Precision Digital Corporation PD750, PD751, PD752 Instruction Manual

DIGITAL PANEL METERS
Universal Temperature Meters Model PD750, PD751, PD752
Instruction Manual
• J, K, T, E, R, and S Thermocouples
• 100 Ω Platinum RTD
10 Ω Copper RTD
• Displays °F or °C
• Factory Calibrated for All Inputs
• Type T T/C and RTDs Displayed to 0.1°
• NEMA 4X, IP65 Front Panel
• 115 VAC, 230 VAC, or 24 VDC Power Options
• 2 or 4 Relays + 4-20 mA Output Option
PRECISION DIGITAL CORPORATION
19 Strathmore Road Natick MA 01760 USA Tel (800) 610-5239
Fax (508) 655-8990
¨
www.predig.com
UL Listed (PD750 AC Powered Units Only)
TABLE OF CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
POWER and SIGNAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
CALIBRATION FLOW CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
CALIBRATION ([ALIb) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
INPUT TYPE (TYPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
SCALE (For[) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4 ALARM POINTS (Alars) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
FAIL-SAFE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
RELAYS (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
SWITCHING INDUCTIVE LOADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
ISOLATED 4-20 mA OUTPUT OPTION (OvtPvt) . . . . . . . . . . . . . . . . . . . . . . . . .18
LOCKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
MOUNTING DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
OPTION CARD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
OTHER PRECISION DIGITAL PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
DEFINITIONS
TYPE, INPUT TYPE: To program unit for input type,(i.e. T/C or RTD). For[, Fahrenheit or Celsius: To program unit for Fahrenheit or Celsius display. [ALIb, CALIBRATION: To re-calibrate unit using a calibrated signal source. Alars, ALARM and RELAY POINTS: Sets alarm and relay set and reset points. 0vtPvt, 4-20 mA OUTPUT OPTION: Programs optional 4-20 mA output values. Error, ERROR: Calibration not successful. 0PEN, OPEN T/C: Open thermocouple circuit indicated by flashing display.
WARNING
Hazardous voltages exist within enclosure.
Installation and service should be performed only by trained service personnel.
AVERTISSEMENT
Les pièces à l'intérieur du boîtier portent des tensions dangereuses. Seules des personnes qualifiées et bien entrainées devraient entreprondre l'ótalonnage et la maintenance.
Notice
The information contained in this document is subject to change without notice.
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
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ORDERING INFORMATION
Type J, K, T, E, R, S, and 100 Ω Platinum RTD :
10 Ω Copper
120 Ω Nickel
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
115 VAC 230 VAC 24 VDC Options Installed Option Model Model Model Card*
PD750-3-N PD750-4-N PD750-2-N No Options PD750-3-14 PD750-4-14 PD750-2-14 2 Relays PD174 PD750-3-15 PD750-4-15 PD750-2-15 4-20mA Out PD175 PD750-3-16 PD750-4-16 PD750-2-16 2 Relays + PD176
4-20 mA Out PD750-3-17 PD750-4-17 PD750-2-17 4 Relays PD177 PD750-3-18 PD750-4-18 PD750-2-18 4 Relays + PD178
4-20 mA Out
Ordering example: PD750-3-14, temperature meter powered from
115 VAC (-3) with 2 relays (-14).
115 VAC 230 VAC 24 VDC Options Installed Option Model Model Model Card*
PD751-3-N PD751-4-N PD751-2-N No Options PD751-3-14 PD751-4-14 PD751-2-14 2 Relays PD174 PD751-3-15 PD751-4-15 PD751-2-15 4-20mA Out PD175 PD751-3-16 PD751-4-16 PD751-2-16 2 Relays + PD176
4-20 mA Out PD751-3-17 PD751-4-17 PD751-2-17 4 Relays PD177 PD751-3-18 PD751-4-18 PD751-2-18 4 Relays + PD178
4-20 mA Out
115 VAC 230 VAC 24 VDC Options Installed Option Model Model Model Card*
PD752-3-N PD752-4-N PD752-2-N No Options PD752-3-14 PD752-4-14 PD752-2-14 2 Relays PD174 PD752-3-15 PD752-4-15 PD752-2-15 4-20mA Out PD175 PD752-3-16 PD752-4-16 PD752-2-16 2 Relays + PD176
4-20 mA Out PD752-3-17 PD752-4-17 PD752-2-17 4 Relays PD177 PD752-3-18 PD752-4-18 PD752-2-18 4 Relays + PD178
4-20 mA Out
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SPECIFICATIONS
Basic Meter
INPUTS: PD750: Field selectable: type J, K, T, E, R, or S Thermocouples with 1°
resolution; type T to 0.1° 100 Ω platinum RTD (.00385 or .00392 curve) to 1° or 0.1° resolution. PD751: 10 Ω copper RTD
PD752: 120 Ω nickel RTD DISPLAY: Bright, large, 0.56” (14.2mm) high efficiency red, 41/2 digits. F or C may be switched on to indicate Fahrenheit or Celsius.
