimum to maximum levels while
verifying the machine operation.
l Make sure that the console INCLINE paddle controls operation is smooth
and working correctly.
l Vary the INCLINE from minimum to maximum and back to minimum, verify
that the crossramp raises smoothly to the maximum level and returns
smoothly to the minimum level.
l Verify that there were no unusual noises during this test.
l Verify that the console INCLINE indicators and workout displays are show-
ing correct information.
Heart Rate Test
1
Handheld Handlebar Heart Rate
Verify both the Hand Held Heart Rate (HHHR1) and wireless HR2monitor operation.
2
Heart Rate
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3 Operation Verification
Operation Verification Tests
1. Hand Held Heart Rate (HHHR) monitor verification
LED consoles (P10, P30, P30i and P31) only: Access the Diagnostic menu
(51765761) > select HEART RATE TEST and follow prompts to run the test:
Touchscreen consoles (P62, P80, and P82) only: Access the Service menu
(51765761), select System Settings > System Tests > HEART RATE TEST
and follow prompts to run the test.
2. Wireless Heart Rate monitor verification.
Use a wireless heart rate monitor chest strap (pn PPP000000038819103 or
ANT+1wireless compatible HR chest strap) and verify that the console heart rate
icon is flashing and the HR indicator is showing the heart rate beats per minute
(bpm).
Return to service
1. Make sure that the machine is setting level and stable.
machine leveling procedure
2. Make sure that any external power cords or interface cables are properly routed,
connected, and safe from being damaged.
3. On successful completion of all verification tests, return to service.
1
ANT+ (pronounced ant plus) is a wireless protocol for monitoring sensor data such as a per-
son's heart rate or a bicycle's tire pressure
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Page 16
any questions.
Page 25
4 Standard Service Menus
About
Standard Service Menus
About
The Standardized Service Menus are supported across Precor cardio product lines designed
to allow servicers and clubs to manage, configure/setup, and maintain/test the equipment: The
service menus are grouped into functional service categories depending on the console type
as follows:
LED Consoles
(P10, P30, P30i and P31)
l Hardware Validation (51765761)
l Club Settings (5651565)
l Information Display (65)
Touchscreen Consoles
(P62, P80, and P82)
l Service Settings Menus (51765761)
l Club Settings (5651565)
On LED consoles, there are three service menus grouped by function; the
HardwareValidation menu provides a set of automated diagnostic tests used to troubleshoot,
calibrate, and verify machine operation, the Club Settings menu is used to configure the equipment workout settings, and the Information Display menu provides information about the
equipment hardware, software, usage, and error log data.
On touchscreen consoles, there are two service menus; the Service Settings menu intended
for service technicians and the Club Settings intended for club operators. The Service Settings
menu provides access to all available equipment service menus used by service technicians to
service and maintain the equipment. The Club Settings menu is a subset of service menus
used by club operators to manage, configure, and maintain the equipment.
Each service menu is assigned a unique service access code. To access a service menu, type
in the access code at the service menu login, see "Standard Service Menus" above.
Service Menu Access Codes
Service Menu Access Codes
LED Consoles: P10, P30, P30i and P31
SERVICE
ACCESS CODE SERVICE MENU FUNCTION
51765761 Hardware Validation Set of automated diagnostic tests
used to troubleshoot, calibrate, and
verify machine operation.
5651565 Club Settings Used to configure the club specific
workout, console and maintenance
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SERVICE
ACCESS CODE SERVICE MENU FUNCTION
65 Information Display Used to access the equipment
Touchscreen Consoles: P62, P80, and P82
SERVICE
ACCESS CODE SERVICE MENU FUNCTION
51765761 Service Settings Service Menu access code provide
4 Standard Service Menus
Service Menu Access Codes
reminder settings.
usage, hardware, software, error
code, and maintenance information.
access to all available equipment service menus used to service, configure, test, and maintain the
equipment including the legacy
Information Display, Club Settings,
and Hardware Validation Diagnostic
Tests menus.
5651565 Club Settings Club Settings access code is a sub-
set of service menus directed
toward club operation, used by club
operators to manage, configure, and
maintain the equipment.
Note: Service access code 65 "Information Display" is not used on touchscreen consoles.
The Information Display menus are integrated into the Service Settings menus.
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How to Access the Service Menus
P10, P30, P30i and P31 LED consoles
4 Standard Service Menus
How to Access the Service Menus
Steps:
l On P10/P30/P31 consoles: Press the PAUSE hardkey and immediately use the
keypad to type in the access code.
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4 Standard Service Menus
How to Access the Service Menus
l On P30i consoles: Press the PAUSE hardkey and immediately use the INCLINE
number keys to type in the access code.
P80 touchscreen console
Steps
1. Make sure the P80 is set to the Welcome home page.
2. Press and hold the Pause key while pressing CH up >VOL down > VOL up > CH
down:
3. Use the touch keypad to type in the service access code.
P62 and P82 touchscreen consoles
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Diagnostics menu access
4 Standard Service Menus
How to Access the Service Menus
Steps
1. Make sure the console is set to the Welcome banner.
2. Press and hold the VOL down key while pressing CH up >CH down > CH down >
CH up:
3. At the Sign-In screen, type in the service access code.
Touchscreen Calibration shortcut
Console shortcut to access the Touchscreen Calibration test.
Steps
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4 Standard Service Menus
How to Access the Service Menus
1. Make sure the console is set to the Welcome banner.
2. Press and hold the VOL down hardkey while pressing CH up > Pause > Pause > CH
up:
3. Touch the designated display positions and follow prompts to complete the touchscreen
calibration.
Debug Information Report shortcut
Console shortcut to download an event log debug information report.
Steps
1. Make sure the console is set to the Welcome banner.
2. Insert a USB1flash drive into the Chin USB port.
3. Press and hold the VOL Up hardkey while pressing CH up > CH Dwn > CH Dwn >
CH up:
4. Wait for the download to finish and then remove the USB drive.
IMPORTANT: Do not remove the USB drive until the "Report was successful" message
is shown, (approx. 1 min).
1
Short for Universal Serial Bus, is an industry standard developed in the mid-1990s that
defines the cables, connectors and communications protocols used in a bus for connection,
communication, and power supply between computers and electronic devices.
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4 Standard Service Menus
Navigating the Service Menus
Navigating the Service Menus
P10, P30, P30i and P31 LED consoles
LED console service menus are organized in a sequential top-menu to sub-menu item architecture. Select the tip level menu and sequentially navigate through the sub-menus until the
particular item is found. Then return to the top-level menu to select a different menu item.
Refer to the following tables for console hardkey and keypad functions.
P10, P30 and P31 consoles
CONSOLE KEY FUNCTION/DESCRIPTION
Up/Down Scrolls up and down through the current menu.
OK Selects the current menu item or confirms settings.
BACK/CLEAR • Returns to the previous menu level without saving
changes.
• Hold Back to exit the Display test.
PAUSE • Exits service mode
• Press and hold PAUSE for greater than 6 sec will
open the Error Log or show the "Stuck Key" message when there are no logged errors.
Numeric Keypad Use to type in numeric inputs (e.g. access codes).
P30i consoles
Available exclusively on the 700 Line Treadmill, the P30i Interval Console is an easy-to-use
console that facilitates interval training with one-touch speed and incline keys.
CONSOLE KEY FUNCTION/DESCRIPTION
SPEED 1/2 - DWN/UP (US std)
SPEED 2/4 - DWN/UP (metric)
OK or INCLINE 0 Selects the current menu item or confirms settings.
INCLINE 0 Returns to the previous menu level without saving
PAUSE • Exits service mode
Use the SPEED numeric 1 & 2 keys to scroll up and
down through the current menu.
changes.
• Press and hold PAUSE for greater than 6 sec will
open the Error Log or show the "Stuck Key" message when there are no logged errors.
INCLINE numeric keys Use as the numeric keypad to type in numeric inputs
(access codes etc.).
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4 Standard Service Menus
Navigating the Service Menus
P80 and P82 touchscreen consoles
The P80 and P82 consoles use the touch sensitive touchscreen controls to select items and
navigate the service menus. Only one hardkey "Pause" is used to stop a running diagnostic
test.
Follow the on-screen prompts to run the diagnostic tests.
CONSOLE KEY FUNCTION/DESCRIPTION
Touchscreen controls There are various touch sensitive softkey controls (OK.
START, STOP, BACK, etc.) and icon controls (image
boxes, buttons, etc.) used to control and operate the console. Make selection by touching the softkey control or
icon.
Scroll Up/Dwn Use your finger to swipe the touchscreen up or down to
scroll through menu items. Some menus provide a vertical
scroll bar on the screen right side to scroll Up/Dwn.
BACK softkey • Use the touchscreen BACK softkey to return to the pre-
vious menu display.
• Continue selecting the BACK softkey to exit the service
software.
PAUSE hardkey Stop a running diagnostic test.
P62 touchscreen consoles
The P62 console uses a combination of touchscreen softkeys/icons and keypad hardkeys to
select and navigate thru the service and diagnostics menus. The P62 uses the BACK keypad
button to return to the previous menu and the PAUSE hardkey to stop a running diagnostic
test.
Follow the on-screen prompts run the diagnostic tests.
