PRECISION DIGITAL PD689, PD684 Instruction Manual

Page 1
PRECISION DIGITAL CORPORATION
89 October Hill Road • Holliston MA 01746 USA Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
PD684 & PD689 LOOP-POWERED
RATE/TOTALIZERS
2 V drop (5.7 V with backlight)  5-Digit LCD, 0.6" (15.2 mm) High  3 Digit Automatic Total Overflow  Rate in Second, Minute, Hour, or Day  Open Collector Pulse or Alarm Output  Custom Engineering Units  20-Segment Bargraph Display  Type 4X, NEMA 4X, IP65 Front  Maximum & Minimum Display  Linear, Square Root, or Programmable Exponent  Non-Volatile Memory – No Battery Needed
Loop-
Powered
Backlight
Standard!
PD689 only
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PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
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Disclaimer
The information contained in this document is subject to change without notice. Precision Digital makes no representations or war­ranties with respect to the contents hereof, and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose.
Registered Trademarks
NORYL® and LEXAN® are registered trademarks of SABIC Innova­tive Plastics. All other trademarks mentioned in this document are the property of their respective owners.
© 2015 Precision Digital Corporation. All rights reserved.
Visit our Web Site
http://www.predig.com
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PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
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INTRODUCTION
The PD689 is an intrinsically safe and non-incendive loop-powered rate/totalizer approved for hazardous area locations. The PD684 is a general-purpose loop-powered rate/totalizer for safe area applications. The four front panel buttons make the setup and programming an easy task. Five digits, bargraph, engineering units, scientific notation, rate & total indication, and trend arrows provide a clear and attractive presen­tation of the process.
The square root and programmable exponent functions allow for condi­tioning of signals from non-linear transmitters without adding external components to the system and the convenience of scaling without a calibrated signal source make the PD684 & PD689 the ideal choice for flow rate & total display applications.
ORDERING INFORMATION
Model Description
PD683-0K0* Loop-Powered Panel Meter for Safe Area
PD684-0K1 Loop-Powered Rate/Totalizer for Safe Area
PD688-0K0* ATEX/FM/CSA Approved Loop-Powered Panel Meter
PD689-0K1 ATEX/FM/CSA Approved Loop-Powered Rate/Totalizer
Enclosures and Accessories
Model Meters Description Mounting
PDA2407 1 Plastic NEMA 4X Enclosure
Inside Cover
PDA2410 3 Plastic NEMA 4X Enclosure Inside Cover
PDA2411 2 Plastic NEMA 4X Enclosure Inside Cover
PDA23XX 1-10 Economical Plastic NEMA 4X Enclosure
Through Door
PDA25XX 1-10 Plastic NEMA 4X Enclosure
Through Door
PDA26XX 1-6 Stainless Steel NEMA 4X Enclosure
Through Door
PDA27XX 1-6 Steel NEMA 4 Enclosure
Through Door
PDA2801* 1 Low-Cost Plastic NEMA 4X Enclosure
Through Cover
PDA2812 2 Low-Cost Plastic NEMA 4X Enclosure
Through Cover
Note: XX = the last two digits of the model number.
Go to www.predig.com
to find individual part numbers.
* Quick Shipment Program product, typically shipped within 2 working days
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Table of Contents
INTRODUCTION ------------------------------------------------------------ 3
ORDERING INFORMATION --------------------------------------------- 3 SPECIFICATIONS ---------------------------------------------------------- 6
General ------------------------------------------------------------------------------- 6 Input ----------------------------------------------------------------------------------- 7 Open Collector Output ---------------------------------------------------------- 8
PD689 COMPLIANCE INFORMATION ------------------------------- 9
Ratings and Approvals --------------------------------------------------------- 9
SAFETY INFORMATION ------------------------------------------------- 9 INSTALLATION ------------------------------------------------------------ 10
Unpacking ------------------------------------------------------------------------- 10 Panel Mounting ------------------------------------------------------------------ 10 PD684 Connections ------------------------------------------------------------ 11
4-20 mA Input Connections ------------------------------------------------ 12 Open Collector Output Connections ------------------------------------- 13
SETUP AND PROGRAMMING ---------------------------------------- 14
Front Panel Buttons & Status Indicators ------------------------------- 15 Main Menu Display Functions & Messages ---------------------------- 16 Main Menu ------------------------------------------------------------------------ 18 Setting Numeric Values ------------------------------------------------------ 18 Setting Up the Meter (setup) ------------------------------------------------ 19
Setting the Decimal Point (dec.PT) --------------------------------------- 20 Setting the Units Display (units) ----------------------------------------- 21 Setting the Time Base (t.base)-------------------------------------------- 22 Setting the Total Conversion Factor (tot.CF) -------------------------- 22 Manual or Automatic Total Reset Function (t rST) ----------------- 23 Display Rate or Total Mode (Dsply) ------------------------------------- 24 Programming the Meter (prog) ------------------------------------------- 25 Scaling the Meter (sCalE) -------------------------------------------------- 26 Calibrating the Meter (Cal) ------------------------------------------------- 27 Recalibrating the Internal Calibration Reference (ICal) ------------ 27 Setting Up the Bargraph (GrapH) ----------------------------------------- 28
Setting Up the Password (pass) ------------------------------------------- 29
Locking the Meter ------------------------------------------------------------ 29 Unlocking the Meter ---------------------------------------------------------- 30
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Advanced Features Menu ---------------------------------------------------- 31
Advanced Features Menu & Display Messages ---------------------- 32 Noise Filter (fltEr) ---------------------------------------------------------- 33 Noise Filter Bypass (bypAs) ----------------------------------------------- 33 Contrast (contr) -------------------------------------------------------------- 33 Alarm & Pulse Output (out) ------------------------------------------------ 34 Math Functions (lnear, Squar, Prog.E, Cutof) ----------------------- 36 Internal Calibration (ICal) -------------------------------------------------- 37 Information Menu (info) ---------------------------------------------------- 38
OPERATION ---------------------------------------------------------------- 38
Front Panel Buttons Operation -------------------------------------------- 38 Rate or Total Display Readings -------------------------------------------- 39 Maximum & Minimum Readings (Max& MiN) --------------------------- 40
MOUNTING DIMENSIONS ---------------------------------------------- 41
Reset Meter to Factory Defaults ------------------------------------------- 42
Factory Defaults & User Settings ----------------------------------------- 43
TROUBLESHOOTING ---------------------------------------------------- 44
Troubleshooting Tips --------------------------------------------------------- 44
QUICK USER INTERFACE REFERENCE GUIDE ---------------- 45
Table of Figures
Figure 1. Panel Cutout and Mounting ............................................... 10
Figure 2. PD684 & PD689 Rear View ................................................. 11
Figure 3. PD684 Input Connections with Backlight ......................... 12
Figure 4. PD684 Input Connections without Backlight ................... 12
Figure 5. PD684 Connection to Device with Internal Pull-Up ......... 13
Figure 6. PD684 Connection to External Relay ................................ 13
Figure 7. Meter Dimensions – Side View .......................................... 41
Figure 8. Case Dimensions – Top View ............................................ 41
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PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
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SPECIFICATIONS
Except where noted all specifications apply to oper ation at +25°C.