COLD JUNCTION REFERENCE: Automatic, fixed, no user calibration needed. SENSOR BREAK DETECTION: Open sensor circuit indicated by display flashing
0pen. All relays and alarm status LEDs go to alarm state.
HOLD READING: Connect switch to ACK/HLD and COM terminals, also connect jumper pins on rear.
ACCURACY: See Thermocouple and RTD chart, page 11. LOCKOUT: Jumper JP2 at rear of instrument restricts modification of calibration
values.
INPUT IMPEDANCE: Greater than 100 KΩ. POWER: AC power: 115 VAC ±10%, 50/60 Hz, 10 VA.
230 VAC ±10%, 50/60 Hz, 10 VA.
DC power: 22-28 VDC, 6 watts max.
ISOLATION: AC power: 1500 VAC; DC power: 500 VDC. NORMAL MODE REJECTION: 64 dB at 50/60 Hz ENVIRONMENTAL: Operational ambient temperature range: 0 to +60°C. Storage
temperature range: -40 to +85°C. Relative humidity: 0 to 90% non-condensing.
ENCLOSURE: 1/8 DIN, high impact plastic, UL 94V-0. FRONT PANEL: NEMA 4X, IP65, panel gasket provided. WEIGHT: 19.7 oz (559 g) (including options) CONNECTIONS: Removable screw terminal block, accepts #22 to #12 AWG. ALARM POINTS: 4, any combination of high or low alarms. ALARM STATUS INDICATION: Front panel LED ALARM DEADBAND: 0-100% of full scale, user selectable. UL FILE NUMBER: E160849; 508 Industrial Control Equipment
(PD750 AC Powered Unit only)
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
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OPTIONS
Relays
RATING: 2 or 4 SPDT (form C); rated 2 Amp @ 30 VDC or 2 Amp @ 250 VAC resistive load; 1/14 HP @ 125 / 250 VAC for inductive loads. RESET: User select.
1. Automatically when the input passes the reset point.
2. Automatically + manually (via user supplied switch or front panel ACK button). Manual reset resets all manually resetable relays. FAIL-SAFE OPERATION: The relay coils are energized in the non-alarm condition. In the case of a power failure, the relays will go to the alarm state. Fail-safe opera­tion by removing jumper J2 located on the Options Board. AUTO INITIALIZATION: When power is applied to the meter, the relays will always reflect the state of the input to the meter. DEADBAND: 0-100%, User selectable.
Isolated 4-20 mA Transmitter Output
CALIBRATION RANGE: The transmitter output can be calibrated so that a 4 mA output is produced for any number displayed on the meter. The 20 mA output may correspond to any number displayed on the meter above or below the 4 mA output display.
OOUUTTPPUUTT LLOOOOPP RREESSIISSTTAANNCCEE:
:
Power supply: minimum maximum 24 VDC 10 Ω 600 Ω 35 VDC (external) 600 Ω 1000 Ω ACCURACY: ± 0.1% F.S., ± .004 mA. ISOLATION: 500 VDC or peak AC, input-to-output or input/output-to-power line. EXTERNAL LOOP POWER SUPPLY: 35 V max.
WARRANTY:
2 years parts & labor
EXTENDED WARRANTY:
1 or 2 years, refer to the Price List for details.
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
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SETUP
Programming and installing the meter involves six basic steps.