CONSOLE KEY FUNCTION/DESCRIPTION
Touchscreen con-
trols
There are various touch sensitive softkey controls (OK. START,
STOP, BACK, etc.) and icon controls (image boxes, buttons, etc.)
used to control and operate the console. Make selection by touching
the softkey control or icon.
Scroll Up/Dwn Use your finger to select while swiping your finger Up/Dwn to scroll
through menu lists. Some menus provide an on-screen scroll bar to
scroll Up/Dwn.
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4 Standard Service Menus
LED Console Standard Service Menus
CONSOLE KEY FUNCTION/DESCRIPTION
BACK
• On P62 consoles, use the control keypad BACK button to go
back or return to the previous menu.
• Continue selecting the BACK hardkey to exit the service software.
PAUSE hardkey Stop a running diagnostic test.
LED Console Standard Service Menus
Standard service menus for LED consoles (P10, P30, P30i and P31).
Hardware Validation Diagnostics Tests Menu (51765761)
Service Access Code: 51765761 (see "Service Menu Access Codes" on page17)
menu: Access code (51765761) > Hardware Validation Tests.
The Hardware Validation menu provides a set of automated diagnostic tests and hardware calibration routines used to troubleshoot, calibrate, and verify machine operation. The diagnostic
tests are customized for the particular equipment type and console configuration.
DIAGNOSTIC TEST TEST DESCRIPTION
Tests the console LEDs. Successively press the OK key to verify
DISPLAY TEST
each group of LEDs and verify that all LEDs illuminate. Press
Back to exit the test.
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LED Console Standard Service Menus
DIAGNOSTIC TEST TEST DESCRIPTION
An illuminated LED map of the function keys will be shown.
KEYBOARD TEST
Press each individual key and verify that the corresponding LED
extinguishes. Press and hold BACK to exit the test.
PVS1KEY TEST Not used, OEM test.
Tests the unfiltered, filtered, and pulse heart rate. Grasp the
HEART RATE
grips to test the hand held heart rate. Use a Polar heart rate simulator to test the wireless heart rate. Press the BACK button to
exit this test.
4 Standard Service Menus
ACTIVE STATUS
LIGHT
(1)(2)
AS LIGHT
BRIGHTNESS
(1)(2)
RPM TEST
CROSSRAMP TEST
BATTERY TEST
The current ASL2status light state (blue. pulsing blue, yellow, &
pulsing yellow).
Sets the ASL light brightness level and ON/OFF state:HIGH.
MED, LOW, and ON/OFF.
(EFX3only) menu: MACHINE TEST > RPM TEST
The current RPM (revolutions per Minute) value. The SPM
(strides per minute) is equal to 2 X RPM.
menu: MACHINE TEST > CROSSRAMP TEST
(EFX, AMT4Only)
Allows lift command operation during an active lift error condition
(E40, E42, E45, E46) even if the lift is out of range, jammed, or
otherwise disabled due to an error condition.
CAUTION: DO NOT jam the crossramp while operating in error
mode - There are no software position limit stops in this mode.
menu: MACHINE TEST > BATTERY TEST
(EFX 800 only)
Shows the current battery voltage level as "XX.X VDC Y".
Where:
XX.X is the measured DC5battery voltage (nominal 12.6 - 14.6
Vdc).
Y suffix definitions:
1
Personal Viewing System display.
2
Active Status Light: Service and maintenance status light.
3
Elliptical Fitness Crosstrainer
4
Adaptive Motion Trainer
5
Direct Current: electrical current that only flows in one direction.
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4 Standard Service Menus
LED Console Standard Service Menus
DIAGNOSTIC TEST TEST DESCRIPTION
"C" an external AC1charger is connected.
"L" the battery is low (less than 11.5 Vdc).
"CL" charger is connected and the battery is low.
(1)Only included onl products that have the ASLfeature.
(2)Not included on the EFX600 series or TRM600 series products.
Club Settings Menu (5651565)
Service Access Code: 5651565 (see "Service Menu Access Codes" on page17)
menu: Club Settings (51765761) > DIAGS - CLUB SETTINGS
CLUB SETTINGS DESCRIPTION
SAFETY CODE
SELECT
LANGUAGE
SET UNITS
SET MAX
WORKOUT TIME
SET MAX PAUSE
TIME
Enabled or disabled. When enabled, a user password (xxxx) is
required to use the machine.
Factory default: disabled.
Sets the default language for all workouts on this machine. Language for single use workouts can also be set by the user from the
workout options.
Default:English
Sets units of measure to US standard or Metric.
Range: U.S, Metric
Default: U.S.
Sets the maximum allowable user workout time per session.
Range: 1 to 240 min, NO LIMIT
Default: 60 min
Sets how long the equipment remains in a paused banner during
a workout before resetting.
Range: 1 to 120 sec (All except EFX)
Range: 1 to60 sec (EFX only)
Default 30 sec.
1
Alternating Current: electric current which periodically reverses direction between positive
and negative polarity.
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LED Console Standard Service Menus
CLUB SETTINGS DESCRIPTION
Sets the amount of time that a cool down period will occur at the
end of every workout. Factory default is 5 minutes. Settable in 1
SET COOL DOWN
minute increments.
TIME
Range:1 to 5 min
Default: 5 min
Sets a metric that may be of specific importance to the specific
SET METRICS
DEFAULT
facility or fitness trainer. The selected metric will scroll across the
screen at regular intervals during the workout.
Default: none
Sets the crossramp default X"Home" incline auto-level. The crossramp will drive to the default incline level after 60 sec of non-use.
Range: 0 - 20
SET CROSSRAMP
Default: 1
4 Standard Service Menus
WARNING: The crossramp will automatically drive to the
Default incline level after 90 sec of non-use.
Either enabled or disabled, the setting allows the unit to access
HIDDEN
PROGRAMS
(2)
specialized fitness tests designed for police, fire fighters and the
military.
Default: disabled
(ASL models only)
MAINT CONFIG
(1)
Sets the ASL maintenance counter reminder function ON/OFF
(ASL pulsing blue light ON/OFF).
Sets the use of a customized workout program.
Range: ON/OFF
SET CUSTOM
Default: OFF
PROGRAM 1/2
Note: The Total Body Workout can only be turned on in this Club
Settings menu.
(1)Onlu used on products that have the ASLfeature. Not included on the EFX600 series,
the TRM600 series, or the TRM800-101(TRM102/GEN06) series products..
(2)Custom option, not included on all consoles.
1
TRM800 version 1 treadmills mfg. dates 2010 thru 2014.
2
TRM800 version 1 treadmills mfg. dates 2010 thru 2014.
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4 Standard Service Menus
LED Console Standard Service Menus
Information Display (65)
Service Access Code: 65 (see "Service Menu Access Codes" on page17)
Provides the equipment usage, hardware, software, error code, and maintenance information.
INFORMATION DISPLAY DESCRIPTION
The total number of accumulated miles on the unit.
ODOMETER
HOUR METER
This value is stored in the upper PCA1in the console so if
the PCA is replaced the accumulated miles would start
again from "0".
The total number of hours that the unit took to accumulate
unit miles.
This value is stored in the upper PCA in the console so if
that PCA is replaced the hours of use would start again
from "0".
BELT RATING
(1)
MAINT COUNTER
Belt Maintenance
(2)
(1)
(Treadmills with the ASL feature only)
Displays the belt rating from 10 (best) to 0 (worst).
Belt rating ≤ 1 replace the running belt
A belt rating of 0 or 1 will cause a blue pulsing ASL light
indicating that there is a problem with the running belt/deck and requires servicing or replacement.
Important:Reset the Belt Rating after replacing with a
new running belt and deck (hold down QuickStart).
Provides machine next maintenance due remaining
mileage or hours. Perform preventative maintenance
when the maintenance counter reaches 0.
Press/Hold the PAUSE/RESET key to reset the counter
(treadmills reset to 1000 miles, ellipticals reset to 250
Hrs).
(TRM2600 only)
Information used to help determine the condition of the
running belt and when the belt needs to be replaced. Belt
Maintenance provides the averaged input current values
at 6, 8, and 10 mph across 50 workouts. Measurements
are only taken when AutoStop is ON and the incline is set
to 0%.
1
Printed circuit assembly, generally referred to as either an upper PCA or lower PCA.
2
Treadmill
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4 Standard Service Menus
LED Console Standard Service Menus
INFORMATION DISPLAY DESCRIPTION
Belt condition based on typical input current values:
Normal:8 -12 A (120Vac)/4 - 6 A (240Vac)
Worn:≥ 16 A (120Vac)/≥ 8A (240Vac)
Replace: ≥ 18 A (120Vac)/≥ 9A (240Vac)
Max Amps: 20 A (120Vac)/10A (240Vac)
U-BOOT SW The console Upper Boot software version information.
U-BASE SW The console Upper Base software version information.
METRICS BOARD SW The console Metrics board software version information
L-MAJOR SW
The LPCA1Major processor software version information.
The LPCA Minor processor software version information.
L-MINOR SW
Note: The Minor software versions can only be viewed
while the user is pedaling. If the user isNOT pedaling,
then the software will be displayed as “--------------“.
