Precision Digital PD6200-7R5, PD6200-6H2, PD6200-6H0, PD6200-6H3, PD6200-7H5 User manual

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ProVu PD6200 Analog Input Rate/Totalizer
Instruction Manual
P
Rate/Totalizer
R
USB Install
V
ERIES
S
®
U
0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V InputsDisplays Rate and Total SimultaneouslyCount Up or Down, Total & Grand TotalOpen Chanel Flow with Programmable ExponentNon-Resettable Grand Total32-point LinearizationDual-Line DisplayNEMA 4X and IP65 Rated Front PanelUL Listed & CE MarkedDisplay Features 0.6Six Full Digits on Each LineOptional Superluminous Sunlight Readable DisplayFree USB Programming Software & Cable2 or 4 Relays + Isolated 4-20 mA Output OptionsUSB, RS-232, & RS-485 Serial Communication OptionsExternal 4-Relay & Digital I/O Expansion ModulesInput Power Options Include 85-265 VAC or 12-24 VDCIsolated 24 VDC @ 200 mA Transmitter Power Supply
Modbus® RTU Communication Protocol Standard
" & 0.46"
Digits
PRECISION DIGITAL CORPORATION
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Disclaimer
The information contained in this document is subject to change without notice. Precision Digital makes no representations or warranties with respect to the contents hereof; and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose.
!
CAUTION: Read complete
instructions prior to installation and operation of the meter.
WARNING: Risk of electric shock or personal injury.
Warning
This product is not recommended for life support applications or applications where malfunctioning could result in personal injury or property loss. Anyone using this product for such applications does so at his/her own risk. Precision Digital Corporation shall not be held liable for damages resulting from such improper use.
Limited Warranty
Precision Digital Corporation warrants this product against defects in material or workmanship for the specified period under “Specifications” from the date of shipment from the factory. Precision Digital’s liability under this limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit.
Registered Trademarks
PROV Modbus mentioned in this document are the property of their respective owners.
®
U
and MeterView® Pro are registered trademarks of Precision Digital Corporation.
®
is a Registered Trademark of Schneider Automation Inc. All other trademarks
© 2017 Precision Digital Corporation. All rights reserved.
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Table of Contents
Table of Contents ----------------------------------------- 3 Table of Figures ------------------------------------------- 4 Introduction ------------------------------------------------- 4 Ordering Information ------------------------------------ 5 Specifications ---------------------------------------------- 6
General ------------------------------------------------------------ 6 Process Input --------------------------------------------------- 6 Rate/Totalizer --------------------------------------------------- 7 Relays ------------------------------------------------------------- 7 Isolated 4-20 mA Transmitter Output ------------------- 8 Modbus® RTU Serial Communications ----------------- 8 PDA1044 Digital Input & Output Expansion Module
----------------------------------------------------------------------- 8 MeterView Pro -------------------------------------------------- 8
Compliance Information -------------------------------- 9
Safety -------------------------------------------------------------- 9 Electromagnetic Compatibility ---------------------------- 9
Safety Information -------------------------------------- 10 Installation ------------------------------------------------ 10
Unpacking ------------------------------------------------------ 10 Panel Mounting Instructions ----------------------------- 10
Mounting Dimensions ------------------------------------ 11
Transmitter Supply Voltage Selection (P+, P-) ---- 11 Connections --------------------------------------------------- 1 2
Connectors Labeling -------------------------------------- 12 Power Connections --------------------------------------- 12 Signal Connections --------------------------------------- 13 Modbus RTU Serial Communications ---------------- 14 Relay Connections ---------------------------------------- 14 Switching Inductive Loads ------------------------------- 14 F4 Digital Input Connections ---------------------------- 15 4-20 mA Output Connections --------------------------- 15 Analog Output Transmitter Power Supply ----------- 15 External Relay & Digital I/O Connections ----------- 16 Interlock Relay Feature ---------------------------------- 16
Setup and Programming ------------------------------ 17
Front Panel Buttons and Status LED Indicators -- 17 MeterView® Pro Software --------------------------------- 18
MeterView Pro Installation ------------------------------ 18
Display Functions and Messages ---------------------- 19 Main Menu ----------------------------------------------------- 2 1 Setting Numeric Values ----------------------------------- 21 Setting Up the Rate/Totalizer Meter (setup) -------- 22
Setting the Input Signal (Input) ----------------------- 22 Setting the Totalizer Features (total) --------------- 22 Setting the Input Units or Custom Tags (units) --- 23 Setting the Decimal Point (dEc pt) ------------------- 23 Programming the Rate/Totalizer (prog) ------------- 24 Setting the Display Parameter & Intensity (dsplay)
----------------------------------------------------------------- 27 Setting the Relay Operation (relay) ----------------- 28 Relay Assignment (Assign) ---------------------------- 29 Setting the Relay Action --------------------------------- 29 Programming Set and Reset Points ------------------ 30 Setting Fail-Safe Operation ----------------------------- 30
Programming Time Delay ------------------------------- 30
Relay Action for Loss of 4-20 mA Input (Loop Break)
----------------------------------------------------------------- 30
Relay and Alarm Operation Diagrams ---------------- 31
High Alarm Operation (Set > Reset) ------------------ 31
Low Alarm Operation (Set < Reset) ------------------ 31
High Alarm with Fail-Safe Operation (Set > Reset)
----------------------------------------------------------------- 31 Low Alarm with Fail-Safe Operation (Set < Reset) 31
Pump Alternation Control Operation ------------------ 32
Rate Relay Sampling Operation ----------------------- 32
Total Relay Sampling Operation ----------------------- 32
Signal Loss or Loop Break Relay Operation ------- 33 Time Delay Operation ------------------------------------ 33
Relay Operation Details ----------------------------------- 34
Overview ----------------------------------------------------- 34
Relays Auto Initialization -------------------------------- 34
Fail-Safe Operation --------------------------------------- 34
Front Panel LEDs ----------------------------------------- 34
Latching and Non-Latching Relay Operation ------- 35 Non-Latching Relay (Auto) ----------------------------- 35
Non-Latching Relay (A-nman) -------------------------- 35
Latching Relay (LatcH) ---------------------------------- 35
Latching Relay (Lt-Clr) --------------------------------- 35
Acknowledging Relays ----------------------------------- 36
Pump Alternation Control Applications (Altern) -- 36
Setting Up the Interlock Relay (Force On) Feature 38
Scaling the 4-20 mA Analog Output (Aout) --------- 39
Reset Menu (reset) ----------------------------------------- 39
Control Menu (Contrl) ------------------------------------- 39
Setting Up the Password (pass) ------------------------ 40
Protecting or Locking the Meter ----------------------- 40
Total Reset Password & Non-Resettable Total ---- 40
Making Changes to a Password Protected Meter - 41
Disabling Password Protection ------------------------ 41
Advanced Features Menu -------------------------------- 42
Advanced Features Menu & Display Messages --- 42
Noise Filter (filter) ------------------------------------- 43
Noise Filter Bypass (bypass) --------------------------- 43
Rounding Feature (round) ------------------------------ 44
Modbus RTU Serial Communications (serial) --- 44
Select Menu (SElEct) ------------------------------------ 45
Signal Input Conditioning (Functn) ------------------- 45
Low-Flow Cutoff (CutofF) ------------------------------- 46
Totalizer Count Up/Down (Count)--------------------- 46
Analog Output Programming (AoutPr) -------------- 47 Programmable Function Keys User Menu (user) - 47
Internal Source Calibration (ICAL) -------------------- 49
 
Meter Operation ------------------------------------------ 50
Front Panel Buttons Operation ------------------------- 50
Function Keys Operation --------------------------------- 50 F4 Operation -------------------------------------------------- 50
Maximum/Minimum Readings --------------------------- 50
Troubleshooting ----------------------------------------- 51
Diagnostics Menu (diag) ---------------------------------- 51
Determining Software Version ------------------------- 51
 
Reset Meter to Factory Defaults ------------------------ 51
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       
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        
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Factory Defaults & User Settings ---------------------- 52
Troubleshooting Tips -------------------------------------- 53
EU Declaration of Conformity ----------------------- 55
Table of Figures
Figure 1: 1/8 DIN Panel Cutout and Mounting .......... 10
Figure 2: Meter Dimensions - Side View ................... 11
Figure 3: Meter Dimensions - Top View .................... 11
Figure 4: Transmitter Supply Voltage Selection ....... 11
Figure 5: Connector Labeling for Fully Loaded
PD6200 ................................................................. 12
Figure 6: Power Connections ..................................... 12
Figure 7: Transmitter Powered by Internal Supply .. 13 Figure 8: Transmitter Powered by Ext. Supply or Self-
Powered ............................................................... 13
Figure 9: Voltage Input Connections ......................... 13
Figure 10: Relay Connections .................................... 14
Figure 11: AC and DC Loads Protection .................... 14
Figure 12: Low Voltage DC Loads Protection ........... 14
Figure 13: F4 Digital Input Connections .................... 15
Figure 14: 4-20 mA Output Connections ................... 15
Figure 15: Expansion Modules & DIN Rail Mounting
Kit .......................................................................... 16
Figure 16: External Relays Module Connections ...... 16
Figure 17: Digital I/O Module Connections ................ 16
Figure 18. Interlock Connection ................................. 16
Figure 19: Acknowledge Relays w/Function Key or
Digital Input .......................................................... 36
   
   
Introduction
The PROV control applications. Its superluminous LED digits make it easily readable in smoke, dust, fog, and, with the optional SunBright® display, even direct sunlight. It accepts current and voltage signals (e.g. 4-20 mA, 0-10 V). Three of the front panel buttons can be custom-programmed for specific operation.
The basic model includes an isolated 24 VDC transmitter power supply that can be used to power the input transmitter or other devices. An additional isolated 24 VDC power supply is included with the 4-20 mA output option. A digital input, F4, is standard.
A fully loaded PD6200 rate/totalizer meter has the following: four SPDT relays, 4-20 mA output, and two 24 VDC power supplies. The PD6200 capabilities may be enhanced by adding the following external expansion modules: four SPST relays (creating an eight-relay rate/totalizer), two digital I/O modules with four inputs and four outputs each, and USB, RS-232 or RS-485 communication adapters.
The eight relays can be used for alarm indication or process control applications. The 4-20 mA isolated output, Modbus RTU serial communications, and digital I/O options make the PD6200 an excellent addition to any system.
®
U
PD6200 is a multi-purpose, easy-to-use rate/totalizer ideal for flow rate, total, and
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Ordering Information
Standard Models
85-265 VAC Model 12-24 VDC Model Options Installed
PD6200-6R0 PD6200-7R0 No options PD6200-6R2 PD6200-7R2 2 relays (PD1102*) PD6200-6R3 PD6200-7R3 4-20 mA output (PD1103*) PD6200-6R4 PD6200-7R4 4 relays (PD1104*) PD6200-6R5 PD6200-7R5 2 relays & 4-20 mA output (PD1105*) PD6200-6R7 PD6200-7R7 4 relays & 4-20 mA output (PD1107*) *Model number for replacement option card.
SunBright Display Models
85-265 VAC Model 12-24 VDC Model Options Installed
PD6200-6H0 PD6200-7H0 No options PD6200-6H2 PD6200-7H2 2 relays (PD1102*) PD6200-6H3 PD6200-7H3 4-20 mA output (PD1103*) PD6200-6H4 PD6200-7H4 4 relays (PD1104*) PD6200-6H5 PD6200-7H5 2 relays & 4-20 mA output (PD1105*) PD6200-6H7 PD6200-7H7 4 relays & 4-20 mA output (PD1107*) *Model number for replacement option card.