Step 1 Remove jumper JP2 if installed, to disable the lockout feature. Step 2 Configure the input signal jumper JP1 according to the input
type, thermocouple or RTD, see charts below. Step 3 Connect the input signal according to the chart below. Step 4 Connect power. Step 5 Program the input type, choice 0-10, see page 11. Step 6 Program the scale type, Fahrenheit or Celsius, see page 12.
POWER and SIGNAL CONNECTIONS
For DC powered units see diagrams on page 7
Four-Wire RTD Connections
RTD
AC
L
D
T
ALU
NHO
G/K
I
K
C
SCO
A
L
LLP+P- CAE+Ð
O
C K
X
MC
/ H L D
IN
LLP+P- CAE+Ð
O
C K
X
MC
/ H L D
IN
JP2
JP1
No Connection
Three-Wire RTD Connections
RTD
AC
JP2
JP1
Two-Wire RTD Connections
RTD
AC
LLP+P- CAE+Ð
O
C K
X
MC
/ H L
D
IN
LLP+P- CAE+Ð
O
C K
X
MC
/ H L D
IN
JP2
JP1
Thermocouple Connections
AC
T/C
JP2
JP1
L
D
T
ALU
NHO
G/K
I
K
C
SCO
A
L
L
D
T
ALU
NHO
G
/
K
I
K
C
S
C
O
A
L
L
D
T
ALU
NHO
G
/
K
I
K
C
S
C
O
A
L
Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
6
24 V Transmitter
power: P+, P-
POWER and SIGNAL CONNECTIONS for DC POWERED UNITS
WIRING INSTRUCTIONS
1. All field connections to be made with either solid or stranded insulated wire. Strip length =
1
/4" (7 mm). Tighten screw terminals to 4.5 lb-in (0.5 Nm).
Do not pre-treat wire with solder.
2. Terminals connected to line voltage (e.g. L, RELAY 1-4): Use AWG # 12-18 copper wire, 600 volt, 60°C or 60/75°C. Connect only one wire to each terminal.
3. Terminals not connected to line voltage (e.g. IN, EXC, ACK, COM, P+, P-, V+, V-, +, -): Use AWG #12-22 wire. If using AWG #20 or smaller wire, up to two wires may be connected to each terminal. If using AWG #18 or larger wire, only one wire may be connected to each terminal.
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Two-Wire RTD Connections
RTD
JP2
JP1
Thermocouple Connections
22-28 VDC
22-28 VDC
T/C
JP2
JP1
Four-Wire RTD Connections
RTD
L
D
T
A
L
U
NHO
G/K
I
K
C
S
C
O
A
L
L
D
T
A
L
U
NHO
G/K
I
K
C
S
C
O
A
L
JP2
JP1
No Connection
22-28 VDC
Three-Wire RTD Connections
RTD
JP2
JP1
22-28 VDC
L
D
T
A
L
U
NHO
G/K
I
K
C
S
C
O
A
L
L
D
T
A
L
U
NHO
G/K
I
K
C
S
C
O
A
L
C
AV+V-
E+Ð
O
C K
X
MC
IN
C
AV+V-
E+Ð
O
C K
X
MC
IN
C
AV+V-
E+Ð
O
C K
X
MC
IN
C
AV+V-
E+Ð
O
C K
X
MC
IN
Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
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PROGRAMMING
The meter’s Single Button Scaling feature allows it to be programmed using only the ENTER button. The general procedure is to press the ENTER button to accept a flashing display or to wait for the display to scroll and press ENTER when the desired display appears.
For instance when the ENTER button is pressed, the meter scrolls through the stan­dard programming routine titles: [ALIb , TYPE, For[, Alars. It will also scroll the optional programming routine title: OvtPvt if the meter contains the isolated 4-20 mA Output Option. To enter a programming routine, press ENTER when the meter displays the desired programming routine title.
The following flow chart overviews the meter programming routines.
There are 5 basic programming instructions
1. If the flashing display is OK, press ENTER before it stops flashing to accept it.
2. If the flashing display is not OK, (or if ENTER was not pressed in time to
accept it), wait for first digit to flash.
