Precor Experience 700 line Series, Experience TRM700-18, Experience TRM700-16 Service Manual
Page 1
Service Manual
Experience™ Series 700 line
TRM700-16/18 Treadmills
Page 2
Contents
Introduction 1
Service Safety Guidelines 3
Safety guideline you need to know and follow: 3
General Information 5
Model and Serial Numbers 5
Model Numbers 5
Serial Numbers 6
Orientation 7
Covers and Panels 7
Tools and Supplies 8
Specification Summary 9
Fastener Torque Specification 9
BeltTension Specification 10
Bolt Grade Identification 10
Bolt Grade Markings Chart 11
Parts 11
Lubricants 12
Cleaning Procedure 12
Approved Cleaning Products: 12
Cleaning Procedure 13
Power Requirements 13
Equipment Operating Power Specification 13
Facility Input Power Requirements 13
Console and PVS Display Power Requirements 15
Cable TV and Ethernet Input Signal Requirements 16
Cable TV "CATV" RF input signal power requirements 16
Ethernet (LAN) input signal requirements 17
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page ii
Page 3
Treadmill Placement and Spacing Requirement 17
Operation Verification 19
Operation Verification Tests 19
Standard Service Menus 22
About 22
Service Access Codes 22
LED Consoles: P10, P30, P30i and P31 22
Touchscreen Consoles: P62, P80, and P82 23
How to Access the Service Menus 24
P10, P30, P30i and P31 LED consoles 24
P80 touchscreen console 24
P62 and P82 touchscreen consoles 25
Diagnostics menu access 26
Touchscreen Calibration shortcut 26
Debug Information Report shortcut 26
Navigating the Service Menus 28
P10, P30, P30i and P31 LED consoles 28
P10 and P30 consoles 28
P30i consoles 28
P80 and P82 touchscreen consoles 29
P62 touchscreen consoles 29
LED Console Standard Service Menus 30
Hardware Validation Diagnostics Tests Menu (51765761) 30
Club Settings Menu (5651565) 32
Information Display (65) 34
Touchscreen Console Standard Service Menus 37
Service Menus ((51765761) 37
About menu 38
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
40
Page iii
Page 4
Equipment Usage menu 40
Maintenance menu 40
System Settings menu 42
System Tests menu 47
Club Settings (5651565) 48
Information Display (65) 48
Adjustment Procedures 50
Available Adjustment Procedures 50
Drive Belt Tension and Alignment Adjustment 51
About 51
Procedure 51
Running Belt Tension and Tracking Adjustment 55
About 55
Tools 55
Specification 55
Procedure 56
Lift Motor Calibration 61
About 61
Specifications 61
Procedure 61
Lift Platform Assembly Access 64
Replacement Procedures 69
Available Replacement Procedures 69
Covers and Panels Replacement 70
About 70
Hood Cover Replacement 72
Hood Transition Cover Replacement 73
Trim Landing Covers Replacement 75
Trim End Cap Covers Replacement 78
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page iv
Page 5
Trim Side Cover Replacement 80
Dash Back Cover Replacement 82
Dash Front Cover Replacement 83
Dash Top and Bottom Cover Replacement 84
Side Arm Upper/Lower Covers Replacement 88
Power Cord Replacement 89
About 89
Procedure 89
ON/OFF SW Circuit Breaker Replacement 91
About 91
91
Wire Diagram 92
Procedure 92
ASL PCA Replacement 95
About 95
Wire Diagram 95
Procedure 96
E-Stop "Emergency Switch" Replacement 100
About 100
Procedure 100
Motor Controller (MC) Replacement 101
About 101
MC Wire Diagram 102
MC Connector Definition 103
MC Status Light 108
Replacement Procedure 109
Motor Controller Fan Replacement 112
About 112
MC Fan Connector Definition 112
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page v
Page 6
Drive Belt Replacement 117
About 117
Procedure 117
Drive Motor Replacement 124
About 124
Drive Motor Cable Schematic 125
Procedure 125
Drive Roller Replacement 131
About 131
Procedure 131
Take-up Roller Replacement 136
About 136
Procedure 136
Running Belt and Deck Replacement Procedure 140
About 140
Procedure 140
Lift Motor Replacement 147
About 147
Specification 147
Lift Motor Fuse 147
Lift motor cable schematic 148
Procedure 148
Lift Platform Replacement 158
About 158
Procedure 158
Troubleshooting 164
About 164
Introduction To Troubleshooting 164
Basic Steps 164
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page vi
Page 7
Validate the customer reported issue: 164
Verify the Input Power (Powered units only) 165
Verify that the console is operating correctly 165
Review the Error Log or CPA Event Log for any active error codes 166
Verify (reproduce) the issue. 166
Perform hardware validation diagnostic tests 166
Verify Club Settings 167
Verify that there are no new error codes 167
Verify service bulletins 167
Standard Error Codes 168
About 168
Viewing Error Codes (Error Log & Event Log) 169
Error Code and Troubleshooting Guide 169
Troubleshooting with Error Codes 169
Error Log & CPA Event Log 171
About 171
LED Console (P10, P30, P30i and P31) Error Log 172
Touchscreen Console (P62, P80, and P82) CPA Event Log 172
Active Status Light (ASL) 175
About 175
ASL Light Equipment Location 175
ASL Overview 175
ASL States 176
ASL Settings and Functions 177
System Troubleshooting Procedures 181
Available System Troubleshooting Procedures 181
Tripped Circuit Breaker 182
Input Power Troubleshooting 186
Console Power Troubleshooting 188
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page vii
Page 8
Communications Error Troubleshooting 191
Machine Controls Troubleshooting 193
Auto Stop Troubleshooting 195
E-Stop not Communicating Troubleshooting 197
Heart Rate Monitor Troubleshooting 198
Drive Motor System Troubleshooting 201
Incline Lift System Troubleshooting 205
Error Code 40 "NO Lift Motion Detected" 206
Possible Fault Causes: 207
Running Belt Troubleshooting 210
Preventive Maintenance 212
About 212
Maintenance Schedule 212
Precor Preventative Maintenance Plan 212
Running Belt and Deck Cleaning Procedure 213
Theory of Operation 216
What's New 216
Console Upper PCA and Base Lower PCA Operation 216
Console - Upper PCA board (UPCA) 216
Base - Lower PCA board (LPCA) 217
COMM Communication Interface Cable 217
Active Status Light (ASL) 218
218
System Wiring Diagram 219
System Wire Diagram Overview 219
System Wire Diagram - Connector Pins 220
COMM Cable Wire Diagram 221
Console Wire Diagram 222
Power Entry Assemble Wire Diagram 223
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page viii
Page 9
Parts Exploded View Diagram & Parts List 224
About 224
Exploded View Diagram 225
Parts List 232
Appendix A : Edition Information i
Edition i
Additional Documentation i
Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
Intellectual Property ii
Warranty ii
Safety Notices ii
Service Safety Guidelines iii
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page ix
Page 10
1 I ntroduction
Introduction
If you are not a Precor certified servicer, you must not attempt to service any Precor Product.
Call your dealer for service information.
WARNING: This service documentation is for use by Precor certified servicer providers
only. Personal injury can result from electrical shock and/or mechanical moving parts.
This service manual applies to the TRM700-16/18 Experience™ Series 700 Line treadmills
including the 120 VAC1and 240 VAC models. This document contains information required to
service, repair, troubleshoot, and maintain the machine base.
Model TRM700-16 Base Configuration
TRM731 TRM700 base (0.5-12 mph, 0-15% incline) with P30 console
TRM761 TRM700 base (0.5-12 mph, 0-15% incline) with P62 console
TRM781 TRM700 base (0.5-12 mph, 0-15% incline) with P82 console
Separate Base/Console Service Manuals
There are separate service manuals for the machine base and consoles. Use this service
manual to service, repair, and maintain the machine base. Refer to the particular console ser-
vice manual for console service, repair, and maintenance information.
1
voltage in an alternating current circuit
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 1
Page 11
1 I ntroduction
Additional Documentation
There is also an online web version if you have internet access at: Online Service Manuall
See Also
"General Information" on page5
Safety Guidelines
"Operation Verification" on page19
"Standard Service Menus" on page22
"Adjustment Procedures" on page50
"Replacement Procedures" on page69
"Troubleshooting" on page164
"Theory of Operation" on page216
"System Wiring Diagram" on page219
"Parts Exploded View Diagram & Parts List" on page224
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 2
Page 12
1 I ntroduction
Service Safety Guidelines
Service Safety Guidelines
WARNING: Only Precor certified servicers and technicians are permitted to service
Precor products. Personal injury can result from electrical shock and/or mechanical
moving parts.
Review the following safety information prior to servicing the equipment. This safety information will help to prevent personal injury or damage to the equipment while servicing the equipment.
Safety guideline you need to know and follow:
l Read and follow all Warning notices to protect yourself from personal injury.
l Read and follow all Caution notices to prevent damage to the equipment.
l Read the owner’s manual and follow all operating instructions.
l Operate the equipment on a solid, level surface.
l Visually check the equipment before beginning service or maintenance operations. If it
is not completely assembled or is damaged in anyway, do not attempt to operate the
equipment.
l Never place liquids on any part of the equipment while performing service.
l To prevent electrical shock, keep all electrical components away from water and other
liquids.
l Do not use accessory attachments that are not recommended by the manufacturer.
Non-OEM accessories can cause injuries.
l Do not stand or climb on the handlebars, display enclosure or cover.
l On a self-powered unit, it will either be necessary to either equip the unit with the
optional external power supply or have an assistant pedal on the unit while voltage
measurements are being taken. Because of the danger of working on the unit while it is
in motion using the optional external power supply is strongly recommended.
l On ATM units when the stairarms are in motion; the generator will operate and produce
potentially hazardous voltages even when the battery is disconnected.
l On AMT
1
units with Cardio Theater PVS2units will have external power supply and
coaxial cable routed through the bottom of the unit to the top of the display console.
Cord management must be maintained
l On ATM units, a pinching hazard exists when the unit is operated. It is possible to ser-
iously pinch a finger. The AMT can be mechanically locked by inserting a screwdriver
through the primary sheave and frame.
1
Adaptive Motion Trainer
2
Personal Viewing System display.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 3
Page 13
1 I ntroduction
Service Safety Guidelines
l On treadmills, removing the hood exposes high voltage components and potentially dan-
gerous machinery. Exercise extreme caution when you perform maintenance procedures with the hood removed.
When servicing the equipment:
l During service operations you will be very close to moving machinery and voltage bear-
ing components:
o
Remove jewelry (especially from ears and neck),
o
Tie up long hair,
o
Remove neck ties, and
o
Do not wear loose clothing
See Also
"Notices and Safety" on pageii
"Safety Notices" on pageii
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 4
Page 14
2 G eneral Information
Model and Serial Numbers
General Information
The following information provides general equipment and service information that will help
you to use this manual to properly repair and maintain the treadmill.
Model and Serial Numbers
Model and Serial Numbers
Model Numbers
The product model number is a six digit alphanumeric code "AAAXXX" containing the following components. Use the Product Model Number table to interpret the product number
code.:
Product model number format: "AAAXXX"
l "AAA" - three alpha character product type designator
l "X" – 1 digit numeric product line designator
l "X" – one digit numeric console type designator
l "X" – one digit numeric feature level designator
Example
Product model number: TRM833
l TRM
l 8 – Experience Line
l 3 – P30 console
l 3 – Fixed ramp
1
– Treadmill
Product Model Number Table
PRODUCT TYPE PRODUCT LINE CONSOLE FEATURE LEVEL
TRM: treadmill
EFX2: elliptical
AMT3: AMT
UBK4: Upright
8-Experience,
Premium
7-Experience,
6-Assurance,
Stand-
8-P80, P82
6-P62
3-P30, P31
2-P20
7 EFX: Fixed Ramp/Moving
Arms
1
Treadmill
2
Elliptical Fitness Crosstrainer
3
Adaptive Motion Trainer
4
Upright Bike
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 5
Page 15
2 G eneral Information
Model and Serial Numbers
PRODUCT TYPE PRODUCT LINE CONSOLE FEATURE LEVEL
RBK1: Recumbent
ard
4-Precision,
sumer
2-Energy,
Con-
Consumer
1-P10
5 TRM: High Speed/Decline
AMT: Moving Step Height
EFX: Moving Ramp/Moving Arms
3 TRM: Fixed Ramp
AMT: Fixed Step Height
EFX: Moving Ramp/Fixed
Arms
1 EFX: Fixed ramp/Moving
Arms
Serial Numbers
About
The serial number uniquely identifies each machine. The serial number is an alphanumeric
code comprised of a four character model designator, a 1 letter build month code, a 2 digit day
built, a 2 digit year built and a four digit consecutive daily build number.
Serial Number Label Location
The serial number label is located on the hood and frame.