Accessories
Model Description
PDA1002 DIN rail mounting kit for two expansion modules PDA1004 4 SPST (Form A) relays PDA1044 4 digital inputs & 4 digital outputs (2 may be connected) PDA1232 RS-232 serial adapter PDA1485 RS-485 serial adapter PDA7485-I RS-232 to RS-422/485 isolated converter PDA8232-N USB to RS-232 non-isolated converter PDA8485-I USB to RS-422/485 isolated converter PDA2811 1 Meter Plastic NEMA 4X Enclosure PDA2812 2 Meter Plastic NEMA 4X Enclosure PDX6901
Suppressor (snubber): 0.01 µF/470
, 250 VAC
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Specifications
Except where noted all specifications apply to operation at +25°C.
General
Display Line 1: 0.6" (15 mm) high, red LEDs
Display Intensity
Display Update Rate
Overrange
Underrange
Display Assignment
Programming Methods
Noise Filter Programmable from 2 to 199 (0 will disable
Filter Bypass Programmable from 0.1 to 99.9% of
Recalibration All ranges are calibrated at the factory.
Max/Min Display
Password
Non-Volatile Memory
Power Options
Fuse Required external fuse: UL Recognized, 5
Line 2: 0.46" (12 mm) high, red LEDs 6 digits: each (-99999 to 999999), with lead zero blanking.
Eight user selectable intensity levels
5/second (200 ms)
Display flashes
Display flashes
Display lines 1 & 2 may be assigned to rate, total, grand total, alternate (rate/total, rate/grand total, rate/units, total/units, and grand total/units), set points, max/min, units (line 2 only), and Modbus input. Additional displays are available if
parameter total is off, and parameter d­SCAL is on: gross, alternating gross/net,
PV1, PV2, and PCT (refer to PD6000 instruction manual)
Four front panel buttons, digital inputs, or PC with MeterView Pro software.
filter)
calibrated span
Recalibration is recommended at least every 12 months.
Max/min readings reached by the process are stored until reset by the user or until power to the meter is turned off.
Three programmable passwords restrict modification of programmed settings and two prevent resetting the totals.
Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs. Total: Prevents resetting the total manually Gtotal: Prevents resetting the grand total manually
All programmed settings are stored in non­volatile memory for a minimum of ten years if power is lost.
85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max or 12-24 VDC 10%, 15 W max
Powered over USB for configuration only
A max, slow blow; up to 6 meters may share one 5 A fuse
999999
-99999
Isolated Transmitter Power Supply
Normal Mode Rejection
Isolation 4 kV input/output-to-power line
Overvoltage Category
Environmental Operating temperature range: -40 to 65°C
Connections Removable screw terminal blocks accept
Enclosure 1/8 DIN, high impact plastic, UL 94V-0,
Mounting 1/8 DIN panel cutout required:
Tightening Torque
Overall Dimensions
Weight 9.5 oz (269 g)
Warranty 3 years parts & labor
Process Input
Inputs Field selectable:
Accuracy ±0.03% of calibrated span ±1 count,
Temperature Drift
Signal Input Conditioning
Multi-Point Linearization
Programmable Exponent
Round H Tank Diameter & Length: 999.999 inch or cm
Terminals P+ & P-: 24 VDC 10%. 12-24 VDC powered models selectable for 24, 10, or 5 VDC supply (internal jumper J4). 85-265 VAC models rated @ 200 mA max, 12­24 VDC powered models rated @ 100 mA max, @ 50 mA max for 5 or 10 VDC supply.
Greater than 60 dB at 50/60 Hz
500 V input-to-output or output-to-P+ supply
Installation Overvoltage Category II: Local level with smaller transient overvoltages than Installation Overvoltage Category III.
Storage temperature range: -40 to 85°C Relative humidity: 0 to 90% non­condensing
12 to 22 AWG wire, RJ45 for external relays, digital I/O, and serial communication adapters.
color: black
3.622" x 1.772" (92 mm x 45 mm) Two panel mounting bracket assemblies are provided.
Screw terminal connectors: 5 lb-in (0.56 Nm)
4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm) (W x H x D)
0-20, 4-20 mA, 10 V (0-5, 1-5, 0-10 V), Modbus PV (Slave)
square root & programmable exponent accuracy range: 10-100% of calibrated span
0.005% of calibrated span/C max from 0 to 65C ambient,
0.01% of calibrated span/C max from -40 to 0C ambient
Linear, square root, programmable exponent, or round horizontal tank volume calculation
2 to 32 points
1.0001 to 2.9999
calculates volume in gallons or liters respectively.
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Low-Flow Cutoff
Decimal Point Up to five decimal places or none:
0-999999 (0 disables cutoff function)
d.ddddd, d.dddd, d.ddd, d.dd, d.d,
Input 1 & Input 2
0.01 V
(depending on
Calibration Range
Input Impedance
Input Overload
F4 Digital Input Contacts
F4 Digital Input Logic Levels
dddddd
Input Range Minimum Span
4-20 mA 0.15 mA 10 V An error message will appear if the input 1 and input 2 signals are too close together.
Voltage ranges: greater than 500 k Current ranges: 50 - 100
resettable fuse impedance)
Current input protected by resettable fuse, 30 VDC max. Fuse resets automatically after fault is removed.
3.3 VDC on contact. Connect normally open contacts across F4 to COM.
Logic High: 3 to 5 VDC Logic Low: 0 to 1.25 VDC
Rate/Totalizer
Rate Display Indication
Total Display & Total Overflow
Total Decimal Point
Totalizer Calculates total based on rate and field
Totalizer Rollover
Total Overflow Override
Totalizer Presets
Programmable Delay On Release
Total Reset Via front panel button, external contact
-99999 to 999999, lead zero blank LED illuminates while displaying rate.
0 to 999,999; automatic lead zero blanking. “T” LED is illuminated while displaying total or grand total. Up to 999,999,999 with total-overflow feature. “ overflow and ▲ LED is illuminated.
Up to five decimal places or none:
oF
” is displayed to the left of total
ing. “R”
d.ddddd, d.dddd, d.ddd, d.dd, d.d, dddddd
Total decimal point is independent of rate decimal point.
programmable multiplier to display total in engineering units. Time base must be selected according to the time units in which the rate is displayed.
Totalizer rolls over when display exceeds 999,999,999. Relay status reflects display.
Program total reset for automatic with 0.1 second delay and set point 1 for 999,999
Up to eight, user selectable under setup menu. Any set point can be assigned to total and may be programmed anywhere in the range of the meter for total alarm indication.
0.1 and 999.9 seconds; applied to the first relay assigned to total or grand total.
If the meter is programmed to reset total to zero automatically when the preset is reached, then a delay will occur before the total is reset.
closure on digital inputs, automatically via user selectable preset value and time delay, or through serial communications.
or
or
Total Reset Password
Non-Resettable Total
Total and grand total passwords may be entered to prevent resetting the total or grand total from the front panel.
The grand total can be programmed as a non-resettable total by entering the password “050873”.
Once the Grand Total has been programmed as “non-
!
Caution
resettable” the feature cannot be disabled.
!
Relays
Rating 2 or 4 SPDT (Form C) internal and/or 4
Noise Suppression
Relay Assignment
Deadband 0-100% of span, user programmable
High Or Low Alarm
Relay Operation
Relay Reset User selectable via front panel buttons,
Time Delay 0 to 999.9 seconds, on & off relay time
Fail-Safe Operation
Auto Initialization
SPST (Form A) external; rated 3 A @ 30 VDC and 125/250 VAC resistive load; 1/14 HP (≈ 50 W) @ 125/250 VAC for inductive loads
Noise suppression is recommended for each relay contact switching inductive loads; see page 14 for details.
Relays may be assigned to rate, total, or grand total.
User may program any alarm for high or low trip point. Unused alarm LEDs and relays may be disabled (turn off).
Automatic (non-latching) and/or manual reset Latching (requires manual acknowledge) with/without clear Pump alternation control (2 to 8 relays) Sampling (based on time) Off (disable unused relays and enable Interlock feature) Manual on/off control mode
digital inputs, or PC
1. Automatic reset onl when the input passes the reset point or total is reset to zero.
2. Automatic + manual reset at any time (non-latching)
3. Manual reset only, at any time (latching)
4. Manual reset only after alarm condition has cleared (latching)
Note: Front panel button or digital input
may be assigned to acknowledge relays programmed for manual reset.
delays Programmable and independent for each relay.
Programmable and independent for each relay.
Note: Relay coil is energized in non-alarm
condition. In case of power failure, relay will go to alarm state.
When power is applied to the meter, relays will reflect the state of the input to the meter.
y (non-latching),
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Isolated 4-20 mA Transmitter Output
Output Source Rate/process, total, grand total, max, min,
Scaling Range 1.000 to 23.000 mA for any display range.
Calibration Factory calibrated: 4.000 to 20.000 = 4-20
Analog Out Programming
Accuracy ± 0.1% FS ± 0.004 mA
Temperature Drift
Isolated Transmitter Power Supply
External Loop Power Supply
Output Loop Resistance
set points 1-8, or manual control mode
mA output
23.000 mA maximum for all parameters: Overrange, underrange, max, min, and break
0.4 µA/C max from 0 to 65C ambient,
0.8 µA/C max from -40 to 0C ambient
Note: Analog output drift is separate from input drift.
Terminals I+ & R: 24 VDC 10%. May be used to power the 4-20 mA output or other devices. Refer toFigure 4 on page 11 and Figure 14 on page 15.
All models rated @ 40 mA max.
35 VDC maximum
Power supply Minimum Maximum
24 VDC
35 VDC (external)
10 700
100 1200
Modbus® RTU Serial Communications
Slave Id 1 – 247 (Meter address)
Baud Rate 300 - 19,200 bps
Transmit Time Delay
Data 8 bit (1 start bit, 1 or 2 stop bits)
Parity Even, Odd, or None with 1 or 2 stop bits
Programmable between 0 and 199 ms
Byte-To-Byte Timeout
Turn Around Delay
Note: Refer to the PROVU® Modbus Register Tables
0.01 – 2.54 second
Less than 2 ms (fixed)
PDA1044 Digital Input & Output Expansion Module
Channels 4 digital inputs & 4 digital outputs per
System Up to 2 modules for a total of 8 inputs & 8
Digital Input Logic High
Digital Input Logic Low
Digital Output Logic High
Digital Output Logic Low
Source Current
Sink Current
+5 V Terminal
module
outputs
3 to 5 VDC
0 to 1.25 VDC
3.1 to 3.3 VDC
0 to 0.4 VDC
10 mA maximum output current
1.5 mA minimum input current
To be used as pull-up for digital inputs only Connect normally open pushbuttons across +5 V & DI 1-4.