3. If a flashing digit is OK press ENTER before it starts to scroll to accept it.
4. If a flashing digit is not OK, (or if ENTER was not pressed in time to accept it),
wait for the digit to scroll, and press ENTER when OK.
5. Digits will scroll until ENTER is pressed. When a digit is accepted by pressing
ENTER, the next digit flashes.
For best results, allow the meter to warm up for at least
30 minutes before calibrating.
2 point
Calibration
Program
Alarms
Set
Decimal
Point
Program
Noise
Filter
Calibrate
4-20 mA
Output
Press
ENTER
Press
ENTER
Press
ENTER
Press
ENTER
Press
ENTER
Press ENTER
Display scrolls programming routines.
Press ENTER to select desired routine.
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
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CALIBRATION FLOW CHART
The following flow chart illustrates a 2 point calibration using Single Button Scaling. The same general procedure is used for alarm set and reset point programming and 4-20 mA output programming.
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
Calibration
Complete!
Press ENTER
Press ENTER when
appears
flashes
Apply
input 1 signal
(e.g. 2 V)
Press ENTER
flashes
apply input 2
(e.g. 20 V)
Is
entire flashing
display OK?
Press ENTER
Wait for
digit to flash
Has
input 2 been
calibrated
yet?
Is
the flashing
digit OK?
Press ENTER
Press
ENTER when OK
Wait for digit
to scroll
Is
entire display
flashing?
YES
YES
YES
YES
NO
NO
NO
NO
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CALIBRATION (
(ALIb)
The PD750 is pre-calibrated for 6 types of thermocouples and 2 types of 100 Ω RTD sensors. The PD751 is pre-calibrated for 10 Ω copper RTD sensors and the PD752 is pre-calibrated for 120 Ω nickel RTD sensors. These input ranges may be re-calibrated and should be checked every 12 months. Calibration is performed from the front panel using the ENTER button. It does not require any tools or disassembly of the meter. The only equipment needed is a ther­mocouple calibrator or a 5 decade resistance box with an accuracy of about 0.1% and a minimum resistance of 0.01 Ω for RTDs.
Go to INPUT TYPE on page 11 if calibration is not necessary.
Input 1 Calibration
1. Press ENTER, when [ALIb appears press ENTER again.
2. Meter flashes iNPT1. Apply input 1 (low signal) using a calibrator, THEN press
ENTER.
3. All digits flash for 3 seconds.
If this is the desired display for input 1, press ENTER before entire display stops flashing, (meter will then flash InPt 2). Go to step 9 below.
If this is not the desired display, (or if ENTER was not pressed in time to accept the display) wait for the first digit to flash.
First digit flashes for 3 seconds before it scrolls.
4. When digit is OK, press ENTER, next digit will flash for 3 seconds before it scrolls.
5. When flashing digit is OK, press ENTER, next digit will flash for 3 seconds before
it scrolls.
6. Repeat step 4 for each remaining digits.
7. When last digit is OK, press ENTER.
8. Entire display will flash for 3 seconds. Press ENTER within the 3 seconds if OK to
complete input 1 calibration. If not OK, wait for first digit to flash and go to step 3 above.
9. Meter flashes iNPT 2. Apply input 2 (high signal) using a calibrator, THEN press
ENTER.
10. GO TO STEP 3 ABOVE.
CCaalliibbrraattiioonn EErrrroor
r
An Error message during calibration indicates that the calibration process was not successful. The meter should be recalibrated. An Error message will appear if input 1 and input 2 signals are within 4 millivolts. An Error message will appear if input 1 signal is inadvertently also applied for input 2 calibration, or ENTER is pressed before applying input 2.
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
INPUT TYPE (
TYPE
)
The meter must be programmed for the input type it is to accept. Selecting the wrong input type will cause an incorrect temperature to be displayed.
Selecting Input Type
1. Press ENTER. When TYPE appears, press ENTER again.
2. The meter displays TYPE and starts to scroll through make it choice. Press
ENTER when desired digit appears, (see chart below). Meter will then reset back to indication mode.