L-ASL SW
(1)
The LPCA Active Status Light processor software version
information.
Displays the model and serial number of the machine. The
SER NUMBER
base serial number can be set using the WinCSAFE computer software. The factory default is NONE.
USAGE LOG
Displays the type of workout programs the users are
accessing most frequently.
Table of stored error event codes.
"Error Log & CPA Event Log"
on page185
TIP: You can quickly access the Error log by holding down
the PAUSE key. Will show the STUCK KEY message
when there are no logged error codes.
(1)Only used on products with the ASL feature. Not included on the EFX600 series, the
TRM600 series, or the TRM800-10 (TRM10/GEN06) series products.
(2)TRM600 series treadmills only.
1
Lower printed circuit assembly; generally this refers to the lower board. On treadmills, this is
the motor controller unit (MCU), and on self-powered units, it is the main board in the lower
section.
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4 Standard Service Menus
Touchscreen Console Standard Service Menus
Touchscreen Console Standard Service Menus
Standard service menus for Touchscreen consoles (P62, P80, and P82).
Touchscreen Console Standard Service Menus
Service Settings Menu ((51765761)
Service Access Code: 51765761
Service Settings menu access code (51765761) opens to the Settings menu which is the top
level service menu providing access to all the equipment service submenus.
menu: Service Access code (51765761) > Settings
The Settings menu is the top level service menu provideing access to all available equipment
service information, diagnostic tests, and maintenance submenus.
SETTINGS MENU DESCRIPTION
"About menu" on the
next page
"" on page34
"" on page34
(1)
"" on page36
Software Downloads
menu: Settings > About
General information about the machine (serial number, name,
type, location, software versions, internet & Wi-Fi1connectivity,
and the error codes (Event Log or CPA Event Log)
menu: Settings > Equipment Usage
Machine workout usage information (total workout time & distance, last work start/stop times).
menu: Settings > Maintenance
(ASL equipped products only)
Provides the machine maintenance and operating ASL status
information.
menu: Settings > System Settings
Provides settings to configure the console and machine. Also
includes the service diagnostic tests.
menu: Settings > Software Downloads
Settings: ON, OFF
Enables automatic operating system software downloads:
l ON: Enables automatic operating system software down-
1
Wireless Fidelity - a term defined and Trademarked by the Wi-Fi Open Alliance. Wireless
LAN equipment carrying the Wi-Fi logo have been interoperability tested for compatibility with
one (or more) 802.11 standards, and certified by the Wi-Fi Alliance to be sold under the Wi-Fi
brand.
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Touchscreen Console Standard Service Menus
SETTINGS MENU DESCRIPTION
loads.
l OFF: Disables automatic operating system software down-
loads.
Note: Must be connected to the internet and register with PBS
(Preva®Business Suite).
4 Standard Service Menus
1
Partition Con-
figuration
menu: Settings > Partition Configuration
OEMuse only, contact Precor Customer Service for information.
menu: Settings > No Available Updates or Available Updates
l No Available Updates: No available software updates can
be read from the USB flash drive.
l Available Updates: List of available software updates read
(No) Available
Updates
from the USB flash drive.
Used to update the operating system software. The console reads
a software update USB flash drive and then changes the menu
from No Available Updates to Available Updates. Select Avail-
able Updates to view, select, and upload the software, see How
to Update the console operating system software.
(1)Not included on elliptical or treadmill products that do not have the maintenance and
ASLfeatures. Not included on the EFX600 series, the TRM600 series, or the TRM800-10
(TRM10/GEN06) series products.
About menu
About menu
menu: Service Setting menu (51765761) > Settings > About
General information about the machine (serial number, name, type, location, software versions, internet & Wi-Fi connectivity, and the event and error codes (Event Log or CPA Event
Log).
ABOUT MENU DESCRIPTION
menu: About > Event Log
Event Log
1
Preva Business Suite
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The Event Log contains all connectivity errors and service maintenance error codes.
.Note: For maintenance service and troubleshooting, use the CPA
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Touchscreen Console Standard Service Menus
ABOUT MENU DESCRIPTION
Event Log and not the Event Log to find the machine maintenance
error event codes.
menu: About > CPA Event Log
The CPA Event Log only contains the machine maintenance and
troubleshooting error event codes that are described in the "Error
CPA Event Log
Code Troubleshooting Guide", see Error Code Troubleshooting
Guide.
.Note: Use the CPA Event Log and not the Event Log to find the
machine maintenance and troubleshooting error event codes.
4 Standard Service Menus
Console Serial
Number
Lower Serial Num-
ber
Friendly Name
Location
Release Bundle
Version
Heartbeat Interval
Wired MAC
Address
WI-FI MAC
Address
menu: About > Serial Number
Console serial number.
menu: About > Serial Number
Base serial number.
menu: About > Friendly Name
Friendly name assigned to the equipment by the facility.
menu: About > Location
Facility location code.
menu: About > Release Bundle Version
Console System Operating software version. Select to show the
component system software versions including: the CPA Software,
LPCA, Qt App, Boot Kernel, and File System software versions.
menu: About > Heartbeat Interval
OEM use only.
menu: About > Wired MAC Address
Wired LAN1MAC address
menu: About > Wi-Fi MAC Address
Wireless Wi-Fi MAC address
Network Time
Server1
1
Local Area Network: A communications network that serves users within a local geo-
menu: About > Network Time Server1
NTP2server address
graphical area, typically over distances of around 100m. Wireless LANs use wireless communications to network devices so there is no need for data cabling.
2
Network Time Protocol (NTP) is a networking protocol for clock synchronization between
computer systems over packet-switched, variable-latency data networks.
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Touchscreen Console Standard Service Menus
ABOUT MENU DESCRIPTION
menu: About > Machine Type
Machine Type
Specifies the detected machine type: TRED, AMT, EFX, UBK1,
RBK2.
4 Standard Service Menus
Legal Notices
menu: About > Legal Notices
Specifies the trademarks. trade names, etc.
Equipment Usage menu
menu: Service menu (51765761) > Settings > Equipment Usage.
Machine workout usage information: cumulative hours & distance, number of workout sessions, & last work start/stop times.
EQUIPMENT
USAGE MENU DESCRIPTION
Cumulative
Workout Hours
Cumulative
Workout Distance
Cumulative
Workout Sessions
menu: Equipment Usage > Cumulative Workout Distance
Machine total workout hours.
menu: Equipment Usage > Cumulative Workout Distance
Machine total workout distance.
menu: Equipment Usage > Cumulative Workout Sessions
Machine total number of workout sessions.
Last Workout Start
Timestamp
Last Workout End
Timestamp
Maintenance menu
Menu: Service menu (51765761) > Settings > Maintenance
menu: Equipment Usage > Last Workout Start Timestamp
The most recent workout start time.
menu: Equipment Usage > Last Workout End Timestamp
The most recent workout end time.
(1)
(1)
Provides machine maintenance related information including: routine maintenance due status,
machine operating condition, and ASL state.
1
Upright Bike
2
Recumbent Bike
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4 Standard Service Menus
Touchscreen Console Standard Service Menus
MAINTENANCE
MENU
(1)
Recommended
Action menu
(1)
» Operating Condi-
(1)
tion
» Belt Rating
(1)
DESCRIPTION
menu: Maintenance > Recommended Action
Range: None, Inspect
l None: No maintenance required.
l Inspect:Maintenance action required.
Used to report that there is a maintenance issue that requires
attention; it could indicate routine maintenance is due or that a
machine failure (error code) has occurred that required attention.
menu: Maintenance > Operating Condition
Range: Normal, Inspect
l Normal: No maintenance required.
l Inspect: There is a routine maintenance issue or failure con-
dition (error code) that requires immediate attention.
.Important:Reset the ASL light state and Motor Controller (MC1)
status light after repairs a completed.
(Treadmills only)
menu: Maintenance > Belt Rating
Range: 10 - 0 (10 - New condition, ≤ 1 - Replace running belt)
(ASL equipped products only)
A belt rating of 0 or 1 will cause a blue pulsing ASL light indicating
that there is a problem with the running belt/deck and requires servicing or replacement.
Important:Reset the Belt Rating after replacing with a new running belt and deck (select Replace).
menu: Maintenance > Next Maintenance Due
Provides machine next maintenance due remaining mileage or
» Next Maintenance
(1)
Due
hours. Perform preventative maintenance when the maintenance
counter reaches 0.
Important:Reset the maintenance interval after completing
routine maintenance service, (select Reset). Treadmills reset to
1000 miles, ellipticals reset to 250 Hrs.
menu: Maintenance > Active Status Light
Active Status Light
(ASLmenu
(1)
Indicates the machine operating and maintenance status.
Blue Solid: Normal operation Indicates that the ASL has not
detected any logged error codes.
1
Motor controller or motor controller module
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4 Standard Service Menus
Touchscreen Console Standard Service Menus
MAINTENANCE
MENU
(1)
» AS light Bright-
(1)
ness
» Maintenance
Reminder
(1)
DESCRIPTION
Blue Pulsing: Preventative maintenance reminder.
• Treadmills: A belt rating of 0 or 1 will cause a blue pulsing ASL
light indicating that there is a problem with the running belt/deck
and is in need of servicing or replacement.