Note:Always use the frame serial number label to verify the machine serial number.
Do not use a label attached to a plastic cover, the cover may have been replaced from
a different machine.
1
Recumbent Bike
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 6
Page 16
2 G eneral Information
Orientation
Orientation
The equipment orientation (front, right, left, & back) is referenced to an exerciser standing on
the machine facing the console.
Covers and Panels
Covers and Panels
Equipment cover and access panel locations.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 7
Page 17
2 G eneral Information
Tools and Supplies
For cover removal and installation, see "Covers and Panels Replacement" on page70.
Tools and Supplies
Tools and supplies required to complete the machine service and repair.
Tools
• US and Metric Hex Key set • Standard straight slot tip screw drive set
• US and Metric socket set • Philips tip screw driver set
• Us and Metric wrench set • US & metric Allen wrench set
• Cutters • 7/16” Allen key, socket mounted
• Rubber mallet • Pliers
• Tape measure /Straight edge ruler • Inner and outer snap ring pliers
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 8
Page 18
2 G eneral Information
Specification Summary
• DVM meter • Torque1Wrenches: 9 in lbs to 100 in - lbs
(83 ft-lbs)
• AC2Clamp-on averting current meter • DVM Multimeter
• Belt tension gauge – OTC Tools Model #:
6673
• 2 Running belt tension gauges (Precor
PN: PPP000000020007101)
• Drive Belt tension Gauge (Kent-Moore BT33-73-F
• Compatible HR3chest strap or Polar HRM
simulator xmitter (Precor PN:
PPP000000020045101)
• 12 " wonder bar • Vacuum cleaner (recommend ESD safe
model)
• ESD wrist strap
Supplies
• Super Lube Gel with Teflon by Permatex • Cleaning rags
• Mobil 1, NLGI 2 Teflon Synthetic Grease • Cleaner Degreaser (see )
• Loctite 243 Blue Medium Strength Thread-
• Cable ties (1- 3/4", 3", 4" lengths)
locker
Specification Summary
Fastener Torque Specification
System component fastener torque specification:
System Component Specification
RF4coax connector 2.4 in-lbs (0.271 Nm)
Display mounting fasteners 180 in-lbs (20 Nm
1
Torque is a measure of the force that can cause an object to rotate about an axis. Bolt/nut
example: 5 NM torque is equivalent to 5 newton's of force applied one meter from the center of
the bolt, 6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt.
2
Alternating Current: electric current which periodically reverses direction between positive
and negative polarity.
3
Heart Rate
4
Radio Frequency: Identifies electromagnetic signals with frequency spectrum between the 3
kHz (3,000 hertz) to 300 GHz (300 billion hertz) range.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 9
Page 19
2 G eneral Information
Bolt Grade Identification
System Component Specification
Set screws 300 in-lbs (34 Nm)
Plastite screw fasteners 20 in-lbs (2.3 Nm)
Flathead screws 25 in-lbs (2.8 Nm)
Deck front fasteners 27-33 in-lbs (3.1-3.7 Nm)
Deck rear fasteners 50-55 in-lbs (5.6-(6.2 Nm)
Lift Motor Calibration gap 1 1/8 in - 1 3/16 in (2.8 cm - 3.0 cm)
BeltTension Specification
.Belt tension specification:
System Component Specification
Drive Belt Tension New Belt
Drive Belt Tension Used Belt
(1)
(1)
100-120 lbs (45-54 kgs)
80-90 lbs (36-41 kgs)
Drive Motor fasteners 204 in-lbs (17 ft-lbs, 23 N-m)
Ammeraal brand running belt tension (gauge/-
3.75 (0.75%)
(2)
percent)
Forbo brand running belt tension (gauge/percent) 3.55 (0.55%)
(2)
(1)New belt tension applies to new belt first time installations. Used belt tension applies to
reinstalling an existing belt or re-tensioning an existing used belt.
(2)Referenced to 3.0 (0.0%).
Bolt Grade Identification
Bolt grade markings are used to categorize bolts according to the bolt material, manufacturing
process, and mechanical properties.The grade of the bolt is stamped on the head of the bolt.
US SAE bolts: The bolt grade markings are determined by the number of the lines stamped
on the head of the bolt. The number of lines is always two less than the grade of the bolt.
Count the lines, add two, and you can determine the grade of the bolt.
Metric bolts: On metric bolts, the bolt grade is identified by a bolt grade number stamped on
the head of the bolt.
CAUTION:Always replace bolts with the same grade bolt. If you don’t know the
grade of the replacement bolt – DO NOT USE THE BOLT.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
Page 10
any questions.
Page 20
2 G eneral Information
Bolt Grade Markings Chart
Example bolt grades used on Precor equipment (may not represent all bolt grades). Always
match the replacement bolt grade marking to the removed bott grade marking.
Parts
Parts
IMPORTANT: Always purchase OEM replacement parts and hardware from Precor.
If you use parts not approved by Precor, you could void the Precor Limited Warranty.
Use of parts not approved by Precor may cause injury.
There is a copy of the parts
the "Parts Exploded View Diagram & Parts List" on page224 chapter that you can use as a
quick reference. It is recommended that you go to the servicer partners Precor Connect (or
Precor Connection) website to view the most current parts information including the
View Diagram
l
and
Parts Identification List
Precor Connect Partner website
Exploded View Diagram
.
and
Parts Identification List
included in
Exploded
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 11
Page 21
2 G eneral Information
Lubricants
Exploded View Diagram and Parts List, see "Parts Exploded View Diagram & Parts List" on
page224.
Lubricants
Only use products from the following list of approved lubricants:
Lubricant Description
Grease Use only NLGI class 2 PTFE synthetic grade grease. Use of unapproved lub-
ricants may void the product warranty.
Recommended brands (or equivalent):
•Mobil 1®synthetic grease
•Super Lube®with Teflon
CAUTION: Do not use petroleum based lubricants on mechanical components
such as the lift, as this may result in degradation of nylon gearing mechanisms. Use
only synthetic lubricants such as "Super Lube with Teflon" or "Mobile One Synthetic"
grease (RED).
CAUTION: Do not apply any lubricants or wax to the deck and belt. Do not use Wax
Blast, silicon sprays, or other applied lubricants. The use of these lubricants will
quickly degrade the low-friction surface of the deck.
Cleaning Procedure
Only use the following approved cleaning products to safely clean and prevent damage to the
machine surfaces.
Approved Cleaning Products:
l General Equipment Surfaces:
o
1 part mild soap to 30 parts water (recommend Simple Green®cleaner or equivalent).
o
Athletic equipment cleaner, 9x7 pre-saturated wipes (ATHLETIX PRODUCTS).
o
Enivir O Safe oxygen enhanced cleaner or Enviro Safe glass and multitask
cleaner concentrate.
l Consoles and PVS
water.
1
Personal Viewing System display.
1
: a diluted solution of one part 91% Isopropyl alcohol to one part
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 12
Page 22
2 G eneral Information
Power Requirements
Cleaning Procedure
1. Wipe down equipment using a soft lint-free cloth using only the recommended cleaning
solution. Always spray cleaning solution directly onto the cleaning cloth and not directly
onto the equipment surface to avoid equipment damage due to excessive moisture.
CAUTION: Do not use acidic cleaners and do not spray directly onto the equipment
surfaces.
2. Rinse surfaces using a clean lint-free cloth dampened with water only.
3. Then completely dry with another clean lint-free cloth.
Power Requirements
This machine is an externally powered unit that requires the facility to provide good quality
input power that satisfies the machine specified power requirements.
Equipment Operating Power Specification
l Nominal 120 VAC
o
Operating voltage: 90 VAC to 132 VAC.
o
AC frequency range: 47 - 65 Hz
l Nominal 240 VAC Models
o
Rated Operating voltage: 180 VAC - 264 VAC.
o
Frequency: 47- 65 Hz
1
models
2
Facility Input Power Requirements
The facility must provide a good quality stable power signal (not fluctuating or intermittent) to
insure performance and trouble tree operation.
Individual branch circuit requirement (US and Canada installations)
Each Precor treadmill must be connected to a separate 20 amp individual branch circuit outlet.
No other devices can be connected to the same circuit outlet except for one optional PVS (Personal Viewing System) display if installed.
l Individual branch circuit: An individual branch circuit provides a hot conductor and
neutral conductor to a receptacle. The conductors must not be looped, "daisy-chained",
or connected to any other conductors or receptacles. The circuit must be grounded
according to NEC guidelines or local region electric codes.
1
voltage in an alternating current circuit
2
The hertz (symbol: Hz) is the derived unit of frequency in the International System of Units
(SI) and is defined as one cycle per second.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 13
Page 23
2 G eneral Information
Power Requirements
CAUTION:All NEC (National Electric Code) guidelines or local region electric
codes must be complied with.
Plugs and Outlets (US and Canada installations)
US and Canadian installations require 20A current rated power outlets.
Verifying 20 Amp outlet receptacles
You can visually identify a 20A from a 15A rated outlet receptacle by the different style outlet
sockets. Make sure the facility wall outlets are the 20A style outlet receptacles.
CAUTION:DO NOT use 20A to 15A power cord adapters to plug the equipment
power cord into a 15A wall outlet.
20 Amp rated plugs and outlets
Country Equipment Voltage
Outlet/
Plug
1
Type
US &Canada 120 VAC: 50/60 Hz NEMA 5-20R/5-20P
US &Canada 240 VAC: 50/60 Hz NEMA 6-20R/6-20P
1
Device power cord connector or electrical cable male connector that is inserted into an elec-
trical receptacle "outlet" (also called the plug-in).
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
Page 14
any questions.
Page 24
2 G eneral Information
Power Requirements
Console and PVS Display Power Requirements
LED consoles (P10, P30, P30i and P31)
LED consoles are powered by the machine and do not require an external power supply.
Touchscreen consoles (P62, P80, and P82)
Touchsceen consoles use an AC/DC1power adapter to supply the console input power:
AC/DC adapter power specification:
l Input voltage: 100v-240v
l Output power rating: 60W/12Vdc/5A
Powered Machines (Treadmill):
On powered machines, the power adapter is hardwired to the machine input power circuit.
S
elf-Power Machines (EFX, AMT, UBK/RBK bikes)
1
Direct Current: electrical current that only flows in one direction.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 15
Page 25
2 G eneral Information
Cable TV and Et hernet Input Signal Requirements
On self-powered machines, the AC/DC power adapter is plugged into the facility wall outlet.
Up to ten consoles can be connected to the same 20 amp branch circuit. Only touchscreen consoles can share the same branch circuit, no other devices can be connected to this circuit.
PVS (Personal Viewing System) display
PVS displays use an AC/DC power adapter to power the display.
l On treadmills, the PVS display can be plugged into the same individual branch circuit
outlet as the treadmill.
l On self-powered equipment, up to 10 PVS displays can be connected to the same 20A
branch circuit. No other devices except PVS displays can be connected to this circuit.
PVS display power: 43W max
AC/DC adapter specification:
l Input voltage: 100v-240v
l Output power rating: 60W/12V/4.17A or 4.2A
Cable TV and Ethernet Input Signal Requirements
Cable TV "CATV" RF input signal power requirements
For touchscreen (P62, P80, and P82) consoles or PVS displays, there is a minimum RF input
power requirement to properly supply CATV1signal to the consoles.
l Analog video power: +5 dB
noise ratio (at each console).
l Digital RF power: -5 dB to 0 dB (at each console).
For MYE displays.
l Analog video power (at each display): - 30 dB to +20 dB RF power with a (+40 dB C/N
(Channel to Noise ratio).
1
Cable Television (aka Community Access Television) is a system of transmitting television
programming to consumers via radio frequency (RF) signals transmitted through coaxial
cables
2
1) DB or DBR: treadmill dynamic break resistor 2) Decibel (dB): In electronic systems, the
decibel (dB) is a logarithmic unit of measurement used to express the system power gain
(+dB) or loss (-dB) in decibels (dB). dB (power) = 10Log Pout/Pin) or, in terms of voltage, dB
(power) = 20Log (Vout/Vin).
3
carrier-to-noise ratio: The ratio of power in an RF carrier to the noise power in the channel.
CNR is defined as the ratio of the received modulated carrier signal power C to the received
noise power N after the receiver filters: in terms of power: CNR = C/N, in terms of decibels
CNR (dB) = 10Log(C/N) = C (dBm) – N (dBm).
2
to +10 dB RF power with a +40 dB minimum channel to
3
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 16
Page 26
2 G eneral Information
Treadmill Placement and Spacing Requirement
l Digital RF power (at each display): -5 dB to 0 dB.
Using an RF wall outlet
If a wall RF outlet is used to power several consoles in series for a row of equipment there is a
minimum RF power requirement at the outlet of +35 dB at +40 dB minimum channel to noise
ratio for analog video and a +25 dB for Digital video. RF signal strength of +35 dB can power
17 to 19 consoles in a single row when properly tapped out.