General
DISPLAY Five digits
(-99999 to 99999)
0.60" (15.2 mm) high, 7-segment, automatic lead zero blanking.
Four characters (Engineering Units)
0.25" (6.4 mm) high, 14 segment.
Bargraph 20-segment, 0% to 100% indication.
Trend arrows Up and down trend indication.
Backlight Orange (intensity varies with signal)
DISPLAY UPDATE RATE
2.5/second
OVERRANGE
Display flashes
99999
UNDERRANGE
Display flashes
-99999
PROGRAMMING METHOD
Four front panel buttons
NOISE FILTER Programmable from 1 to 199 RECALIBRATION Recalibration is recommended at least every 12 months. MAX/MIN
DISPLAY
Max/min readings reached by the process are stored until reset by the user or until power to the meter is turned off.
PASSWORD Programmable password restricts modification of
programmed settings.
NON-VOLATILE MEMORY
All programmed settings are stored in non-volatile memory for a minimum of ten years if power is lost.
NORMAL MODE REJECTION
64 dB at 50/60 Hz
ENVIRONMENTAL Operating temperature range: -20 to 65°C (-40°C allowed)*
Storage temperature range: -40 to 65°C Relative humidity: 0 to 90% non-condensing *Below -20°C, the LCD becomes less readable.
CONNECTIONS Removable screw terminals accept 12 to 22 AWG wire ENCLOSURE &
MATERIALS
1/8 DIN, high impact plastic, UL 94V-0, color: gray NORYL® Polyphenylene Ether & Polystyrene blend (PPE PS) Resin LEXAN® Polycarbonate (PC) Film
MOUNTING 1/8 DIN panel cutout required. Two panel mounting brack-
et assemblies provided
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TIGHTENING TORQUE
Screw terminal connectors: 4.5 lb-in (0.5 Nm) Mounting screws: 8.0 lb-in max. (0.9 Nm)
OVERALL DIMENSIONS
4.68" x 2.45" x 3.79" (119 mm x 62 mm x 96 mm) (W x H x D)
WEIGHT 5.7 oz (162 g) WARRANTY 3 years parts and labor EXTENDED
WARRANTY
1 or 2 years, refer to Price List for details
Input
ACCURACY
±0.03% of span ±1 count, square root and programmable exponent: 10-100% FS
FUNCTION
Linear, square root, or programmable exponent
LOW-FLOW CUTOFF
-99999 to 99999 (-99999 disables cutoff function)
TEMPERATURE DRIFT
50 PPM/C from -40 to 65C ambient
DECIMAL POINT
Up to four decimal places:
d.dddd, dd.ddd, ddd.dd, dddd.d,or ddddd
TOTAL DISPLAY OVERFLOW
Total up to 99,999,999 with total overflow feature. “
oF” is
displayed to the left of total overflow value (e.g.
oF999).
TOTALIZER Calculates total based on rate, time base of second, mi-
nute, hour, or day, and field programmable multiplier; stored in non-volatile memory upon power loss.
TOTALIZER RESET
User selectable via panel button, time delay, or protected
CALIBRATION RANGE
An Error message will appear if input 1 and input 2 signals
are too close together.
Input Range
Minimum Span Input 1 & Input 2
4-20 mA 0.40 mA
VOLTAGE DROP Without Backlight With Backlight
2.0 V maximum 5.7 V maximum
EQUIVALENT RESISTANCE
100 Ω @ 20 mA 285 Ω @ 20 mA
INPUT OVERLOAD
Over current protection to 2 A max.
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Open Collector Output
RATING
Isolated open collector, 30 VDC @ 175 mA max.
ALAR M OUT PUT Assign to rate for high or low alarm trip point.
Assign to total for total alarm trip point.
DEADBAND 0-100% FS, user selectable ACKNOWLEDGE Front panel ACK button resets output and screen indication. PULSE OUTPUT
K-FACTOR
K-factor programmable from 0.0001 to 99999. One pulse is generated for every total increment selected (e.g. K-factor value of 100 will generate one pulse every time the total is incremented by 100 units).
If the pulse output exceeds the programmed output fre­quency, pulses are accumulated as pending and are not lost. Pulses will continue to output until the buffer is emptied or the total is reset from the front panel.