• ALL: The maintenance counter starts at 1000 hours counting
down to active use hours to 0 indicating preventative maintenance
is due.
Yellow Solid: Indicates an error has occurred, was self-corrected
and the machine can be used. The fault can be cleared.
Yellow Pulsing There is a current non-recoverable fault con-
dition, there is a loss of a major function and the machine id out-ofservice. Machine service is required.
menu: Maintenance > AS Light Brightness
Range: Low, Medium, High
Set the ASL brightness level.
menu: Maintenance > Maintenance Reminder
Range: OFF, ON (default)
Switch the maintenance reminder function ON or OFF.
(1)Not included on elliptical or treadmill products that do not have the maintenance and
ASLfeatures. Not included on the EFX600 series, the TRM600 series, or the TRM800-10
(TRM10/GEN06) series products.
System Settings menu
menu: Service menu (51765761) > Settings > System Settings.
Provides settings to configure the console and machine. Also includes the service diagnostic
tests.
SYSTEM SETTINGS
MENU DESCRIPTION
menu: System Settings > System Tests
System Tests menu
Connectivity menu
Machine diagnostics tests to verify system hardware operation,
see "System Tests menu" on page41.
menu: System Settings >Connectivity
Connectivity includes Internet network and Preva®Server setup
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SYSTEM SETTINGS
MENU DESCRIPTION
4 Standard Service Menus
Touchscreen Console Standard Service Menus
and configuration.
menu: System Settings > Connectivity > Network Type
Settings: Wired, Wi-Fi
Default: Wired
To connect to a network:
»Network Type
»Configuration
»Status
»IP Address
»Preva®Server
1. Select Network Type > Wired (or Wi-Fi) > Go.
2. Select Configure > Configuration > select a network
from the list and enter your credentials to access that network.
3. Select Back to save settings and return to the Con-
nectivity screen.
menu: System Settings > Connectivity> Configuration
Settings: Automatic (recommended), Manual
Default: Automatic
Specifies internet connection mode.
menu: System Settings > Connectivity > Status
Range: Connected, Not Connected
Specifies internet connection status.
menu: System Settings > Connectivity> IP Address
Specifies console internet IP address.
menu: System Settings > Connectivity> Preva®Server
Specifies Precor Preva server URL (na.preva.com).
menu: System Settings > Display
Display menu
Console default display configuration settings:language, units,
standby delay, .browser and news reader on/off.
menu: System Settings > Display > Default Language
»Default Language
Default: English
Specifies the default language.
menu: System Settings > Display > Measurement Units
»Measurement
Units
Range: US Standard, Metric
Default: US Standard
Specifies the default measurement units.
»Standby Mode
menu: System Settings > Display > Standby Mode Delay
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SYSTEM SETTINGS
MENU DESCRIPTION
Delay
»Browser
»News Reader
4 Standard Service Menus
Touchscreen Console Standard Service Menus
Range: 5, 10, 15. 30, 60 minutes
Default: 15 minutes
Specifies the idle wait time before entering standby mode.
menu: System Settings > Display > Browser
Range: ON/OFF
Default: ON
Show (enable) the Browser app.
menu: System Settings > Display > News Reader
Range: ON/OFF
Default: ON
Show (enable) the News Reader app.
TV Settings menu
»Channel Guide
»TV Source
»Region
»Default Channel
»Skip Unnamed
Channel
menu: System Settings > TV Settings
Configuration TV settings and channel guide.
menu:System Settings > TV Settings > Channel Guide
TV channel configuration.
menu: System Settings > TV Settings > TV Source
Default:Internal Tuner
TV input signal source
menu: System Settings > TV Settings > Region
Specifies the TV input signal modulation format for a particular
geographical region.
menu: System Settings > TV Settings > Default Channel
Default: Not set
TV default channel.
menu: System Settings > TV Settings > Skip Unnamed
Channels
Default:ON
Skips over unnamed channels.
menu: System Settings > TV Settings > Skip Encrypted
»Skip Encrypted
Channel
Channels
Default:ON
Skips over encrypted channels.
»Analog Channels menu: System Settings > TV Settings > Analog Channels
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SYSTEM SETTINGS
MENU DESCRIPTION
Aspect Ratio
»Extensive Scan
»Closed Captioning
4 Standard Service Menus
Touchscreen Console Standard Service Menus
Aspect Ratio
Range:4:3, 16:9
Select the analog channel aspect ratio.
menu: System Settings > TV Settings > Extensive Scan
Default:OFF
Searches all available channel sources.
menu: System Settings > TV Settings > Closed Cap-
tioning
Default:On
Switches close caption feature ON/OFF.
»Export/Import
Channels
Audio Settings menu
»Default Wired
Headphone Volume
»Default
Bluetooth1Head-
phone Volume
Workout Limits menu
menu: TV Settings > Export/Import Channels
Export/Import channel mapping using a USB .flash drive.
menu: System Settings > Audio Settings
Specify the workout duration and equipment Limits for your facility.
menu: System Settings > Audio Settings > Default Wired
Headphone Volume
Range: 1 to 15
Default: 6
Sets the default wired headphone jack volume level.
menu: System Settings > Audio Settings > Default
Bluetooth Headphone Volume
Range: 1 to 15
Default: 11
Sets the default bluetooth headphone jack volume level.
menu: System Settings > Workout Limits
Specify the workout duration and equipment Limits for your facility.
»Maximum
Workout Duration
1
Bluetooth is a wireless technology standard for exchanging data over short distances (using
menu:System Settings > Workout Limits > Maximum
Workout Duration
short-wavelength UHF radio waves in the ISM band from 2.4 to 2.485 GHz from fixed and
mobile devices, and building personal area networks (PANs).
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Page 39
any questions.
Page 48
SYSTEM SETTINGS
MENU DESCRIPTION
»Maximum Pause
»Summary Time
Out
4 Standard Service Menus
Touchscreen Console Standard Service Menus
Range: 1 to 240 min, NO LIMIT
Default: 60 min
Sets the maximum allowable user workout time per session.
menu:System Settings > Workout Limits >Maximum
Pause
Range: 1 to 300 sec
Default: 30 sec
Sets how long the equipment remains in a paused banner during a workout before resetting.
menu:System Settings > Workout Limits >Summary Time
Out
Sets the time to view the Workout Summary data.
Range: 1 to 120 sec
Default: 60 sec
»CrossRamp AutoLevel
Register Equipment
menu
menu:System Settings > Workout Limits >CrossRamp
Auto-Level
Range: 1 - 20
Default: 1
Sets the ramp default incline level:
menu: System Settings >Register Equipment
Register console and equipment with Precor Preva®Business
Suite "PBS".
Required information to register the equipment:
l Location code
l Precor technician account name and password
l Serial number from the base
l Friendly name assigned to the equipment by the facility
(Example: Equipment Type-Floor-Row-Number)
To complete registration for Preva-networked facilities:
1. Enter the Preva server name (na.preva.com for all sites).
2. Enter the assigned account name and password.
3. Follow the onscreen instructions to register the product.
menu: System Settings >Manage Settings
Manage Settings
Save and restore the Connectivity, Display, Media, and Workout
Limits settings.
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4 Standard Service Menus
Touchscreen Console Standard Service Menus
System Tests menu
System Tests menu
menu: Service menu (51765761) > System Settings > System Tests.
Machine diagnostics tests to verify system hardware operation.
SYSTEM TESTS
MENU TEST DESCRIPTION
menu: System Tests >Brake Test
If the brake is operational, provides the following operating information:
Brake Test
Battery Test
SPM Test
l PWRB XXX: The current power bits.
l RPM: Brake generator RPM.
l VBUS XX: Bus Voltage used to drive the brake.
l M-AMPS XX: DC brake current.
menu: System Tests >Battery Test
Shows the current battery voltage level as "XX.X VDC Y".
Where:
XX.X is the measured DC battery voltage (nominal 12.6 - 14.6
Vdc).
There can be an additional "Y" suffix indicating the following condition:
"C" an external AC charger is connected.
"L" the battery is low (less than 11.5 Vdc).
"CL" charger is connected and the battery is low.
(EFX, AMT only)
menu: System Tests >SPM Test
SPM "Strides per Minute" test metrics:
l Pulse: current pulse count.
l Minimum: minimum pulse count.
l Maximum: maximum pulse count.
(EFX, AMT only)
CrossRamp Test
menu: System Tests >CrossRamp Test
Manually run the lift motor to raise/lower the crossramp through full
range, levels 1 to 20.
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Touchscreen Console Standard Service Menus
SYSTEM TESTS
MENU TEST DESCRIPTION
4 Standard Service Menus
USB Test
Touchscreen Test
Touchscreen Calibration
Backlight Test
RGB Test
Numeric Backlight
Test
l A/D
l Glitches:number of sticking lift motion.
l Volts (DC): lift motor voltage.
1
: Lift potentiometer analog to digital voltage value.
menu: System Tests > USB Test
List the active USB ports.
menu: System Tests > Touchscreen Test
Verify touchscreen display.
menu: System Tests > Touchscreen Calibration
Calibrates touchscreen finger press operation.
menu: System Tests > Backlight Test
Tests the display backlight performance.
menu: System Tests > RGB Test
Tests the display color performance.
menu: System Tests > Numeric Backlight Test
Tests the movement controls LCD numeric displays backlight
brightness level.
