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Precision Digital PD6870 User Manual

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PD6870 EXPLOSION-PROOF
LOOP-POWERED PROCESS METER
PRECISION DIGITAL CORPORATION
89 October Hill Road • Holliston MA 01746 USA Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
PD6870 Loop-Powered Process Meter Instruction Manual
!
CAUTION: Read complete
instructions prior to installation and operation of the meter.
WARNING: Risk of electric shock or personal injury.
Disclaimer
The information contained in this document is subject to change without notice. Precision Digital makes no representations or warranties with respect to the contents hereof; and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose.
WARNINGS
• This product is not recommended for life support applications or applications where malfunctioning could result in personal injury or property loss. Anyone using this product for such applications does so at his/her own risk. Precision Digital Corporation shall not be held liable for damages resulting from such improper use.
• Failure to follow installation guidelines could result in death or serious injury. Make sure only qualified personnel perform the installation.
• Never remove the meter cover in explosive environments when the circuit is live.
• Cover must be fully engaged to meet flameproof/explsion-proof requirements.
Limited Warranty
Precision Digital Corporation warrants this product against defects in material or workmanship for the specified period under “Specifications” from the date of
shipment from the factory. Precision Digital’s liability under this limited warranty shall
not exceed the purchase value, repair, or replacement of the defective unit.
Registered Trademarks
All trademarks mentioned in this document are the property of their respective owners.
© 2011-2015 Precision Digital Corporation. All rights reserved.
www.predig.com
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PD6870 Loop-Powered Process Meter Instruction Manual
Model
Description
PD6870-0L0
Explosion-Proof Loop-Powered Process Meter
PD6870-0K0
Explosion-Proof Loop-Powered Process Meter with Backlight
Model
Description
PDA0001
3/4" M-NPT to F-M20 Reducer
PDA0002
3/4" M-NPT to 1/2" F-NPT Reducer
INTRODUCTION
The ProtEX-FarVu PD6870 is a rugged, loop-powered meter with 1" display digits in an explosion-proof enclosure for demanding applications in hazardous areas or in the harshest environmental conditions. The meter derives all of its power from the 4-20 mA loop with a small 1 volt drop for easy installation in almost any system.
It is programmed using four easy to access front-mounted control dials with no complex or difficult to read programming menus necessary for setup. The numeric display will read from -1999 to 1999 over a 2000 count user adjustable scaling span. The backlight option lets you see the display under any lighting condition and is powered from the 4-20 mA loop with no additional power supply required.
The enclosure is provided with two threaded conduit holes and integrated pipe or wall mounting slotted flanges.
ORDERING INFORMATION
Accessories
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PD6870 Loop-Powered Process Meter Instruction Manual
Table of Contents
INTRODUCTION ---------------------------------------------------------------------- 3 ORDERING INFORMATION ------------------------------------------------------- 3 SPECIFICATIONS -------------------------------------------------------------------- 5
General ------------------------------------------------------------------------------------------- 5 Input ----------------------------------------------------------------------------------------------- 6 Product Ratings and Approvals --------------------------------------------------------- 7 Electromagnetic Compatibility ----------------------------------------------------------- 8
SAFETY INFORMATION ----------------------------------------------------------- 8 INSTALLATION ----------------------------------------------------------------------- 9
Unpacking ------------------------------------------------------------------------------------- 10 Pre-Installed Conduit Plug --------------------------------------------------------------- 10 Mounting --------------------------------------------------------------------------------------- 10 PD6870 Connections ---------------------------------------------------------------------- 11
Connections & Wiring Diagrams ............................................................... 12
SETUP ---------------------------------------------------------------------------------- 13
Scaling Controls and Display ----------------------------------------------------------- 13 Setting Up the Meter ----------------------------------------------------------------------- 14
Calibrating the Meter ................................ ................................................ 14
Setting the Decimal Point ......................................................................... 14
Factory Defaults & User Settings ----------------------------------------------------- 15
TROUBLESHOOTING ------------------------------------------------------------- 16
Troubleshooting Tips ---------------------------------------------------------------------- 16
MOUNTING DIMENSIONS -------------------------------------------------------- 17 EC DECLARATION OF CONFORMITY --------------------------------------- 19
Table of Figures
Figure 1. PD6870 Connectors ................................................................. 11
Figure 2. PD6870 Input Connections without Backlight ....................... 12
Figure 3. PD6870 Input Connections with Loop-Powered Backlight ... 12
Figure 4. Enclosure Dimensions – Front View ...................................... 17
Figure 5. Enclosure Dimensions – Side Cross Section View ............... 18
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PD6870 Loop-Powered Process Meter Instruction Manual
DISPLAY
3 ½ digit LCD 1" (25.4 mm); -1999 to 1999
DISPLAY UPDATE RATE
2.5 Updates/Second
OVERRANGE
Display reads 1 on the left most digit
PROGRAMMING METHOD
Four front mounted rotary control dials accessed when the cover is removed.