PULSE OUTPUT FREQUENCY
Programmable frequency: 2, 4, 8, 16, 32, 64, 128 Hz. Minimum pulse width: 3.9 ms @ 128 Hz Maximum pulse width: 250 ms @ 2 Hz Factory default pulse width: 31 ms @ 16 Hz
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PD689 COMPLIANCE INFORMATION
Ratings and Approvals
FM & CSA Certified as intrinsically safe with entity for use in:
Class I, Div 1, 2, Groups ABCD Class II, Div 1, Groups EFG Class II, Div 2, Groups FG Class III, Div 1, 2 Class 1, Zone 0, Group IIC
Non-incendive: Suitable for use in Class I, Div 2, Groups ABCD; Class II, Div 2, Groups FG; Class III, Div 2.
Entity Parameters: Ui: 30 V; Ii: 175 mA; Ci: 0; Li: 0; Pi: 1.0 W
ATEX
II 1G Ex ia IIC T4 IP65 Ta = -40°C to 65°C
CE EMC Emissions and Immunity:
EN 61326:2006 EMC requirements for Electrical equipment for measurement and laboratory use – Industrial
IEC 61010-1:2010 & EN 61010-1:2010, including Group and National Differences as they apply for AU, CA, US and KR
Special Conditions for Safe Use:
The permitted ambient temperature range for the PD689 is -40°C to 65°C.
Year of Construction
This information is contained within the serial number with the first four digits representing the year and month in the YYMM format.
For FM/CSA applications: The PD689 installation must be performed in accordance with Control Drawing LIM688-2 For European Community: The PD689 must be installed in accord-
ance with the ATEX directive 94/9/EC, the product certificate
FM08ATEX0058X, and LIM688-2
SAFETY INFORMATION
!
Installation and service should be performed only by trained service personnel. Service requiring replacement of internal components must be performed at the factory.
CAUTION: Read complete
instructions prior to installation and operation of the meter.
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PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
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INSTALLATION
There is no need to remove the meter from its case to com­plete the installation, wiring, and setup of the meter.
Unpacking
Remove the meter from box. Inspect the packaging and con­tents for damage. Report damages, if any, to the carrier.
If any part is missing or the meter malfunctions, please contact your supplier or the factory for assistance.
Panel Mounting
Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm
x 45 mm). Refer to Mounting Dimensions, page 41 for more details.
Clearance: allow at least 4" (102 mm) behind the panel for wiring.  Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm).
Minimum steel/stainless steel panel thickness to maintain watertight rating: 0.06" (1.5 mm).
Note: A steel or stainless steel panel rather than plastic is recommended in cases where a watertight or dust-tight seal is required between the meter and the panel.
Remove the two mounting brackets provided with the meter (back-off
the two screws so that there is ¼" (6.4 mm) or less through the bracket. Slide the bracket toward the front of the case and remove).
Insert meter into the panel cutout.  Install mounting brackets and tighten the screws against the panel.
To achieve a proper seal, tighten the mounting bracket screws evenly until meter is snug to the panel along its short side. DO NOT OVER TIGHTEN, as the rear of the panel may be damaged.
Panel
Gasket
Mounting
Bracket
Mounting
Screw
Removable
Connector
3.622" (92mm)
1.772"
(45mm)
Panel Cutout to DIN 43700
Square Corners to 0.060"
(1.5mm) Max Radius
A
B
Tolerances: A: +0.032 (+0.8mm)
-0.000 (-0.0mm) B: +0.024 (+0.6mm)
-0.000 (-0.0mm)
Figure 1. Panel Cutout and Mounting
See page 41 for Mount­ing Dimensions
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Wiring Connections
Signal connections are made to a four-terminal and a two-terminal re­movable connector. This section is only intended for the PD684.
PD689 installation must be performed in accordance with Control Drawing LIM688-2 in order to meet agency approval ratin g s.
!
Observe all safety regulations. Electrical wiring should be performed in accordance with all agency requirements and applicable national, state, and local codes to prevent damage to the meter and ensure personnel safety.
S+ S- B+ B- O+ O-
Figure 2. PD684 & PD689 Rear View
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4-20 mA Input Connections
Input connections are made to a four-terminal connector labeled S+|S-|B+|B-. The loop-powered backlight is an optional configuration and requires a total maximum voltage drop of 5.7 V. The backlight is recom­mended for dim lighting conditions and is enabled when wired as shown in Figure 3. It may be bypassed if installed in bright lighting conditions to reduce the maximum voltage drop to 2.0 V as shown in Figure 4.
S+ S
- B+ B-
4-20 mA
Transmitter
Power
Supply
Figure 3. PD684 Input Connections with Backlight
S+ S
- B+ B-
4-20 mA
Transmitter
Power
Supply
Figure 4. PD684 Input Connections without Backlight
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Open Collector Output Connections
Output connections are made to a two-terminal connector labeled O+|O-. Connect to an input device such as alarm indicator or pulse coun­ter as shown in Figure 5, or drive a relay as shown in Figure 6.
To avoid damaging the PD684’s amplifying components, use care not to wire incorrectly or exceed output ratings. A diode, such as 1N4000 series, will provide protection from relay transients.
Figure 5. PD684 Connection to Device with Internal Pull-Up
O+ O-
5-30 VDC
175 mA MAX
Figure 6. PD684 Connection to External Relay
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SETUP AND PROGRAMMING
There is no need to recalibrate the meter for
milliamps when first received from the factory.
The meter is factory calibrated for milliamps
prior to shipment. The calibration equipment is certified to NIST standards.
Overview
There are no jumpers involved in the setup process of the meter. Setup and programming is done through the front panel buttons.
After all connections have been completed and verified, apply power to the loop.
For
Quick User Interface Reference Guide
go to page 45
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Front Panel Buttons & Status Indicators
ACKMAXRESETMENU
Button Symbol
Description Symbol Status
Menu
0%
Bargraph minimum
Right arrow/Reset
100%
Bargraph maximum
Up arrow/Max
Increasing trend
Enter/Ack
Decreasing trend
Press the Menu button to enter or exit the Programming Mode at
any time.
Press the Right arrow button to move to the next digit or decimal
position during programming.