PD750 Input Ranges
PD751 Input Ranges
PD752 Input Ranges
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
Type Number Type of Input Range Accuracy
0 Type J T/C -328° to 1382°F ±2°F
-200° to 750°C ±1°C
1 Type K T/C -328° to 2498°F ±2°F
-200° to 1330°C ±1°C
2 Type T T/C -330° to 760°F ±2°F
-200° to 404°C ±1°C
3 Type T T/C -330.0° to 760.0°F ±2°F
(0.1°) -200.0° to 404.0°C ±1°C
4 Type E T/C -328° to 1832°F ±2°F
-200° to 1000°C ±1°C
5 Type R T/C 32° to 3213°F ±5°F
0° to 1767°C ±3°C
6 Type S T/C 40° to 3214°F ±6°F
4° to 1768°C ±3°C
7 100 Ω RTD -328.0° to 1382.0°F ±0.7°F
(0.00385, 0.1°) -200.0° to 750.0°C ±0.4°C
8 100 Ω RTD -328.0° to 1382.0°F ±0.7°F
(0.00392, 0.1°) -200.0° to 750.0°C ±0.4°C
9 100 Ω RTD -328° to 1382°F ±1°F
(0.00385, 1°) -200° to 750°C ±1°C
10 100 Ω RTD -328° to 1382°F ±1°F
(0.00392, 1°) -200° to 750°C ±1°C
Type Number Type of Input/ Resolution Range Accuracy
0 10 Ω Cu -328.0° to 500.0°F ±0.2°F
0.1 degree -200.0° to 260.0°C ±0.1°C
1 10 Ω Cu -328° to 500°F ±0.2°F
1 degree -200° to 260°C ±0.1°C
Type Number Type of Input/ Resolution Range Accuracy
2 120 Ω Ni -112.0° to 608.0°F ±0.2°F
0.1 degree -80.0° to 320.0°C ±0.1°C
3 120 Ω Ni -112° to 608°F ±0.2°F
1 degree -80° to 320°C ±0.1°C
Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
RECOMMENDED CALIBRATION POINTS
SCALE (For[
)
F or C may be switched on to indicate Fahrenheit or Celsius.
Selecting Fahrenheit or Celsius
1. Press ENTER, when For[appears press ENTER again.
2. The meter will display F or [ alternately. Press ENTER when desired character is
flashing. Meter will then return to indication mode and display the temperature in either Fahrenheit or Celsius.
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Type Type of Input Input 1 Input 2 Check Number (Low) (High) (Middle)
0 Type J T/C 32°F 1182°F 600°F
1 Type K T/C 32°F 1183°F 960°F
2 Type T T/C 32°F 693°F 360°F
3 Type T T/C 32.0°F 693.0°F 360.0°F
4 Type E T/C 32°F 1652°F 840°F
5 Type R T/C 100°F 3000°F 1500°F
6 Type S T/C 100°F 3000°F 1500°F
7 100Ω RTD 32.0°F 1148.0°F 590.0°F
(0.00385, 0.1°) 100Ω 320.12Ω 215.61Ω
8 100Ω RTD 32.0°F 1127.0°F 580.0°F
(0.00392, 0.1°) 100Ω 320.89Ω 215.87Ω
9 100Ω RTD 32°F 1148°F 590°F
(0.00385, 1°) 100Ω 320.12Ω 215.61Ω
10 100Ω RTD 32°F 1127°F 580°F
(0.00392, 1°) 100Ω 320.89Ω 215.87Ω
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
4 ALARM POINTS (
Alars
)
The meter is equipped with 4 alarm points as a standard feature. Each alarm may be programmed for either a high or low alarm and for 0-100% deadband. Front panel LEDs indicate alarm status.
Options for 2 and 4 relays are available.
To program a high alarm, program the set point above the reset point. To program a low alarm, program the set point below the reset point. To program the alarm deadband, set the reset point above or below the set point by an amount equal to the desired deadband value. Example: Alarm 2 is a high alarm that trips at 1500° and has a deadband of 100° Alarm 2 set point is set at 1500° and its reset point at 1400°
Alarm Set and Reset Point Programming (
Alars
)
Alarm set and reset point programming is performed in the Alars routine.
1. To enter the Alars routine, press ENTER and when Alars appears, press
ENTER again. This starts a scan of the 4 alarm set and reset points.