Numeric Display
Test
menu: System Tests > Numeric Display Test
Tests the movement controls LCD numeric displays.
menu: System Tests > Heart Rate Test
Tests the handlebar unfiltered, filtered, and pulse heart rate. Grasp
Heart Rate Test
the grips to test the hand held heart rate. Use a Polar heart rate simulator to test the wireless heart rate. Press the back button to exit
this test.
(1)Not included on elliptical or treadmill products that do not have the maintenance and
ASLfeatures. Not included on the EFX600 series, the TRM600 series, or the TRM800-10
(TRM10/GEN06) series products.
Club Settings (5651565)
Service Access Code: 5651565
1
analog to digital converter
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4 Standard Service Menus
Touchscreen Console Standard Service Menus
On P62, P80, and P82 touchscreen consoles, Club Settings menu is used by club operators to
configure the equipment workouts and to help manage equipment service.
Club Settings Menus
l About menu, see "About menu" on page32.
l Equipment Usage menu, see "" on page34.
l Maintenance menu
l System Settings menu, see "" on page36.
l (No) Available Updates, see "(No) Available Updates" on page32.
(1),
see "" on page34.
(1) Not supported on EFX600 or TRM600 product lines.
Information Display (65)
Information Display (65): Not supported
The Information Display (65) service menu found on LED consoles (P10, P30, P30i and P31)
is NOT supported on touchscreen consoles (P62, P80, and P82).
Refer to the following touchscreen console service menus for similar equipment information:
l About menu, see "About menu" on page32.
l Equipment Usage, menu see "" on page34.
l Maintenance menu, see "" on page34.
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5 Adjustment Procedures
Available Adjustment Procedures
Adjustment Procedures
Adjustment procedures provide you with the step-by-step adjustment instructions to bring systems and components into specification. Perform the adjustment procedures whenever a
trouble symptom points to a particular component and after a major component is removed/replaced.
Available Adjustment Procedures
"First Stage Drive Belt Tension Adjustment" on the facing page
"Second Stage Drive Belt Tension Adjustment" on page49
"Lift Motor Calibration" on page53
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5 Adjustment Procedures
First Stage Drive Belt Tension Adjustment
First Stage Drive Belt Tension Adjustment
About
This procedure provides instruction to adjust the First Stage Drive Belt tension.
A Two-Stage Input Drive system uses a first-stage drive belt and second-stage drive belt system to connect the input drive assembly pulley to the generator/brake assembly pulley. Always
adjust the first stage drive belt first and then the second stage drive belt.
IMPORTANT: Adjust the first stage drive belt tension prior to adjusting the second
stage drive belt tension.
Specifications
System Component Specification
First Stage Belt Drive Tension - New
First Stage Belt Drive Tension - Used
Drive Component Assy Carriage Bolts 180 in-lbs +/- 54 (20.3 +/_ 4.5 Nm)
(1)New belt tension applies to new belt first time installations. Used belt tension applies to
reinstalling an existing belt or re-tensioning an existing used belt.
(1)
(1)
140-150 lbs (63.5 - 68 kgs)
125 - 135 lbs (56.7 - 61 Kgs)
Procedure
Review entire procedure before starting.
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Page 54
5 Adjustment Procedures
First Stage Drive Belt Tension Adjustment
IMPORTANT: Adjust the first stage drive belt tension prior to adjusting the second
stage drive belt tension.
1. Remove the Drive Access Panel, see "" on page73.
2. Remove the left Drive Disk cove, see "" on page74.
3. Use a 1/2" socket to loosen the two first stage Drive Components assembly carriage
bolt nuts (left side) just enough to allow assembly movement. Do not remove the carriage bolt nuts.
CAUTION:Make sure that the two Drive Components assembly bolts are loosened
before adjusting the first stage belt tensioner. The tensioner hardware can be damaged and the belt cannot be tensioned if the Drive Components assembly bolts are
not loosened.
4. Place the belt tension gauge onto the first stage drive belt midway between the Input
Drive pulley and smaller Step-up Assembly pulley and measure the tension. Record the
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measured belt tension.
5 Adjustment Procedures
First Stage Drive Belt Tension Adjustment
5. Compare the measured belt tension to the first stage drive belt tension specification.
System Component Specification
First Stage Belt Drive Tension - New
First Stage Belt Drive Tension - Used
(1)
(1)
140-150 lbs (63.5 - 68 kgs)
125 - 135 lbs (56.7 - 61 Kgs)
(1)New belt tension applies to new belt first time installations. Used belt tension
applies to reinstalling an existing belt or when re-tensioning an existing used belt.
6. If the tension is not within the specified Limits, do the following tension adjustment steps
to bring the tension within specification:
a. Remove the belt tension gauge.
IMPORTANT: The belt tension gauge must be removed while making tension adjustments or the measurement will be invalid.
b. Make a small incremental adjustment to the 1/2" First Stage Belt Tensioner bolt
as needed (loosen or tighten) to bring the belt tension into specification.
Note:Belt tension adjustment is an iterative process, only make small
tension changes per adjustment. Be careful to NOT over tension the
belt, which could result in damaging the belt or pulley hardware.
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5 Adjustment Procedures
First Stage Drive Belt Tension Adjustment
c. Then use the crank to rotate the input pulley a couple of rotations to seat the belt
and remeasure the belt tension.
d. If the belt tension is not within specification, repeat the tension adjustment pro-
cess until the belt tension is correctly tensioned.
7. Use a 1/2" socket to tighten the two Drive Components assembly carriage bolts (left
side), torque bolts to 180 in-lbs +/- 54 (20.3 +/_ 4.5 Nm).
8. Measure and verify that the second-stage drive belt is within specification, retention the
belt as needed, see "Second Stage Drive Belt Tension Adjustment" on the facing page.
9. Reinstall the left Drive Disk cove, see "" on page74.
10. Reinstall the Drive Access Panel, see "" on page73.
11. Verify machine operation and return to service, see "Operation Verification" on page14.
See Also
"Second Stage Drive Belt Tension Adjustment" on the facing page
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any questions.
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5 Adjustment Procedures
Second Stage Drive Belt Tension Adjustment
Second Stage Drive Belt Tension Adjustment
About
This procedure provides instruction to adjust the Second Stage Drive Belt tension.
A Two-Stage Input Drive system uses a first-stage drive belt and second-stage drive belt system to connect the input drive assembly pulley to the generator/brake assembly pulley. Always
adjust the first stage drive belt first and then the second stage drive belt.
IMPORTANT: Adjust the first stage drive belt tension prior to adjusting the second
stage drive belt tension.
Specifications
System Component Specification
Second Stage Belt Drive Tension - New
Second Stage Belt Drive Tension - Used
Drive Component Assy Carriage Bolts 180 in-lbs (20.3 Nm)
(1)New belt tension applies to new belt first time installations. Used belt tension applies to
reinstalling an existing belt or when re-tensioning an existing used belt.
(1)
110-120 lbs (50- 54.4 kgs)
(1)
92 - 105 lbs (43 - 47.6 kgs)
Procedure
Review entire procedure before starting.
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Page 58
5 Adjustment Procedures
Second Stage Drive Belt Tension Adjustment
1. Remove the drive disk access cover, see "" on page73.
2. Remove the left Drive Disk cove, see "" on page74.
3. Measure and verify that the first stage drive belt tension is within specification, see "First
Stage Drive Belt Tension Adjustment" on page45. If the belt tension is not within spe-
cification, retention the belt.
IMPORTANT: Adjust the first stage drive belt tension prior to adjusting the second
stage drive belt tension.
4. Use a 1/2" socket to loosen the two Generator/Brake Assembly bolt nuts (left side) just
enough to allow assembly movement. Do not remove the carriage bolt nuts.
CAUTION:Make sure that the two Generator/Brake Assembly carriage bolts are
loosened before adjusting the second stage belt tensioner. The tensioner hardware
can be damaged and the belt cannot be tensioned if the Generator/Brake Assembly
are not loosened.
5. Place the belt tension gauge onto the Second Stage Drive Belt midway between the
Generator/Brake pulley and larger Step-up Assembly pulley and measure the tension.
Record the measured belt tension.
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5 Adjustment Procedures
Second Stage Drive Belt Tension Adjustment
6. Compare the measured belt tension to the second stage drive belt tension specification.
System Component Specification
Second Stage Belt Drive Tension - New 110-120 lbs (50- 54.4 kgs)
Second Stage Belt Drive Tension - Used 92 - 105 lbs (43 - 47.6 kgs)
Note:New belt tension applies to new belt first time installations. Used belt tension
applies to reinstalling an existing belt or re-tensioning an existing used belt.
7. If the tension is not within the specified Limits, do the following tension adjustment steps
to bring the tension within specification:
a. Remove the belt tension gauge.
IMPORTANT: The belt tension gauge must be removed while making tension adjustments or the measurement will be invalid.
b. Make a small incremental adjustment to the 1/2" Second Stage Belt Tensioner
bolt as needed (loosen or tighten) to bring the belt tension into specification.