Press the Up arrow button to scroll through the menus, decimal
point, or to increment the value of a digit.
Press the Enter/Ack button to access a menu or to accept a setting. Press and hold the Menu button for five seconds to access the
Advanced Features of the meter.
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Main Menu Display Functions & Messages
The meter displays various functions and messages during setup, pro­gramming, and operation. The following table shows the main menu functions and messages in the order they appear in the menu.
Display Parameter Action/Setting
setuP
Setup
Enter Setup menu
DeC..pt
Decimal point
Enter Decimal Point menu
rate
Rate
Set Rate decimal point
total
Total
Set Total decimal point
units
Units
Enter the Units menu
rate
Rate
Set Rate units
total
Total
Set Total units
TbASE
Time Base
Enter the Time Base menu
sec
Second
Units per second
min
Minute
Units per minute
Hour
Hour
Units per hour
day
Day
Units per day
Tot.CF
Conversion Factor
Enter the Conversion Factor menu
T rST
Total Reset
Enter the Total Reset menu
Auto
Automatic
Automatic Total Reset
tdly
Time Delay
Automatic Reset Time Delay
man
Manual
Manual Total Reset
Enabl
Enable
Enable Manual reset
dsabl
Disable
Disable Manual reset
dSPLY
Display
Enter the Display menu
r-t
Rate-Total
Display Rate or Total
rate
Rate
Display Rate only
total
Total
Display Total only
togle
Toggle
Toggle between Rate & Total every 10 sec
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Display Parameter Action/Setting
prog
Program
Enter the Program menu
sCalE
Scale
Enter the Scale menu
Cal
Calibrate
Enter the Calibrate menu
inpt1
Input 1
Calibrate input 1 signal or program input 1 value
DspL1
Display 1
Program display 1 value
inpt2
Input 2
Calibrate input 2 signal or program input 2 value
DsPl2
Display 2
Program display 2 value
Error
Error
Error, calibration not successful, check signal
Graph
Graph
Enter the Graph menu
Pass
Password
Enter the Password menu
unloc
Unlocked
Program password to lock meter
Locd
Locked
Enter password to unlock meter
99999
-99999
Flashing display
Overrange condition Underrange condition
of
Overflow
Total Overflow condition
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Main Menu
The main menu consists of the most commonly used functions: Setup, Program, and Password.
Press Menu button to enter Programming Mode then press Up
arrow button to scroll main menu.
9.2846GPS setup prog pass
Run
Mode
Press Menu, at any time, to exit and return to Run Mode. Changes
made to settings prior to pressing Enter/Ack are not saved.
Changes to the settings are saved to memory only after pressing
Enter/Ack.
The display moves to the next menu every time a setting is
accepted by pressing Enter/Ack.
Setting Numeric Values
The numeric values are set using the Right and Up arrow buttons. Press Right arrow to select next digit and Up arrow to increment digit.
The digit being changed blinks.
Press the Enter/Ack button, at any time, to accept a setting or Menu
button to exit without saving changes.
04.000
04.000 05.000
Increment Digit
Value
Select Next Digit Accept Setting
The decimal point is set using the Right or Up arrow button in the Set- up-decimal point menu.
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Setting Up the Meter (setup)
The Setup menu is used to select:
1. Rate and total decimal point position
2. Rate and total engineering units display
3. Time base
4. Total conversion factor
5. Manual or automatic total reset function
6. Rate or total display mode
Press the Enter/Ack button to access any menu or press Up arrow but­ton to scroll through choices. Press the Menu button to exit at any time.
setuP deC.Pt
units
t.base
t rst
tot.CF
dsply
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Setting the Decimal Point (dec.PT)
Decimal point may be set with up to four decimal places or with no dec­imal point at all. Rate decimal and total decimal are programmed indi­vidually.
Pressing the Right or Up arrow moves the decimal point one place to
the right until no decimal point is displayed, then it moves to the left most position.
deC.pt
ddddd
Select Rate/Total
or
rate
total
Select Decimal Point
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Setting the Units Display (units)
The meter can be set to display a combination of three alphanumeric characters for engineering units (e.g. G/S, LpM) or for identification (e.g. TK3, ,L7). There is also a fourth alphanumeric character located
above this row, which supports a degrees symbol and “x10” symbol (e.g. °C, °F,
x103, x106, x109). Rate and total units are programmed individ-
ually allowing for combinations (e.g. GPM and GaL, LPS and LTRx103).
Press Right arrow to select next unit and Up arrow to increment unit.
The unit being changed blinks.
Press the Enter/Ack button, at any time, to accept a setting or Menu
button to exit without saving changes.
D aBC
Increment Character
Select Next
Character
Accept Setting
D
aBC
D
aCC
units rate
total
Select Rate/Total
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Setting the Time Base (t.base)
The meter calculates total based on rate and a time base of units per second, minute, hour, or day.
Press the Enter/Ack button, at any time, to accept a setting or Menu
button to exit without saving changes.
t.base sec
min
Hour
day
Setting the Total Conversion Factor (tot.CF)
Total Conversion Factor is used to convert to a different unit of total display. For example, to display rate in gallons and total in liters, enter a conversion factor of 3.7854. When rate and total units are the same, the Conversion Factor should be 1.0000.
Press the Enter/Ack button, at any time, to accept a setting or Menu
button to exit without saving changes.
tot.CF d.dddd
or
Select Decimal Point
3..7854
Enter
Conversion Factor
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Manual or Automatic Total Reset Function (t rST)
The meter may be programmed to reset the total either manually using
the Reset button or automatically. Manual reset button may be disabled
to avoid inadvertent total reset.
The automatic reset is based on the set point programmed in the Ad­vanced Features menu: out alrm total. Once the set point is
reached, the meter waits for a programmed amount of time (t dly) and then resets the total to zero.
To enable total reset by Reset button, choose man Enabl. To disable total reset by Reset button, choose man dsabl.