RECALIBRATION
Recalibration is recommended at least every 12 months.
NORMAL MODE REJECTION
60 dB rejection ratio
ENVIRONMENTAL
Operating temperature range: -40 to 75°C Storage temperature range: -40 to 75°C Relative humidity: 0 to 90% non-condensing
CONNECTIONS
Screw terminals accept 12 to 22 AWG wire
ENCLOSURE
Explosion-proof die cast aluminum with glass window, 0.30% max copper content, corrosion resistant epoxy coating, color: blue. NEMA 4X, IP68.
Two ¾" NPT threaded conduit openings. One ¾" NPT nickel plated brass conduit plug with 10 mm hex key fitting installed.
MOUNTING
May be mounted directly to conduit. Two slotted flanges for wall mounting or NPS 1½" to 2½" or DN 40 to 65 mm pipe mounting. See Mounting Dimensions on page 17.
OVERALL DIMENSIONS
5.65" x 5.25" x 4.86" (144 mm x 133 mm x 124 mm) (W x H x D)
WEIGHT
5.00 lbs (80 oz, 2.27 kg)
WARRANTY
3 years parts and labor
SPECIFICATIONS
Except where noted all specifications apply to operation at +25°C.
General
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PD6870 Loop-Powered Process Meter Instruction Manual
ACCURACY
±0.1% of full span ±1 count
TEMPERATURE DRIFT
150 PPM/C from -40 to 75C ambient
DECIMAL POINT
User selectable decimal point
CALIBRATION RANGE
4 mA input: -1000 to +1000; 20 mA between 20 and 2000 counts greater than 4 mA display. Two point linear display span.
MAXIMUM VOLTAGE DROP
Without Backlight
With Loop-Powered Backlight
1 VDC @ 20 mA
4 VDC @ 20 mA
EQUIVALENT RESISTANCE
50 Ω @ 20 mA
200 Ω @ 20 mA
INPUT OVERLOAD
Over current protection to 2 A max.
Input
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PD6870 Loop-Powered Process Meter Instruction Manual
FM
Class I, Division 1, Groups B, C, D Class II, Division 1, Groups E, F, G Class III, Division 1; T6 Class I, Zone 1, AEx d IIC T6 Gb Zone 21, AEx tb IIIC T85°C Ta = -40°C to +75°C Enclosure: Type 4X & IP66 Certificate number: 3040391
ATEX
II 2 G D
Ex d IIC T6 Gb Ex tb IIIC T85°C Db IP68 Ta = -40°C to +75°C ATEX Certificate: Sira 10ATEX1116X
CSA
Class I, Division 1, Groups B, C, D Class II, Division 1, Groups E, F, G Class III, Division 1; T6 Class I, Zone 1, Ex d IIC T6 Ta = -40°C to +75°C Enclosure: Type 4X & IP66 Certificate number: 11 2325749
IECEx
IECEx SIR 10.0056X Ex d IIC T6 Gb Ex tb IIIC T85°C Db IP68 Ta = -40°C to +75°C
Product Ratings and Approvals
Special Conditions for Safe Use:
Use suitably certified and dimensioned cable entry device and/or plug. The equipment shall be installed such that the supply cable is protected from mechanical damage. The cable shall not be subjected to tension or torque. If the cable is to be terminated within an explosive atmosphere, then appropriate protection of the free end of the cable shall be provided.