Ethernet (LAN) input signal requirements
Precor recommends a dedicated CAT6 Ethernet feed to each equipment location.
Communication Requirements:
l 512Kb/s up
l 5-10Mb/s down
l Switch Ports: 80, 123, 443
Touchscreen (P62, P80, and P82) console Preva PBS1communication protocol
The touchscreen consoles use a security token for communication to the Precor servers. The
security token is a hash string that is sent with every API call from the FE’s to the Amazon
Cloud. The security token originates after the equipment is registered at the location. The console issues a ‘Call’ which returns the registration token and the fitness equipment URL. Every
event after that uses the URL and the token to validate/authenticate communication with the
Amazon servers and Preva Business Suite (PBS).
All communication with Precor servers is currently done via outgoing (originating from the console) HTTPS sessions. The console utilizes NTP2to set its clock and for synchronization. At
no time is Precor connecting to the customers facility network to "push" any data. The console
initiates all data requests.
.
Treadmill Placement and Spacing Requirement
The minimum side to side spacing between treadmills is 20 in (0.5 m) and the minimum front to
back spacing is 78 in (2 m).
1
Preva Business Suite
2
Network Time Protocol (NTP) is a networking protocol for clock synchronization between
computer systems over packet-switched, variable-latency data networks.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 17
Page 27
2 G eneral Information
Treadmill Placement and Spacing Requirement
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 18
Page 28
3 O peration Verification
Operation Verif ication Tests
Operation Verification
This section provides a method to verify that the machine is operating correctly and can be
returned to service. Do these operation verification tests at the end of a maintenance procedure or whenever it is necessary to ensure that the machine is operating properly.
Operation Verification Tests
Error Code Verification Test
Verify that there are no current active logged error codes:
1. Access either the Error Log (or CPA1Event Log) and record any current active
logged error codes:
l On P10, P30, P30i and P31 LED consoles, Press & hold down the
PAUSE/RESET key for 6 seconds minimum to access the Error Log.
l On P62, P80, and P82 touchscreen consoles, access Service menu
(51765761), select About > CPA Even Log.
2. Resolve any current active logged error code issues.
3. Delete resolved error codes:
l On P10, P30, P30i and P31 LED consoles, clear the Error Log, see "Error
Log & CPA Event Log" on page171.
Press and hold the PAUSE/RESET key for 6 seconds minimum to access
the Error Log. If there are no logged error codes, the "Stuck Key" message
will show. To remove an error code, press/hold down the QUICK START
key until the "NO ERRORS" message shows.
l . On P62, P80, and P82 touchscreen consoles, error codes cannot be
deleted from the CPA Event Log)
Console Verification Tests
Verify the LED console or touchscreen console operation.
LED consoles (P10, P30, P30i and P31) only
1. Access the Diagnostic/Test menu (51765761) and run the following tests:
l KEYPAD TEST: Select KEYPAD TEST and follow prompts to run test.
l DISPLAY TEST: Select DISPLAY TEST and follow prompts to run test.
2. Exit the Diagnostic Test menu (press the PAUSE/RESET key).
Touchscreen consoles (P62, P80, and P82) only
1. Access the Service menu (51765761) and perform the following console System
Tests (Settings > System Settings > System Tests):
1
Touchscreen console Control Processing Assembly.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 19
Page 29
3 O peration Verification
Operation Verif ication Tests
l Touchscreen Calibration: Follow screen prompts to complete test. When
the test is completed the console will automatically exit and return to the
System Tests menu.
l Touchscreen Test: Verify that there is a trace created that follows your fin-
ger movement across the touchscreen surface. Select Finish to exit. move
your finger and verify that a trace follows
l Backlight Test: Tests the display backlight brightness. Follow prompts to
complete test.
l RGB Test: Touch the screen to cycle through the test colors:Red, Green,
Blue, White, & Black. Returns to the System Tests menu when completed.
l Numeric Backlight Test: Tests the controls numeric display brightness.
Returns to the System Tests menu when completed.
l Numeric Display Test: Tests the controls numeric display. Returns to the
System Tests menu.
2. Exit the Diagnostic Test menu. (press Back to exit & return to the banner screen)
Motion Controls Test
Verify the machine operation.
1. Select QUICKSTART to begin a manual workout and operate the treadmill at
least 5 minutes. While walking on the unit perform the following tests:
2. Operate the SPEED motion control from minimum to maximum range while verifying the machine operation.
l Make sure that the console SPEED paddle control operation is smooth
and working correctly.
l Verify that the running belt can reach the maximum speed and then returns
to the minimum speed level.
l Make sure that the running belt speed change is smooth and that there are
no unusual noises.
l Verify that the console SPEED indicators and workout displays are show-
ing correct information.
3. Operate the INCLINE motion controls from minimum to maximum range while
verifying the machine operation.
l Make sure that the console INCLINE paddle controls operation is smooth
and working correctly.
l Verify that the running deck can reach the maximum incline and then return
to the minimum incline level.
l Verify that the lift motor operation is smooth while changing the INCLINE
from minimum to maximum levels.
l Verify that the console INCLINE level indicators and user workout displays
are showing correct information.
Running Belt Test
Verify the running belt alignment and tracking.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 20
Page 30
3 O peration Verification
Operation Verif ication Tests
1. Step off the running belt and operate the treadmill at 12 mph (19 kph) for one
minute.
2. Verify the running belt alignment is centered and tracking.
ESTOP Switch Test
Verify the ESTOP emergency switch operation.
1. While walking on the treadmill, press the STOP emergency button and verify that
the running belt immediately slows to a stop.
2. While walking on the treadmill, pull the ESTOP lanyard and make sure the running belt immediately slows to a stop.
3. Inspect the condition of the ESTOP lanyard clip, that the spring is in place and
that the clip will firmly hold when attached.
Heart Rate Test
Verify the Hand Held Heart Rate (HHHR1) monitor operation.
LED consoles (P10, P30, P30i and P31) only
1. Access the Diagnostic menu (51765761) and run the following test:
l HEART RATE TEST: Select HEART RATE TEST and follow prompts
run test.
Touchscreen consoles (P62, P80, and P82) only
1. Access the Service menu (51765761) and run the following test.
l HEART RATE TEST: Select HEART RATE TEST and follow prompts
run test (System Tests (select System Settings > System Tests).
Verify the wireless heart rate monitor operation.
1. Use a wireless heart rate monitor chest strap (pn PPP000000038819103 or
ANT+2wireless compatible HR3chest strap) and verify that the console heart
rate icon is flashing and the HR indicator is showing the heart rate beats per
minute (bpm).
Return to service
1. Switch the power OFF.
2. Make sure that the machine is setting level and stable.
3. Make sure that any external power cords or interface cables are properly routed,
connected, and safe from being damaged.
4. On successful completion of all verification tests, return to service.
1
Hand Held Heart Rate
2
ANT+ (pronounced ant plus) is a wireless protocol for monitoring sensor data such as a per-
son's heart rate or a bicycle's tire pressure
3
Heart Rate
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
Page 21
any questions.
Page 31
4 Standard Service Menus
About
Standard Service Menus
About
The Standardized Service Menus are supported across Precor cardio product lines designed
to allow servicers and clubs to manage, configure/setup, and maintain/test the equipment: The
service menus are grouped into functional service categories depending on the console type
as follows:
LED Consoles
(P10, P30, P30i and P31)
l Hardware Validation
(51765761)
l Club Settings (5651565)
l Information Display (65)
Touchscreen Consoles
(P62, P80, and P82)
l Service Menus
(51765761)
l Club Settings
(5651565)
On LED consoles, there are three service menus grouped by function; the
HardwareValidation menu provides a set of automated diagnostic tests used to troubleshoot,
calibrate, and verify machine operation, the Club Settings menu is used to configure the equipment workout settings, and the Information Display menu provides information about the
equipment hardware, software, usage, and error log data.
On touchscreen consoles, there are two service menus; one intended for service technicians
(the Service menu) and one intended for club operators (Club Settings menu). The Service
Settings menu provides access to all available equipment service menus used by service technicians to service and maintain the equipment. The Club Settings menu is a subset of service
menus directed toward club operation used by club operators to manage, configure, and maintain the equipment.
Each service menu is assigned a unique service access code. To access a service menu, type
in the access code at the service menu login, see "Standard Service Menus" above.
Service Access Codes
Service Access Codes
LED Consoles: P10, P30, P30i and P31
SERVICE
ACCESS CODE SERVICE MENU FUNCTION
51765761 Hardware Validation Set of automated diagnostic tests
used to troubleshoot, calibrate, and
verify machine operation.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 22
Page 32
SERVICE
ACCESS CODE SERVICE MENU FUNCTION
5651565 Club Settings Used to configure the club specific
65 Information Display Used to access the equipment
Touchscreen Consoles: P62, P80, and P82
SERVICE
ACCESS CODE SERVICE MENU FUNCTION
51765761 Service Menus Service Menu access code provide
4 Standard Service Menus
Service Access Codes
workout, console and maintenance
reminder settings.
usage, hardware, software, error
code, and maintenance information.
access to all available equipment service menus used to service, configure, test, and maintain the
equipment including the legacy
Information Display, Club Settings,
and Hardware Validation Diagnostic
Tests menus.
5651565 Club Settings Club Settings access code is a sub-
set of service menus directed
toward club operation, used by club
operators to manage, configure, and
maintain the equipment.
Note: Service access code 65 "Information Display" is not used on touchscreen consoles.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 23
Page 33
How to Access the Service Menus
P10, P30, P30i and P31 LED consoles
4 Standard Service Menus
How t o Access the Service Menus
Steps:
l On P10/P30 consoles: Press the PAUSE hardkey and immediately use the keypad to
type in the access code.
l On P30i consoles: Press the PAUSE hardkey and immediately use the INCLINE num-
ber keys to type in the access code.
P80 touchscreen console
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 24
Page 34
4 Standard Service Menus
How t o Access the Service Menus
Steps
1. Make sure the P80 is set to the Welcome home page.
2. Press and hold the Pause key while pressing CH up >VOL down > VOL up > CH
down:
3. Use the touch keypad to type in the service access code.
P62 and P82 touchscreen consoles
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 25
Page 35
Diagnostics menu access
4 Standard Service Menus
How t o Access the Service Menus
Steps
1. Make sure the console is set to the Welcome banner.
2. Press and hold the VOL down key while pressing CH up >CH down > CH down > CH
up:
3. At the Sign-In screen, type in the service access code.
Touchscreen Calibration shortcut
Console shortcut to access the Touchscreen Calibration test.
Steps
1. Make sure the console is set to the Welcome banner.
2. Press and hold the VOL down hardkey while pressing CH up > Pause > Pause > CH
up:
3. Touch the designated display positions and follow prompts to complete the touchscreen
calibration.
Debug Information Report shortcut
Console shortcut to download an event log debug information report.
Steps
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 26
Page 36
4 Standard Service Menus
How t o Access the Service Menus
1. Make sure the console is set to the Welcome banner.
2. Insert a USB1flash drive into the Chin USB port.
3. Press and hold the VOL Up hardkey while pressing CH up > CH Dwn > CH Dwn >
CH up:
4. Wait for the download to finish and then remove the USB drive.
IMPORTANT: Do not remove the USB drive until the "Report was successful" message
is shown, (approx. 1 min).
1
Short for Universal Serial Bus, is an industry standard developed in the mid-1990s that
defines the cables, connectors and communications protocols used in a bus for connection,
communication, and power supply between computers and electronic devices.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
Page 27
any questions.
Page 37
4 Standard Service Menus
Navigating the Service Menus
Navigating the Service Menus
P10, P30, P30i and P31 LED consoles
LED console service menus are organized in a sequential top-menu to sub-menu item architecture. Select the tip level menu and sequentially navigate through the sub-menus until the
particular item is found. Then return to the top-level menu to select a different menu item.
Refer to the following tables for console hardkey and keypad functions.
P10 and P30 consoles
CONSOLE KEY FUNCTION/DESCRIPTION
Up/Down Scrolls up and down through the current menu.
OK Selects the current menu item or confirms settings.
BACK/CLEAR • Returns to the previous menu level without saving
changes.
• Hold Back to exit the Display test.
PAUSE • Exits service mode
• Press and hold PAUSE for greater than 6 sec will
open the Error Log or show the "Stuck Key" message when there are no logged errors.
Numeric Keypad Use to type in numeric inputs (e.g. access codes).
P30i consoles
Available exclusively on the 700 Line Treadmill, the P30i Interval Console is an easy-to-use
console that facilitates interval training with one-touch speed and incline keys.
CONSOLE KEY FUNCTION/DESCRIPTION
SPEED 1/2 - DWN/UP (US std)
SPEED 2/4 - DWN/UP (metric)
OK or INCLINE 0 Selects the current menu item or confirms settings.