To reset total upon total alarm set point, choose auto, enter a
time delay (t dly), and proceed to Alarm Output (alrm) pro­gramming, page 35.
Press the Enter/Ack button, at any time, to accept a setting or Menu
button to exit without saving changes.
t rst man
auto dsabl
Enabl
Select Manual/Auto Select Enable/Disable
Enter Reset Delay
(seconds)
t dly 00010
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Display Rate or Total Mode (Dsply)
The meter may be programmed to switch between rate and total with
Enter/Ack button press, display rate only, display total only, or to auto-
matically toggle between rate and total display every 10 seconds.
To enable rate or total display toggle by Enter/Ack button,
choose r-t.
To display rate only (disable button toggle), choose rate. To display total only (disable button toggle), choose total. To automatically toggle between rate and total display every 10
seconds, choose togle. Pressing Enter/Ack button will also
toggle the display.
Press the Enter/Ack button, at any time, to accept a setting or Menu
button to exit without saving changes.
Dsply r-t
rate
total
togle
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Programming the Meter (prog)
It is very important to read the following information, before proceeding to program the meter:
There is no need to recalibrate the meter for milliamps when first
received from the factory.
The meter is factory calibrated for milliamps prior to shipment.
The calibration equipment is certified to NIST standards.
Use the Scale menu to enter scale parameters without applying a
live signal.
Alternatively, use the Calibrate menu to apply a signal from a cali-
brator or a 4-20 mA transmitter to calibrate the meter.
The Program menu contains the Calibrate and the Scale menus.
Inputs may be calibrated or scaled to any display within the range of the meter.
prog SCAle
CAL GrapH
Additional parameters, not needed for most applications, are pro-
grammed with the Advanced features menu, see Advanced Features
Menu, page 31.
Error Message (Error)
An error message indicates that the calibration or scaling process was not successful.
After the error message is displayed, the meter reverts to input 1, allow­ing the appropriate input signals to be applied.
The error message might be caused by one of the following conditions:
1. Minimum input span requirements not maintained.
2. Input 1 signal inadvertently applied to calibrate input 2.
Minimum Input Span
The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the me­ter. The minimum span is 0.40 mA.
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Scaling the Meter (sCalE)
The 4-20 mA input can be scaled to display the process in engineering units.
A signal source is not needed to scale the meter; simply program the inputs and corresponding display values.
dsPL1
Press Enter to Accept Setting
inpt2
Scale
Input 2
inpt1
Set Input 1
Value
sCalE
04.000
Set Display 1
Value
Press Up to Set Digit Value
Press Right to Select Next Digit
Press Menu to Exit at any Time
0.0000
For instructions on how to program
numeric values see Setting Numeric
Values, page 18.
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Calibrating the Meter (Cal)
To scale the meter without a signal
source refer to Scaling the Meter
(sCalE), page 26.
The meter can be calibrated to display the process in engineering units by applying the appropriate input signal and following the calibration procedure.
The use of a calibrated signal source is strongly recommended.
inpt1 dspl1 04.000
Set Display 1
Value
inpt2
Calibrate
Input 2
Cal
Display
Flashes
Accepting
Input
Press Enter to Accept Setting
Press Up to Set Digit Value
Press Right to Select Next Digit
Press Menu to Exit at any Time
Recalibrating the Internal Calibration Reference (ICal)
The Internal Calibration (ICAL) menu, located in the Advanced features
menu, is used to recalibrate the internal calibration reference. Recalibra­tion is recommended at least every twelve months.
Refer to Internal Calibration (ICal), page 37 for instructions.
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Setting Up the Bargraph (GrapH)
The meter can be set to display a bargraph proportional to the percent­age process reading within a user-defined span.
The span is determined by values entered for 0% and 100%. If the 0% and 100% values are the same as the values that were en­tered for display 1 and display 2, respectively, from the scale or cali­brate steps, then it is not necessary to modify them.
The bargraph may be disabled by selecting OFF from the bargraph
menu.
100PCT
0PCT
Set 0%
Value
-ON-
00.000
Set 100%
Value
Press Up to Set Digit Value
Press Right to Select Next Digit
Press Menu to Exit at any Time
50.000
GrapH
-OFF-
Run Mode
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29
Setting Up the Password (pass)
The Password menu is used to program a five-digit password to prevent
unauthorized changes to the programmed parameter settings.
Locking the Meter
Enter the Password menu and program a five-digit password.
For instructions on how to program numeric values see Setting Numeric Values, page 18.
pass unloc 00000
Program
Password
locd
Run Mode
Record the password for future reference. If appropriate, it may be recorded in the space provided.
Model: Serial Number: Password: __ __ __ __ __
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30
Unlocking the Meter
If the meter is password protected, the correct password must be entered in order to make changes to the parameter settings.
pass locd 00000
Enter
Password
unloc
Run Mode
Entering the correct five-digit number sets the password to 00000, disa­bling the protection. The meter remains unlocked until a new password is programmed or the former password is re-programmed using the
Password menu.
Changes to the programmed parameter settings are allowed only with the password set to 00000.
If the password entered is incorrect, the meter displays Locd (Locked) for about three seconds, then it returns to Run Mode. To try again,
press Enter/Ack while the Locked message is displayed.
Forgot the Password?
The password may be disabled by the following procedure:
1. Note rate reading prior to pressing the Menu but­ton. Ignore decimal point and sign.
2. Access the
Password menu, add 2 to the noted
reading and enter that number as the password (e.g. display reading = -1.23, password = 00125).