Year of Construction
This information is contained within the serial number with the first four digits representing the year and month in the YYMM format.
For European Community: The PD6870 must be installed in accordance with the ATEX directive 94/9/EC, and the product certificate Sira 10ATEX1116X.
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PD6870 Loop-Powered Process Meter Instruction Manual
EMISSIONS
EN 61326:2006 Safety requirements for measurement, control, and laboratory use – Industrial Group 1 Class A ISM emissions requirements
Radiated Emissions
Class A
IMMUNITY
EN 61326:2006 Safety requirements for measurement, control, and laboratory use
ESD
±4 kV contact, ±8 kV air
RFI – Amplitude Modulated
80-1000 MHz @ 10 V/m,
1.4-2.0 GHz @ 3 V/m,
2.0-2.7 GHz @ 1 V/m, 80% AM (1 kHz)
EFT
±2 kV DC mains, ±1 kV other
Telco Surge
±1 kV
CRFI
3 V, 0.15-80 MHz, 1 kHz 80% AM
WARNINGS
Read complete instructions prior to installation and operation of the meter. Installation and service should be performed only by trained service
personnel. Service requiring replacement of internal components must be performed at the factory.
Disconnect from supply before opening enclosure. Keep cover tight while
circuits are alive. Conduit seals must be installed within 18" (450mm) of the enclosure.
Verify that the operating atmosphere of the meter is consistent with the
appropriate hazardous locations certifications.
If the meter is installed in a high voltage environment and a fault or
installation error occurs, high voltage may be present on any lead
Electromagnetic Compatibility
SAFETY INFORMATION
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PD6870 Loop-Powered Process Meter Instruction Manual
WARNING
Disconnect from supply before opening enclosure. Keep cover tight while circuits are alive. Conduit seals must be installed within 18" (450mm) of the enclosure.
INSTALLATION
For Installation in USA: The PD6870 must be installed in accordance with the National Electrical Code (NEC) NFPA 70.
For Installation in Canada: Install in accordance with applicable local and national regulations (e.g. NEC). The PD6870 must be installed in accordance with the Canadian Electrical Code CSA 22.1. All input circuits must be derived from a CSA approved Class 2 source.
For European Community: The PD6870 must be installed in accordance with the ATEX directive 94/9/EC and the product certificate Sira 10ATEX116X.
All controls and wiring connectors are accessed by opening the enclosure. To access electrical connectors, remove the 2 captive screws and remove the display module from the enclosure.
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PD6870 Loop-Powered Process Meter Instruction Manual
WARNING
Installations of the supplied conduit plug require the application of non-setting (solvent free) thread sealant. If the pre-installed conduit plug is removed or replaced all relevant hazardous area guidelines must be followed for its installation or replacement conduit.
WARNING
Do not attempt to loosen or remove flange bolts while the meter is in service.
Unpacking
Remove the meter from box. Inspect the packaging and contents for damage. Report damages, if any, to the carrier.
If any part is missing or the meter malfunctions, please contact your supplier or the factory for assistance.
Pre-Installed Conduit Plug
The PD6870 is supplied with one pre-installed optional conduit plug for installations that do not require the use of both conduit entries. The conduit plug includes an internal hexagonal socket recess for removal. The pre-installed plug and installation is included in all hazardous area approvals of the PD6870.