MeterView Pro
System Requirements
Communicatio ns
Configuration Configure meters one at a time
Microsoft® Windows® XP/Vista/7/8/10
USB 2.0 (Standard USB A to Micro USB B)
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Compliance Information
Safety
UL & c-UL Listed USA & Canada
UL 508 Industrial Control Equipment
UL File Number Front Panel Low Voltage
Directive
Electromagnetic Compatibility
Emissions
Radiated Emissions
AC Mains Conducted Emissions
Immunity
RFI - Amplitude Modulated
Electrical Fast Transients Electrostatic
Discharge RFI - Conducted AC Surge Surge Power-Frequency
Magnetic Field Voltage Dips
Voltage Interruptions
E160849 UL Type 4X, NEMA 4X, IP65; panel gasket provided EN 61010-1:2010
Safety requirements for measurement, control, and laboratory use
EN 55022:2010 Class A ITE emissions requirements
Class A
Class A
EN 61326-1:2013 Measurement, control, and laboratory equipment
EN 61000-6-2:2005 EMC heavy industrial generic immunity standard
80 -1000 MHz 10 V/m 80% AM (1 kHz)
1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)
2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz) ±2kV AC mains, ±1kV other
±4kV contact, ±8kV air
10V, 0.15-80 MHz, 1kHz 80% AM
±2kV Common, ±1kV Differential
1KV (CM)
30 A/m 70%V for 0.5 period
40%V for 5 & 50 periods 70%V for 25 periods
<5%V for 250 periods
Note:
Testing was conducted on PD6200 meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance.
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A
A
PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Safety Information
!
CAUTION: Read complete
instructions prior to installation
WARNING: Risk of electric shock or personal injury.
and operation of the meter.
Hazardous voltages exist within enclosure. Installation and service should be performed only by
Warning!
trained service personnel.
Installation
There is no need to remove the meter from its case to complete the installation, wiring, and setup of the meter for most applications. Instructions are provided for changing the transmitter power supply to output 5 or 10 VDC instead of 24 VDC, see page 11.
Unpacking
Remove the meter from box. Inspect the packaging and contents for damage. Report damages, if any, to the carrier.
If any part is missing or the meter malfunctions, please contact your supplier or the factory for assistance.
Panel Mounting Instructions
Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1 for
more details.
Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.  Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm).
Recommended minimum panel thickness to maintain Type 4X rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.
Remove the two mounting brackets provided with the meter (back-off the two screws so that there is ¼"
(6.4 mm) or less through the bracket. Slide the bracket toward the front of the case and remove).
Insert meter into the panel cutout.  Install mounting brackets and tighten the screws against the panel. To achieve a proper seal, tighten
the mounting bracket screws evenly until meter is snug to the panel along its short side. DO NOT OVER TIGHTEN, as the rear of the panel may be damaged.
3.622" (92 mm)
Square Corners to 0.060"
1.772"
B (45mm)
(1.5mm) Max Radius
Panel Cutout to DIN 43700
Tolerances:
: +0.032 (+0.8mm)
-0.000 (-0.0mm) B: +0.024 (+0.6mm)
-0.000 (-0.0mm)
Figure 1: 1/8 DIN Panel Cutout and Mounting
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Mounting Dimensions
O
-
N
C
R
+
Figure 2: Meter Dimensions - Side View Figure 3: Meter Dimensions - Top View
C
N
N
O
C
N
C
O
N
C
C
N
N
C
C
O
N
Transmitter Supply Voltage Selection (P+, P-)
All meters, including models equipped with the 12-24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor.
If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured accordingly.
To access the voltage selection jumper:
1. Remove all the connectors.
2. Unscrew the back cover.
3. Slide the back cover about 1 inch.
4. Configure the J4 jumper, located behind the input signal connector, for the desired excitation voltage as shown.
Figure 4: Transmitter Supply Voltage Selection
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Connections
All connections are made to removable screw terminal connectors located at the rear of the meter.
Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety regulations. Electrical wiring should be performed in accordance with
Caution!
Connectors Labeling
The connectors’ label, affixed to the meter, shows the location of all connectors available with requested configuration.
Warning!
all applicable national, state, and local codes to prevent damage to the meter and ensure personnel safety.
Do not connect any equipment other than Precision Digital’s expansion modules, cables, or meters to the RJ45 M-LINK connector. Otherwise damage will occur to the equipment and the meter.
Figure 5: Connector Labeling for Fully Loaded PD6200
Power Connections
Power connections are made to a two-terminal connector labeled POWER on Figure 5. The meter will operate regardless of DC polarity connection. The + and - symbols are only a suggested wiring convention.
POWER
-
+
AC or DC
POWER
Required External Fuse:
5 A max, 250 V Slow Blow
Figure 6: Power Connections
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Signal Connections
Signal connections are made to a six-terminal connector labeled SIGNAL on Figure 5. The COM (common) terminal is the return for the 4-20 mA and the 10 V input signals.
Current and Voltage Connections
The following figures show examples of current and voltage connections. There are no switches or jumpers to set up for current and voltage inputs. Setup and programming is
performed through the front panel buttons.
Figure 7: Transmitter Powered by Internal Supply
Figure 8: Transmitter Powered by Ext. Supply or Self-Powered
The current input is protected against current overload by a resettable fuse. The display may or may not show a fault condition depending on the nature of the overload.
The fuse limits the current to a safe level when it detects a fault condition, and automatically resets itself when the fault condition is removed.
Figure 9: Voltage Input Connections
The meter is capable of accepting any voltage from -10 VDC to +10 VDC.
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Modbus RTU Serial Communications
Serial communications connection is made to an RJ45 connector labeled M-LINK on Figure 5. For interfacing to the P
used for interfacing with all expansion modules (e.g. external relays, digital I/O).
®
ROVU
, use the PDA1232 for RS-232 or the PDA1485 for RS-485. The same port is
Relay Connections
Relay connections are made to two six-terminal connectors labeled RELAY1 – RELAY4 on Figure 5. Each relay’s C terminal is common only to the normally open (NO) and normally closed (NC) contacts of the corresponding relay. The relays’ C terminals should not be confused with the COM (common) terminal of the INPUT SIGNAL connector.
RELAY4 RELAY3
4365 21
CNONO NC NC C
RELAY2 RELAY1
4365 21
CNONO NC NC C
Figure 10: Relay Connections
Switching Inductive Loads
The use of suppressors (snubbers) is strongly recommended when switching inductive loads to prevent disrupting the microprocessor’s operation. The suppressors also prolong the life of the relay contacts. Suppression can be obtained with resistor-capacitor (RC) networks assembled by the user or purchased as complete assemblies. Refer to the following circuits for RC network assembly and installation:
C
C
R
Figure 11: AC and DC Loads Protection
Choose R and C as follows: R: 0.5 to 1 for each volt across the contacts C: 0.5 to 1 µF for each amp through closed contacts Notes:
1. Use capacitors rated for 250 VAC.
2. RC ne
3.
tworks may affect load release time of solenoid loads. Check to confirm proper operation.
Install the RC network at the meter's relay screw terminals. An RC network may also be installed across the load. Experiment for best results.
R
Use a diode with a reverse breakdown voltage two to three times the circuit voltage and forward current at least as large as the load current.
Figure 12: Low Voltage DC Loads Protection
RC Networks Available from Precision Digital
RC networks are available from Precision Digital and should be applied to each relay contact switching an inductive load. Part number: PDX6901.
Note: Relays are de-rated to 1/14th HP (50 watts) with an inductive load.
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
F4 Digital Input Connections
A digital input, F4, is standard on the meter. This digital input is connected with a normally open contact across F4 and COM, or with an active low signal applied to F4.
Figure 13: F4 Digital Input Connections
4-20 mA Output Connections
Connections for the 4-20 mA transmitter output are made to the connector terminals labeled MA OUT. The 4-20 mA output may be powered internally or from an external power supply.
24 V
24 V
RELAY1
321
MA OUT
+
4-20 mA Input
Remote Display,
Chart Recorder, Etc.
RI- I+
132
-
RELAY1
321
+
4-20 mA
Input Meter
-
MA OUT
-
+
12-35 VDC
Power Supply
RI- I+
132
Figure 14: 4-20 mA Output Connections
Analog Output Transmitter Power Supply
The internal 24 VDC power supply powering the analog output may be used to power other devices, if the analog output is not used. The I+ terminal is the +24 V and the R terminal is the return.
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
External Relay & Digital I/O Connections
The relay and the digital I/O expansion modules PDA1004 & PDA1044 are connected to the meter using a CAT5 cable provided with each module. The two RJ45 connectors on the expansion modules are identical and interchangeable; they are used to connect additional modules to the system.
Note: The jumper located between the RJ45 connectors of the PDA1044 must be removed on the second
digital I/O module in order for the system to recognize it as module #2.
Do not connect or disconnect the expansion modules with the power on!
Warning!
More detailed instructions are provided with each optional expansion module.
RLY5 RLY6 RLY7 RLY8
12
345678
Figure 15: Expansion Modules & DIN Rail
Mounting Kit
123456
+5 I1 I2 I3 I4 O1
5 VDC GND
DI 1-4 DO 1-4
Figure 17: Digital I/O Module Connections
NO C NO C NO C NO C
Figure 16: External Relays Module
78
O2 O3
Connections
910
O4 G
Interlock Relay Feature
As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as interlock relay(s). Interlock contact(s) are wired to digital input(s) and trigger the interlock relay. This feature is enabled by configuring the relay, and relative digital input(s) (see page 38). In one example, dry interlock contacts are connected in series to one digital input which will be used to force on (energize) the assigned interlock power relay when all interlock contacts are closed (safe). The interlock relay front panel LED flashes when locked out. The interlock relay would be wired in-series with the load (N/O contact). See below.
Figure 18. Interlock Connection
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Setup and Programming
The meter is factory calibrated prior to shipment to read in milliamps and volts depending on the input selection. The calibration equipment is certified to NIST standards.
Overview
There are no jumpers to set for the meter input selection. Setup and programming is done through the front panel buttons. After power and input signal connections have been completed and verified, apply power to the meter.
Front Panel Buttons and Status LED Indicators
Button Description LED Status
Alarm 1 – 8 indicators.
Menu
Right arrow/F1
Up arrow/F2
Enter/F3
Note: F4 is a digital input. Alarms 5-8
are enabled when relay expansion module is installed.
Press the Menu button to enter or exit the Programming Mode at any time.  Press the Right arrow button to move to the next digit during digit
or decimal point programming.
Press or hold the Up arrow button to scroll through the menus,
decimal point, or to increment the value of a digit.
Press the Enter button to access a menu or to accept a setting.  Press and hold the Menu button for three seconds to access the advanced features of the meter.
1-8
R Rate indicator
T
G T Grand Total indicator
▲ Total overflow indicator
M
Flashing with M Indicates Manual Control Mode
Total indicator or Flashing: Tare
Flashing: Manual control of flashing relays. M flashing alone indicates manual
analog output. Indicators flash every 10 seconds.
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
MeterView® Pro Software
The meter can also be programmed using the PC-based MeterView Pro software included with the meter. This software can be installed on any Microsoft® Windows® (XP/Vista/7/8/10) computer by connecting the meter’s onboard USB. The meter is powered by the USB connection, so there is no need to wire anything prior to programming the meter, though USB is intended only for meter configuration.
MeterView Pro Installation
1.
Connect one end of the provided USB cable to the meter and the other end to the computer. The computer will automatically install the driver
Only one meter may be connected a A
ttaching multiple meters wi
conflict with the meter software.
2.
Once the driver is installed, an AutoPlay dialog should appear for the drive “MAINSTAL.” Click “O If the computer does not display an AutoPlay dialog for the drive “MAINS click on the drive labeled “MAINSTAL.” Double-click on the file named “MAStart.” The program will
3.
open a fe computer. Simply follow the onscreen instructions until you see one of the dialogs below. If you receive a “User Ac Control” warning, click “Yes.” If there is an update available, click the “Update” button to
4.
install the ne programming your meter.