OR
3. If rate display is not available, enter 01179.
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PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
31
Advanced Features Menu
To simplify the setup process, functions not needed for most applica-
tions are located in the Advanced features menu. Press and hold the Menu button for five seconds to access the Ad-
vanced Features of the meter.
bypas
Press Enter/Ack to Access
Menu or to Accept Setting
contr
funct
flter
Press Up to Scroll Menu and
to Increment Digit Value
Press Right to Select Next Digit
Press Menu to Exit at any Time
out
Press and hold for five seconds
trend
9.2846GPS
Run Mode
I CAL info
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PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
32
Advanced Features Menu & Display Messages
The following table shows the Advanced features menu functions and
messages in the order they appear in the menu.
Display Parameter Action/Setting
Out
Output
Enter output menu
OFF
Off
Disable output
Alrm
Alarm Output
Enter alarm output menu
Rate
Rate Alarm
Assign alarm output to rate
Total
Total
Assign alarm output to total
Set
Set Point
Program set point
Reset
Reset Point
Program reset point
Pulse
Pulse Output
Program pulse output K-factor
Freq
Frequency
Program pulse output frequency
Funct
Function
Enter function menu
Lnear
Linear
Set linear scaling
Squar
Square Root
Set square root extraction
Prog.E
Programmable Exponent
Set programmable exponent
cutof
Low-Flow Cutoff
Set low-flow cutoff
contr
Contrast
Enter contrast adjustment menu
Flter
Filter
Set noise filter value
Bypas
Bypass
Set filter bypass value
Trend
Trend Arrows
Enable or disable trend arrows
-ON-
On
Enable trend arrow display
-Off-
Off
Disable trend arrow display
ICal
Internal Calibration
Enter internal reference calibration
Info
Meter Information
Show software number and version, or reset to factory defaults
reset
Reset Defaults
Restore factory default parameter settings
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33
For instructions on how to program
numeric values see Setting Numeric
Values, page 18.
Noise Filter (fltEr)
Most applications do not require changing this parameter. It is intended to help attain a steady display with an unsteady (noisy) input signal.
The field selectable noise filter averages any minor or quick changes in the input signal and displays the reading with greater stability.
Increasing the filter value will help stabilize the display, however this will reduce the display response to changes on the input signal.
The filter level may be set anywhere from 1 to 199.
Noise Filter Bypass (bypAs)
The meter can be programmed to filter small input changes, but allow larger input changes to be displayed immediately, by setting the bypass value accordingly.
If the input signal goes beyond the bypass value, it will be displayed immediately with no averaging done on it.
The noise filter bypass value may be set anywhere from 0.2 to 99.9. It corresponds to percentage of full scale.
Increasing the bypass value may slow down the display response to changes on the input signal.
Contrast (contr)
LCD contrast is adjustable through the front panel buttons. Select contr
and increase level using Up Arrow/Max button. Settings 1 through 9 will
be displayed on the screen as 11111 to 99999. Settings 1 through 4 are usually best when viewing from below the angle perpendicular to the display. Settings 5 through 9 are usually best when viewing straight on
(meter is at eye level) or when viewing from above.
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34
Alarm & Pulse Output (out)
The PD684 & PD689 are equipped with an NPN open collector output that may be set up for high or low rate alarm trip point, total alarm trip point, or pulse output based on K-factor. The pulse output frequency may be programmed for 2, 4, 8, 16, 32, 64, or 128 Hz.
The output may be disabled by selecting -off-. The alarm status will show on the display even if the output is not wired.
out alrm
pulse total
rate
Select Alarm/Pulse Select Rate/Total
Enter K-Factor
to generate one pulse out
-off-
Reset
set
16.000
00001
08.000
Freq
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PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
35
Alarm Output (alrm)
Rate high alarm trip point: program set point above reset point.  Rate low alarm trip point: program set point below reset point.
Rate alarm deadband is determined by the difference between set
and reset points. Minimum deadband is one display count. If set and reset points are programmed the same, output will reset one count below set point.
Total alarm trip point: program total set point. Alarm reset is trig-
gered by total reset (There is no reset parameter entered for total). If automatic total reset is enabled, this setting will be the trigger
point for the timer. It is not necessary to have the output wired for
automatic reset function to work.
To acknowledge rate or total alarm, press and hold Enter/Ack button for two seconds.
Pulse Output K-Factor (Pulse)
The pulse output K-factor corresponds to the total units (e.g. gallons) needed to generate one pulse. For example, if the K-factor value is set to 10, one pulse is generated for every 10 counts incremented on the display. Likewise, if the K-factor value is set to 100, one pulse is gener­ated for every 100 counts incremented on the display.
If the pulse output exceeds the programmed output frequency, pulses are accumulated as pending and are not lost. Pulses will continue to output until the buffer is emptied or the total is reset from the front panel.
pulse
Enter K-Factor
to generate one pulse
00001 Freq 16Hz
Select Frequency
2 - 4 - 8 - 16 - 32 - 64 - 128
32Hz
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PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
36
Math Functions (lnear, Squar, Prog.E, Cutof)
The PD684/PD689 provides a number of functions to condition outputs from linear and non-linear transmitters.
LnearFunct Squar
Advanced
Features
Press Enter to Accept Setting
prog.e cutof
Linear (lnear)
Meters are set up at the factory for linear function. The linear function provides a display that is linear with respect to the input signal.
Square Root (Squar)
The square root function is used to linearize the signal from a differential pressure transmitter and display flow rate in engineering units.
Programmable Exponent (Prog.E)
The programmable exponent function is used to linearize the level sig­nal in applications using weirs and flumes and display flow rate in engi­neering units. Upon selecting programmable exponent (Prog.E), the me­ter prompts entry of a 5-digit value between 0.5000 and 3.0000 as the exponent.
Low-Flow Cutoff (CutoF)
The low-flow cutoff feature allows the meter to be programmed so that the often-unsteady output from a differential pressure transmitter, at low flow rates, always displays zero on the meter. The default cutoff is zero to prevent negative readings, but this may be overridden to allow them.
The cutoff value may be programmed from -99999 to 99999. Below the cutoff value, the meter will display zero. Selecting either square root or programmable exponent will set the cutoff value to 0. Program the cutoff value to -99999 to disable.