Note:Belt tension adjustment is an iterative process, only make small
tension changes per adjustment. Be careful to NOT over tension the
belt, which could result in damaging the belt or pulley hardware.
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5 Adjustment Procedures
Second Stage Drive Belt Tension Adjustment
c. Then use the crank to rotate the input pulley a couple of rotations to seat the belt
and remeasure the belt tension.
d. If the belt tension is not within specification, repeat the tension adjustment pro-
cess until the belt tension is correctly tensioned.
8. Use a 1/2" socket to fully tighten the two Generator/ Eddy Brake Assembly carriage
bolts (left side), torque bolts to 180 in-lbs (20.3 Nm).
9. Reinstall the left Drive Disk cove, see "" on page74.
10. Reinstall the Drive Access Panel, see "" on page73.
11. Verify machine operation and return to service.
See Also
"First Stage Drive Belt Tension Adjustment" on page45
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any questions.
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5 Adjustment Procedures
Lift Motor Calibration
Lift Motor Calibration
About
This procedure provides instruction to verify and calibrate the Lift Motor and Incline system.
The Lift Motor calibration should be verified anytime the Lift Motor fuse fails or is replaced or
any incline system component is replaced.
Specifications
System Component Specification
Lift Motor Calibration Distance* 9" +/- 1/4" (23 cm +/- 0.6 cm
Yoke/Ramp Fasteners 330 in-lbs (27.5 ft-lbs or 37.2 Nm)
Note: * Calibration distance is set at incline level 10.
Procedure
Review entire procedure before starting.
TIP: To help keep your hands clean while doing this procedure, it is advised to wear gen-
eral purpose mechanics gloves. You will be handling the jackscrew which is coated with
a thin layer of grease.
Lift Motor Calibration Verification
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5 Adjustment Procedures
Lift Motor Calibration
1. Remove the Front Lift cover, Lift Interface Plate cover, and Ramp cover, see "" on
page63, "" on page65, and "" on page69 procedures.
2. .Access the CROSSRAMP TEST diagnostic test and raise the crossramp incline to
level 10.
a. .On LED (P10, P30, P30i and P31) consoles: Access diagnostic test menu
(51765761) and select MACHINE TEST > CROSSRAMP TEST.
b. .On Touchscreen (P62, P80, and P82) consoles: Access the Service menu
(51765761) and select System Settings > Systems Test > CrossRamp Test.
3. Then disconnect the Lift Motor input power cable to prevent accidental ramp incline
movement.
WARNING:Make sure to disconnect the Lift Motor input power/control cable or it is
possible for the crossramp to automatically lower to level 1 if either the pedals or
arms are moved. This unexpected action could cause personal injury.
4. Measure and verify that the distance from the top of the jackscrew to the top of the yoke
nut is 9" +/- 1/4" (23 cm +/- 0.6 cm.
5. If the calibration distance is not to specification (lift motor calibration distance: 9" +/- 1/4"
(23 cm +/- 0.6 cm), continue procedure to adjust the Lift Motor calibration distance
Lift Motor Calibration
6. Place a pad over the top of the Front Frame cover to protect the surface during the
adjustment procedure. Place blocking material (hard foam or similar material) between
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5 Adjustment Procedures
Lift Motor Calibration
the underside of the ramp and frame to support and keep the ramp in the raised position.
7. Use a 9/16" socket to remove the two yoke ramp fasteners and remove the yoke from
the ramp. Note that the ramp will fall when the fasteners are removed. Make sure the
ramp is supported before removing the yoke ramp fasteners. Retain part(s) and/or
fastener(s) for installation.
8. Tilt the jackscrew forward out of the front tower weldment. Then use one hand hold the
jackscrew fixed and the other hand to rotate the yoke nut around the jackscrew to raise
or lower as needed to adjust the calibration distance to 9" +/- 1/4" (23 cm +/- 0.6 cm.
IMPORTANT: It is important to keep the jackscrew fixed (not allowed to rotate) as the
yoke nut is being adjusted. If the jackscrew does rotate during the adjustment, the lift
motor will need to be reset to level 10 and then the yoke nut recalibrated.
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5 Adjustment Procedures
Lift Motor Calibration
9. Reattach the Yoke to the Ramp using the two yoke ramp fasteners, torque to 330 in-lbs
(27.5 ft-lbs or 37.2 Nm).
10. Remove any blocking materials and pad.
11. Reconnect the lift motor input power cable.
12. .Verify the crossramp incline operation through the full range of motion, levels 1 thru 20.
Access the CROSSRAMP TEST diagnostic test and then lower and raise the crossramp incline several times from the minimum to maximum levels.
a. .On LED (P10, P30, P30i and P31) consoles: Access diagnostic test menu
(51765761) and select MACHINE TEST > CROSSRAMP TEST.
b. .On Touchscreen (P62, P80, and P82) consoles: Access the Service menu
(51765761) and select System Settings > Systems Test > CrossRamp Test.
13. Reinstall the Front Lift, Lift Interface Plate, and Ramp covers, see "" on page63, "" on
page65 and "" on page69 procedures.
14. Verify elliptical operation and return to service, see "Operation Verification" on page14.
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6 Replacement Procedures
Available Replacement Procedures
Replacement Procedures
Replacement procedures provide you with the step-by-step instructions to remove and install
system components.
Available Replacement Procedures
"Battery Replacement" on the next page
"Covers and Panels Replacement" on page61
"First Stage Drive Belt Replacement" on page86
"Second Stage Drive Belt Replacement" on page90
"Generator/Eddy Brake assembly Replacement" on page96
"Step-up Pulley/Tensioner Assembly Replacement" on page104
"Drive Components assembly Replacement" on page109
"Input Drive Assembly Replacement" on page117
"Lift Motor Replacement" on page124
"LPCA (Lower PCA) Board Replacement" on page132
"Fixed Arms Replacement" on page140
"Moving Arms Replacement" on page143
"Stairarm Replacement" on page147
"Linkarm Replacement" on page157
"Wheel Truck Replacement" on page162
"Ramp Replacement" on page169
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6 Replacement Procedures
Battery Replacement
Battery Replacement
About
This procedure provides instruction to determine the condition of the battery to remove and
install the Battery.
Determining the battery condition
Use the System Tests menu BATTERY TEST to measure the battery voltage and determine
the battery condition.
BATTERY TEST
Format XX.X VDC YY
where XX.X is the measured battery voltage in VDC (nominal 12.6 - 14.6 Vdc).
VDC:DC1volts
Y is the information suffix:
C: external AC2charger connected.
L:Battery is low (less than 11.4 volts).
CL: Charger is connected and battery is low.
Battery Fuse
The battery inline fuse holder is part of the battery assembly cable attached to the battery positive terminal. To remove the fuse, twist the fuse holder top cap and remove.
Fuse Type:Inline 10 Amp slow blow fuse, .25" diameter
1
Direct Current: electrical current that only flows in one direction.
2
Alternating Current: electric current which periodically reverses direction between positive
and negative polarity.
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6 Replacement Procedures
Battery Replacement
Replacement Procedure
Removal Instructions
Review entire procedure before starting.
1. Remove the left Drive Disk cove, see "" on page74.
2. Remove the one #2 Phillips screw fastener and LPCA1/Battery Module cover. Retain
part(s) and/or fastener(s) for installation.
1
Lower printed circuit assembly; generally this refers to the lower board. On treadmills, this is
the motor controller unit (MCU), and on self-powered units, it is the main board in the lower
section.
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any questions.
Page 68
6 Replacement Procedures
Battery Replacement
3. Disconnect the negative battery cable (black terminal) and then the positive battery
cable (red terminal).
4. If installed, cut the zip tie.
5. Remove the battery.
Installation Instructions
1. Reconnect the positive cable to the positive terminal (red) and then the negative battery
cable to the negative terminal (black).
2. Reinstall the battery and secure with a cable zip tie.
3. Connect the positive cable to the battery red terminal. Make sure the positive cable
remains securely connected thru the inline fuse to the LPCA board.
4. Connect the negative cable to the battery black terminal. Make sure the negative wire
remains securely connected to the frame weldment.
5. Reinstall the LPCA/Battery module cover using the one #2 Phillips screw.
6. Reinstall the left Drive Disk cove, see "" on page74.
7. Verify machine operation and return to service, see Operation Verification.
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6 Replacement Procedures
Covers and Panels Replacement
Covers and Panels Replacement
About
These procedures provide instructions to remove and install the EFX1covers and panels.
Cover Remove/lnstall Procedure
Goose Neck Cover "" on page63
1
Elliptical Fitness Crosstrainer
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6 Replacement Procedures
Covers and Panels Replacement
Cover Remove/lnstall Procedure
Top Lift Cover "" on the facing page
Front Lift Cover "" on the facing page
Lift Interface Plate Cover "" on page65
Accessory Tray "" on page67
lift Interface Plate "" on page65
Ramp Cover "" on page69
Ramp-to-Drive Transition Cover "" on page78
Drive Access Panel "" on page73
Drive Disk Covers "" on page74
Drive Top Covers "" on page78
Drive Housing Covers "" on page78
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Cover Replacement Procedures
Front Lift Cover Replacement
1.
Removing the front lift cover requires first removing the goose neck gasket and
cover , and the top lift cover .