TAL,” you should open My Computer and double-
w windows and install two programs
w version. Otherwise, click “Config
ll cause a
t a time.
pen folder to view
software it needs to talk to the meter.
files.”
on your
count
ure” to begin
Note: If you decide to update your MeterView Pro software, once the installation will be asked if you want to update the setup files located on the meter itself. This way, you will always have the most current version on the meter for future installs.
Do not unplug the meter while the new installation files are being written to it. The meter will display notification once the process is complete.
Warning
Data logging for one meter at a time is available with MeterView Pro software. More advanced data acquisition may be accomplished by using any Modbus RTU compliant software. Additional information regarding configuration and monitoring of the meter using MeterView Pro software is available online.
18
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during the process and you will receive an onscreen
has
completed, you
Page 19
PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Display Functions and Messages
The meter displays various functions and messages during setup, programming, and operation. The following table shows the main menu functions and messages in the order they appear in the menu.
Display Parameter Action/Setting
Description
setup
Input
mA
volt
Total
d-SCAL
units
rate
total
Gtotal
Dec pt
prog
InCAL
sCalE
Cal
Inp 1
Dis 1
Inp 2
Dis 2
Error
T tb
T CF
T rst
Setup Input 4-20 mA
0-10 VDC
Total
Dual-scale
Units
Rate
Total
Grand Total
Decimal point
Program Input
Calibration Scale Calibrate Input 1
Display 1 Input 2
Display 2
Error
Total time base
Total conversion factor
Total reset
Enter Setup menu Enter Input selection menu
Set meter for 4-20 mA input
Set meter for 10 VDC input
Enable or disable totalizer features
Enter d-SCAL menu and select Yes for dual- scale or No for single scale
display
Select the display units/tags
Select the display units for rate
Select the display units for total
Select the display units for grand total
Set decimal point for rate, total, grand total
Enter the Program menu Enter the Input Calibration
menu
Enter the Scale menu Enter the Calibrate menu
Calibrate input 1 signal or program input 1 value
Program display 1 value
Calibrate input 2 signal or program input 2 value (up to 32 points)
Program display 2 value (up to 32 points)
Error, calibration not successful, check signal or programmed value
Program total time base
Program total conversion factor
Program total rest mode: auto or manual
Display Parameter Action/Setting
Description
GT tb
GT CF
GT rst
Auto
T dly
mAn
dsplay
Line 1
Line 2
d-Inty
RELaY
Assign
Asign1
totAL
G total
m bus
rate
RLY 1
Act 1
Auto
A-nman
LatCH
Grand total time base
Grand total conversion factor
Grand total reset
Automatic
Time delay
Manual
Display Line 1
Line 2
Display intensity
Relay Assignmen
t Assign 1 Total Grand total Modbus
Rate Relay 1 Action 1 Automatic
Auto­manual
Latching
Program grand total time base
Program grand total conversion factor
Program grand total rest mode: auto or manual
Press Enter to set automatic total reset
Program time delay for total auto reset
Press Enter to reset total manually
Enter the Display menu
Press Enter to assign the Main display parameter (default: PV or rate)
Press Enter to assign the small display parameter (default: total)
Set display intensity level from 1 to 8
Enter the Relay menu
Assign relays to rate, total, or grand total
Relay 1 assignment
Assign relay to total
Assign relay to grand total
Select to display Modbus input or to assign Modbus input as the analog output source
Assign relay to rate
Relay 1 setup
Set relay 1 action
Set relay for automatic reset
Set relay for automatic & manual reset any time
Set relay for latching operation (relays assigned to rate)
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Display Parameter Action/Setting
Description
Lt-CLr
Altern
Sanmpl
OFF
Set 1
RSt 1
RLY 2
FaiLSF
FLS 1
on
off
DeLAY
DLY 1
On 1
OFF 1
break
iGnorE
On
OFF
Aout
Dis 1
Latching­cleared
Alternate
Sampling
Off
Set 1 Reset 1 Relay 2
Fail-safe Fail-safe 1
On Fail-safe
off Delay
Delay 1
On Off Loop break
Ignore
On
Off
Analog output
Display 1
Set relay for latching operation with manual reset only after alarm condition has cleared (relays assigned to rate)
Set relay for pump alternation control (relays assigned to rate)
Set relay for sampling operation
Disable relay and front panel status LED (Select Off to enable Interlock feature)
Program set point 1
Program reset point 1
Relays 2-8 setup
Note: Relays 5-8 are shown, only if expansion relay module is installed.
Enter Fail-safe menu
Set relay 1 fail-safe operation
Enable fail-safe operation
Disable fail-safe operation
Enter relay Time Delay
menu
Enter relay 1 time delay setup
Set relay 1 On time delay
Set relay 1 Off time delay
Set relay condition if loop break detected (For mA input only)
Ignore loop break condition (Processed as a low signal condition)
Relay goes to alarm condition when loop break is detected
Relay goes to non-alarm condition when loop break is detected
Enter the Analog output
scaling menu
Program display 1 value
Display Parameter Action/Setting
Description
Out 1
Dis 2
Out 2
reset
Rst Gt
Rst Hi
Rst Lo
Rst HL
Rst t
Rst tr
Contrl
Auto
mAn
pass
Pass 1
Pass 2
Pass 3
Total
Gtotal
nonrst
unloc
locd
999999
-99999
Output 1
Display 2 Output 2
Reset
Reset grand total
Reset high
Reset low
Reset high & low
Reset total Reset tare
Control Automatic
Manual
Password Password
1 Password
2 Password
3 Total
password Grand total
password Non-
resettable
Unlocked
Locked
Flashing display
Program output 1 value (e.g. 4.000 mA)
Program display 2 value
Program output 2 value (e.g. 20.000 mA)
Press Enter to access the
Reset menu
Press Enter to reset grand total
Press Enter to reset max display
Press Enter to reset min display
Press Enter to reset max & min displays
Press Enter to reset total
Reset tare (Used when Total is no only)
Enter Control menu
Press Enter to set relays and analog output for automatic operation
Press Enter to manually control relays or analog output operation
Enter the Password menu
Set or enter Password 1
Set or enter Password 2
Set or enter Password 3
Set or enter password for manual reset
Set or enter password for manual reset
Non-resettable grand total set after entering “050873” for Gtotal password
Program password to lock meter
Enter password to unlock meter
Overrange condition Underrange condition
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V
A
PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Main Menu
The main menu consists of the most commonly used functions: Reset, Control, Setup, and Password.
Press Menu button to enter Programming Mode,
then press the Up arrow button to scroll main menu.
Press Menu, at any time, to exit and return to
Run Mode. Changes made to settings prior to pressing Enter are not saved.
Changes to the settings are saved to memory
only after pressing Enter/F3.
The display moves to the next menu every time
a setting is accepted by pressing Enter/F3.
Setting Numeric Values
The numeric values are set using the Right and Up arrow buttons. Press Right arrow to select next digit and Up arrow to increment digit value. The digit being changed is displayed brighter than the rest. Press and hold Up to auto-increment the display value. If negative numbers are allowed, the first digit position will include a negative symbol (-) after the 9.
Press the Enter button, at any time, to accept a setting or Menu button to exit without saving changes.
Select
Next Digit
004.000
Increment
004.000
dis 1 dis 1 dis 1
Digital
alue
005.000
ccept
Setting
Next
Setting
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Setting Up the Rate/Totalizer Meter (setup)
The Setup menu is used to select:
1. Input signal the
meter will accept and enable totalizer features
2. Select the display units/tags
3. Select the decimal point position
4. Meter programming & input
calibration
5. Display parameter and intensity
6. Relay operation
7. 4-20 mA analog output scaling
Press the Enter button to access any menu or press Up arrow button to scroll through choices. Press the Menu button to exit at any time.
Setting the Input Signal (Input)
Enter the Input menu to set up the meter to display current (mA) or voltage (volt) inputs.
The current input is capable of accepting any signal from 0 to 20 mA. Select current input to accept 0-20 mA or 4-20 mA signals.
The voltage input is capable of accepting any signal from -10 to +10 VDC. Select voltage input to accept 0­5, 1-5, 0-10, or 10 VDC signals.
Setting the Totalizer Features (total)
To simply not display the total, select alternative display parameters in the display (dsplay) menu.
Enable or disable the totalizer features by selecting “Yes” or “no” after the input type has been set up. If the totalizer features are disabled, all the totalizer features and functions are hidden from the menus.
Level and process meter features and functions are added to the menus. If disabling the total parameter by selecting no, please refer to the PD6000 manual for instructions
on setting up the meter parameters.
Notes: 1. The totalizer continues working in the background.
2. When selecting "no" for Total, the meter now functions as a PD6000 Process Meter. We strongly suggest that you download and use the PD6000 instruction manual while in this mode of operation.
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Setting the Input Units or Custom Tags (units)
Enter the input unit or custom tag that will be displayed if alternating rate, total, or grand total and units is selected in the units menu, or d unit is selected as the line 2 parameter. See the flow chart on page 27 to access the display menu to show the unit or tag on line 2. The engineering units or custom legends can be set using the following 7-segment character set:
Display Character
0 1 2 3 4 5 6 7 8 9 A
b
0
1
2
3
4
5
6
7
8
9
A
b
Display Character Display Character Display Character
C c d e f g 9 H h I I
j
C
c
d
E
F
G
g
H
h
J
k l nm n O o p q r
I
i
s
t
u
K
L
m
n
O
o
P
q
r
S
t
u
v
uw
x y z
­/ [ ] = !
V
w
X
Y
Z
-
/ ]
[
=
Degree(<)
Space
Notes:
Degree symbol represented by (<) if programming with MeterView® Pro. The letters “m” and “w” use two 7 -segment LEDs e ach; when selecte d the chara cters t o the rig ht are
shifted one position. Press and hold up arrow to auto-scroll the characters in the display.
Setting the Decimal Point (dEc pt)
The decimal point may be set with up to five decimal places or with no decimal point at all. The rate, total, and grand total decimal points are independent.
Pressing the Right arrow moves the decimal point one place to the right until no decimal point is displayed then it moves to the leftmost position. Pressing the Up arrow moves the decimal point one place to the left.
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Programming the Rate/Totalizer (prog)
It is very important to read the following information, before proceeding to program the meter:
The meter is factory calibrated prior to shipment to read in milliamps and volts depending on the input
selection. The calibration equipment is certified to NIST standards.
Use the Scale menu to scale process inputs (e.g. 4-20 mA). A calibrated signal source is not needed
to scale the meter.
Use the Calibrate menu to apply a signal from a calibrator or a flowmeter. The Program menu contains the following menus:
1. Scale without a signal source
2. Calibrate with a calibrated signal source
3. Total time base & conversion factor
4. Grand total time base & conversion factor
5. Total reset mode for total & grand total
Note: The Scale and Calibrate functions are exclusive of each other. The meter uses the last function programmed. Only one of these methods can be employed at a time. The Scale and Calibrate functions can use up to 32 points (default is 2). The number of points should be set in the Advanced menu under the Multi-Point Linearization (Linear) menu selection prior to scaling and calibration of the meter, see page 45 for details.
The process input may be calibrated or scaled to any display value within the range of the meter.