INCLINE 0 Returns to the previous menu level without saving
PAUSE • Exits service mode
Use the SPEED numeric 1 & 2 keys to scroll up and
down through the current menu.
changes.
• Press and hold PAUSE for greater than 6 sec will
open the Error Log or show the "Stuck Key" message when there are no logged errors.
INCLINE numeric keys Use as the numeric keypad to type in numeric inputs
(access codes etc.).
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 28
Page 38
4 Standard Service Menus
Navigating the Service Menus
P80 and P82 touchscreen consoles
The P80 and P82 consoles use the touch sensitive touchscreen controls to select items and
navigate the service menus. Only one hardkey "Pause" is used to stop a running diagnostic
test.
Follow the on-screen prompts to run the diagnostic tests.
CONSOLE KEY FUNCTION/DESCRIPTION
Touchscreen controls There are various touch sensitive softkey controls (OK.
START, STOP, BACK, etc.) and icon controls (image
boxes, buttons, etc.) used to control and operate the console. Make selection by touching the softkey control or
icon.
Scroll Up/Dwn Use your finger to swipe the touchscreen up or down to
scroll through menu items. Some menus provide a vertical
scroll bar on the screen right side to scroll Up/Dwn.
BACK softkey • Use the touchscreen BACK softkey to return to the pre-
vious menu display.
• Continue selecting the BACK softkey to exit the service
software.
PAUSE hardkey Stop a running diagnostic test.
P62 touchscreen consoles
The P62 console uses a combination of touchscreen softkeys/icons and keypad hardkeys to
select and navigate thru the service and diagnostics menus. The P62 uses the BACK keypad
button to return to the previous menu and the PAUSE hardkey to stop a running diagnostic
test.
Follow the on-screen prompts run the diagnostic tests.
CONSOLE KEY FUNCTION/DESCRIPTION
Touchscreen con-
trols
There are various touch sensitive softkey controls (OK. START,
STOP, BACK, etc.) and icon controls (image boxes, buttons, etc.)
used to control and operate the console. Make selection by touching
the softkey control or icon.
Scroll Up/Dwn Use your finger to select while swiping your finger Up/Dwn to scroll
through menu lists. Some menus provide an on-screen scroll bar to
scroll Up/Dwn.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 29
Page 39
LED Console Standard Service Menus
CONSOLE KEY FUNCTION/DESCRIPTION
BACK
• On P62 consoles, use the control keypad BACK button to go
back or return to the previous menu.
• Continue selecting the BACK hardkey to exit the service software.
4 Standard Service Menus
PAUSE hardkey Stop a running diagnostic test.
LED Console Standard Service Menus
Standard service menus for LED consoles (P10, P30, P30i and P31).
Hardware Validation Diagnostics Tests Menu (51765761)
Service Access Code: 51765761 (see "Service Access Codes" on page22)
menu: Access code (51765761) > Hardware Validation Tests.
The Hardware Validation menu provides a set of automated diagnostic tests and hardware calibration routines used to troubleshoot, calibrate, and verify machine operation. The diagnostic
tests are customized for the particular equipment type and console configuration.
DIAGNOSTIC TEST TEST DESCRIPTION
Tests the console LEDs. Successively press the OK key to verify
DISPLAY TEST
each group of LEDs and verify that all LEDs illuminate. Press
Back to exit the test.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 30
Page 40
LED Console Standard Service Menus
DIAGNOSTIC TEST TEST DESCRIPTION
An illuminated LED map of the function keys will be shown. Press
KEYBOARD TEST
each individual key and verify that the corresponding LED extinguishes. Press and hold BACK to exit the test.
PVS1KEY TEST Not used, OEM test.
Tests the unfiltered, filtered, and pulse heart rate. Grasp the grips
HEART RATE
to test the hand held heart rate. Use a Polar heart rate simulator to
test the wireless heart rate. Press the BACK button to exit this
test.
4 Standard Service Menus
ACTIVE STATUS
LIGHT
(1)
AS LIGHT
BRIGHTNESS
(1)
The current ASL2status light state (blue. pulsing blue, yellow, &
pulsing yellow).
Sets the ASL light brightness level and ON/OFF state:HIGH.
MED, LOW, and ON/OFF.
MC3LIGHT Shows current state of MC LED-Hold Quick Start to reset.
menu: MACHINE TEST > BELT SPEED TEST
Tests belt operating condition in 0.1 speed increments
Test parameters:
BELT SPEED TEST
• AMPS IN: Treadmill input Current.
• VOLTS IN: Treadmill input Voltage
• VBUSS: Treadmill internal buss Voltage
• AMPS MTR: Current supplied to the drive motor.
menu: MACHINE TEST > AUTO STOP TEST
Test parameters;
AUTO STOP TEST
• Status - Exerciser detected on or off the running belt.
• Step Count - Average # of footplants. Footplant averaging delay
reset with each speed change.
.
menu: MACHINE TEST > INCLINE TEST
INCLINE TEST
Test parameters;
• A/D - lift motor incline position potentiometer A/D number.
1
Personal Viewing System display.
2
Active Status Light: Service and maintenance status light.
3
Motor controller or motor controller module
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 31
Page 41
LED Console Standard Service Menus
DIAGNOSTIC TEST TEST DESCRIPTION
4 Standard Service Menus
• SEC - UP/DWN command response delay between the UPCA
and LPCA2.
• Glitches - Momentary failures in the A/D potentiometer output. If
there are more than 50 Glitches, the lift motor should be replaced.
.
menu: MACHINE TEST > STOP KEY TEST
(P10, P30 consoles only)
Verifies the Stop Key and E-Stop function
STOP KEY TEST
Test sequence steps;
1.StopKey test - Press the Stop Key
2.Lanyard ESTOP test- Pull the lanyard to trip the emergency
stop function.
3.Exit test - Press the Stop button to reset and exit test.
Notes: (1) Only used on machines that support the Active Status Light feature.
Club Settings Menu (5651565)
1
Service Access Code: 5651565 (see "Service Access Codes" on page22)
menu: Club Settings (51765761) > DIAGS - CLUB SETTINGS
CLUB SETTINGS DESCRIPTION
Enabled or disabled. When enabled, a user password (xxxx) is
SAFETY CODE
required to use the machine.
Factory default: disabled.
Sets the default language for all workouts on this machine. Lan-
SELECT
LANGUAGE
guage for single use workouts can also be set by the user from the
workout options.
Default:English
Sets units of measure to US standard or Metric.
SET UNITS
Range: U.S, Metric
Default: U.S.
1
Upper PCA board
2
Lower printed circuit assembly; generally this refers to the lower board. On treadmills, this is
the motor controller unit (MCU), and on self-powered units, it is the main board in the lower
section.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 32
Page 42
LED Console Standard Service Menus
CLUB SETTINGS DESCRIPTION
4 Standard Service Menus
SET MAX
WORKOUT TIME
SET MAX PAUSE
TIME
SET COOL DOWN
TIME
SET METRICS
DEFAULT
SET SPEED LIMIT
Sets the maximum allowable user workout time per session.
Range: 1 to 240 min, NO LIMIT
Default: 60 min
Sets how long the equipment remains in a paused banner during a
workout before resetting.
Range: 1 to 120 sec (All except EFX1)
Range: 1 to60 sec (EFX only)
Default 30 sec.
Sets the amount of time that a cool down period will occur at the
end of every workout. Factory default is 5 minutes. Settable in 1
minute increments.
Range:1 to 5 min
Default: 5 min
Sets a metric that may be of specific importance to the specific facility or fitness trainer. The selected metric will scroll across the
screen at regular intervals during the workout.
Default: none
Sets the user maximum speed.
Default: 12 mph
SET INCLINE LIMIT
Sets the user maximum speed.
Default: 15 %
Either enabled or disabled*, the setting allows the unit to access
HIDDEN
PROGRAMS
specialized fitness tests designed for police, fire fighters and the
military.
Default: disabled
REMOTE SPEED
Not used.
CONTROL
AUTO STOP
CONFIGURE
MAINT CONFIG
SET CUSTOM
PROGRAM 1/2
1
Elliptical Fitness Crosstrainer
Sets Auto Stop to On or Off.
Default: ON
(ASL only) Sets the ASL maintenance counter reminder function
ON/OFF (ASL pulsing blue light ON/OFF).
Sets the use of a customized workout program.
Range: ON/OFF
Default: OFF
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 33
Page 43
4 Standard Service Menus
LED Console Standard Service Menus
CLUB SETTINGS DESCRIPTION
Note: The Total Body Workout can only be turned on in this Club
Settings menu.
Note:* not available on all models.
Information Display (65)
Service Access Code: 65 (see "Service Access Codes" on page22)
Provides the equipment usage, hardware, software, error code, and maintenance information.
INFORMATION DISPLAY DESCRIPTION
The total number of accumulated miles on the unit.
ODOMETER
This value is stored in the upper PCA1in the console so if
the PCA is replaced the accumulated miles would start
again from "0".
HOUR METER
BELT RATING
(2)
MAINT COUNTER
The total number of hours that the unit took to accumulate
unit miles.
This value is stored in the upper PCA in the console so if
that PCA is replaced the hours of use would start again
from "0".
(Treadmills Only)
Displays the belt rating from 10 (best) to 0 (worst).
Belt rating ≤ 1 replace the running belt
ASL equipped machines: A belt rating of 0 or 1 will cause
a blue pulsing ASL light indicating that there is a problem
with the running belt/deck and requires servicing or
replacement.
Important:Reset the Belt Rating after replacing with a
new running belt and deck (hold down QuickStart).
Provides machine next maintenance due remaining
mileage or hours. Perform preventative maintenance
when the maintenance counter reaches 0.
Press/Hold the PAUSE/RESET key to reset the counter
(treadmills reset to 1000 miles, ellipticals reset to 250
1
Printed circuit assembly, generally referred to as either an upper PCA or lower PCA.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 34
Page 44
4 Standard Service Menus
LED Console Standard Service Menus
INFORMATION DISPLAY DESCRIPTION
Hrs).
U-BOOT SW The console Upper Boot software version information.
U-BASE SW The console Upper Base software version information.
METRICS BOARD SW The console Metrics board software version information
Displays the model and serial number of the machine. The
SER NUMBER
base serial number can be set using the WinCSAFE computer software. The factory default is NONE.
USAGE LOG
"Error Log & CPA Event Log"
on page171
Displays the type of workout programs the users are
accessing most frequently.
Table of stored error event codes.
TIP: You can quickly access the Error log by holding down
the PAUSE key. Will show the STUCK KEY message
when there are no logged error codes.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 35
Page 45
LED Console Standard Service Menus
INFORMATION DISPLAY DESCRIPTION
Used to monitor and reset the 1000 mile belt cleaning
maintenance reminder. Mileage counter starts at 1000
miles and decreases to 0 miles which triggers a blue
pulsing ASL light indicating it’s time for belt cleaning maintenance.
The maintenance counter and ASL light is reset as follows:
P10/P30 console
1. Select Treadmill Maintenance.
2. Press and hold QUICKSTART until 1000 Miles is dis-
TREADMILL
MAINTENANCE
(1)
played. The ASL light is also reset.
3. Exit the menu by pressing BACK or PAUSE/RESET.
P62, P80, and P82 consoles:
The maintenance reminder counter reset "Maintenance
Due" parameter is located in the Maintenance menu:
1. Access the service diagnostics (5,1,7,6,5,7,6,1).
2. Select Maintenance page.
3. Select Next Maintenance Due page > Reset.
Note: On P62, P80, and P82 the belt cleaning reminder
ASL Blue flashing state can be switched ON or OFF,
select Maintenance Reminder > ON/OFF.
4 Standard Service Menus
(1) Only available on ASL equipped models.
(2) TRM800-141, TRM700-16 models
1
TRM800 version 2 treadmills mfg. dates 2014 and later.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 36
Page 46
4 Standard Service Menus
Touchscreen Console Standard Service Menus
Touchscreen Console Standard Service Menus
Standard service menus for Touchscreen consoles (P62, P80, and P82).
Touchscreen Console Standard Service Menus
Service Menus ((51765761)
Service Access Code: 51765761
Standard service menu access code (51765761) opens to the Settings menu which is the top
level service menu providing access to all the equipment service submenus.
menu: Service Access code (51765761) > Settings
The Settings menu is the top level service menu provideing access to all available equipment
service information, diagnostic tests, and maintenance submenus.