The scan sequence begins with a flashing display of alarm #1 set point. The “1” LED and “S” LED are illuminated to indicate the meter is flashing alarm #1 set point value.
2. All digits flash for 3 seconds.
If this is the desired display for this alarm point, press ENTER. Pressing ENTER completes this alarm point programming. Proceed to step 8 for next alarm point programming.
If this is not the desired display, wait for the first digit to flash. It will flash for 3 seconds before it starts to scroll.
3. If the first flashing digit is OK, press ENTER before it starts to scroll to accept it,
the next digit flashes- go to step 6. If not OK, wait for first digit to scroll.
4. When the first digit is OK, press ENTER and the next digit flashes for 3 seconds
before it starts to scroll.
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
5. If the flashing digit is OK, press ENTER before it scrolls. If not OK, wait for digit to
scroll.
6. When digit is OK, press ENTER. Program remaining digits in same fashion.
7. When the last digit is OK, press ENTER. The entire display flashes for 3 seconds.
Press ENTER if OK to complete alarm point programming and proceed to step 8. If not OK, wait, first digit flashes. Repeat steps 3-7.
8. When an alarm set or reset point has been programmed the scan moves to the
next alarm set or reset point. To program the remaining alarm set and reset points, repeat steps 2-8.
Determine which alarm set or reset point is being programmed by noting which LEDs are illuminated. For instance, if the “3” LED and the “R” LED are illuminated, the meter is displaying alarm #3 reset point. When alarm programming is complete the meter will display the process input signal and the front panel LEDs will indicate alarm status.
Programming Confirmation
To verify that the alarm set and reset points have been programmed as desired, press ENTER, and press ENTER again when Alars appears. Before the display stops flashing #1 set point value, press ENTER again to advance the display to #1 reset point. Continue skipping through the remaining alarm set and reset points. To alter an alarm point value, wait for the first digit to flash and follow steps 3-8 above.
Alarm Operation
When the meter detects an alarm, a front panel LED illuminates to indicate which alarm point has been tripped. This LED will stay illuminated until the meter display passes through the reset point.
Alarm Acknowledgment
The ACK button on the front panel resets the optional relays only and has no effect on the alarm status LEDs.
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
FAIL-SAFE OPERATION:
The relay coils are energized in the non-alarm condition. In the case of a power fail­ure, the relays will go to the alarm state. The fail-safe operation can be disabled by removing jumper J2 located at the front of the relay option card.
OPTION CARD PIN-OUTS
Notes:
1. Alarm acknowledgement terminals (ACK and COM) are located on the meter main board.
2. In the alarm condition, the NC contact is connected to common in the fail-safe mode.
Relays
Ribbon Cable
Front
J2
Screw Terminals (Rear of PCB)
Relay #1 Common Relay #1 NC Relay #1 NO Relay #2 Common Relay #2 NC Relay #2 NO
Relay #3 Common Relay #3 NC Relay #3 NO Relay #4 Common Relay #4 NC Relay #4 NO
Function:
Transmitter + Transmitter -
Pin:
1 2 3 4 5 6
1 2
1 2 3 4 5 6
PD175
PD178
PD177
PD176
PD174
J1
J2
J3
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
RELAYS (Optional)
The meter is available with 2 and 4 relays. The SPDT relays can be programmed for automatic or automatic + manual reset. The relays can also be programmed for 0-100% deadband.
Set and Reset Point Programming
Refer to page 13 to program the alarm (relay) set and reset points.
Automatic and Manual Reset Programming
There are two ways to reset the relays:
1. Automatically when the signal passes through the reset point.
2. Automatically + manually via the front panel ACK button, or a user supplied
switch across terminals at the rear of the instrument. That is, a relay may be manu­ally reset prior to the signal passing through the reset point, or, if it is not, it will auto­matically reset when the signal passes through the reset point.
A manual reset will reset all relays that are programmed for automatic + manual reset.
An array of jumpers located behind the front panel on the Display Board is used to program each relay for either automatic or automatic + manual reset. Refer to page 21 for front panel removal instructions. The top jumper is used for relay 1, the next for relay 2, etc. A relay will automatically reset if no jumper is installed. A relay will automatically reset, plus can be manually reset, if a jumper is installed over its respective pins.