Additional parameters, not needed for most applications, are programmed in the Advanced Features menu; see Advanced Features Menu, page 42.
Multi-Point Calibration & Scaling
The meter is set up at the factory for 2-point linear calibration. The number of points for multi-point
calibration/scaling is set up in the Advanced Features menu. Up to 32 linearization points may be
selected. See page 45 for details.
on page 5 for details.
Input Calibration Method (InCAL)
There are two methods of calibrating (or scaling) the display to show the correct engineering units.
Use the Scale menu to enter the scaling without a signal source.  Use the Calibrate menu to apply a signal from a signal source.
Note: The Scale and Calibrate functions are exclusive of each other. The meter uses the last function programmed. Only one of these methods can be employed at a time. The Scale and Calibrate functions can use up to 32 points (default is 2). The number of points should be set in Scale and Calibrate accordingly under the Number of Points (nopts) menu selection prior to scaling and calibration of the meter, see page 45 for details.
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Scaling the Meter (SCALE)
The process inputs (4-20 mA and 10 VDC) can be scaled to display the process variable in engineering units.
A signal source is not needed to scale the meter; simply program the inputs and corresponding display values.
For instructions on how to program numeric
values see Setting Numeric Values, page 21.
Error Message (Error)
An error message indicates that the calibration or scaling process was not successful. After the error message is displayed, the meter reverts to the input prior to the failure during calibration or scaling and to input 1 during internal calibration, allowing the appropriate input signal to be applied or programmed. The error message might be caused by any of the following conditions:
1. Input signal is not connected to the proper terminals or it is connected backwards.
2. Wrong signal selection in Setup menu.
3. Minimum input span requirements not maintained.
4. Input 1 signal inadvertently applied to calibrate input 2.
Minimum Input Span
The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter.
Input range Input 1 & input 2 span 4-20 mA 0.15 mA 10 VDC
0.01 VDC
Calibrating the Meter with External Source (Cal)
The meter can be calibrated to display the process variable in engineering units by applying the appropriate input signal and following the calibration procedure.
The use of a calibrated signal source is strongly recommended to calibrate the meter.
T
he displ ay flashes
while sensing
the inputs
Warm up the meter for at
least 15 minutes before
performing calibration to
ensure specified accuracy.
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Page 26
PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Time Base, Total Conversion Factor & Total Reset
The time base, total conversion factor, and total reset menus are located in the Program menu.
The total and grand total have their own independent settings. This means that one can be displaying the value in gallons while the other displays in million gallons, liters, m
Time Base
The time base is the amount of time over which the rate parameter should accrue. For example, if the rate was ten and the time base was in minutes, then the total would increase by ten every one minute.
Total & Grand Total Conversion Factor
The total & grand total conversion factor is the amount by which the rate is multiplied before it is added to the total or grand total. For Example, if the rate was ten per second and the total conversion factor was 100, the total would increase by 1000 every second. This is useful, for instance, if you want to show rate in gallons and total in thousands of gallons.
3
, etc.
Total & Grand Total Reset
The totals can be programmed for manual or automatic reset. In the automatic reset mode, a programmable time delay is available to reset the total or grand total after the assigned preset is reached.
Non-Resettable Totalizer
The total and grand total can be password-protected to prevent unauthorized resets. The grand total can be programmed as a non-resettable total, see page 40 for details.
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Setting the Display Parameter & Intensity (dsplay)
Display line 1 can be programmed to display:
1. Rate value
2. Total or grand total
3. Toggle rate/total
4. Toggle rate/G-total
5. Relay set points
6. Toggle rate and units
7. Toggle total and units
8. Toggle grand total and units
9. Max, min, or max & min values
10. Modbus input
Display line 2 can be programmed to display:
1. Engineering units or custom legends for line 1
2. Rate value
3. Total or grand total
4. Toggle rate/total
5. Toggle rate/G-total
6. Relay set points
7. Toggle rate and units
8. Toggle total and units
9. Toggle grand total and units
10. Max, min, or max & min values
11. Modbus input
12. Off (no display)
Selecting engineering units or custom legends as display line 2 (d unit) will display the unit or tag selected for the rate, total, or grand total displayed on line 1.
For example, if line 1 is set to total, selecting d unit to display on line 2 will have the total appear on line 1, and the total unit appear on line 2.
Display Intensity: The meter has eight display intensity levels to give the best performance under various lighting conditions. Select intensity 8 for outdoor applications. The default intensity setting is 8.
After setting up the input and the display, press the Menu button to exit programming and skip the rest of
the setup menu. Press the Menu button again and the Up arrow to reach the Program menu and
complete the scaling or calibration of the meter.
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Setting the Relay Operation (relay)
This menu is used to set up the operation of the relays.
!
CAUTION!
1. Relay assignment a. Rate for low and high alarm b. Total c. Grand total d. Modbus input process variable
2. Relay action a. Automatic reset only (non-latching) b. Automatic + manual reset at any time (non-latching) c. Latching (manual reset only) d. Latching with Clear (manual reset only after alarm condition has cleared) e. Pump alternation control (automatic reset only) f. Sampling (the relay is activated for a user-specified time) g. Off (relay state controlled by Interlock feature)
3. Set and reset points
4. Fail-safe operation a. On (enabled) b. Off (disabled)
5. Time delay a. On delay (0-999.9 seconds) b. Off delay (0-999.9 seconds)
6. Relay action for loss (break) of 4-20 mA input (ignore, on, off)
During setup, the relays do not follow the input and they will remain in the state found prior to entering the Relay menu.
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Relay Assignment (Assign)
The relays can be assigned to any of the following parameters:
1. Rate for low or high alarm indication
2. Total for alarm indication
3. Grand total for alarm indication
4. Modbus input process variable
Setting the Relay Action
Operation of the relays is programmed in the Action
menu. The relays may be set up for any of the following modes of operation:
1. Automatic reset (non-latching)
2. Automatic + manual reset at any time (non-latching)
3. Latching (manual reset only, at any time)
4. Latching with Clear (manual reset only after alarm condition has cleared)
5. Pump alternation control (automatic reset only)
6. Sampling (the relay is activated for a user-specified time)
7. Off (relay state controlled by Interlock feature)
The following graphic shows relay 1 action setup; relay 2-8 are set up in a similar fashion.
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Programming Set and Reset Points
High alarm indication: program set point above reset point. Low alarm indication: program set point below reset point. The deadband is determined by the difference between set and reset points. Minimum deadband is one
display count. If the set and reset points are programmed with the same value, the relay will reset one count below the set point.
Note: Changes are not saved until the reset point has been accepted.
set 1
rly 1
rst 1
rly 1
Program
Set Point
Program
Reset Point
Setting Fail-Safe Operation
In fail-safe mode of operation, the relay coil is energized when the process variable is within safe limits and the relay coil is de-energized when the alarm condition exists. The fail-safe operation is set independently for each relay. Select on to enable or select off to disable fail-safe operation.
Programming Time Delay
The On and Off time delays may be programmed for each relay between 0 and 999.9 seconds. The
relays will transfer only after the condition has been maintained for the corresponding time delay.
The On time delay is associated with the set point. The Off time delay is associated with the reset point.
Relay Action for Loss of 4-20 mA Input (Loop Break)
The loop break feature is associated with the 4-20 mA input. Each relay may be programmed to go to one of the following conditions when the meter detects the loss of the input signal (i.e. < 0.005 mA):
1. Turn On (Go to alarm condition)
2. Turn Off (Go to non-alarm condition)
3. Ignore (Process as a low signal condition)
Note: This is not a true loop break condition; if the signal drops below 0.005 mA, it is interpreted as a
“loop break” condition.
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Relay and Alarm Operation Diagrams
The following graphs illustrate the operation of the relays, status LEDs, and ACK button.
High Alarm Operation (Set > Reset)
For Manual reset mode, ACK can be pressed anytime to turn "off" relay. To detect a new alarm condition, the signal must go below the set point, and then go above it.
High Alarm with Fail-Safe Operation (Set > Reset)
Low Alarm Operation (Set < Reset)
Low Alarm with Fail-Safe Operation (Set < Reset)
Note: Relay coil is energized in non-alarm condition. In case of power failure, relay will go to alarm state.
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Pump Alternation Control Operation
Rate Relay Sampling Operation
Input
Set
Reset
Relay
LED
Sample
Tim e
Sample
Tim e
Sample
Tim e
When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms.
The sample time can be programmed between 0.1 and 5999.9 seconds.
Total Relay Sampling Operation
Total
300
200
100
Preset = 100
Relay
LED
Sample
Time
Sample
Time
Sample
Time
When the total reaches the preset, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the preset value is added to the total.
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Signal Loss or Loop Break Relay Operation
The following graph shows the loop break operation for a high alarm relay.
Input
Set
Reset
de-energized energized
Relay
LED
Relay
LED
Relay
LED
When the meter detects a break in the 4-20 mA loop, the relay will go to one of the following selected actions:
1. Turn on (Go to alarm condition)
2. Turn off (Go to non-alarm condition)
3. Ignore (Process as a low signal condition)
off on
Loop Break = Ignore
Loop Break = Off
Loop Break = On
Time Delay Operation
The following graphs show the operation of the time delay function.
When the signal crosses the set point, the On time delay timer starts and the relay trips when the time
delay has elapsed. If the signal drops below the set point (high alarm) before the time delay has elapsed,
the On time delay timer resets and the relay does not change state. The same principle applies to the Off
time delay.
Note: If “Automatic or Manual (A-nmAn)” reset mode is selected, the LED follows the reset point and not
the relay state when the relay is acknowledged.
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Relay Operation Details
Overview
The relay capabilities of the meter expand its usefulness beyond simple indication to provide users with alarm and control functions. These capabilities include front panel alarm status LEDs as well as either 2 or 4 optional internal relays and/or 4 external relays expansion module. Typical applications include high or low temperature, level, pressure or flow alarms, control applications such as simple on/off pump control, pump alternation control for up to 8 pumps, and basic batch control. There are four basic ways the relays can be used:
1. High or Low Alarms with Latching or Non-Latching Relays
2. Simple On/Off Control with 100% Adjustable Deadband
3. Sampling (Based on Time)
4. Pump Alternation Control for up to 8 Pumps
Relays Auto Initialization
When power is applied to the meter, the front panel LEDs and alarm relays will reflect the state of the input to the meter. The following table indicates how the alarm LEDs and relays will react on power-up based on the set and reset points:
Alarm #
1 HI 1000 500 499 Off 2 LO 700 900 499 On 3 LO 250 400 499 Off 4 HI 450 200 499 On
Fail-Safe Operation
The following table indicates how the relays behave based on the fail-safe selection for each relay:
Note: NO = Normally Open, NC = Normally Closed. This refers to the condition of the relay contacts when the power to the meter is off.
Fail-Safe
Selection
Off Open Closed Closed Open
On Closed Open Open Closed
Front Panel LEDs
The LEDs on the front panel provide status indication for the following:
The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions. This standard feature is particularly useful for alarm applications that require visual­only indication. The LEDs are controlled by the set and reset points programmed by the user. When the display reaches a set point for a high or low alarm, the corresponding alarm LED will turn on. When the display returns to the reset point the LED will go off. The front panel LEDs respond differently for latching and non-latching relays.
For non-latching relays, the LED is always off during normal condition and always on during alarm condition, regardless of the state of the relay (e.g. Relay acknowledged after alarm condition).