SETTINGS MENU DESCRIPTION
"About menu" on the
next page
"" on page40
"" on page40
"" on page42
Software Downloads
menu: Settings > About
General information about the machine (serial number, name,
type, location, software versions, internet & Wi-Fi1connectivity,
and the error codes (Event Log or CPA Event Log)
menu: Settings > Equipment Usage
Machine workout usage information (total workout time & distance,
last work start/stop times).
menu: Settings > Maintenance
(ASL equipped machines only) Provides the machine maintenance
and operating status information.
menu: Settings > System Settings
Provides settings to configure the console and machine. Also
includes the service diagnostic tests.
menu: Settings > Software Downloads
Settings: ON, OFF
Enables automatic operating system software downloads:
l ON: Enables automatic operating system software down-
loads.
1
Wireless Fidelity - a term defined and Trademarked by the Wi-Fi Open Alliance. Wireless
LAN equipment carrying the Wi-Fi logo have been interoperability tested for compatibility with
one (or more) 802.11 standards, and certified by the Wi-Fi Alliance to be sold under the Wi-Fi
brand.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
Page 37
any questions.
Page 47
Touchscreen Console Standard Service Menus
SETTINGS MENU DESCRIPTION
l OFF: Disables automatic operating system software down-
loads.
Note: Must be connected to the internet and register with PBS
(Preva®Business Suite).
4 Standard Service Menus
1
Partition Con-
figuration
menu: Settings > Partition Configuration
OEMuse only, contact Precor Customer Service for information.
menu: Settings > No Available Updates or Available Updates
l No Available Updates: No available software updates can
be read from the USB flash drive.
l Available Updates: List of available software updates read
(No) Available
Updates
from the USB flash drive.
Used to update the operating system software. The console reads
a software update USB flash drive and then changes the menu
from No Available Updates to Available Updates. Select Available Updates to view, select, and upload the software, see How to
Update the console operating system software.
About menu
About menu
menu: Service menu (51765761) > Settings > About
General information about the machine (serial number, name, type, location, software versions, internet & Wi-Fi connectivity, and the event and error codes (Event Log or CPA Event
Log).
ABOUT MENU DESCRIPTION
menu: About > Event Log
The Event Log contains all connectivity errors and service main-
Event Log
tenance error codes.
.Note: For maintenance service and troubleshooting, use the CPA
Event Log and not the Event Log to find the machine maintenance
error event codes.
menu: About > CPA Event Log
CPA Event Log
1
Preva Business Suite
The CPA Event Log only contains the machine maintenance and
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 38
Page 48
Touchscreen Console Standard Service Menus
ABOUT MENU DESCRIPTION
4 Standard Service Menus
Console Serial
Number
Lower Serial Num-
ber
Friendly Name
Location
Release Bundle
Version
troubleshooting error event codes that are described in the "
Code Troubleshooting Guide
", see Error Code Troubleshooting
Error
Guide.
.Note: Use the CPA Event Log and not the Event Log to find the
machine maintenance and troubleshooting error event codes.
menu: About > Serial Number
Console serial number.
menu: About > Serial Number
Base serial number.
menu: About > Friendly Name
Friendly name assigned to the equipment by the facility.
menu: About > Location
Facility location code.
menu: About > Release Bundle Version
Console System Operating software version. Select to show the
component system software versions including: the CPA Software,
LPCA, Qt App, Boot Kernel, and File System software versions.
Heartbeat Interval
menu: About > Heartbeat Interval
OEM use only.
Wired MAC
Address
WI-FI MAC
Address
Network Time
Server1
menu: About > Wired MAC Address
Wired LAN1MAC address
menu: About > Wi-Fi MAC Address
Wireless Wi-Fi MAC address
menu: About > Network Time Server1
NTP2server address
Machine Type menu: About > Machine Type
1
Local Area Network: A communications network that serves users within a local geographical area, typically over distances of around 100m. Wireless LANs use wireless communications to network devices so there is no need for data cabling.
2
Network Time Protocol (NTP) is a networking protocol for clock synchronization between
computer systems over packet-switched, variable-latency data networks.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 39
Page 49
Touchscreen Console Standard Service Menus
ABOUT MENU DESCRIPTION
Specifies the detected machine type: TRED, AMT1, EFX, UBK2,
RBK3.
4 Standard Service Menus
Legal Notices
menu: About > Legal Notices
Specifies the trademarks. trade names, etc.
Equipment Usage menu
menu: Service menu (51765761) > Settings > Equipment Usage.
Machine workout usage information: cumulative hours & distance, number of workout sessions, & last work start/stop times.
EQUIPMENT
USAGE MENU DESCRIPTION
Cumulative Workout
Hours
Cumulative Workout
Distance
Cumulative Workout
Sessions
menu: Equipment Usage > Cumulative Workout Distance
Machine total workout hours.
menu: Equipment Usage > Cumulative Workout Distance
Machine total workout distance.
menu: Equipment Usage > Cumulative Workout Sessions
Machine total number of workout sessions.
Last Workout Start
Timestamp
Last Workout End
Timestamp
menu: Equipment Usage > Last Workout Start Timestamp
The most recent workout start time.
menu: Equipment Usage > Last Workout End Timestamp
The most recent workout end time.
Maintenance menu
Menu: Service menu (51765761) > Settings > Maintenance
Provides machine maintenance related information including: routine maintenance due status,
machine operating condition, and ASL state.
1
Adaptive Motion Trainer
2
Upright Bike
3
Recumbent Bike
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 40
Page 50
Touchscreen Console Standard Service Menus
MAINTENANCE
MENU DESCRIPTION
menu: Maintenance > Recommended Action
Range: None, Inspect
4 Standard Service Menus
Recommended
Action menu
» Operating Condi-
tion
» Belt Rating
l None: No maintenance required.
l Inspect:Maintenance action required.
Used to report that there is a maintenance issue that requires
attention; it could indicate routine maintenance is due or that a
machine failure (error code) has occurred that required attention.
menu: Maintenance > Operating Condition
Range: Normal, Inspect
l Normal: No maintenance required.
l Inspect: There is a routine maintenance issue or failure con-
dition (error code) that requires immediate attention.
.Important:Reset the ASL light state and Motor Controller (MC)
status light after repairs a completed.
(Treadmills only)
menu: Maintenance > Belt Rating
Range: 10 - 0 (10 - New condition, ≤ 1 - Replace running belt)
On ASL equipped machines: A belt rating of 0 or 1 will cause a
blue pulsing ASL light indicating that there is a problem with the
running belt/deck and requires servicing or replacement.
Important:Reset the Belt Rating after replacing with a new running belt and deck (select Replace).
menu: Maintenance > Next Maintenance Due
Provides machine next maintenance due remaining mileage or
» Next Maintenance
Due
hours. Perform preventative maintenance when the maintenance
counter reaches 0.
Important:Reset the maintenance interval after completing
routine maintenance service, (select Reset). Treadmills reset to
1000 miles, ellipticals reset to 250 Hrs.
menu: Maintenance > Active Status Light
Indicates the machine operating and maintenance status.
Blue Solid: Normal operation Indicates that the ASL has not
Active Status Light
(ASL) menu
(1)
detected any logged error codes.
Blue Pulsing: Preventative maintenance reminder.
• Treadmills: A belt rating of 0 or 1 will cause a blue pulsing ASL
light indicating that there is a problem with the running belt/deck
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 41
Page 51
MAINTENANCE
MENU DESCRIPTION
» AS light Brightness
(1)
4 Standard Service Menus
Touchscreen Console Standard Service Menus
and is in need of servicing or replacement.
• ALL: The maintenance counter starts at 1000 hours counting
down to active use hours to 0 indicating preventative maintenance
is due.
Yellow Solid: Indicates an error has occurred, was self-corrected
and the machine can be used. The fault can be cleared.
Yellow Pulsing There is a current non-recoverable fault condition, there is a loss of a major function and the machine id out-ofservice. Machine service is required.
menu: Maintenance > AS Light Brightness
Range: Low, Medium, High
Set the ASL brightness level.
» Maintenance
Reminder
Range: OFF, ON (default)
Switch the maintenance reminder function ON or OFF.
Notes:(1) Only used on machines that support the Active Status Light feature.
System Settings menu
menu: Service menu (51765761) > Settings > System Settings.
Provides settings to configure the console and machine. Also includes the service diagnostic
tests.
SYSTEM SETTINGS
MENU DESCRIPTION
menu: System Settings > System Tests
menu: Maintenance > Maintenance Reminder
System Tests menu
Connectivity menu
Machine diagnostics tests to verify system hardware operation,
see "System Tests menu" on page47.
menu: System Settings >Connectivity
Connectivity includes Internet network and Preva®Server setup
and configuration.
menu: System Settings > Connectivity > Network Type
»Network Type
Settings: Wired, Wi-Fi
Default: Wired
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 42
Page 52
SYSTEM SETTINGS
MENU DESCRIPTION
»Configuration
»Status
4 Standard Service Menus
Touchscreen Console Standard Service Menus
To connect to a network:
1. Select Network Type > Wired (or Wi-Fi) > Go.
2. Select Configure > Configuration > select a network from
the list and enter your credentials to access that network.
3. Select Back to save settings and return to the Connectivity screen.
menu: System Settings > Connectivity> Configuration
Settings: Automatic (recommended), Manual
Default: Automatic
Specifies internet connection mode.
menu: System Settings > Connectivity > Status
Range: Connected, Not Connected
Specifies internet connection status.
»IP Address
»Preva®Server
Display menu
»Default Language
»Measurement
Units
»Standby Mode
Delay
menu: System Settings > Connectivity> IP Address
Specifies console internet IP address.
menu: System Settings > Connectivity> Preva®Server
Specifies Precor Preva server URL (na.preva.com).
menu: System Settings > Display
Console default display configuration settings:language, units,
standby delay, .browser and news reader on/off.
menu: System Settings > Display > Default Language
Default: English
Specifies the default language.
menu: System Settings > Display > Measurement Units
Range: US Standard, Metric
Default: US Standard
Specifies the default measurement units.
menu: System Settings > Display > Standby Mode Delay
Range: 5, 10, 15. 30, 60 minutes
Default: 15 minutes
Specifies the idle wait time before entering standby mode.
»Browser
menu: System Settings > Display > Browser
Range: ON/OFF
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 43
Page 53
SYSTEM SETTINGS
MENU DESCRIPTION
»News Reader
4 Standard Service Menus
Touchscreen Console Standard Service Menus
Default: ON
Show (enable) the Browser app.
menu: System Settings > Display > News Reader
Range: ON/OFF
Default: ON
Show (enable) the News Reader app.
TV Settings menu
»Channel Guide
»TV Source
»Region
»Default Channel
»Skip Unnamed
Channel
menu: System Settings > TV Settings
Configuration TV settings and channel guide.
menu:System Settings > TV Settings > Channel Guide
TV channel configuration.
menu: System Settings > TV Settings > TV Source
Default:Internal Tuner
TV input signal source
menu: System Settings > TV Settings > Region
Specifies the TV input signal modulation format for a particular
geographical region.
menu: System Settings > TV Settings > Default Channel
Default: Not set
TV default channel.
menu: System Settings > TV Settings > Skip Unnamed Channels
Default:ON
Skips over unnamed channels.
menu: System Settings > TV Settings > Skip Encrypted Chan-
»Skip Encrypted
Channel
nels
Default:ON
Skips over encrypted channels.
menu: System Settings > TV Settings > Analog Channels
»Analog Channels
Aspect Ratio
Aspect Ratio
Range:4:3, 16:9
Select the analog channel aspect ratio.
menu: System Settings > TV Settings > Extensive Scan
»Extensive Scan
Default:OFF
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 44
Page 54
SYSTEM SETTINGS
MENU DESCRIPTION
»Closed Captioning
4 Standard Service Menus
Touchscreen Console Standard Service Menus
Searches all available channel sources.
menu: System Settings > TV Settings > Closed Captioning
Default:On
Switches close caption feature ON/OFF.
»Export/Import
Channels
Audio Settings menu
»Default Wired
Headphone Volume
»Default Bluetooth
Headphone Volume
Workout Limits menu
menu: TV Settings > Export/Import Channels
Export/Import channel mapping using a USB .flash drive.
menu: System Settings > Audio Settings
Specify the workout duration and equipment Limits for your facil-
ity.
menu: System Settings > Audio Settings > Default Wired
Headphone Volume
Range: 1 to 15
Default: 6
Sets the default wired headphone jack volume level.
menu: System Settings > Audio Settings > Default Bluetooth
Headphone Volume
1
Range: 1 to 15
Default: 11
Sets the default bluetooth headphone jack volume level.
menu: System Settings > Workout Limits
Specify the workout duration and equipment Limits for your facil-
ity.
menu:System Settings > Workout Limits > Maximum
Workout Duration
»Maximum Workout
Duration
Range: 1 to 240 min, NO LIMIT
Default: 60 min
Sets the maximum allowable user workout time per session.
menu:System Settings > Workout Limits >Maximum Pause
»Maximum Pause
Range: 1 to 300 sec
Default: 30 sec
1
Bluetooth is a wireless technology standard for exchanging data over short distances (using
short-wavelength UHF radio waves in the ISM band from 2.4 to 2.485 GHz from fixed and
mobile devices, and building personal area networks (PANs).
