Precision Digital PD662 User Manual

PD662 Loop-Powered Meter
Instruction Manual
C US
4-20 mA Input Loop-Powered
-1999 to 2999 Display
Easy Four-Button Programming
NEMA 4X Enclosure
Loop-Powered Backlight Option
1.7 Volt Drop without Backlight
32-Point and Square Root Linearization Input Functions
Programmable Noise Filter
HART Protocol Transparent
CSA Certified for -40 to 75°C Operation
(-55 to 75°C with Heater Option)
PRECISION DIGITAL CORPORATION
89 October Hill Road • Holliston MA 01746 USA Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
PD662 Loop-Powered Meter Instruction Manual
Disclaimer
The information contained in this document is subject to change without notice. Precision Digital makes no representations or warranties with respect to the contents hereof; and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose.
!
CAUTION: Read complete
instructions prior to installation and operation of the meter.
Warning
This product is not recommended for life support applications or applications where malfunctioning could result in personal injury or property loss. Anyone using this product for such applications does so at his/her own risk. Precision Digital Corporation shall not be held liable for damages resulting from such improper use.
Limited Warranty
Precision Digital Corporation warrants this product against defects in material or workmanship for the specified period under “Specifications” from the date of shipment from the factory. Precision Digital’s liability under this limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit.
Registered Trademarks
All trademarks mentioned in this document are the property of their respective owners.
© 2010-2015 Precision Digital Corporation. All rights reserved.
WARNING: Risk of electric shock or personal injury.
www.predig.com
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PD662 Loop-Powered Meter Instruction Manual
INTRODUCTION
The PD662 NEMA 4X, CSA Certified loop-powered meter is perfect for applications where a simple, inexpensive display is required and AC power is not available. The PD662 derives all its power from the 4-20 mA loop. The PD662 is scaled using four push buttons and can be done without applying an actual calibration signal. The PD662’s display will read up to 2999; we call this 3½+ digits! The loop-powered backlighting option lets you see the display under any lighting condition and is powered completely from the 4-20 mA loop. This means there is no need for additional wiring and never any batteries to change. Multi-point linearization with up to 32 points and the square root function allow for conditioning of signals from non-linear transmitters without adding external components to the system.
The PD662 is housed in a rugged NEMA 4X enclosure and is provided with one ½" NPT pipe conduit hole. The PD662 is also available with an optional DC-powered heater that allows the PD662 to operate in temperatures as low as -55°C.
ORDERING INFORMATION
Model Description
PD662-0L0-00* NEMA 4X, CSA Certified Loop-Powered Meter
PD662-0K0-00 NEMA 4X, CSA Certified Loop-Powered Meter with Backlight
PD662-0L0-A0 NEMA 4X, CSA Certified Loop-Powered Meter with Heater
PD662-0K0-A0
* Quick Shipment Program product, typically shipped within 2 working days
Accessories
Model Description
PDA6624 Panel Mounting Kit
PDA6845 2" Pipe Mounting Kit
NEMA 4X, CSA Certified Loop-Powered Meter with Backlight & Heater
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PD662 Loop-Powered Meter Instruction Manual
Table of Contents
INTRODUCTION ------------------------------------------------------------ 3 ORDERING INFORMATION --------------------------------------------- 3 SPECIFICATIONS ---------------------------------------------------------- 6
General ------------------------------------------------------------------------------- 6 Input ----------------------------------------------------------------------------------- 7 Heater --------------------------------------------------------------------------------- 7
COMPLIANCE INFORMATION ----------------------------------------- 8
Safety --------------------------------------------------------------------------------- 8 Electromagnetic Compatibility ----------------------------------------------- 8
SAFETY INFORMATION ------------------------------------------------- 9 INSTALLATION ------------------------------------------------------------- 9
Unpacking --------------------------------------------------------------------------- 9 Mounting -------------------------------------------------------------------------- 10 PD662 Connections ------------------------------------------------------------ 10
Connection & Wiring Diagrams ------------------------------------------- 11
SETUP AND PROGRAMMING ---------------------------------------- 13