Mounting
The PD6870 has two slotted mounting flanges that may be used for pipe mounting or wall mounting. Alternatively, the unit may be supported by the conduit using the conduit holes provided.
Refer to Mounting Dimensions, page 17 for details.
Cover Jam Screw
The cover jam screw should be properly installed once the meter has been wired and tested in a safe environment. The cover jam screw is intended to prevent the removal of the meter cover in a flameproof environment without the use of tools. Using a M2 hex wrench, turn the screw clockwise until the screw contacts the meter. Turn the screw an additional 1/4 to 1/2 turn to secure the cover. Caution: Excess torque may damage the threads and/or wrench.
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PD6870 Loop-Powered Process Meter Instruction Manual
WARNINGS
Static electricity can damage sensitive components. Observe safe handling precautions for static-sensitive components. Use proper grounding procedures/codes. If the meter is installed in a high voltage environment and a fault or
installation error occurs, high voltage may be present on any lead or terminal.
S+
4-20 mA signal input positive terminal connection
S-
4-20 mA signal return/negative terminal connection
B-
4-20 mA signal return/negative terminal when using the installed loop powered backlight option.
WARNING
Observe all safety regulations. Electrical wiring should be performed in accordance with all agency requirements and applicable national, state, and local codes to prevent damage to the meter and ensure personnel safety.
Connections
To access the connectors, remove the enclosure cover and unscrew the two captive screws that fasten the display module. Remove the display module. Signal connections are made to a three-terminal connector on the rear of the display module. Grounding connections are made to the two ground screws provided on the base – one internal and one external.
Refer to Figure 1 for terminal positions.
Figure 1. PD6870 Connectors
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PD6870 Loop-Powered Process Meter Instruction Manual
Connections & Wiring Diagrams
Signal connections are made to a three-terminal connector mounted on the rear of the display module. The enclosure also provides one internal and one external earth grounding screw. The 4-20 mA input with no backlight has a maximum voltage drop of 1 V and is wired as shown in Figure 2. The loop-powered backlight configuration requires a total maximum voltage drop of 4 V. The backlight option is recommended for dim lighting conditions and is enabled when wired as shown in Figure 3.
Figure 2. PD6870 Input Connections without Backlight
Figure 3. PD6870 Input Connections with Loop-Powered Backlight
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PD6870 Loop-Powered Process Meter Instruction Manual
Control
Description
LO
4 mA display adjust.
LO FINE
4 mA precision display adjust.
HI
20 mA display adjust.
HI FINE
20 mA precision display adjust.
SETUP
Overview
Setup is done using four rotary control dials located on the front of the display module that are accessed when the meter cover is removed. Setup is performed using a 4-20 mA signal source and scaling the 4 and 20 mA readings using the control dials.
Scaling Controls and Display
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PD6870 Loop-Powered Process Meter Instruction Manual
Setting Up the Meter
Calibrating the Meter
The meter is provided factory calibrated to display -50.0 at 4 mA and 150.0 at 20 mA. HI and LO coarse and fine controls are labeled on the front of the display. Use the HI
and LO controls for large range changes during calibration and the HI FINE and LO FINE controls for precision changes.
Apply a 4 mA signal and adjust the LO controls to display the desired reading. Apply a signal between 16 and 20 mA and adjust the HI controls to display the desired reading. Complete the calibration procedure by making minor adjustments to the LO and HI controls as necessary.
Minimum & Maximum Input Span
A minimum input span of 20 counts is required between a 4 mA and 20 mA input. A maximum input span of 2000 counts may be setup between a 4 mA and 20 mA input.
The meter will not properly calibrate or display if these minimum and maximum span ranges are not maintained during scaling.
Setting the Decimal Point
Decimal point may be set using a three position jumper on the rear of the display module. To access the connectors, unscrew the two captive screws that fasten the display module. Remove the display module and place the jumper on the desired pins as indicated on the board for decimal point locations of D.DDD, DD.DD, DDD.D, or remove it if no decimal point is desired.