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
Page 45
any questions.
Page 55
SYSTEM SETTINGS
MENU DESCRIPTION
»Summary Time
Out
»Maximum Speed
4 Standard Service Menus
Touchscreen Console Standard Service Menus
Sets how long the equipment remains in a paused banner during
a workout before resetting.
menu:System Settings > Workout Limits >Summary Time
Out
Sets the time to view the Workout Summary data.
Range: 1 to 120 sec
Default: 60 sec
menu:System Settings > Workout Limits >Maximum Speed
Default: 12 mph
Sets the user maximum speed.
»Maximum Incline
»Auto Stop
(1)
Register Equipment
menu
menu:System Settings > Workout Limits >Maximum Incline
Default: 15 %
menu:System Settings > Workout Limits >Auto Stop
Default: ON
Sets Auto Stop to On or Off.
menu: System Settings >Register Equipment
Register console and equipment with Precor Preva®Business
Suite "PBS".
Required information to register the equipment:
l Location code
l Precor technician account name and password
l Serial number from the base
l Friendly name assigned to the equipment by the facility
(Example: Equipment Type-Floor-Row-Number)
To complete registration for Preva-networked facilities:
1. Enter the Preva server name (na.preva.com for all sites).
2. Enter the assigned account name and password.
3. Follow the onscreen instructions to register the product.
menu: System Settings >Manage Settings
Manage Settings
Save and restore the Connectivity, Display, Media, and Workout
Limits settings.
(1) Not available on all models.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 46
Page 56
Touchscreen Console Standard Service Menus
System Tests menu
System Tests menu
menu: Service menu (51765761) > System Settings > System Tests.
Machine diagnostics tests to verify system hardware operation.
SYSTEM TESTS
MENU TEST DESCRIPTION
menu: System Tests > Auto Stop Test
Test parameters;
Auto Stop Test
Belt Speed Test
• Status - User detected on running belt
• Step Count - Average # of footplants. Footplant averaging delay
reset with each speed change.
menu: System Tests > Belt Speed Test
Tests belt operating condition in 0.1 speed increments
Test parameters:
• AMPS IN: Treadmill input Current.
• VOLTS IN: Treadmill input Voltage
• VBUSS: Treadmill internal buss Voltage
• AMPS MTR: Current supplied to the drive motor.
4 Standard Service Menus
menu: System Tests > Incline Test
Test parameters;
• A/D - lift motor incline position potentiometer A/D number.
Incline Test
• SEC - UP/DWN command response delay between the UPCA
and LPCA.
• Glitches - Momentary failures in the A/D potentiometer output. If
there are more than 50 Glitches, the lift motor should be replaced.
menu: System Tests > USB Test
USB Test
List the active USB ports.
menu: System Tests > Touchscreen Test
Touchscreen Test
Verify touchscreen display.
Touchscreen Calibration
menu: System Tests > Touchscreen Calibration
Calibrates touchscreen finger press operation.
menu: System Tests > Backlight Test
Backlight Test
Tests the display backlight performance.
RGB Test menu: System Tests > RGB Test
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 47
Page 57
Touchscreen Console Standard Service Menus
SYSTEM TESTS
MENU TEST DESCRIPTION
Tests the display color performance.
4 Standard Service Menus
Numeric Backlight
menu: System Tests > Numeric Backlight Test
Test
Tests the movement controls LCD numeric displays backlight
brightness level.
Numeric Display
Test
menu: System Tests > Numeric Display Test
Tests the movement controls LCD numeric displays.
menu: System Tests > Heart Rate Test
Tests the handlebar unfiltered, filtered, and pulse heart rate. Grasp
Heart Rate Test
the grips to test the hand held heart rate. Use a Polar heart rate
simulator to test the wireless heart rate. Press the back button to
exit this test.
Club Settings (5651565)
Service Access Code: 5651565
On P62, P80, and P82 touchscreen consoles, Club Settings menu is used by club operators to
configure the equipment workouts and to help manage equipment service.
Club Settings Menus
l About menu, see "About menu" on page38.
l Equipment Usage menu, see "" on page40.
l Maintenance menu, see "" on page40.
l System Settings menu, see "" on page42.
l (No) Available Updates, see "(No) Available Updates" on page38.
Information Display (65)
Information Display (65): Not supported
The Information Display (65) service menu found on LED consoles (P10, P30, P30i and P31)
is NOT supported on touchscreen consoles (P62, P80, and P82).
Refer to the following touchscreen console service menus for similar equipment information:
l About menu, see "About menu" on page38.
l Equipment Usage, menu see "" on page40.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 48
Page 58
l Maintenance menu, see "" on page40.
4 Standard Service Menus
Touchscreen Console Standard Service Menus
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 49
Page 59
5 Adjust ment Procedures
Available Adjustment Procedures
Adjustment Procedures
Adjustment procedures provide you with the step-by-step adjustment instructions to bring systems and components into specification. Perform the adjustment procedures whenever a
trouble symptom points to a particular component and after a major component is removed/replaced.
Available Adjustment Procedures
"Drive Belt Tension and Alignment Adjustment" on the facing page
"Running Belt Tension and Tracking Adjustment" on page55
"Lift Motor Calibration" on page61
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 50
Page 60
5 Adjust ment Procedures
Drive Belt T ension and Alignment Adjustment
Drive Belt Tension and Alignment Adjustment
About
This procedure provides instruction to verify and make adjustments to the Drive Belt alignment
and tension. The Drive Belt alignment and tension should be verified anytime the Drive Belt is
removed or when unusual belt noises are heard during normal operation.
IMPORTANT: This procedure assumes that the Drive Belt is installed, see "Drive Belt
Replacement" on page117.
Specifications
Calibration Belt
Tension Verification Belt Tension
85 lbs +/- 5 (39 kgs +/- 2) 80-90 lbs (36-41 kgs)
(1)
(1)
(1)
110 lbs +/- 10 (50 kgs +/- 4.5) 100-120 lbs (45-54 kgs)
Belt Condition
New
Used
(1)New belt tension applies to new belt first time installations. Used belt tension applies to
reinstalling an existing belt or re-tensioning an existing used belt
Procedure
Review entire procedure before starting.
Drive belt alignment adjustment
CAUTION: Improper Drive Belt alignment can cause unusual operating noises and
will eventually cause damage to the drive belt and/or the motor or roller pulley hardware.
1. Remove the hood, see "Hood Cover Replacement" on page72.
2. Make sure that the Drive Belt is aligned parallel to the left side frame rail. Measure the
drive belt-to-frame rail distance at two places, at the Roller pulley and at the Drive Motor
pulley. The Drive Belt is correctly aligned when the two measured distances are the
same:
a. If the measurements are not the same, adjust the belt position on the Drive Motor
pulley to match the Roller belt distance.
b. Run the treadmill at 3 mph (5 kph) for one minute to allow the belt and pulley
groves to properly align and seat. Verify the Drive Belt remains aligned. Readjust
if alignment has changed.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 51
Page 61
Drive Belt tension adjustment
5 Adjust ment Procedures
Drive Belt T ension and Alignment Adjustment
Belt tension adjustment is an iterative process that requires removing the Drive Belt for each
incremental tension adjustment. The process entails: making a belt tension measurement,
removing the Drive Belt from the motor pulley, changing the motor position to adjust the belt
tension. reinstalling the belt, and then verifying the adjusted belt tension. The process is
repeated until the belt tension meets specification.
Belt tension verification
1. Switch the input power OFF and unplug1the power cord.
2. Place the belt tension gauge onto the Drive Belt mid distance between the motor and
roller pulleys.
1
Disconnect a device power cord plug or cable connector from the power receptacle or outlet.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
Page 52
any questions.
Page 62
5 Adjust ment Procedures
Drive Belt T ension and Alignment Adjustment
3. Verify that the Drive Belt tension is within New or Used Drive Belt tension Verification
Belt Tension specification:
a. If the belt tension is not within the belt Verification Belt Tension specification;
continue procedure to adjust tension to the tension Calibration Belt Tension specification.
b. If the belt tension is within the Verification Belt Tension specification; skip the
tension adjustment and skip to "Operation verification" on the next page.
Belt Condition Verification Belt Tension
New 100-120 lbs (45-54 kgs)
Used 80-90 lbs (36-41 kgs)
Belt tension calibration adjustment
4. Walk the belt off the Drive Motor pulley. You can use your free hand to move the motor
flywheel to rotate the motor pulley and drive belt.
5. Loosen the four 1/2" hex Drive Motor mount fasteners and adjust the motor position as
needed (forward to increase tension or rearward to decrease tension) to meet the belt
tension Calibration Belt Tension specification. Only make small incremental changes
in motor position per adjustment to prevent over tensioning the belt.
Belt Condition Calibration Belt Tension
New 110 lbs +/- 10 (50 kgs +/- 4.5)
Used 85 lbs +/- 5 (39 kgs +/- 2)
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 53
Page 63
5 Adjust ment Procedures
Drive Belt T ension and Alignment Adjustment
CAUTION:Only make small incremental changes to motor position per tension
adjustment. Do not over tension the belt which could cause damage to the belt or
motor pulley mechanism.
6. Re-tighten the four motor mount fasteners and torque to specification 204 in-lbs (17 ftlbs, 23 N-m).
7. Reinstall drive belt. Place Drive Belt onto the motor pulley and walk the belt onto the
Roller pulley. You can use your free hand to move the motor flywheel to rotate the motor
pulley and drive belt.
8. Place the tension gauge onto the belt and remeasure the tension.
a. If the tension measurement does not meet the Calibration Belt Tension spe-
cification, repeat the tension adjustment process until the measured tension is
within the Calibration Belt Tension specification.
9. Connect the power cord and switch the input power ON.
10. Run the treadmill speed at 3 mph (5 kph) for 1 minute.
11. Switch the input power OFF and unplug the power cord.
12. Remeasure the belt tension and verify that the tension remains within the Verification
Belt Tension specification. If not within specification, make adjustments as needed, see
"Belt tension calibration adjustment " on the previous page.
Belt Condition Verification Belt Tension
New 100-120 lbs (45-54 kgs)
Used 80-90 lbs (36-41 kgs)
13. Verify that the Drive Belt alignment is correct and has not moved out of alignment, see
"Drive Belt Tension and Alignment Adjustment" on page51.
Operation verification
14. Reinstall the hood cover.
15. Connect the power cord and switch the input power ON.
16. Do the Operation Verification tests (see "Operation Verification" on page19) and return
to service.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 54
Page 64
5 Adjust ment Procedures
Running Belt Tension and Tracking Adjustment
Running Belt Tension and Tracking Adjustment
About
This procedure provides instructions to verify and make adjustments to the running belt tension and tracking alignment. The running belt tension and tracking should be verified anytime
the running belt is replaced or the belt tracking is not centered.
Tools
l 5/16" Hex Key l (QTY 2) Belt tension gauges
(Precor pn PPP000000020007101)
Note:Proper tensioning of the belt requires the use of two tensioning gauges, Pre-
cor part number PPP000000020007101.
Specification
System Component Specification
Ammeraal Beltech brand running belt tension (gauge/percent)
Forbo brand running belt tension (gauge/percent)
(2)
(3)
3.75 (0.75%)
3.55 (0.55%)
Notes:
1.Referenced to gauge reading 3.0 (0.0%)
2. The Ammeraal Beltech brand running belt must NOT be used with a prewaxed deck.
3. The Forbo brand running belt must be used with a prewaxed deck.
(1)
(1)
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 55
Page 65
5 Adjust ment Procedures
Running Belt Tension and Tracking Adjustment
Procedure
CAUTION: 1) The tracking adjustments should only be done in 1/4 turn increments.
2) ONLY use the right side tension bolt to adjust tracking.
3) ONLY use hand tools to adjust tracking.
Running belt tension adjustment
Review entire procedure before starting.
1. Clean the running belt and deck, see "Running Belt and Deck Cleaning Procedure" on
page213.
2. Switch the power OFF and unplug1the power cord.
3. Remove the front hood and left/right trim landing covers, see "Covers and Panels
Replacement" on page70.
4. Make sure that the left and right Roller Keeper(s) are installed.
Note:TRM800-16 Treadmills - Some early production TRM800-16 treadmills may
only have one or no Roller keepers installed (PPP000000302495102 RIGHT HAND
ROLLER KEEPER, PPP000000302495102 LEFT HAND ROLLER KEEPER).
5. Relax the running belt tension by loosening the left and right 5/16" hex key tension
adjustment bolts. Alternately loosen the left and right adjustment bolts in 1/4 turn increments to evenly remove tension.