6 Replacement Procedures
Covers and Panels Replacement
ID Description
Goose Neck Gasket
Goose Neck Cover
Top Lift Cover
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6 Replacement Procedures
Covers and Panels Replacement
ID Description
Lift Cover
Removal Instructions
1. Carefully insert the tip of a nylon tipped screwdriver (or similar tool) at the front center of
the goose neck in between the goose neck cover and the front lift cover seam. While
inserting the nylon tip, apply upward pressure to unsnap the goose neck cover and gasket from the mounting weldment. Remove the goose neck gasket and cover.
Alternative method
You can strike the front of the goose neck cover in an upward motion with the palm of
your hand to unsnap the cover from the mounting weldment. Then remove the goose
neck gasket and cover.
CAUTION:Only use nylon tipped screwdrivers (or similar device) to pry and unsnap
the goose neck cover. Metal tipped devices will scratch the surfaces and damage
the covers.
2.
Use your fingers to unsnap and lift the top lift cover from the top of the front lift cover
and accessory tray cover tabs.
3.
Use your fingers to unsnap and lift the front lift cover from the side cover tabs to
remove.
Installation Instructions
1.
Set the bottom of the front lift cover onto the lift interface plate and right/left side covers
( & ) making sure the clips fit over the top edge of the covers. Then press the front cover
into onto the right and left side covers making sure the cover tabs lock in place.
2.
Position the top lift cover into position on top of the accessory tray and press to lock
tabs in place.
3.
Position the goose neck cover into position on top of the front lift cover and press to lock
tabs in place.
4.
Reinstall the goose neck gasket around the goose neck weldment and press to snap in
place. Start at the front and alternately work your way around the weldment tube finishing at the back.
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Lift Interface Plate Cover Replacement
6 Replacement Procedures
Covers and Panels Replacement
ID Description
Removal Instructions
1.
Remove the goose neck gasket , goose neck cover , top lift cover , and front
lift cover, see "" on page63.
2.
Remove the two #2 Phillips screw fasteners and remove the lift interface plate cover
. Retain part(s) and/or fastener(s) for installation.
Goose Neck Gasket
Goose Neck Cover
Top Lift Cover
Front Lift Cover
Lift Interface Plate Cover
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Installation Instructions
1.
Reinstall the lift interface plate cover , snap the lower tabs in place and align the two
fastener bolt holes. Secure with two #3 Phillips screws.
2.
Reinstall the lift front cover , see "" on page63.
6 Replacement Procedures
Covers and Panels Replacement
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any questions.
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Accessory Tray Cover Replacement
6 Replacement Procedures
Covers and Panels Replacement
ID Description
Accessory Tray cover
Removal Instructions
1.
Remove the goose neck gasket , goose neck cover , and lift top cover , see "" on
page63.
2. Remove the two #3 Phillips fasteners, Then lift the two top left and right tabs and
remove the accessory tray cover . Retain part(s) and/or fastener(s) for installation.
Installation Instructions
1.
Reinstall the accessory tray , press to snap the top two left and right tabs in place
and secure with the two #3 Phillips screws.
2.
Reinstall the goose neck gasket , goose neck cover , and lift top cover , see "" on
page63.
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any questions.
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Ramp-to-Drive Transition Cover Replacement
6 Replacement Procedures
Covers and Panels Replacement
ID Description
Drive Access Panel
Removal Instructions
Remove the ramp-to-drive transition cover by lifting upward to unsnap the mounting clips.
Installation Instructions
Reinstall the ramp-to-drive transition cover by positioning the cover over the ramp and
drive housing covers and pressing down to snap the mounting tabs in place.
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any questions.
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Ramp Cover Replacement
6 Replacement Procedures
Covers and Panels Replacement
Removal Instructions
1. Access the service menu diagnostic CrossRamp Test and set the incline level to 1
(default level)
a. P10, P30, P30i and P31: (Service menu (51765761) > MACHINE TEST >
CROSSRAMP TEST and raise the INCLINE LEVEL to 1).
b. P62, P80, and P82: (Service menu (51765761) > System Settings > System
Tests > CrossRamp Test and raise the INCLINE level to 1).
2. Disconnect either the battery negative terminal or the Lift Motor input power/control
cable.
WARNING:Make sure to disconnect either the negative battery terminal or the Lift
Motor input power/control cable to prevent accidental ramp movement. This unexpected action could cause personal injury.
3. Remove the Stairarm wheel truck assemble from the ramp track and lay the Stairarm
on the floor. To remove, grasp the bottom of the wheel truck assembly and lift up and
outward to remove from the track. No tools or fastener removal is required. It may help
to lift the outer edge of the CrossRamp cover while removing.
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6 Replacement Procedures
Covers and Panels Replacement
4. Use a short stub #3 screwdriver to remove the one screw and washer located on the
underside front of the ramp platform. Lift the front of the ramp cover and slide forward to remove from retaining clips. Retain part(s) and/or fastener(s) for installation.
Installation Instructions
1. Use an approved cleaner (see "" on page12) to clean the left and right Stairarm wheels
and ramp tracks. Dry with a clean cloth. Clean any hard-to-remove grime using a
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6 Replacement Procedures
Covers and Panels Replacement
Scotch-Bright pad (or fine steel wool). Dry ramp track surfaces with a clean rag.
2.
Reinstall ramp cover by inserting the rear tabs into the rear ramp platform mounting
clips and then pressing down (and/or using the palm of your hand to lightly strike the top
of the ramp) on the top front of the ramp to snap into the front bracket clip. Verify that the
ramp clips are correctly engaged by grabbing the ramp sides and gently attempting to
move and lift the ramp off the platform.
3.
Secure ramp by reinstalling the #3 Phillips screw fastener and fully tighten.
4. Reinstall the left and right Stairarm wheel trucks onto the Ramp tracks. To install, slip
the top of the wheels underneath the CrossRamp cover while lifting the bottom of the
wheels over and into the CrossRamp track. You may need to slightly lift up the edge of
the CrossRamp cover while inserting the wheels into the CrossRamp track.
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any questions.
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6 Replacement Procedures
Covers and Panels Replacement
5. Reconnect either the disconnected battery negative terminal or the Lift Motor input
power/control cable.
6. Select QUICKSTART and operate the elliptical at INCLINE level 1 and RESISTANCE
level 1 at 130 strides per minute for two minutes, or longer, while listening for
wheel/track squeaking or other unusual noises.
a. If there are wheel/ramp squeaking noises, apply a thin coat of Swix UR10 Yellow
Bio Racing ski wax (or equivalent) to the wheel contact area of the ramp tracks.
Rub the wax back and forth across the track several times. .
b. Repeat the prior QUICKSTART workout conditions to break-in the new wax
application and verify operation.
c. At the completion of the wax break-in, gently wipe away any excess wax with a
clean rag.
7. Verify operation and return to service, see "Operation Verification" on page14.
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any questions.
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Drive Access Panel Replacement
6 Replacement Procedures
Covers and Panels Replacement
ID Description
Drive Access Panel
Drive Top Cover
Removal Instructions
1. Use a #3 Phillips screwdriver to remove the two fasteners located at the bottom of the
Drive Access panel . Slide the access panel downward and away from the drive top
cover to remove. Retain part(s) and/or fastener(s) for installation.
Installation Instructions
1.
Slide the top of the Drive Access panel under the lip of the drive top cover and
then press the cover into position over the access cover opening.
2. Secure cover with the two # 3 Phillips screw fasteners.
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Drive Disk Covers Replacement
6 Replacement Procedures
Covers and Panels Replacement
ID Description
Drive Disk Cover - right
Drive Disk Cover - left
Removal Instructions
Repeat this procedure for both the right and left Drive Disk coves.
1. Remove the Drive Access panel, see "" on the previous page.
2. Rotate the crank until the upper Drive Disk cover attachment screws can be seen
through the drive cover fastener cutout. Then use a #2 Phillips screwdriver to remove
the screw. Then slowly move the Input Crank upward until the second screw can be
seen and remove if installed (there may only be one Drive Disk cover attachment screw
installed. However, two screws are required for installation, order any missing screws.).
Retain part(s) and/or fastener(s) for installation.
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6 Replacement Procedures
Covers and Panels Replacement
Note:Some early production units were shipped with only one disk cover crank attach-
ment screw. When reinstalling the disk cover, order two additional screws and use
two crank attachment crews per disk cover, see "Parts" on page205, bubble # 155.
IMPORTANT: Take your time when removing the drive disk mounting screws. The
access area is small and it is very easy to accidentally drop the screws down into the
drive housing area. If this happens, the drive covers will need to be removed to
retrieve the screw.
3. Use your hand to lightly strike the inside of the drive disk to unsnap the disk from the
three latch catch pins and remove. Rotate the drive disk to position one of the three latch
catch pins at the rear of the housing and then use your hand to strike the inside of the
drive disk to unsnap the disk from the latch catch pin, Repeat for the two remaining latch
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catch pins and remove the cover.
6 Replacement Procedures
Covers and Panels Replacement
Installation Instructions
Repeat this procedure for both the right and left Drive Disk coves.