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PD6870 Loop-Powered Process Meter Instruction Manual
Parameter
Default Setting
User Setting
Decimal point
1 place
Calibration Settings
Input 1
4.00 mA
Display 1
-50.0
Input 2
20.00 mA
Display 2
150.0
Factory Defaults & User Settings
The following table shows the factory setting for most of the programmable parameters on the meter. Next to the factory setting, the user may record the new setting for the particular application.
Model: ______________ S/N: _______________ Date: _________
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PD6870 Loop-Powered Process Meter Instruction Manual
Symptom
Check/Action
No display
Check input signal connections.
Rate display unsteady during calibration
Adjust LO FINE or HI FINE controls to fine-tune the display.
Meter displays 1 on the left most digit location
Check signal level is not over range.
Dial down the HI control and re­calibrate at 20 mA.
Display is faded
Check input signal is not under 1 mA.
If the display locks up or the meter does not respond at all
Perform hard reset by shorting S+ and S- terminals.
Backlight does not appear
Verify backlight is installed. Check signal connections are as
shown in Figure 3 on page 12.
Other symptoms not described above
Call Technical Support for assistance.
TROUBLESHOOTING
The rugged design and the user-friendly interface of the meter should make it unusual for the installer or operator to refer to this section of the manual. If the meter is not working as expected, refer to the recommendations below.
Troubleshooting Tips
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PD6870 Loop-Powered Process Meter Instruction Manual
3.35 [85.1]
2.25 [57.1]
0.32 [8.2]
5.65 [143.5]
5.25 [133.4]
MOUNTING DIMENSIONS
All units: inches [mm]
Figure 4. Enclosure Dimensions – Front View
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PD6870 Loop-Powered Process Meter Instruction Manual
3.35 [85.0]
4.15 [105.5]
3.22 [81.9]
4.86 [123.5]
Figure 5. Enclosure Dimensions – Side Cross Section View
Note: The supplied conduit plug may extend up to 0.6 in [15 mm] from the conduit opening when installed.
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PD6870 Loop-Powered Process Meter Instruction Manual
EC DECLARATION OF CONFORMITY
Issued in accordance with ATEX Directive 94/9/EC
Manufacturer: Precision Digital Corporation
89 October Hill Rd Ste 5 Holliston, MA 01746 USA
Device: PD6870 Series Process Meter Notified Body: Sira Certification Service, notified body no. 0518
Rake Lane, Eccleston, Chester, CH4 9JN, England
EC Type Examination Certificate: Sira 10ATEX1116X Quality Assurance Notification No.: SIRA 10 ATEX M462
Compliance with Standards: Product Markings:
EN 60079-0:2009 II 2 G D EN 60079-1:2007 Ex d IIC T6 Gb EN 60079-31:2008 Ex tb IIIC T85°C Db IP68 EN 61326:2006 Tamb -40°C to +75°C IEC 61010-1:2010 & EN 61010-1:2010, including Group and National Differences as they apply for AU, CA, US and KR
The standard EN 60079-0:2009 is no longer harmonized. The require­ments of this standard have been checked against the harmonized standard EN 60079-0:2012 and there were no major technical changes affecting the latest technical knowledge for the products listed above.
Community Directives:
94/9/EC ATEX Directive 2004/108/EC EMC Directive
Name: Jeffrey Peters Company: Precision Digital Corporation Title: President Date: 08/01/2014
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PD6870 Loop-Powered Process Meter Instruction Manual
How to Contact Precision Digital
For Technical Support:
Call: (800) 610-5239 or (508) 655-7300 Fax: (508) 655-8990 Email: support@predig.com
For Sales Support:
Call: (800) 343-1001 or (508) 655-7300 Fax: (508) 655-8990 Email: sales@predig.com
For the latest version of this manual please visit:
www.predig.com
LIM6870_G
03/15
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