1
Disconnect a device power cord plug or cable connector from the power receptacle or outlet.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
Page 56
any questions.
Page 66
5 Adjust ment Procedures
Running Belt Tension and Tracking Adjustment
Note:It is not necessary to remove the adjustment bolts. Loosen bolts until the take-
up roller adjustment cassette touches the frame. No further loosening is required. If
the bolt is removed, remove the trim end cap cover and reinstall the bolt.
CAUTION:Only use hand tools to adjust tension. Power tools can easily over and/or
under tension causing damage to the belt and/or tension hardware mechanism.
6. Verify that the running belt is centered and squarely positioned from the front Drive
roller to rear Take-up roller.
7. Move the running belt so that the seam is positioned underneath the treadmill.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 57
Page 67
5 Adjust ment Procedures
Running Belt Tension and Tracking Adjustment
8. Attach a running belt tension gauge on each side of the running belt opposite each
other. Place the gauges so that the trim landing mounting brackets do not interfere with
the gauge movement.
9. Slide the gauge head to set the dial needle as close as possible to 3.0 (0.0%) and clip
the gauge onto the belt edge. Then rotate the gauge dial face to fine adjust the needle to
precisely 3.0 (0.0%)
Note:Setting the gauge to a 3.0 reference value centers the gauge head travel allow-
ing +/- movement without impeding travel.
10. Alternately tighten the right and left running belt tension adjustment bolts in increments
of 0.2 (0.2%) dial divisions so that the belt is evenly tensioned to the manufacturer specification:
a. Incrementally and alternately tighten the left and right adjustment bolts entail
each gauge dial reaches a value of 3.0.
b. Tighten the right adjustment bolt to dial setting 3.1, then the left adjustment bolt to
3.2.
c. Tighten the right adjustment bolt to dial setting 3.3, then the left adjustment bolt to
3.4.
d. Finish tightening the right and left adjustment bolts to OEM spec: Forbo belt 3.55
(0.55%) or Ammeraal belts 3.75 (0.75%).
Running Belt Brand Specification
ammeraal brand running belt tension (gauge/percent) 3.75 (0.75%)*
Forbo brand running belt tension (gauge/percent) 3.55 (0.55%)*
Notes:*Referenced to gauge reading 3.0 (0.0%)
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 58
Page 68
11. Remove the tension gauges.
Running belt tracking adjustment
Review entire procedure before starting.
5 Adjust ment Procedures
Running Belt Tension and Tracking Adjustment
1. Connect the power cord and switch the power ON.
2. Start the treadmill and set the speed to 3 mph (5 kph).
3. Observe and verify that the running belt tracking remains centered, if the belt does not
remain centered, follow the following instruction to make adjustments:
a. If the belt starts to drift toward the right, slowly turn the right side tension adjust-
ment bolt clockwise in ¼ turn increments until the drifting stops.
b. If the belt starts to drift toward the left, slowly turn the right side tension adjust-
ment bolt counterclockwise in ¼ turn increments until the drifting stops.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 59
Page 69
5 Adjust ment Procedures
Running Belt Tension and Tracking Adjustment
4. Increase the speed to 6 mph (10 kph) verify tracking, then increase the speed to 9 mph
(14 kph) verify tracking, and finally increase the speed to 12 mph (19 kph) and verify
tracking. Make sure that the tracking remains centered at each speed, make small
adjustments as needed.
5. Make sure that the treadmill is setting level and stable, adjust the two rear leveling feet
as necessary.
Note:An unlevel unstable treadmill can cause tracking issues with use.
6. Replace the hood and left/right trim landing covers, see "Covers and Panels Replace-
ment" on page70.
7. Verify treadmill operation (see "Operation Verification" on page19) and return to ser-
vice.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 60
Page 70
5 Adjust ment Procedures
Lift Motor Calibration
Lift Motor Calibration
About
This procedure provides instruction to verify and calibrate the Lift Motor and Incline system.
The Lift Motor calibration should be verified any time the lift motor is replaced, the lift motor
fuse fails, or any incline system component is replaced.
Specifications
System Component Specification
Lift Motor Calibration Distance* 1 1/8 in - 1 3/16 in (2.8 cm - 3.0 cm)
Note: * Calibration distance is specified at incline level 0.
Procedure
Review entire procedure before starting.
1. Remove the Hood cover, see "Hood Cover Replacement" on page72.
2. Choose either the side or front access method to position the treadmill to access the lift
motor jackscrew. Go to the following selected side or front access procedures and
return to continue the calibration.
a. Side lift motor access method, go to "Side lift platform assembly access" on
page65,
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 61
Page 71
5 Adjust ment Procedures
Lift Motor Calibration
b. Front lift motor access method, go to "Front lift platform assembly access" on
page67.
WARNING:Keep hands and appendages clear of the incline platform assembly
before switching power ON. Switching power ON will cause the incline platform to
move to the level "0" Home position.
3. Measure the lift motor calibration distance between the top of the extension tube nut
and the bottom of the lift motor actuator jackscrew housing. Verify that the distance is
within the specified limits specification limit 1 1/8 in - 1 3/16 in (2.8 cm - 3.0 cm) (incline
level set to "0"):
a. If the distance is within the specified limit, calibration is not required. Go to Oper-
ation Verification, see "Operation Verification" on page64.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 62
Page 72
5 Adjust ment Procedures
Lift Motor Calibration
b. If the distance is NOT within the specified limit, continue procedure and calibrate
the lift motor assembly.
Lift motor calibration adjustment
4. Disconnect the extension tube from the lift platform weldment mounting bracket by
removing the hitch pin and clevis pin. Retain part(s) and/or fastener(s) for installation.
5. Firmly hold the jackscrew and rotate the extension tube to adjust the calibration distance. The calibration distance is measured between the top of the extension tube nut
and the bottom of the lift motor actuator housing. Make sure the calibration distance is
within the specification limit 1 1/8 in - 1 3/16 in (2.8 cm - 3.0 cm).
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 63
Page 73
5 Adjust ment Procedures
Lift Motor Calibration
6. Reinstall the extension tube into the lift platform mounting bracket and secure using the
hitch pin and clevis pin. It may be necessary to slightly rotate the extension tube to align
the clevis pin mounting holes. Choose an adjustment direction that will minimize the
change to the extension tube calibration distance. Firmly hold the jackscrew from turning while adjusting (rotating) the extension tube.
Operation Verification
7. Return the treadmill to the default upright position making sure the treadmill is stable
and setting level on the floor, see either the "Side lift platform assembly access" on the
facing page or the "Front lift platform assembly access" on page67.
8. Reinstall the hood.
9. Connect the power cord and switch the power ON.
10. Verify incline operation from the minimum to maximum levels.
11. Do the Operation Verification tests (see "Operation Verification" on page19) and return
to service.
Lift Platform Assembly Access
Servicing the lift platform assembly and lift motor extension tube/jackscrew components
require accessing the underside of the treadmill. There are two alternative methods to access
the lift platform assembly and connected hardware: 1) side lift platform assembly access or 2)
front lift platform assembly access. Review each method and use the process that best fits
your particular circumstances.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 64
Page 74
5 Adjust ment Procedures
Lift Motor Calibration
Side lift platform assembly access
This method accesses the lift platform assembly and connected hardware by laying the treadmill on its side.
Laying the treadmill on its side
1. Toggle the power switch from OFF to ON. This will reset the incline level to "0" (the
incline level "Home" position). Incline level "0" is also the lift motor calibration reference
incline level.
IMPORTANT: It is important to set the incline level to "0" (calibration ref level) before
switching the power OFF.
2. Switch the power OFF and unplug1the power cord. Move the power cord so it will not
be damaged as the treadmill is laying on its side.
1
Disconnect a device power cord plug or cable connector from the power receptacle or outlet.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
Page 65
any questions.
Page 75
5 Adjust ment Procedures
Lift Motor Calibration
3. If not already removed, remove the Hood cover "Hood Cover Replacement" on
page72.
4. Clear the area of any obstructions or items that could damage or be damaged as the
treadmill is tipped on its side.
5. Tip the treadmill on its side while being careful to not damage or break off the rear leveling foot. You can use soft blocking material next to the leveling foot to support the
frame weight as the treadmill is being tipped over.
CAUTION:Protect the leveling feet from damage while tipping the treadmill on its
side.
Returning the treadmill to the upright position
1. Switch the power OFF and unplug the power cord. Move the power cord so it will not be
damaged as the treadmill is set to the upright position.
2. Clear the area of any obstructions or items that could damage or be damaged as the
treadmill is tipped to the upright position.
3. Tip the treadmill to the upright position while being careful to not damage or break off
the rear leveling foot. You can use soft blocking material next to the leveling foot to support the frame weight as the treadmill is being tipped over.
CAUTION:Protect the leveling feet from damage while tipping the treadmill to the
upright position.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 66
Page 76
5 Adjust ment Procedures
Lift Motor Calibration
Front lift platform assembly access
This method accesses the lift platform assembly and connected hardware from the front of the
treadmill by raising and supporting the treadmill front frame weldment.
Raising and supporting the treadmill
1. Connect the power cord and switch the input power ON.
2. Access the service menu (51765761) and select INCLINE TEST. Use the incline control to set the incline level to 14.
3. Securely and safely place supports (e.g. car jack stands) under the left and right front
corners of the frame weldment.
4. Slowly lower the incline level in 0.5 increments setting the frame onto the supports.
Verify the supports are stable carrying the weight of the treadmill and continue lowering
the incline level to "0". Incline level "0" is also the lift motor calibration reference incline
level.
IMPORTANT: It is important to set the incline level to "0" (calibration ref level) before
switching the power OFF.
5. Switch the power OFF and unplug the power cord.
Removing supports and lowering the treadmill
1. .Connect the power cord and switch the power ON. Be aware that switching the power
ON will cause the incline platform to move and return to the level "0" position.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 67
Page 77
5 Adjust ment Procedures
Lift Motor Calibration
WARNING:Keep hands and appendages clear of the incline platform assembly
before switching power ON. Switching power ON will cause the incline platform to
move to the level "0" Home position.
1. Access the service menu (51765761) and select the INCLINE TEST. Increase the
incline level enough to lift the treadmill frame off the supports.
2. Remove the support stands and clear any other items that might either block the treadmill from lowering or may be damaged as it lowers.
3. Lower the incline to level "0".
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 68
Page 78
6 Replacement Procedures
Available Replacement Procedures
Replacement Procedures
Replacement procedures provide you with the step-by-step instructions to remove and install
system components.
Available Replacement Procedures
"Covers and Panels Replacement" on the next page
"Power Cord Replacement" on page89
"ON/OFF SW Circuit Breaker Replacement" on page91
"ASL PCA Replacement" on page95
"E-Stop "Emergency Switch" Replacement" on page100
"Motor Controller (MC) Replacement" on page101
"Motor Controller Fan Replacement" on page112
"Drive Belt Replacement" on page117
"Drive Motor Replacement" on page124
"Drive Roller Replacement" on page131
"Take-up Roller Replacement" on page136
"Running Belt and Deck Replacement Procedure" on page140
"Lift Motor Replacement" on page147
"Lift Platform Replacement" on page158
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 69
Page 79
6 Replacement Procedures
Covers and Panels Replacement
Covers and Panels Replacement
About
These procedure provides instruction to remove and install the TRM1covers and panels.
`
1
Treadmill
Cover Remove/lnstall Procedure
Hood Cover "Hood Cover Replacement" on page72
Hood Transition Cover "Hood Transition Cover Replacement" on page73
Trim Landing Covers "Trim Landing Covers Replacement" on page75
Trim End Cap Covers "Trim End Cap Covers Replacement" on page78
Trim Side Covers "Trim Side Cover Replacement" on page80
Dash Back Cover "Dash Back Cover Replacement" on page82
Dash Front Cover "Dash Front Cover Replacement" on page83
Dash Top Cover "Dash Top and Bottom Replacement" on page84
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 70
Page 80
6 Replacement Procedures
Covers and Panels Replacement
Cover Remove/lnstall Procedure
Dash Bottom Cover "Dash Top and Bottom Replacement" on page84
Side Arm Upper Covers "Side Arm Upper/Lower Covers Replacement" on
page88
Side Arm Lower Covers "Side Arm Upper/Lower Covers Replacement" on
page88
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 71
Page 81
Click link to open procedure instructions.
Hood Cover Replacement
Hood Cover Replacement
6 Replacement Procedures
Covers and Panels Replacement
ID Description
Removal Instructions
1.
Remove the four #3 Phillips hood cover screw fasteners. Retain part(s) and/or
fastener(s) for installation.
2.
Grasp the lower edge of the hood cover and pull outwards while lifting to release the
tab clip fasteners. Then carefully lift and slide the hood towards the back of the treadmill
through the targa uprights to remove.
Installation Instructions
1.