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37
Internal Calibration (ICal)
There is no need to recalibrate the meter for
milliamps when first received from the factory.
The meter is factory calibrated for milliamps
prior to shipment. The calibration equipment is certified to NIST standards.
The internal calibration allows the user to scale the meter without apply­ing a signal. The use of a calibrated signal source is necessary to per­form the internal calibration of the meter. Check calibration of the meter at least every 12 months.
Notes:
The signal source must have a full-scale accuracy
of 0.01% or better between 4 and 20 mA in order to maintain the specified accuracy of the PD689.
Allow the meter to warm up for at least
15 minutes before performing the internal calibra­tion procedure.
The Internal calibration menu is part of the Advanced features menu.
1. Press and hold the Menu button for five seconds to access the
Advanced Features of the meter.
2. Press the Up arrow button to scroll to the Internal calibration menu
(ICAL) and press Enter/Ack.
3. The meter displays 4.000 mA. Apply a 4.000 mA signal and press
Enter/Ack. The display shows both trend arrows for a moment
while the meter is accepting the signal.
4. After the signal is accepted, the meter displays 8.000 mA. Apply an
8.000 mA signal and press Enter/Ack. The display shows both
trend arrows for a moment while the meter is accepting the signal.
5. Continue, as in the previous step, for the remaining signals:
12.000 mA, 16.000 mA, and 20.000 mA.
Error Message (Error)
An error message indicates that the calibration or scaling process was not successful. After the error message is displayed, the meter reverts to the previous signal prompt, allowing the appropriate input signal to be applied. The error message might be caused by inadvertently leaving the signal at the previous level.
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38
Information Menu (info)
The Information menu is located in the Advanced features menu, to access Information menu see Advanced Features Menu, page 31.
It shows software and version number. To determine the software ver­sion of a meter:
1. Go to the Information menu (info) and press Enter/Ack but-
ton. The number shown is the software number.
2. Press Enter/Ack again to display the release version.
OPERATION
Front Panel Buttons Operation
Button Symbol
Description
Press to enter or exit Programming Mode, view settings, or exit Max/Min readings
Press to reset total (if enabled) Press to reset Max/Min readings
Press to display Max/Min readings alternately
Press to toggle between rate and total display (if enabled) Press and hold 2 seconds to acknowledge alarm Press to display Max/Min reading indefinitely while displaying Max/Min
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39
Rate or Total Display Readings
During operation, the front panel buttons control toggling of rate and total display, total reset, and alarm acknowledge. Depending on setup, some displays and functions may not be allowed.
The corresponding programmed rate and total engineering units are displayed to differentiate between the two. (Default includes R & T)
Press Up to Enter Max & Min Menu
3 Sec Time Out
9.2846GPS
Rate
Press Enter to Toggle Rate/Total
Press Right to Reset Total Press Menu to Enter Setup Menu
R
74503GaL
T
alrmaCK
Hold 2 Sec
00000GaL
T
Hold Enter 2 Sec to Ack Alarm
Total
1. Press Enter/Ack to switch between displaying rate and total
(if enabled).
2. Press and hold Enter/Ack 2 seconds to acknowledge alarm output.
3. Press Right to reset total (if enabled).
4. Press Menu to enter the setup menu.
5. Press and hold Menu 5 seconds to enter Advanced menu.
6. Press Up/Max to enter Max/Min menu.
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40
Maximum & Minimum Readings (Max& MiN)
The maximum and minimum (peak & valley) readings reached by the process are stored in the meter since the last reset or power-up. The meter shows MIN or MAX to differentiate between run mode and max/min display.
Press Up to Display and to
Toggle Between Max & Min
10 Sec Time Out
9.2846GPS
Run Mode
9.5320MAX
6.1391MIN
Press Enter to hold Max/Min Press Right to Reset Max/Min Press Menu to Exit Max/Min
7. Press Up/Max button to display maximum rate since the last re-
set/power-up.
8. Press Up/Max again to display the minimum rate since the last
reset/power-up.
9. Press Enter/Ack to hold Max/Min display reading, the meter will
continue to track new Max/Min readings.
10. If Enter/Ack is not pressed, the Max/Min display reading will time
out after ten seconds and the meter will return to display the actual reading.
11. Press Right/Reset button to reset Max/Min while reading is being
displayed. Max/Min display readings are reset to actual reading.
12. Press Menu to return to Rate or Total display (run mode).
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PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
41
MOUNTING DIMENSIONS
1.76"
(45mm)
0.59"
(15mm)
3.2"
(81mm)
2.45"
(62mm)
Figure 7. Meter Dimensions – Side View
3.61"
(92mm)
2.50"
(64mm)
4.68"
(119mm)
Figure 8. Case Dimensions – Top View
Page 42
PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
42
Reset Meter to Factory Defaults
When the parameters have been changed in a way that is difficult to determine what’s happening, it might be better to start the setup pro­cess from the factory defaults.
Instructions to load factory defaults:
1. Enter the Advanced features menu. See Advanced Features Menu,
page 31.
2. Press Up arrow until info is shown.
3. Press and hold Right arrow/Reset for five seconds, press Enter/Ack when display flashes reset. Note: If Enter/Ack is not pressed within three seconds, display re­turns to Information menu.
4. The meter goes through an initialization sequence (same as on power-up), and loads the factory default settings.
reset
info
Press and Hold for 5 Sec
Meter Re-
Initializes
Press and Hold for 3 Sec
Flashing Display
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PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
43
Factory Defaults & User Settings
The following table shows the factory setting for most of the program­mable parameters on the meter. Next to the factory setting, the user may record the new setting for the particular application.