For latching relays, the alarm LEDs reflect the status of the relays, regardless of the alarm condition. The following tables illustrate how the alarm LEDs function in relation to the relays and the acknowledge button (Default: F3 key assigned to ACK):
HI or LO
Alarm
Non-Alarm State Alarm State
NO NC NO NC
Set
Point
Reset
Point
LED Status LED Status
1 Alarm 1 5 Alarm 5 2 Alarm 2 6 Alarm 6 3 Alarm 3 7 Alarm 7 4 Alarm 4 8 Alarm 8
Power-Up
Reading
Power Failure
Relays go to non-alarm state Relays go to alarm state
Relay &
LED
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Latching and Non-Latching Relay Operation
The relays can be set up for latching (manual reset) or non-latching (automatic reset) operation.
The On and Off terminology does not refer to the status of the relay’s coil, which depends on the fail-safe mode selected.
In latching relay mode, latched relays will reset
Warning!
(unlatch) when power is cycled.
Relay terminology for following tables
Terminology Relay Condition
Non-Latching Relay (Auto)
In this application, the meter is set up for automatic reset (non-latching relay). Acknowledging the alarm while it is still present has no effect on either the LED or the relay. When the alarm finally goes away, the relay automatically resets and the LED also goes off.
Condition LED Relay
Normal Off Off Alarm On On Ack (No effect) On On Normal Off Off
Non-Latching Relay (A-nman)
In this application, the meter is set up for automatic and manual reset at any time (non-latching relay). The LED and the relay automatically reset when the meter returns to the normal condition.
The next time an alarm occurs, the operator acknowledges the alarm manually while the alarm condition still exists. This causes the relay to reset, but the LED stays on until the meter returns to the normal condition.
Automatic + manual reset at any time
Condition LED Relay
Normal Off Off Alarm On On Normal Off Off Next Alarm On On Ack On Off Normal Off Off
Latching Relay (LatcH)
In this application, the meter is set up for manual reset at any time. Acknowledging the alarm even if the alarm condition is still present resets the relay and turns off the LED.
Condition LED Relay
Normal Off Off Alarm On On Ack Off Off
Latching Relay (Lt-Clr)
In this application, the meter is set up for manual reset only after the signal passes the reset point (alarm condition has cleared). Acknowledging the alarm while it is still present has no effect on either the LED or the relay. When the alarm is acknowledged after it returns to the normal state, the LED and the relay go off. Notice that the LED remains on, even after the meter returns to the normal condition. This is because, for latching relays, the alarm LED reflects the status of the relay, regardless of the alarm condition.
On Alarm (Tripped) Off Normal (Reset)
Ack Acknowledged
Automatic reset only
Manual reset any time
Manual reset only after alarm
condition has cleared
Condition LED Relay
Normal Off Off Alarm On On Ack (No effect) On On Normal On On Ack Off Off
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Acknowledging Relays
There are two ways to acknowledge relays programmed for manual reset:
1. Via the programmable front panel function keys F1-F3 (Default: F3 assigned to ACK).
2. Remotely via a normally open pushbutton wired across one of the digital inputs and the +5 V terminals on the digital I/O modules, or using the F4 digital input, which is triggered with a contact closure to COM, or with an active low signal (see page 15).
When the ACK button or the assigned digital input is closed, all relays programmed for manual reset are acknowledged.
PDA1044 Digital I/O Module
12345 678910
+5 I1 I2 I3 I4 O1 O2 O3 O4 G
DI 1-4
ACK
DO 1-4
GND
Figure 19: Acknowledge Relays w/Function Key or Digital Input
Pump Alternation Control Applications (Altern)
For pump control applications where two or more similar pumps are used to control the level of a tank or a well, it is desirable to have all the pumps operate alternately. This prevents excessive wear and overheating of one pump over the lack of use of the other pumps.
Up to 8 relays can be set up to alternate every time an on/off pump cycle is completed. The set points and reset points can be programmed, so that the first pump on is the first pump off.
Application #1: Pump Alternation Using Relays 1 & 2
1. Relays 1 and 2 are set up for pump alternation.
2. Relays 3 and 4 are set up for low and high alarm indication.
Set and Reset Point Programming
Relay Set Point Reset Point Function
1 30.000 10.000 Controls pump #1 2 35.000 5.000 Controls pump #2 3 4.000 9.000 Controls low alarm 4 40.000 29.000 Controls high alarm
Pump Alternation Operation
1. Pump #1 turns on when level reaches 30.000, when level drops below 10.000 pump #1 turns off.
2. The next time level reaches 30.000, pump #2 turns on, when level drops below 10.000, pump #2 turns off.
3. If the level doesn’t reach 35.000, pump #1 and pump #2 will be operating alternately.
4. If pump #1 cannot keep the level below 35.000, pump #2 will turn on at 35.000, then as the level drops to 10.000, pump #1 turns off, pump #2 is still running and shuts off below 5.000.
5. Notice that with the set and reset points of pump #2 outside the range of pump #1, the first pump on is the first pump to go off. This is true for up to 8 alternating pumps, if setup accordingly.
6. Relay #3 will go into alarm if the level drops below 4.000 and relay #4 will go into alarm if the level exceeds 40.000.
7. Adding the 4 external relays expansion module allows using the 4 SPDT internal relays for pump alternation and the 4 SPST external relays for high, high-high, low, and low-low alarm indication.
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Application #2: Pump Alternation Using Relays 3 & 4
1. Relays 1 and 2 are set up for low and high alarm indication.
2. Relays 3 and 4 are set up for pump alternation.
The following graphics provide a visual representation of a typical pump alternation application with high and low alarm monitoring:
Relay #4 turns the main pump on at
6000 gallons and turns it off at 1000 gallons.
With the Pump Alternation feature
activated, the next time the level reaches 6000 gallons, relay #3 transfers and starts the backup pump.
If the backup pump is not able to keep
up, and the level reaches 7000 gallons, relay #4 transfers and starts the main pump as well.
PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Set and Reset Point Programming
Relay Set Point Reset Point Function
1 495 750 Controls low alarm 2 7500 6900 Controls high alarm 3 7000 900 Controls backup pump 4 6000 1000 Controls main pump
Relay #2 trips the High Level Alarm at
7500 gallons and resets at 6900 gallons.
Relay #1 trips the Low Level Alarm at
495 gallons and resets at 750 gallons.
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Setting Up the Interlock Relay (Force On) Feature
Relays 1-4 can be set up as interlock relays. To set up the relays for the interlock feature:
1. Access the Setup – Relay – Action menu and set the action to off.
2. In the Advanced features – User menu program any of the digital inputs to Force On any of the
internal relays (1-4).
3. Connect a switch or dry contact between the +5V terminal and the corresponding digital input (dI-1 to
dI-4) terminal.
SW2
SW1
123456
+5 I1 I2 I3 I4 O1
5 VDC GND
DI 1-4 DO 1-4
78
O2 O3
910
O4 G
Interlock Relay Operation Example
Relays 1 & 2 are configured to energize (their front panel LEDs are off) when SW1 & SW2 switches (above) are closed. If the contacts to these digital inputs are opened, the corresponding front panel LEDs flash indicating this condition. The processes being controlled by the interlock relay will stop, and will re­start only after the interlock relay is re-activated by the digital inputs (switches).
Note: If multiple digital inputs are assigned to the same relay, then the corresponding logic is (AND) – i.e. both switches must be closed to trip the relay.
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Scaling the 4-20 mA Analog Output (Aout)
The 4-20 mA analog output can be scaled to provide a 4-20 mA signal for any display range selected. No equipment is needed to scale the analog output; simply program the display values to the
corresponding mA output signal.
The Analog Output menu is used to program the 4-20 mA output based on display values.
For instructions on how to
program numeric values
see Setting Numeric
Values, page 21.
Reset Menu (reset)
The Reset menu is used to reset the totals and maximum or minimum reading (peak or valley) reached by
the process; both may be reset at the same time by selecting “reset high & low” (rst HL). If total is set to no, the tare value used to zero the display may be reset by selecting “reset tare” (rst tr).
Control Menu (Contrl)
The Control menu is used to control the 4-20 mA analog output and the relays manually, ignoring the
input. Each relay and analog output can be programmed independently for manual control. Selecting automatic control sets all relays and analog output for automatic operation.
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Setting Up the Password (pass)
The Password menu is used for programming three levels of security to prevent unauthorized changes to
the programmed parameter settings and to program the non-resettable totalizer.
Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs. Total: Prevents resetting the total manually Gtotal: Prevents resetting the grand total manually
Protecting or Locking the Meter
Enter the Password menu and program a six-digit password. For instructions on how to program numeric values see Setting Numeric Values, page 21.
Total Reset Password & Non-Resettable Total
The total and the grand total can be password-protected to prevent unauthorized total resets.
The grand total can be programmed as a non-resettable total by entering the password “050873”.
!
Caution!
Once the Grand Total has been programmed as “non-resettable” the feature cannot be disabled.
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Making Changes to a Password Protected Meter
If the meter is password protected, the meter will display the message Locd (Locked) when the Menu
button is pressed. Press the Enter button while the message is being displayed and enter the correct password to gain access the menu. After exiting the programming mode, the meter returns to its password protected condition.
Disabling Password Protection
To disable the password protection, access the Password menu and enter the correct password twice, as
shown below. The meter is now unprotected until a new password is entered.
If the correct six-digit password is entered, the meter displays the message unLoc (unlocked) and the protection is disabled until a new password is programmed.
If the password entered is incorrect, the meter displays the message Locd (Locked) for about two
seconds, and then it returns to Run Mode. To try again, press Enter while the Locked message is
displayed.
Did you forget the password?
The password may be disabled by entering a master password once. If you are authorized to make changes, enter the master password 508655 to unlock the meter.
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Advanced Features Menu
To simplify the setup process, functions not needed for most applications are located in the Advanced Features menu.
Press and hold the Menu button for three seconds to access the advanced features of the meter.
Advanced Features Menu & Display Messages
The following table shows the functions and messages of the Advanced Features menu in the order they
appear in the menu.