1. Position the Drive Disk cove over the crank aligning the three latch catch receivers over
the latch catch pins. Then lightly strike the Drive Disk cove at each latch catch pin location to snap in place. Make sure all three latch catch pins are secure.
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6 Replacement Procedures
Covers and Panels Replacement
2. Rotate the crank until one of the two Drive Disk cove attachment screw holes can be
seen through the drive cover fastener cutout. Then install the #2 Phillips screw and fully
tighten. Move the crank to the second attachment screw hole and install the second
screw. If the second screw is missing, order a new screw and install (two fastener
screws (two per side are required), see "Parts" on page205, bubble #155.
Note:Some early production units were shipped with only one disk cover attachment
screw. Two cover crank fasteners are now required. If missing screws, order additional screw, see "Parts" on page205, bubble #155.
2. Reinstall the Drive Access panel, see "" on page73.
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any questions.
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Drive Housing Covers Replacement
6 Replacement Procedures
Covers and Panels Replacement
ID Description
Drive Top Cover
Drive Housing Cover - Right
Drive Housing Cover - Left
Ramp-to-Drive Transition Cover
Removal Instructions
Repeat this procedure for both the right and left drive housing covers.
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any questions.
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6 Replacement Procedures
Covers and Panels Replacement
1. Remove the Drive Access panel, see "" on page73.
2. Remove the left and right Drive Disk coves, see "" on page74.
3. Remove the left and right Stairarms off the Input Drive Cranks, see "Stairarm Replace-
ment" on page147.
4.
Remove the ramp-to-drive transition cover by pulling the bottom edges slightly apart
and lifting upward to remove.
5. Remove the drive top cover:
a.
Remove the two top cover #3 Phillips screw fasteners. Retain part(s) and/or
fastener(s) for installation.
b. Straddle the rear housing and reach into the underside of the top cover to unsnap
the left and right front clip fasteners. Simultaneously use your thumbs to press
down on the top of the clips while using your forefingers to grab and lift upward on
the bottom of the clips to release. Continue to slide the top cover forward and lift
up to remove.
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any questions.
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6 Replacement Procedures
Covers and Panels Replacement
6. Use a 5/16" socket to remove the six screw fasteners from the left drive housing cover
. Carefully slide the cover over the crank and remove. Retain part(s) and/or fastener
(s) for installation.
Note:The left drive housing cover must be removed prior to removing the right cover.
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any questions.
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6 Replacement Procedures
Covers and Panels Replacement
7. Use a 5/16" socket to remove the four screw fasteners from the right drive housing
cover . Unplug the ASL1light input cable. Carefully slide the cover over the crank
and remove. Retain part(s) and/or fastener(s) for installation.
1
Active Status Light: Service and maintenance status light.
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any questions.
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6 Replacement Procedures
Covers and Panels Replacement
Installation Instructions
1.
Carefully slide the right drive housing cover over the crank. Reconnect the ASL light
input cable. Place the cover into position and use a 5/16" socket to reinstall the four
screw fasteners.
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any questions.
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6 Replacement Procedures
Covers and Panels Replacement
2.
Carefully slide the left drive housing cover over the crank. Place the cover into position and use a 5/16" socket to reinstall the five screw fasteners.
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any questions.
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6 Replacement Procedures
Covers and Panels Replacement
3.
Reinstall the drive top cover . Position the top cover onto the housing and while applying light pressure first insert the top housing clips and then simultaneously inserting the
top cover front tabs into the front housing mounts and inserting the front clips into the
front housing brackets. Make sure the top cover clips are secure and install the two #3
Phillips screw fasteners.
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any questions.
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6 Replacement Procedures
Covers and Panels Replacement
4.
Reinstall the ramp-to-drive transition cover . Press on cover to securely lock tabs in
place, see "Ramp-to-Drive Transition Cover Replacement" on page68.
5. Reinstall the left and right Stairarms onto the Input Drive Cranks, see "Stairarm
Replacement" on page147.
6. Reinstall the left and right Drive Disk coves, see "" on page74.
7. Reinstall the Drive Access panel, see "" on page73.
8. Verify the machine operation and return to service.
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any questions.
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6 Replacement Procedures
First Stage Drive Belt Replacement
First Stage Drive Belt Replacement
About
This procedure provides instruction to remove and install the First Stage Drive Belt.
A Two Stage Input Drive system utilize a two stage drive belt system, a first stage drive belt
and second stage drive belt, that uses a Step-up Pulley/Tensioner assembly to connect the
input drive assembly to the generator/brake assembly. Always adjust the first stage drive belt
first and then the second stage drive belt.
Specifications
System Component Specification
First Stage Belt Drive Tension - New
First Stage Belt Drive Tension - Used
Drive Component Assy Carriage Bolts 110-120 lbs (50- 54.4 kgs)
(1)New belt tension applies to new belt first time installations. Used belt tension applies to
reinstalling an existing belt or when re-tensioning an existing used belt.
(1)
(1)
140-150 lbs (63.5 - 68 kgs)
125 - 135 lbs (56.7 - 61 Kgs)
Procedure
Review entire procedure before starting.
Removal Instructions
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any questions.
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6 Replacement Procedures
First Stage Drive Belt Replacement
1. Remove the Drive Access panel, see "" on page73.
2. Remove the right and left Drive Disk coves, see "" on page74.
3. Remove the right Stairarm, see "Stairarm Replacement" on page147.
4. Use a 1/2" socket to loosen the two Drive Components assembly carriage bolt nuts (left
side) just enough to allow movement. Do not remove the fastener nuts.
5. Use a 1/2" socket to loosen first stage belt tensioner and walk the first stage drive belt off
the input drive and smaller Step-up Pulley/Tensioner assembly pulleys. Remove the
first stage drive belt.
Installation Instructions
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any questions.
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6 Replacement Procedures
First Stage Drive Belt Replacement
1. Install the first stage drive belt by walking the belt onto the Input drive and the smaller
first stage Step-up Pulley/Tensioner assembly pulleys. Adjust the First Stage Tensioner
enough to hold the tensioner and belt in place. Rotate the crank and make sure that the
belt is properly aligned and seated in the pulley grooves.
2. Adjust the first stage drive belt tension to specification, see "First Stage Drive Belt Ten-
sion Adjustment" on page45.
3. Use a 1/2" socket to fully tighten the two Drive Components assembly bolts. Torque
1
bolts to 180 in-lbs +/- 54 (20.3 +/_ 4.5 Nm).
1
Torque is a measure of the force that can cause an object to rotate about an axis. Bolt/nut
example: 5 NM torque is equivalent to 5 newton's of force applied one meter from the center of
the bolt, 6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt.
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Page 88
any questions.
Page 97
6 Replacement Procedures
First Stage Drive Belt Replacement
4. Verify that the second stage drive belt is within the specified tension, see "Second Stage
Drive Belt Tension Adjustment" on page49. Retention the belt if not within specification.
5. Reinstall the right Stairarm, see "Stairarm Replacement" on page147.
6. Reinstall the right and left Drive Disk coves, see "" on page74.
7. Reinstall the Drive Access panel, see "" on page73.
8. Verify machine operation and return to service, see Operation Verification.
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6 Replacement Procedures
Second Stage Drive Belt Replacement
Second Stage Drive Belt Replacement
About
This procedure provides instruction to remove and install the Second Stage Drive Belt for a
Dual Stage Input Drive Assembly.
Specifications
System Component Specification
Second Stage Belt Drive Tension - New
(1)
Second Stage Belt Drive Tension - Used
(1)
Drive Component Assy Carriage Bolts 180 in-lbs (20.3 Nm)
(1)New belt tension applies to new belt first time installations. Used belt tension applies
to reinstalling an existing belt or re-tensioning an existing used belt.
110-120 lbs (50- 54.4 kgs)
92 - 105 lbs (43 - 47.6 kgs)
Procedure
Review entire procedure before starting.
Removal Instructions
1. Remove the Drive Access panel, see "" on page73.
2. Remove the right and left Drive Disk coves, see "" on page74.
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any questions.
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6 Replacement Procedures
Second Stage Drive Belt Replacement
3. Remove the right Stairarm, see "Stairarm Replacement" on page147.
4. Use a 1/2" socket to loosen the two Generator/Eddy Brake assembly and the two Drive
Components assembly carriage bolt nuts (left side). Loosen the nuts just enough to
allow movement but keep the carriage bolt heads inserted into the adjustment slots. Do
not remove the fastener nuts.
5. Use a 1/2" socket to loosen the first stage belt tensioner and walk the first stage drive
belt off the input drive and smaller Step-up Pulley/Tensioner assembly pulleys. Remove
the first stage drive belt.
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6 Replacement Procedures
Second Stage Drive Belt Replacement
6. Use a 1/2" socket to loosen the second stage belt tensioner and walk the second stage
drive belt off the Generator/Eddy Brake and larger Step-up Pulley/Tensioner assembly
pulleys. Remove the second stage drive belt.
Installation Instructions
1. Install the second stage drive belt by walking the belt onto the Generator/Brake
assembly and larger second stage Step-up Pulley/Tensioner assembly pulleys. Rotate
the crank and make sure that the belt is properly aligned and seated on both pulley
grooves. Adjust the second stage tensioner just enough to hold the tensioner mechanism and belt in place.
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