Precor Crosstrainer 800, Crosstrainer 600 Assembly Manual

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Page 1

800/600 Line Elliptical Fitness Crosstrainer™

Assembly Guide

Page 2

Page 3

800/600 Line EFX® Assembly Guide

Moving arms

Console

Cup holder

Shelf

Yoke cover

Pedals

Display mount

Badge plate and rubber gasket

Front cover

Lower panel

Link

Follow the steps in the order listed in this assembly guide. For more product information, visit us at www.pr

WARNING

At least two people ar attempt assembly by yourself.

Assembly requirements

IMPORTANT

Befor the equipment. If not, cross-threading may have occurred. DO NOT attempt to rework the assembly as more damage to the equipment will occur. Instead, contact Customer Service at www.precor.com.

We recommend you:

• Assemble the equipment close to where you plan to use it.

• Assemble the equipment on a solid, at surface, so that it remains level and stable.

• Locate the equipment at least 19.7 inches (0.5 meter) away from walls or furniture on either side of the equipment, and 19.7 inches (0.5 meter) away from objects behind or in front of the equipment.

• DO NOT move the equipment without assistance.

Torque measurements

Use the following torque measurements to tighten the fasteners. If a torque is not provided, then fully tighten the fastener with the appropriate tool.

• Self-tapping screws 35 in-lb (3.95 N-m)

• Flathead screws 100 in-lb (11.29 N-m)

• Set screws 100 in-lb (11.29 N-m)

• Plastite® screws 20 in-lb (2.25 N-m)

ecor.com.

e required to assemble the equipment. DO NOT

e you fully tighten a fastener, check that its head is ush with the surface of

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Tools and Hardware

3/16-inch hex wrench #2 Phillips screwdriver 7/16-inch open-end wrench

9/16-inch hex wrench (or socket) 1/2-inch hex wrench (or socket) Tape

Moving Arms Hardware Kit (800 and 600 EFX)

Component Description Quantity

5/16-18 x 1-inch

Sems bolt

1/4 x 3/4-inch

Phillips self-tapping scr

3/8-16 set screw 2

1/4-20 x 1 1/2-inch Phillips head screw

Inner and outer link covers Set of 2

Side panel anchor 2

1/4-20 x 3/4-inch athead screw

(used to secur

e console)

Fixed Arms Hardware Kit (800 EFX only)

Component Description Quantity

4, plus 1

extr

5/16-18 x 1-inch

Sems bolt

1/4 x 3/4-inch

Phillips self-tapping scr

3/8-16 set screw 2

1/4-20 x 1 1/2-inch Phillips head screw

1/4-20 x 1 3/4 long athead screw

Side panel anchor 2

1/4-20 x 3/4-inch athead screw

(used to secure console)

2, plus 1

extr

NOTE

There may be extra hardware included with your equipment.

Page 5

Install the console mount

WARNING

DO NO procedures are complete and properly installed.

T attempt to connect electrical power until all assembly

For non-touchscreen consoles:

1. Locate the communication cable that is bundled and attached to the EFX

frame.

2. Thread the communication cable upward through the center of the console

mount and out the opening at the top of the mount.

3. Position the display mount on top of the base frame (Figure 1) and attach it

using four bolts

. Tighten all bolts to 180 in-lb (20 N-m) of torque.

For touchscreen consoles:

1. Retrieve the power, coax, and Ethernet cables from the console box.

2. Group all four cables—communication, coax, power extension supply, and

Ethernet—and thread them upward through the center column and out through the center opening in the console mount. Tape them to the top of the console mount to secure them temporarily.

IMPORTANT

DO NOT str installation are not covered by the Precor Limited Warranty.

etch, crimp, or damage the cables. Cables damaged by improper

3. Position the display mount on top of the base frame (Figure 1) and attach it

using four bolts

Figure 1

. Tighten all bolts to 180 in-lb (20 N-m) of torque.

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Route the power supply internally

Depending on the site location and distance from an outlet, you might need to r

oute the po

WARNING

DO NO body—lift screw, yoke, or ramp. Run the ramp through its movement path a few times and have someone else watch to make sure no cables are caught up or hanging loosely.

For non-touchscreen consoles:

Make sure the cables are secured in the cable clips C (Figure 2).

For touchscreen consoles:

1. Hook the Power Supply Bracket (included in console box) onto the right

upright support (Figure 3).

2. Coil up all cables—coax, power and Ethernet—and hold the power supply

on the holder with one hand, and with the other hand, thread a large zip tie

around the upright support B (Figure 3).

3. Pull the zip tie tight only after you have reduced any slack by pulling the cables

tighter from the top.

4. Insert the ground connector, and then secure the cables inside each of the

three cable clips connectors loose until after the lower panel is installed (see Install lower panel

and fr

wer supply either internally or externally.

T allo

w cables to touch any moving parts around the lift motor

NOTE

Make sure you thread the zip tie through the designated slots in the power supply bracket.

attached to the right upright support. Leave cable

ont cover).

Figure 3

Figure 2

To complete the console installation, refer to the installation guide shipped

with your console.