Display Parameter Action/Setting
filter
bypASs
Round
seriAl
SlaveId
baud
Tr dLY
Parity
t-byt
SelEct
Functn
Linear
Filter Bypass Round
Serial
Slave ID
Baud rate Transmit
delay Parity
Time byte Select
Signal input conditionin g
Linear
Set noise filter value
Set filter bypass value
Set the rounding value for display variables
Set serial communication parameters
Set slave ID or meter address
Select baud rate
Set transmit delay for serial communication
Select parity Even, Odd, or None with 1 or 2 stop bits
Set byte-to-byte timeout
Enter the Select menu (function, cutoff, out)
Select linear, square root, programmable exponent, or round horizontal tank function
Set meter for linear function and select number of linearization points
Display Parameter Action/Setting
No PtS
Square
Prog E
rht
Inch
diamr
Length
CutofF
Count
Tot C
Gtot C
C Strt
Number of points
Square root
Programm able exponent
Round horizontal tank
Dimension( cm)
Diameter
Length
Cutoff Count
Total Count
Grand Total Count
Count Start
Set meter for 2 to 32­point linearization
Set meter for square root extraction
Set meter for programmable exponent and enter exponent value
Set meter for round horizontal tank volume calculation
Calculate volume in gallons or meters
Enter the tank’s diameter in inches
Enter the tank’s length in inches
Set low-flow cutoff
Set total and grand total count direction
Set total to count up or down
Set grand total to count up or down
Set start for total or grand total countdown
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Display Parameter Action/Setting
AoutPr
Source
O-rang
u-rang
Break
Force
Ignore
mAx
min
Calib
4 mA
20 mA
user
F1
F2
Analog output programmi ng
Source
Overrange
Underrang e
Loop Break
Force
Ignore
Maximum
Minimum
Calibrate
4 mA output
20 mA output
User I/O
F1 function key
F2 function key
Program analog output parameters
Select source for the 4­20 mA output
Program mA output for display overrange
Program mA output for display underrange
Set relay condition if loop break detected
Force analog output value for loop break
Ignore loop break condition
Program maximum mA output allowed
Program minimum mA output allowed
Calibrate 4-20 mA output (internal reference source used for scaling the output)
Enter mA output value read by milliamp meter with at least 0.001 mA resolution
Enter mA output value read by milliamp meter with at least 0.001 mA resolution
Assign function keys and digital I/O
Assign F1 function key
Assign F2 function key
Display Parameter Action/Setting
F3
F4
dI I
dO 1
ICal
C CAL
C lo
C Hi
v CAL
v Lo
v Hi
Diag
LED t
Info
Erase
F3 function key
F4 function
Digital input 1
Digital output 1
Internal source calibration
Current calibration
Current low
Current high
Voltage calibration
Voltage low
Voltage high
Diagnostics
LED test Information
Erase
Assign F3 function key
Assign F4 function (digital input)
Assign digital input 1 – 8, if expansion modules are connected
Assign digital output 1 – 8, if expansion modules are connected
Enter internal source calibration (used for scaling the meter without a signal source
Calibrating 4-20 mA current input (internal reference source used for scaling the input)
Calibrate low current input (e.g. 4 mA)
Calibrate high current input (e.g. 20 mA)
Calibrating voltage input
Calibrate low voltage input (e.g. 0 V)
Calibrate high voltage input (e.g. 10 V)
Display parameter settings
Test all LEDs
Display software and S/N information
Erase MeterView Pro software stored in meter’s memory
Noise Filter (filter)
The noise filter is available for unusually noisy signals that cause an unstable process variable display. The noise filter averages the input signal over a certain period. The filter level determines the length of time over which the signal is averaged. The filter level can be set between 2 and 199. The higher the filter level, the longer the averaging time and so the longer it takes the display to settle to its final value. Setting the filter level to zero disables the filter function.
Noise Filter Bypass (bypass)
The noise filter bypass changes the behavior of the meter so that small variations in the signal are filtered out but large abrupt changes in the input signal are displayed immediately. The bypass value determines the minimum amount of signal change to be displayed immediately. All signal changes smaller than the bypass value are filtered or averaged by the meter. The noise filter bypass may be set between 0.1 and
99.9% of full scale.
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Rounding Feature (round)
The rounding feature is used to give the user a steadier display with fluctuating signals. Rounding is used in addition to the filter function.
Rounding causes the display to round to the nearest value according the rounding selected. See examples below:
Rounding Selection
1 12.022 12.022 12.023 12.023
5 12.022 12.020 12.023 12.025
10 12.024 12.020 12.025 12.030
Actual Value
Display Value
Actual Value
Display Value
Modbus RTU Serial Communications (serial)
The meter is equipped with serial communications capability as a standard feature using Modbus RTU Serial Communication Protocol.
The meter may be connected to a PC for initial configuration via the onboard micro USB connection. For ongoing digital communications with a computer or other data terminal equipment, an RS-232, or RS-485
option is required; see Ordering Information on page 5 for details.
Do not connect any equipment other than Precision Digital’s expansion modules, cables, or meters to the RJ45 M-LINK connector. Otherwise
Warning!
Note: More detailed instructions are provided with each optional serial communications adapter. Note: Refer to the PROV
damage will occur to the equipment and the meter.
®
U
Modbus Register Tables
When using more than one meter in a multi-drop mode, each meter must be provided with its own unique address. The meter address (Slave ID) may be programmed between 1 and 247. The transmit delay may be set between 0 and 199 ms. The parity can be set to even, odd, or none with 1 or 2 stop bits.
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Select Menu (SElEct)
The Select menu is used to select the signal input conditioner applied to the input (linear, square root,
programmable exponent, or round horizontal tank), low-flow cutoff, and analog output programming. The multi-point linearization is part of the linear function selection.
Signal Input Conditioning (Functn)
The Function menu is used to select the signal input conditioner applied to the input: linear, square root,
programmable exponent, or round horizontal tank volume calculation. The multi-point linearization is part of the linear function selection.
Meters are set up at the factory for linear function with 2-point linearization. The linear function provides a display that is linear with respect to the input signal.
Multi-Point Linearization (Linear)
Meters are set up at the factory for linear function with 2-point linearization. Up to 32 linearization points can be selected under the linear function. for non-linear signals such as those from level transmitters used to measure volume in odd-shaped tanks or to convert level to flow using weirs and flumes with complex exponent.
Square Root Linearization (Square)
The square root function can be used to linearize the signal from a differential pressure transmitter and display flow rate in engineering units.
Programmable Exponent Linearization (Prog E)
The programmable exponent can be used to linearize the signal from level transmitters in open-channel flow applications using weirs and flumes.
The multi-point linearization can be used to linearize the display
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Round Horizontal Tank Linearization (rHt)
This function automatically calculates the volume in a round horizontal tank with flat ends. This function is only used when Total is set to no.
Set the display for the desired decimal point and engineering units before entering the round horizontal tank function. Select units, inches or cm for the tank dimension. Enter the diameter and the length in inches and the results are given in US gallons.
The meter can be scaled to display the volume in any engineering unit.
Note: After Scale is displayed continue pressing the Enter button until the meter completes the scaling of
the input and display values.
Changing the Volume from Gallons to Liters
In the above graphic, entering the 48" for the diameter and 120" for the length of the round horizontal tank, the meter automatically calculates that the volume of the tank is 940.02 gallons.
1. Convert gallons to liters 1 US gallon = 3.7854 L
940.02 gal = 3558.4 L
2. Go to the Setup menu and change the decimal point to 1 decimal.
3. Go to the Program – Scale menu and press Enter until dis 2 is shown on the main display.
4. Press Enter and change the display 2 value to 3558.4.
5. The meter is now displaying the volume in liters.
Note: The display can be scaled to display the volume in any engineering units.
Low-Flow Cutoff (CutofF)
The low-flow cutoff feature allows the meter to be programmed so that the often-unsteady output from a differential pressure transmitter, at low flow rates, always displays zero on the meter.
The cutoff value may be programmed from 0 to 999999. The meter will display zero below the cutoff value. Programming the cutoff value to zero disables the cutoff feature.
Totalizer Count Up/Down (Count)
The totalizer count up/down menu may be used to program the total and grand total to either count up from 0 when reset or count down from a programmed value when reset. Total and grand total may have their countdown numbers programmed individually from 0 to 999999.
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Analog Output Programming (AoutPr)
The Analog Output Programming menu is used to program the behavior of the 4-20 mA output. The
following parameters and functions are programmed in this menu:
1. Source: Source for generating the 4-20 mA output (e.g. PV)
2. Overrange: Analog output value with display in overrange condition
3. Underrange: Analog output value with display in underrange condition
4. Break: Analog output value when loop break is detected
5. Max: Maximum analog output value allowed regardless of input
6. Min: Minimum analog output value allowed regardless of input
7. Calibrate: Calibrate the internal 4-20 mA source reference used to scale the 4-20 mA output
Analog Output Source
The source for generating the 4-20 mA output may be assigned to the rate/process variable, total, grand total, maximum or minimum value reached by the rate/process, or one of the set points, or the Modbus PV input.
Analog Output Calibration
To perform the analog output calibration, it’s recommended to use a milliamp meter with a resolution of at least 0.1 µA to measure the output current. The values saved internally during this procedure are used for
scaling the 4-20 mA output in the Setup menu.
Programmable Function Keys User Menu (user)
The User menu allows the user to assign the front panel function keys F1, F2, and F3, the digital input F4
(a digital input located on the signal input connector), and up to eight additional digital inputs to access most of the menus or to activate certain functions immediately (e.g. reset max & min, hold relay states, etc.). This allows the meter to be greatly customized for use in specialized applications.
Up to eight digital outputs can be assigned to a number of actions and functions executed by the meter (i.e. alarms, relay acknowledgement, reset max, min, or max & min, tare, and reset tare). The digital outputs can be used to trigger external alarms or lights to indicate these specific events.
*If installed
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Function Keys & Digital I/O Available Settings
Refer to the following table for descriptions of each available function key or digital I/O setting.
Display Description
relay Set 1
Rly d
Rly E
O Hold
d Hold
Ln1 Hi
Ln1 Lo
Ln1 HL
Ln2 Hi
Ln2 Lo
Ln2 HL
Ln2 gt
Directly access the relay menu Directly access the set point menu
for relay 1 (*through 8) Disable all relays until a button
assigned to enable relays (Rly E)
is pressed Enable all relays to function as they
have been programmed Hold current relay states and
analog output as they are until a
button assigned to enable relays
(Rly E) is pressed Hold the current display value, relay
states, and analog output momentarily while the function key or digital input is active. The process value will continue to be calculated in the background.
Display maximum display value on line 1
Display minimum display value on line 1
Display maximum & minimum display values on line 1
Display maximum display value on line 2
Display minimum display value on line 2
Display maximum & minimum display values on line 2
Display the grand total on line 2
Display Description
F On 1
Contrl disabl
AcH
Reset Rst t Rst gt Rst Hi
Rst Lo
Rst HL
nmenu
rigHt
up
Enter
Alnm 1
Force relay 1 (*through 4) into the on state. This function is used in conjunction with a digital input expansion module to achieve interlock functionality. See page 38 for details about interlock relays.
Directly access the control menu Disable the selected function key or
digital I/O Acknowledge all active relays that
are in a manual operation mode such as auto-manual or latching
Directly access the reset menu Reset the total Reset the grand total Reset the stored maximum display
value Reset the stored minimum display
value Reset the stored maximum &
minimum display values Mimic the menu button functionality
(digital inputs only) Mimic the right arrow/F1 button
functionality (digital inputs only) Mimic the up arrow/F2 button
functionality (digital inputs only) Mimic the enter/F3 button
functionality (digital inputs only) Provide indication when alarm 1
(*through 8) has been triggered (digital outputs only)
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Internal Source Calibration (ICAL)
The meter is factory calibrated prior to shipment to read in milliamps and volts, depending on the input selection. The calibration equipment is certified to NIST standards.
The use of calibrated signal sources is necessary to calibrate the internal source of the meter. The meter’s internal source is what allows the user to scale the meter without applying a signal.
Check calibration of the meter at least every 12 months. Each input must be recalibrated separately.
Notes:
1. If meter is in operation and it is intended to accept only one input type (e.g. 4-20 mA), recalibration of other input is not necessary.
2. Allow the meter to warm up for at least 15 minutes before performing the internal source calibration procedure.
The Internal calibration menu is part of the Advanced Features menu.
1. Press and hold the Menu button for three seconds to access the advanced features of the meter.
2. Press the Up arrow button to scroll to the Internal calibration menu (ICAL) and press Enter.
3. The meter displays either current calibration (C CAL) or voltage calibration (v CAL), according to the
input setup. Press Enter to start the calibration process.