Jumpers to program relays for either automatic or automatic + manual reset.
Example: Relay 1 is programmed for automatic reset only.
Relays 2, 3, and 4 are programmed for automatic + manual reset.
16
1 2
3 4
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17
Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
SWITCHING INDUCTIVE LOADS
The meter has the ability to suppress electrical noise generated by switching induc­tive loads. However, installing suppressors improves this performance even more and prolongs the life of the meter’s relay contacts.
This suppression can be obtained with RC networks assembled by the user or pur­chased as a complete assembly. Refer to the following circuits for RC network assembly and installation:
AC and DC LOADS
Choose R and C as follows
R: 0.5 to 1 Ω for each volt across the contacts C: 0.5 to 1 µF for each 1 A through closed contacts
Notes
1. Use capacitors rated for 240 VAC.
2. Snubbers may affect load release time of solenoid loads, check to confirm proper operation.
3. Install the RC network right at the meter’s relay screw terminals. An RC network may also be
installed across the load.
LOW VOLTAGE DC LOADS
Use a diode with a reverse breakdown voltage two to three times the circuit voltage and forward current at least as large as the load current.
RC NETWORKS
Suppressors are available and should be applied to each relay that switches an inductive load. Part number PDX6901.
1
2
3
L O A D
1
2
3
L O A D
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
ISOLATED 4-20 mA OUTPUT OPTION (
OvtPvt
)
The meter can be equipped with an isolated 4-20 mA output signal option that can be programmed to produce a 4-20 mA output for virtually any input.
Connections
The following drawings illustrate the 4-20 mA output signal being powered from the meter’s internal 24 V power supply (AC powered units only) and by an external power supply.
4-20 mA output signal being powered by meter’s internal 24 V power supply.
AC powered units only
4-20 mA output signal being powered from an external 24 V power supply.
If the output loop is powered by an external supply, the loop power supply must be turned on before the meter is turned on. Otherwise, the output loop signal may be incorrect.
Calibration
The isolated 4-20 mA output signal is calibrated using the front panel ENTER button and uses the same Single Button Scaling technique that is used to calibrate the sig­nal input and the alarm set and reset points. A multimeter may be connected to the output terminals to verify calibration, but it is not required as part of the calibration process.
+
+
+
-
-
-
Signal
I
nput
Meter, Recorder Controller, etc.
-
+
EACPP L L
+
+
+
+
-
-
-
-
Loop Power Supply
Meter, Recorder Controller, etc.
Signal
Input
-
+
EACPP L L
!
18
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19
Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
4 mA Output Calibration
1. Press ENTER, when OvtPvt appears press ENTER again.
2. All digits flash for 3 seconds, a green LED labeled “4” illuminates indicating the flashing display is the value at which the meter will produce a 4 mA output.
If this is the desired display at which the meter will produce a 4 mA out put, press ENTER before entire display stops flashing. The meter indi­cates that the 4 mA Output Calibration is now complete by illuminating the green “20” LED. Go to 20 mA Output Calibration below.
If this is not the desired display, (or if ENTER was not pressed in time to accept the display) wait for the first digit to flash.
3. First digit flashes for 3 seconds before it scrolls.
4. When first digit is OK, press ENTER, next digit will flash for 3 seconds before it scrolls.
5. When flashing digit is OK, press ENTER, next digit will flash for 3 seconds before it scrolls.
6. Repeat step 5 for each remaining digits.
7. When last digit is OK, press ENTER.
8. Entire display will flash for 3 seconds. Press ENTER within the 3 seconds if OK to complete 4 mA Output Calibration. If NOT OK, wait for first digit to flash and go to step 5 above.
20 mA Output Calibration
Note: The 20 mA output calibrates in the same fashion as 4 mA output so the 4 mA Calibration Instructions will be referenced for most of the 20 mA Calibration Instructions.
1. When ENTER is pressed to complete the calibration for 4 mA output, the green LED labeled “20” illuminates indicating the flashing display is the value at which the meter will produce a 20 mA output.