Front Panel Buttons ----------------------------------------------------------- 14 Setting Numeric Values ------------------------------------------------------ 15 Programming the Meter ------------------------------------------------------ 15 Main Menu ------------------------------------------------------------------------ 16
Main Menu Display Functions & Messages ---------------------------- 17 Setting the Decimal Point (dP) -------------------------------------------- 17 Scaling the Meter (SCL) ----------------------------------------------------- 18 Calibrating the Meter (Cal) ------------------------------------------------- 19 Recalibrating the Internal Calibration Reference (Ical) ------------ 19
Advanced Features Menu ---------------------------------------------------- 20
Advanced Features Menu & Display Messages ---------------------- 21 Signal Input Conditioning Function (Fnc) ------------------------------- 22 Information Menu (info) ---------------------------------------------------- 22 Input Signal Filter (FIL) ----------------------------------------------------- 22 Internal Calibration (ICal) -------------------------------------------------- 23
OPERATION ---------------------------------------------------------------- 24
Front Panel Buttons Operation -------------------------------------------- 24 Maximum & Minimum Readings (HI & LO) ----------------------------- 25 Reset Meter to Factory Defaults ------------------------------------------- 26 Heater Operation ---------------------------------------------------------------- 26 Factory Defaults & User Settings ----------------------------------------- 27
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PD662 Loop-Powered Meter Instruction Manual
MOUNTING DIMENSIONS ---------------------------------------------- 28 TROUBLESHOOTING ---------------------------------------------------- 30
Troubleshooting Tips --------------------------------------------------------- 30
QUICK USER INTERFACE REFERENCE GUIDE ---------------- 31
Table of Figures
Figure 1. PD662 Mounting Board Rear View .................................... 11
Figure 2. PD662 Input Connections without Backlight ................... 12
Figure 3. PD662 Input Connections with Backlight ......................... 12
Figure 4. PD662 Heater Power Connections .................................... 12
Figure 5. Case Dimensions – Front View ......................................... 28
Figure 6. Case Dimensions – Side View ........................................... 28
Figure 7. Case Dimensions – Bottom View ...................................... 29
Figure 8. PDA6845 Pipe Mounting Kit ............................................... 29
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PD662 Loop-Powered Meter Instruction Manual
SPECIFICATIONS
Except where noted all specifications apply to operation at +25°C.
General
DISPLAY 0.6" (15.24 mm) LCD, 3½+ digits; -1999 to 2999
DISPLAY UPDATE RATE
OVERRANGE
UNDERRANGE
PROGRAMMING METHOD
NOISE FILTER Programmable HI, LO, or OFF
RECALIBRATION Recalibration is recommended at least every 12 months.
MAX/MIN DISPLAY
NON-VOLATILE MEMORY
NORMAL MODE REJECTION
ENVIRONMENTAL Operating temperature for CSA certification: -40 to 75°C
CONNECTIONS Removable screw terminals accept 12 to 22 AWG wire
ENCLOSURE Impact resistant polyester plastic, body gray, cover clear
MOUNTING ½” NPT pipe (0.865 in, 12.7 mm) conduit hole on bottom
TIGHTENING TORQUE
OVERALL DIMENSIONS
WEIGHT 10.4 oz (295 g)
WARRANTY 3 years parts and labor
2 Updates/Second
Display flashes
Display flashes
Four internal pushbuttons
Max/Min readings reached by the process are stored until reset by the user or until power to the meter is turned off.
All programmed settings are stored in non-volatile memory for a minimum of ten years if power is lost.
64 dB at 50/60 Hz
Functional temperature range: -40 to 85°C Storage temperature range: -40 to 85°C Relative humidity: 0 to 90% non-condensing
with blue faceplate; NEMA 4X, IP66; ½" conduit hole provided at base.
of enclosure. 0.166 in (4.2 mm) wall mounting holes located behind front cover screws.
Screw terminal connectors: 4.5 lb-in (0.5 Nm)
4.33" x 3.15" x 2.76" (110 mm x 80 mm x 70 mm)
4.33" x 3.15" x 3.35" (110 mm x 80 mm x 85 mm) for models with heater option.
2999
-1999
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PD662 Loop-Powered Meter Instruction Manual
Input
ACCURACY
FUNCTION
TEMPERATURE DRIFT
DECIMAL POINT
MINIMUM SPAN
CALIBRATION RANGE
MAXIMUM VOLTAGE DROP
EQUIVALENT RESISTANCE
INPUT OVERLOAD
±1 count
Linear (2 to 32 points) or square root
50 PPM/°C from -40 to 85°C ambient
User selectable decimal point
Input 1 & Input 2: 0.40 mA
An Error message will appear if input 1 and input 2 signals are too close together.