Example of Internal Calibration for current input:
4. The meter displays low input current message (C lo). Apply the low input signal and press Enter. The
display flashes for a moment while the meter is accepting the low input signal.
5. After the display stops flashing, a number is displayed with the leftmost digit brighter than the rest.
The bright digit is the active digit that can be changed by pressing the Up arrow button. Press the Right arrow button to move to the next digit.
6. Set the display value to correspond to the input signal being calibrated, typically 4.000 mA.
7. The display moves to the high input calibration (C Hi). Apply the high input signal and press Enter.
8. Set the display for the high input calibration, in the same way as it was set for the low input calibration, typically 20.000 mA.
The graphic shows the calibration of the current input. The voltage input is calibrated in a similar way.
Tips:
Low and high input signals can be any valid
values within the range of the meter.
Observe minimum input span requirements
between input 1 and input 2.
Low input should be less than high input signal.
Error Message (Error)
An error message indicates that the calibration or scaling process was not successful. After the error message is displayed, the meter reverts to the input prior to the failure during calibration or
scaling and to input 1 during internal calibration, allowing the appropriate input signal to be applied or programmed.
The error message might be caused by any of the following conditions:
1. Input signal is not connected to the proper terminals or it is connected backwards.
2. Wrong signal selection in Setup menu.
3. Minimum input span requirements not maintained.
Input 1 signal inadvertently applied to calibrate input 2.
Minimum Input Span
The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter.
Input range Input 1 & input 2 span 4-20 mA 0.15 mA
10 VDC
0.01 VDC
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Meter Operation
The meter is capable of accepting current (0-20 mA, 4-20 mA) and voltage signals (0-5 V, 1-5 V, 0-10 V,
10 V) and displaying these signals in engineering units from -99999 to 999999 (e.g. a 4-20 mA signal
could be displayed as -50.000 to 50.000). The dual-line display can be customized by the user to operate in such a way as to satisfy a specific
application. Typically, the main display is used for the process variable; while the second display is used for engineering units, custom legend, total, grand total, or set point indication.
The meter can be set up to display the analog input on the main display and the Modbus input on the second display. The relays and analog output can be programmed to operate from the Modbus PV input.
Front Panel Buttons Operation
Button Symbol
Description
Press to enter or exit Programming Mode, view settings, or exit max/min readings
Press to reset max/min readings or other
parameter/function assigned through the User menu
Press to display max/min readings or other
parameter/function assigned through the User menu
Press to acknowledge relays or other parameters/function
assigned through the User menu
Function Keys Operation
During operation, the programmable function keys operate according to the way they have been
programmed in the Advanced Features – User menu.
The table above shows the factory default settings for F1, F2, and F3.
F4 Operation
A digital input, F4, is standard on the meter. This digital input is programmed identically to function keys F1, F2, and F3. The input is triggered with a contact closure to COM, or with an active low signal. During
operation, F4 operates according to the way it has been programmed in the Advanced Features – User
menu.
Maximum/Minimum Readings
The max & min readings (peak & valley) reached by the process can be displayed either continuously or momentary:
1. Display briefly by assigning to the F1-F3 function keys or to the digital inputs in the User menu.
2. Display continuously by assigning either display to max/min through the Display menu.
Any of the F1-F3 function keys (buttons) and the digital inputs can be programmed to reset the max & min readings. The meters are set at the factory to display the max reading by pressing the Up arrow/F2 button
and to use the Right arrow/F1 button to access the Reset menu.
To display max reading using function key with factory defaults:
1. Press Up arrow/F2 button to display maximum reading since the last reset/power-up.
2. To reset max/min press Right arrow/F1 button to access the Reset menu. The max & min displays are reset to actual values.
3. Press Menu to exit max/min display reading.
To display max/min readings continuously:
Assign either display to Max (d Hi), Min (d Lo), or toggle between Max and Min (d HL) every 10 seconds.
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PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Troubleshooting
Due to the many features and functions of the meter, it’s possible that the setup of the meter does not agree with what an operator expects to see.
If the meter is not working as expected, refer to the Diagnostics menu and recommendations below.
Diagnostics Menu (diag)
The Diagnostics menu is located in the Advanced Features menu, to access Diagnostics menu see Advanced Features Menu, page 42.
This menu allows the user to test the functionality of all the meter LEDs, check the meter’s software and version information, and erase the MeterView Pro software installation files from the meter. Press the Enter button to view the settings and the Menu button to exit at any time.
For a description of the diagnostic messages, see Advanced Features Menu & Display Messages, page
42.
Determining Software Version
To determine the software version of a meter:
1. Go to the Diagnostics menu (diAG) and press Enter button.
2. Press Up arrow button and scroll to Information menu (Info).
3. Press Enter to access the software number (SFT) and version (UER) information. Write down the
information as it is displayed. Continue pressing Enter until all the information is displayed.
4. The meter returns to Run Mode after displaying all the settings.
Reset Meter to Factory Defaults
When the parameters have been changed in a way that is difficult to determine what’s happening, it might be better to start the setup process from the factory defaults.
Instructions to load factory defaults:
1. Enter the Advanced Features menu. See Advanced Features Menu, page 42.
2. Press Up arrow to go to Diagnostics menu
3. Press and hold Right arrow for three seconds, press Enter when display flashes reset.
Note: If Enter is not pressed within three seconds, the display returns to the Diagnostics menu.
4. The meter goes through an initialization sequence (similar as on power-up), and loads the factory default settings.
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
Factory Defaults & User Settings
The following table shows the factory setting for most parameters.
Parameter Display Default Setting
Parameter Display Default Setting
Input type
Total
Units
Filter
Bypass
Function
Number of points
Programming
Input 1
Display 1
Input 2
Display 2
Decimal point
Cutoff value
Display line 1
Display line 2
Display intensity
Total time base
Total conversion factor
Total reset
Grand total time base
Grand total conversion factor
Grand total reset
Total count up/down
Grand tot count
Relay 1 assignment
Relay 2 assignment
Relay 3 assignment
Input
total
units
filter
bypass
Functn
No Pts
prog
InP 1
Dis 1
InP 2
Dis 2
ddd.ddd
CutofF
Line 1
Line 2
d-Inty
T tb
T CF
T rst
GT tb
gT CF
gT rst
Tot C
Gtot C
Asign1
Asign2
Asign3
4-20 mA
Yes
Rate / total / gr. total mA / mA / mA
70
0.2
Linear
2
Scale
4.000 mA
4.000
20.000 mA
20.000
3 places
0.000 (disabled)
Rate/Process
Total value
8
Second
1.000
Manual
Second
1.000
Manual
Up
Up
Total
Total
Rate
Relay 4 assignment
Relay 1 action
Relay 1 set point
Relay 1 reset point
Relay 2 action
Relay 2 set point
Relay 2 reset point
Relay 3 action
Relay 3 set point
Relay 3 reset point
Relay 4 action
Relay 4 set point
Relay 4 reset point
Fail-safe relay 1
Fail-safe relay 2
Fail-safe relay 3
Fail-safe relay 4
Display 1 analog out
Output 1 value
Display 2 analog out
Output 2 value
Source analog output
Overrange output
Underrange output
Loop break output
Maximum output
Minimum output
F1 function key
Asign4
Act 1
Set 1
RSt 1
Act 2
Set 2
RSt 2
Act 3
Set 3
RSt 3
Act 4
Set 4
RSt 4
Fls 1
Fls 2
Fls 3
Fls 4
Dis 1
Out 1
Dis 2
Out 2
Source
O-rang
u-rang
break
mAx
min
F1
Rate
Automatic
1.000
0.000
Automatic
2.000
0.000
Automatic
3.000
2.500
Automatic
4.000
3.500
Off
Off
Off
Off
4.000
4.000 mA
20.000
20.000 mA
Rate/process
21.000 mA
3.000 mA
1.000 mA
23.000 mA
1.000 mA
Reset max & min
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g
y
)
g
PROVU PD6200Analog Input Rate/Totalizer Instruction Manual
Parameter Display Default Setting
Password 1
Password 2
Password 3
Pass 1
Pass 2
Pass 3
000000 (unlocked)
000000 (unlocked)
000000 (unlocked)
Parameter Display Default Setting
Total password
Grand total password
Total
Gtotal
000000 (unlocked)
000000 (unlocked)
Troubleshooting Tips
Symptom Check/Action
No display at all Not able to change setup or
programming, Locd is displayed
Meter displays error message during calibration (Error)
Meter displays
999999
-99999
Display is unstable
Display response is too slow
Display reading is not accurate
Display does not respond to input changes, reading a fixed number
Display alternates between
1. Hi and a number
2. Lo and a number
Relay operation is reversed
Relay and status LED do not respond to signal
Flashing relay status LEDs Meter not communicating
with application programs
If the display locks up or the meter does not respond at all
Other symptoms not described above
Note: Certain sequences of events can cause unexpected results. To solve these issues, it is best to start fresh from factory defaults and map changes ahead of time, rather than at random.
Check power at power connector Meter is password-protected, enter correct six-digit password to
unlock
Check:
1. Signal connections
2. Input selected in Setup menu
3. Minimum input span requirements Check:
1. Input selected in Setup menu
2. Correspondin
signal at Signal connector
Check:
1. Input signal stability and value
2. Display scaling vs. input signal
3. Filter and b
pass values (increase
Check filter and bypass values
Check:
1. Signal input conditioner selected: Linear, square root, etc.
2. Scalin
or calibration
Check:
Display assignment, it might be displaying max, min, or set point.
Press Menu to exit max/min display readings.
Check:
1. Fail-safe in Setup menu
2. Wiring of relay contacts Check:
1. Relay action in Setup menu
2. Set and reset points Relays in manual control mode or relay interlock switches opened. Check:
1. Serial adapter and cable
2. Serial settings
3. Meter address and baud rate Cycle the power to reboot the microprocessor.
Call Technical Support for assistance.
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
This Page Intentionally Left Blank
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EU Declaration of Conformity
Issued in accordance with ISO/IEC 17050-1:2004.
We,
Precision Digital Corporation 233 South Street Hopkinton, MA 01748 USA
as the manufacturer, declare under our sole responsibility that the product(s),
Model PD6200 ProVu Series Analog Rate/Totalizer
to which this declaration relates, is in conformity with the European Union Directives shown below:
2014/35/EU Low Voltage Directive 2014/30/EU EMC Directive 2011/65/EU RoHS Directive
This conformity is based on compliance with the application of harmonized or applicable technical standards and, when applicable or required, a European Union notified body certification.
Standards:
EN 55022:2003 EN 61000-6-2:2001 EN 61010-1:2001 EN 61326:2006
The standards EN 55022:2003, EN 61000-6-2:2001, EN 61010-1:2001, and EN 61326:2006 are no longer harmonized. The requirements of these standards have been checked against the harmonized standards EN 55022:2010, EN 61000-6-2:2005, EN 61010-1:2010, and EN 61326:2013 and there were no major technical changes affecting the latest technical knowledge for the products listed above.
Product Markings:
Signed for and on behalf of Precision Digital Corporation:
Name: Jeffrey Peters Company: Precision Digital Corporation Title: President Date: 04/20/2016
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Document No: DoC PD6200 {042016}
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PROVU PD6200 Analog Input Rate/Totalizer Instruction Manual
PRECISION DIGITAL CORPORATION
SFT039 Ver 4.010 & up
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LIM6200_M
03/17
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