2. Repeat steps 2-8 in 4 mA Output Calibration above.
3. Upon acceptance of the display corresponding to the 20 mA output, the meter exits the outPut routine and returns to indication mode.
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
Programming Confirmation
The values that have been programmed to produce the 4 and 20 mA outputs can be quickly checked to make sure they are the desired values. To do this, enter the
OvtPvt routine by pressing ENTER and then pressing ENTER again when OvtPvt appears.
The green “4” LED illuminates indicating the meter is displaying the value at which it will produce a 4 mA output. Confirm that this is the desired value. Press ENTER (within 3 seconds) before the entire display stops flashing and the green “20” LED illuminates indicating the meter is displaying the value at which it will produce a 20 mA output. Confirm that this is the desired value. Press ENTER (within 3 seconds) before the entire display stops flashing and the meter returns to indication mode.
LOCKOUT
Install jumper JP2 at rear of instrument to restrict modification of calibration values. When ENTER is pressed with lockout jumper in place, only Alars and OvtPvt routines are displayed. These routines may be entered to view their settings, but the settings may not be altered.
20
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
OPTIONS CARD REMOVAL & INSTALLATION
Meter options are installed at the factory. To disable relays’ fail-safe operation, it is necessary to remove the Boards from the case. Refer to the following instructions and illustrations.
Disconnect power prior to performing the following operations.
The meter's snap-off cover is held in place by 6 latches that snap into notches on the snap-off cover. To remove the snap-off cover from the meter, grasp it firmly on its top and bottom edges and pull it forward. The latch plate remains around the meter's case.
To remove the circuit boards from the case:
1. Unscrew the retaining screws holding the circuit boards to the case.
2. Remove the screw terminal connectors at the rear of the meter.
3. Push the boards through the case by applying pressure to the circuit boards at
the rear of the meter. Apply pressure evenly to both boards.
4. Do not apply pressure to the vertical display board.
Front Cover Removal
5. Configure fail-safe jumper on Options Board as required. Remove J2 jumper to
disable fail-safe operation.
6. To avoid electric shock, re-install the circuit boards in the case prior to applying
power.
Latch
Snap-off Cover
Latch Plate
Notch
Retaining Screws and Washers
All programming and calibrating can be performed
with the circuit boards installed in the case.
21
22
To re-install the meter in its case:
1. Fold the Options Board over the Main Board, grasp both boards so the Main
Board is on the bottom and the two Boards are separated by about an inch.
2. Insert the two boards together into the case. Be sure both the top and bottom
boards engage the rails, which hold them in place.
3. Do not press on the Display Board when seating the assembly in the case.
4. Install washers and retaining screws in 4 corners of meter and install front cover.
Option Card Installation
MOUNTING DIMENSIONS
Mounting Dimensions
Notes:
1. Panel cutout required: 1.772" X 3.622" (45 mm x 92 mm) 1/8 DIN
2. Panel thickness: 0.125" - 0.250" (3.17 mm - 6.34 mm)
3. Clearance: allow 6 inches (152 mm) behind the panel
22
Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
Input Configuration
Jumpers
Display PCB
Ribbon Cable
Transformer
Relays
J2
Front
Screw Terminals (Rear of PCB)
Panel Thickness Ð .125"-.250" (3.17mm-6.34mm)
6" (152mm) Clearance
SIDE VIEWFRONT VIEW
4.25" (108mm)
4.30" (109mm) Installed
4.83" (123mm) Req'd for Inst.
2.30" (59mm)
.575"
(14.6mm)
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23
Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
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Model PD750, PD751, PD752 Universal Temperature Meters Instruction Manual
LIM750 Rev E
How to Contact Precision Digital
• For Technical Support please
call: (800) 610-5239 or (508) 655-7300 fax: (508) 655-8990 e-mail: support@predig.com
• For Sales Support or to place an order please
call: (800) 343-1001 or (508) 655-7300 fax: (508) 655-8990 e-mail: sales@predig.com
• For Extended Warranty, Setup & Calibration
Services please visit
www.predig.com
• For an online version of this instruction manual
please visit
www.predig.com
PRECISION DIGITAL CORPORATION
19 Strathmore Road Natick MA 01760 USA Tel (800) 610-5239
Fax (508) 655-8990
11/05
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