Input Range
4-20 mA 0.40 mA
Without Backlight With Backlight
1.7 VDC @ 20 mA 3.7 VDC @ 20 mA
85 @ 20 mA 185 @ 20 mA
Over current protection to 2 A max.
Minimum Span Input 1 & Input 2
Heater
POWER 24 VDC, 11 W max.
REQUIRED SWITCH & FUSE
OPERATION METHOD
TEMPERATURE CUTOFF
ENVIRONMENTAL (with Heater)
A CSA Approved fuse rated min 30 VDC, 1 A, T and a readily accessible switch or a circuit breaker shall be provided to facilitate the disconnection of power to the heater.
On/Off control with an internal temperature sensor. Heater is on only when necessary due to external temperatures.
Internal 104°C thermal cutoff for over temperature protection.
Operating temperature for CSA certification: -55 to 75°C Functional temperature range: -55 to 85°C
Storage temperature range: -40 to 85°C Relative humidity: 0 to 90% non-condensing
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PD662 Loop-Powered Meter Instruction Manual
COMPLIANCE INFORMATION
Safety
CSA CERTIFIED U.S. & Canada
CSA FILE NUMBER 157123
CSA APPLICABLE REQUIREMENTS
LOW VOLTAGE DIRECTIVE
2252 05 – Process Control Equipment 2252 85 – Process Control Equipment, U.S. Standards
CAN/CSA C22.2 No. 61010-1-04 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use – Part 1: General Requirements
UL 61010-1:2004, 2 Electrical Equipment for Measurement, Control, and La­boratory Use – Part 1: General Requirements
EN 61010-1:2010 Safety requirements for measurement, control, and la­boratory use
IEC 61010-1:2010 Safety requirements for measurement, control, and la­boratory use
Electromagnetic Compatibility
EMC EMISSIONS & IMMUNITY
EN 61326-1:2006 EMC requirements for Electrical equipment for
measurement, control and laboratory use – Industrial
nd
Edition Safety Requirements for
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PD662 Loop-Powered Meter Instruction Manual
SAFETY INFORMATION
!
CAUTION: Read complete
instructions prior to installation and operation of the meter.
The equipment shall be installed by qualified personnel in accordance with applicable local and national regulations (e.g. CEC, NEC, FCC, SCC, etc).
Follow all safety and operation guidelines in this manual. If the meter is used in a manner not recommended by the manufacturer, the overall safety will be impaired.
Installation and service should be performed only by trained service personnel.
This unit is not suitable for hazardous locations such as potentially explosive zones or locations.
No user replaceable part inside. All service shall be performed at the factory.
Do not disconnect and reconnect cables during a lightning storm.
Suitable surge suppressor (e.g. lightning protection) shall be provided in end application installation.
INSTALLATION
All pushbuttons and wiring connectors are accessed by opening the NEMA 4X enclosure by removing the 4 captive screws that secure the cover.
Unpacking
Remove the meter from box. Inspect the packaging and contents for damage. Report damages, if any, to the carrier.
If any part is missing or the meter malfunctions, please contact your supplier or the factory for assistance.
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PD662 Loop-Powered Meter Instruction Manual
Mounting
The PD662 can be wall mounted using the mounting holes beneath the cover screws. A ½” NPT pipe conduit hole is provided. It can be panel mounted with the addition of the PDA6624 panel mount kit. It can also be pipe mounted by using the PDA6845 pipe mount kit.
Refer to Mounting Dimensions, page 28 for details on wall or panel space requirements.
The unit shall be installed in a way that will prevent any accidental contact of the internal meter circuits and power supply lines. Cable suitable for outdoor use and a CSA Approved gland rated 4X, or a suitable conduit and a CSA Approved connector rated 4X, is intended to be used in final installation.
Metallic conduit shall be reliably bonded to protective earth/ground without creating any ground loop.
PD662 Connections
Disconnect power before opening the unit.
To access the connectors, remove the enclosure cover and unscrew the two captive stainless steel screws on the rear mounting board. Remove the meter assembly from the enclosure. Signal connections are made to a three-terminal removable connector. The signal wiring terminal block is on the rear of the meter assembly.
S+ 4-20 mA signal input positive terminal connection S- 4-20 mA signal return/negative terminal connection X Not connected (no backlight option) B- 4-20 mA signal return/negative terminal when using the
installed loop powered backlight option
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