Model: ______________ S/N: _______________ Date: _________
Parameter Display Default Setting User Setting
Programming
prog
Scale
Input 1
inPt1
4.000 mA
Display 1
Dspl1
4.000
Input 2
inPt2
20.00 mA
Display 2
Dspl2
20.000
Decimal point rate
Dd.ddd
3 places
Decimal point total
Dd.ddd
none
Units
units
mA – R, mA – T
Time Base
t.base
Minute
Conversion Factor
Tot.CF
1.0000
Total Reset Function
T rst
Manual - Enabled
Display
dsply
Rate or Total (r-t)
Bargraph
GrapH
On (enabled)
Bargraph 0%
0 PCT
4.000
Bargraph 100%
100 PCT
20.000
Password
pass
00000 (unlocked)
Advanced Features Output
Out
Off
Function
Funct
Linear
Contrast
contr
5 (55555)
Cutoff
cutoff
0 (no negative rate)
Filter
Flter
1
Bypass
Bypas
0.2
Trend Arrows
Trend
On (enabled)
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PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
44
TROUBLESHOOTING
The rugged design and the user-friendly interface of the meter should make it unusual for the installer or operator to refer to this section of the manual.
If the meter is not working as expected, refer to the recommendations below.
Troubleshooting Tips
Symptom Check/Action
No display or faint display
1. Check connections.
2. Increase contrast setting in
Advanced menu.
3. Perform hard reset by temporarily shorting S+ and S- terminals for a few seconds.
Rate display unsteady
Increase filter setting in
Advanced
menu.
Not able to change setup or pro­gramming,
Locd is displayed
Meter is locked, enter correct five-digit password to unlock
Meter displays error message during calibration (
error)
Check:
1. Signal connections
2. Minimum input span requirements
Meter displays
99999 -99999
Check:
1. Input signal within range.
2. When using square root or pro­grammable exponent, cutoff must be 0 or greater.
Display stuck showing a number and
MAX or MIN
Press
Menu to exit Max/Min
display readings.
Display response is too slow
Check filter and bypass values to see if they can be lowered.
If the display locks up or the meter does not respond at all
Perform hard reset by temporarily short­ing S+ and S- terminals for a few se­conds and then removing short.
Display shows blurry, hard-to-read digits in below freezing tempera­tures (less than -18°C or 0°F).
Increase the filter setting to 10 or great­er and the bypass setting to 50 or greater. This will slow the display re­sponse rate, but digits will be steady and appear more clearly.
Other symptoms not described above
Call Technical Support for assistance.
Page 45
PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
45
QUICK USER INTERFACE REFERENCE GUIDE
Run Mode
Setup
Program
Password
Display
Max/Min
Decimal
Locked Unlocked
Bargraph
Calibrate
To Password
Scale
On
Off
Units
Time Base
Conversion
Factor
Reset Function
Display Function
Page 46
PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
46
*Access by holding Right/Reset for 3 seconds
Pushbutton Function Menu Go to Programming Mode or leave Programming, Advanced
Features, and Max/Min Modes.
Right Arrow Move to next digit or decimal point position. Reset Total. Up Arrow Move to next selection or increment digit. Go to Max/Min Mode. Enter/Ack Accept selection/value and move to next selection. Toggle Rate/
Total.
Hold to Acknowledge Alarm.
Menu held for 5 seconds enters Advanced Features
Max/Min Mode
While in Run Mode, pressing Up Arrow will initiate Max/Min Mode. Up Arrow toggles between Max & Min displays, and Right Arrow resets the Max/Min to the current value. Press Menu or wait 10 seconds to return to Run Mode. Pressing Enter/Ack will
disable the 10 second timeout and continuously display Max or Min.
Press & hold Menu for 5
seconds to access Advanced Features Menu
When a password is enabled, parameter settings are locked, but scale settings can be displayed by selecting the program menu.
Program
Run
Max &
Min
Advanced
Features
Up Arrow
Menu
Menu
Menu
Menu
Operational Modes
Function
Filter
Bypass
Trend
Arrows
Initial
Calibrate
Information
Menu for 5
seconds
Linear
Square Root
Programmable
Exponent
Cutoff
On
Off
Software
Version
*Factory Defaults
Output
Contrast
Alarm
Pulse
Page 47
PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
47
EC DECLARATION OF CONFORMITY
Issued in accordance with ATEX Directive 94/9/EC
Manufacturer: Precision Digital Corporation
89 October Hill Rd Ste 5 Holliston, MA 01746 USA
Device: PD689 Series Loop Powered Rate/Totalizer Notified Body: FM Approvals Ltd., notified body no. 1725
1 Windsor Dials, Windsor, Berkshire, UK. SL4 1RS
EC Type Examination Certificate: FM08ATEX0058X Quality Assurance Notification No.: SIRA 10 ATEX M462
Compliance with Standards: Product Markings:
EN 60079-0:2006
II 1 G Ex ia IIC T4 EN 60079-11:2007 Ta = -40°C to +65°C EN 60079-26:2007 EN 61326:2006 IEC 61010-1:2010 & EN 61010-1:2010, including Group and National Differences as they apply for AU, CA, US and KR
The standards EN 60079-0:2006 and EN 60079-11:2007 are no longer harmonized. The requirements of these standards have been checked against the harmonized standards EN 60079-0:2012 and EN 60079­11:2012 and there were no major technical changes affecting the latest technical knowledge for the products listed above.
Community Directives:
94/9/EC ATEX Directive 2004/108/EC EMC Directive
Name: Jeffrey Peters Company: Precision Digital Corporation Title: President Date: 08/01/2014
Page 48
PD684 & PD689 Loop-Powered Rate/Totalizers Instruction Manual
LIM689_H
SFT041 Ver 1.320 & up
02/15
How to Contact Precision Digital
For Technical Support:
Call: (800) 610-5239 or (508) 655-7300
Fax: (508) 655-8990
Distributor:
Clark Solutions
10 Brent Drive Hudson, MA 01749
Tel: 800-253-2497
For the latest version of this manual please visit:
www.predig.com
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