Position the hood cover over the front motor compartment by sliding the hood front
through the targa uprights from the back towards the front. Grasp the bottom edge of
the hood cover and pull outwards while pressing down on the cover top at the front and
back to snap the tab clip fasteners into place.
2.
Secure the hood cover using the four #3 Phillips screw fasteners and fully tighten.
Hood Cover
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 72
Page 82
Hood Transition Cover Replacement
Hood Transition Cover Replacement
6 Replacement Procedures
Covers and Panels Replacement
ID Description
Hood Transition Cover - left
Hood Transition Cover - right
Removal Instructions
Repeat procedure for both the left and right covers.
1. Remove the hood cover, see "Hood Cover Replacement" on the previous page.
2. Remove the two #3 Phillips hood transition cover fasteners. Pull down and away from
the frame rail to release tab clips and remove the cover.
3. Repeat procedure for both left and right covers.
Installation Instructions
Repeat procedure for both the left and right covers.
1. Position the hood transition cover top flange under the targa upright and press to lock
tab clips in place. Secure using the two #3 Phillips fasteners and fully tighten.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 73
Page 83
6 Replacement Procedures
Covers and Panels Replacement
2. Repeat procedure for both left and right covers.
3. Replace the hood cover, see "Hood Cover Replacement" on page72.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 74
Page 84
Trim Landing Covers Replacement
Trim Landing Covers Replacement
6 Replacement Procedures
Covers and Panels Replacement
ID Description
Trim Landing Cover- left
Trim Landing Cover - right
Trim End Cap - left
Trim End Cap - right
Removal Instructions
The same procedure applies to both the left and right trim landing covers.
1. Remove the hood cover, see "Hood Cover Replacement" on page72.
2.
Remove the left and right trim landing cover #3 Phillips screw (2x), washer (2x),
and bushing (2x) fastener hardware. Retain part(s) and/or fastener(s) for installation.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 75
Page 85
6 Replacement Procedures
Covers and Panels Replacement
1.
Loosen the #2 Phillips trim end cap ( left, right) keeper block screw fastener to
relax tension on the trim landing rear tab clip. Do not remove the keeper block fastener
or the keeper block will fall from the inside cover mount. The trim end cap will need to be
removed to reinstall the keeper block.
2. Grab the outer edge and the inside edge at the rear of the trim landing cover (see figure
lift point) and lift up to release the rear tab clip. Continue to slide the cover rearward to
remove. It requires a strong pull to unsnap and release the cover rear tab clip.
3.
Repeat the same process to remove both the left and right trim landing covers.
Installation Instructions
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 76
Page 86
6 Replacement Procedures
Covers and Panels Replacement
1. Install by sliding the cover over the landing trim mounting clips from the back towards
the front while pressing down on the cover top. Continue the process until all the landing
mount clips lock in place.
2. Press down on the top of the cover at the rear (see figure lift point) to lock the rear cover
tab clip in place.
3. Secure the rear tab clip by fully tightening the #2 Phillips keeper block fastener.
4. Secure the front of the trim landing cover using the #3 Phillips screw, washer, and bushing fastener hardware. Fully tighten the fastener.
5.
Repeat installation procedure for both the left and right trim landing covers.
6. Reinstall the hood cover, see "Hood Cover Replacement" on page72.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 77
Page 87
Trim End Cap Covers Replacement
Trim End Cap Covers Replacement
6 Replacement Procedures
Covers and Panels Replacement
ID Description
Trim End Cap - left
Trim End Cap - right
Removal Instructions
Repeat procedure for both the left and right end cap covers.
1. Remove the hood cover, see "Hood Cover Replacement" on page72.
2. Remove the left and right trim landing covers, see "Covers and Panels Replacement"
on page70.
3.
Remove the three #3 Phillips left and right trim end cap cover fastener screws.
One fastener on the top, one fastener on the end, and one fastener on the bottom.
Retain part(s) and/or fastener(s) for installation.
TIP: Use a short stub #3 Phillips screwdriver to remove the bottom end cap fastener.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 78
Page 88
6 Replacement Procedures
Covers and Panels Replacement
4. Pull the cover away from the frame to release the cover tabs and remove.
5.
Repeat the same removal procedure to remove both the left or right trim end
cap covers.
Installation Instructions
Repeat procedure for both the left and right covers.
1. Reinstall the end cap cover onto the end of the frame rail and press to lock cover tabs in
place. Secure using the three #3 Phillips screw fasteners. One fastener on the top, one
fastener on the end, and one fastener on the bottom.
2. Repeat procedure for both the left and right end cap covers.
3. Reinstall the left and right trim landing covers, see "Covers and Panels Replacement"
on page70.
4. Reinstall the hood cover, see "Hood Cover Replacement" on page72.
5.
Repeat the same installation procedure to install both the left and right trim end
cap covers.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 79
Page 89
Trim Side Cover Replacement
Trim Side Cover Replacement
ID Description
6 Replacement Procedures
Covers and Panels Replacement
Trim Side Cover - left
Trim Side Cover - right
Removal Instructions
Repeat the removal procedure for both the left or right side trim covers.
1. Remove the hood cover, see "Hood Cover Replacement" on page72.
2. Remove the trim landing cover, see "Covers and Panels Replacement" on page70.
3. Remove the hood transition cover, see "Covers and Panels Replacement" on page70.
4. Starting from the front moving reward, use a standard flat blade screwdriver to release
(unsnap) the top of the trim side cover from five anchor mount clips. Hold cover while
releasing the upper anchor bracket clips and then pull down and away from the anchor
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 80
Page 90
mounts to remove the cover.
6 Replacement Procedures
Covers and Panels Replacement
Installation Instructions
Repeat procedure for both the left and right covers.
1. Mount the trim side cover bottom rim flange onto the bottom of the five anchor mounts
making sure to fit the rim flange alignment cutout (located at the bottom rear of the
cover) into the rear white anchor bracket. Make sure that the cover is securely attached
at all five anchor mounts.
2. Next use the palm of your hand to strike the top of the cover at each of the five anchor
mounts to engage and lock the cover in place. Make sure that the trim side cover is
securely attached at each of the five anchor mounts.
3. Reinstall the hood transition cover, see "Covers and Panels Replacement" on page70.
4. Reinstall the trim landing cover, see "Covers and Panels Replacement" on page70.
5. Reinstall the hood cover, see "Hood Cover Replacement" on page72.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 81
Page 91
Dash Back Cover Replacement
Dash Back Cover Replacement
ID Description
Dash Back Cover
6 Replacement Procedures
Covers and Panels Replacement
Removal Instructions
1.
Remove the back cover . Start by removing the bottom three #3 Phillips screw fasteners first and then the remaining four top screws. Carefully hold the cover from falling
while removing the fasteners. Retain part(s) and/or fastener(s) for installation.
Installation Instructions
1.
Reinstall and hold the back cover into position. Then install the top four #3 Phillips
screws first followed by the remaining three bottom screws. Fully tighten all fasteners.
Dash Front Cover
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 82
Page 92
Dash Front Cover Replacement
Dash Front Cover Replacement
ID Description
Dash Front Cover
6 Replacement Procedures
Covers and Panels Replacement
Removal Instructions
1.
Remove the back cover , see "Covers and Panels Replacement" on page70.
2. Remove the console, refer to the treadmill assembly guide (700 Line Treadmill
Assembly Guide P/N 304387-101).
3.
Remove the four #3 Phillips screw fasteners and remove the front cover . Retain
part(s) and/or fastener(s) for installation.
Installation Instructions
1.
Reinstall front cover and secure using the four #3 Phillips screw fasteners.
2. Reinstall the console, refer to the treadmill assembly guide (700 Line Treadmill
Assembly Guide P/N 304387-101).
3.
Reinstall the back cover and secure using the seven #3 screw fasteners, see
"Covers and Panels Replacement" on page70.
4. Operate the treadmill and verify the console and machine operation.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 83
Page 93
Dash Top and Bottom Cover Replacement
Dash Top and Bottom Replacement
6 Replacement Procedures
Covers and Panels Replacement
ID Description
Removal Instructions
1.
Remove the two #3 Phillips screw fasteners from the dash assy bottom cover .
Retain part(s) and/or fastener(s) for installation.
2.
Carefully flip the dash top cover over and remove the four #2 Philips emergency
stop switch (E-Stop) fasteners. Carefully lay the E-Stop switch on the HHHR1assy
bracket and remove the dash top cover. Retain part(s) and/or fastener(s) for installation.
Dash Top Cover
Dash Bottom Cover
E-Stop Switch Assy
1
Hand Held Heart Rate
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 84
Page 94
6 Replacement Procedures
Covers and Panels Replacement
3.
Remove the dash bottom cover .from between the dash assembly weldment cross
member and HHHR bar.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 85
Page 95
6 Replacement Procedures
Covers and Panels Replacement
Installation Instructions
1.
Install the dash bottom cover .into position between the dash assembly weldment
cross member and HHHR bar.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 86
Page 96
6 Replacement Procedures
Covers and Panels Replacement
2.
Reinstall the E-Stop switch onto the dash top cover and secure using the four #2
Philips fasteners. Make sure the interface cable electrical (red/black, white/black) connections are correctly attached and secure.
3. Position the dash top cover onto the dash bottom cover and secure using the two #3
Phillips fasteners. Make sure the interface cable is routed correctly and not pinched.
Make sure that the stop safety clip lanyard is correctly positioned in the cover cut out, is
not pinched, and freely moves when pulled and retracted.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 87
Page 97
Covers and Panels Replacement
Side Arm Upper/Lower Covers Replacement
Side Arm Upper/Lower Covers Replacement
This procedure replaces the left/right upper and lower side arm covers.
6 Replacement Procedures
ID Description
Lower Side Arm Cover - right
Upper Side Arm Cover - left
Removal Instructions
Repeat procedure for both the left and right upper and lower side arm covers.
1.
Remove the four #3 Phillips screw fasteners from the side arm cover . Pull the cover
down and back to remove. Retain part(s) and/or fastener(s) for installation.
2.
Remove the one #3 Phillips screw from the upper side arm cover . Pull the cover up
and forward to remove. Retain part(s) and/or fastener(s) for installation.
Installation Instructions
Repeat procedure for both the left and right upper and lower side arm covers.
1.
Position the upper side arm cover onto the side arm weldment and press to lock the
tab clips in place. Secure using the one #3 Phillips screw,
2.
Position the lower side arm cover onto the side arm weldment and press to lock the
tab clips in place. Secure using the four #3 Phillips screws.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 88
Page 98
Power Cord Replacement
About
This procedure provides instruction to replace the power cord.
6 Replacement Procedures
Power Cord Replacement
ID Description
Power Entry Assembly
Power Cord
ON/OFF SW Circuit Breaker
Procedure
Review entire procedure before starting.
Removal Instructions
1. Switch the power OFF and unplug1the power cord.
TIP: For easier access, raise the incline to maximum before removing input power.
Access the service Hardware Validation (51765761) and use the
CROSSRAMP/INCLINE Test to raise the incline and then remove power.
1
Disconnect a device power cord plug or cable connector from the power receptacle or outlet.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 89
Page 99
6 Replacement Procedures
Power Cord Replacement
1. Remove the hood cover, see "Hood Cover Replacement" on page72.
2. Use a 1/4" socket to loosen the right side power cord cable clamp fastener. Then loosen
the inner cable clamp fastener until the clamp can be slide over the power cord socket.
3. Then disconnect and remove the power cord. In some cases the inner clamp fastener
may need to be completely removed. Retain part(s) and/or fastener(s) for installation.
Installation Instructions
1. Connect the replacement power cord socket into the Power Entry Assembly AC1input
power connector.
2. Position power cord cable clamp over the power cord socket and fully tighten the clamp
fasteners.
3. Reinstall the hood cover, see "Hood Cover Replacement" on page72.
4. Connect the power cord and switch the ON/OFF circuit breaker ON.
5. Do the Operation Verification tests (see "Operation Verification" on page19) and return
to service.
1
Alternating Current: electric current which periodically reverses direction between positive
and negative polarity.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 90
Page 100
6 Replacement Procedures
ON/OFF SW Circuit Breaker Replacement
ON/OFF SW Circuit Breaker Replacement
About
This procedure provides instruction to replace the ON/OFF SW Circuit Breaker.
The Power Entry Assembly located in the front of the treadmill under the frame weldment
cross member contains the Power Cord Inlet Assembly, the ON/OFF SW Circuit Breaker, and
the ASL1PCA2board. The Power Entry Assembly Bracket must be removed to access these
components.
ID Description
Power Entry Assembly Bracket
Power Cord Inlet Assy
ON/OFF SW Circuit Breaker
ASL PCA Board
1
Active Status Light: Service and maintenance status light.
2
Printed circuit assembly, generally referred to as either an upper PCA or lower PCA.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with
any questions.
Page 91
Loading...