Page 7

Route the power supply externally

WARNING

DO NO body—lift screw, yoke, or ramp. Run the ramp through its movement path a few times and have someone else watch to make sure no cables are caught up or hanging loosely.

For touchscreen consoles:

1. Coil up all cables—coax, power extension A, and Ethernet—and hold them in

place with one hand, and with the other hand, thread a large zip tie around the upright support (Figure 4).

Pull the zip tie tight, making sure you have enough slack in the power and

extension cables.

3. Insert the grounding jumper into the ground connector, and then secure the

cables inside each of the three cable clips support. Leave cable connectors loose until after the lo (see Install lower panel and front cover ).

T allow cables to touch any moving parts around the lift motor

NOTE

Mak

e sure you thread the zip tie through the designated slots in the

power supply bracket

attached to the right upright

wer panel is installed

To complete the console installation, refer to the installation guide shipped

with your console.

Figure 4

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To install the side covers:

1. For 800 EFX only: Lift up the lower frame cover about an inch from the frame.

IMPORTANT

Although ther screws.

e are two screw holes in the frame cover, DO NOT install these

5. For 800 EFX only: Pr each panel are secured.

Notes for 800 EFX

• Make sure cables don't catch on the latch of the forward frame cover (see Figure

7) and are tied to the outside and away from the screw (see Figure 8).

ess the side panels into place ensuring the latches under

Figure 5

Secure each side panel using four self-tapping screws

for each panel.

• Make sure the

right and left side panels (see Figur together with no gap between them.

Figure 7

clips on the lower frame cover hook over the B clips on the

e 7). Use nesse not force to secure the parts

Figure 8

Figure 6

Tighten the fasteners to 35 in-lb (3.95 N-m) of torque.

4. Repeat steps 2 and 3 to attach the second side panel.

Page 9

To install the lower panel and front cover:

1. Position the cover plate (packaged with hardware kit) into the center opening of the lower panel.

2. For touchscreen consoles: Install the coax coupler, star washer, and nut into the jack plate on the lower panel and tighten (Figure 9).

5. For all consoles: Attach the lower panel using two screws , and route the power cable through the slot. Fully tighten fasteners on the panel (see arrow in Figure 11).

3. Connect the coax cable to the inside end of the coax coupler connector using a 7/16-inch open-end wrench.

NOTE

Check the bend r that it is at a natural angle.

4. Attach the Ethernet coupler

9) and plug the Ethernet cable into the coupler.

Figure 9

adius (about 6 inches, 15.24 cm) on the coax cable so

into the jack plate on the lower panel (Figure

. Tighten the

Figure 11

Figure 10

Page 10

To install the yoke cover and shelf:

To attach the anchors:

1. Attach the yoke cover to the back of the base mount using two screws (Figure 12).

NOTE

Make sure the small latches engage with the side covers.

2. Fully tighten the fasteners to 35 in-lb (3.95 N-m) of torque. Position the shelf into the tabs near the top of the yoke cover, then secure it

using two screws

Push in the edge of the shelf and squeeze the two hooks and latches until they engage or snap into place.

(Figure 13).

1. Place an anchor on top of an arm frame and secure it using two screws .

Figure 14

Attach the second anchor to the other arm.

Figure 12

5. Attach the shelf at the top using two screws lb (3.95 N-m) of tor

que.

Figure 13

. Tighten the fasteners to 35 in-

Page 11

Install EFX arms

To install moving arms:

1. Insert the shaft of the moving arm to the center mount (Figure 15) and

align pre-installed set screws to the shaft (Figure 16).

Figure 15

2. Insert one scre installed ones to 100 in-lb (11.29 N-m) of torque.

next to it and fully tighten all screws, including pre-

4. Place the inner cover between the link pairs and attach the link to the moving arm using a 9/16-inch socket wrench on the pre-installed bolts and tighten to 300 in-lb (33.90 N-m) of torque.

Figure 17

5. Attach the outer link covers (shipped in har

screws

and tighten them to 20 in-lb (2.25 N-m) of torque.

dware kit) using two Plastite®

Figure 16

3. Cut the zip ties holding the link arms together.

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Install ﬁxed arms (800 EFX only):

1. Install the console. For instructions, refer to the console guide included in the console box.

2. Install two screws

Insert the shaft of the arm to the center mount using two set screws Partially tighten mounting fasteners.

Rotate arm assembly up and attach clamp using two athead screws

5. Tighten the fasteners to 100 in-lb (11.29 N-m) of torque and the fasteners to 20 in-lb (2.25 N-m).

into the upper display (Figure 18).

Figure 18

Page 13

To attach the cup holder:

To complete the installation:

1. Position the cup holder on top of the lower shelf, making sure to catch the bottom latch in the shelf component.

Figure 19

2. Position your hands on the arr

ows and press down at the top of the panel.

1. Position the badge plate on the front cover and press into place.

Figure 20

2. Wrap the rubber gasket on top of the badge plate from the back of the display mount so the split is pointed toward the front. Press down to snap in two tabs at the back, then walk your hands around, wiggling and aligning the remaining tabs as you go.

3. Refer to the corresponding Console Installation Guide (found in the console box) to attach your console.

4. Plug the power cord into an appropriate outlet.

Page 14

Notes

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