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SP-M8A-7

PRAKASH SP-R5A-25, SP-R5A-12, SP-R5A-17, SP-R5A-21, SP-R5A-33 Installation, Maintenance And Operation Manual

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Installation, Maintenance and Operation manual
4’ Stainless steel submersible pump
Type: SP-R5A & SP-M8A - Series
Prakash Pump Warranty
We guarantee our products, for the period of 12 months from the date of purchase. This warranty that pump supplied by us is free from defective material and faulty workmanship. This warranty holds one time repair service free of charge.
Warranty, excluding all liability for direct or indirect damage, is considered to be restricted to material defects only.
In case of any faults or damage contact Prakash pump authorize service center for dismantled, tampered with or repairing.
Page | 2 Issued by technical department Prakash pump
Contents
1. GENERAL
2. SAFTEY INSTRUCTIONS
3. TECHNICAL DATA
4. FUNCTION AND FEATURE
5. INSTALLATION
6. GENERAL LAYOUT
7. CONDITION OF USAGE
8. MAINTENANCE
9. FAULT AND SOLUTIONS
10. SPAREPARTS
11. DESCRIPTION OF SYMBOLS
Page | 3 Issued by technical department Prakash pump
1. GENERAL
Pump model
SP-R5A-8
SP-R5A-12
SP-R5A-17
SP-R5A-21
SP-R5A-25
SP-R5A-33
SP-R5A-38
SP-R5A-44
SP-R5A-52
SP-R5A-60
SP-R5A-75
SP-R5A-85
Pump model
SP-M8A-5
SP-M8A-7
SP-M8A-10
SP-M8A-12
SP-M8A-15
SP-M8A-18
SP-M8A-21
SP-M8A-25
SP-M8A-30
SP-M8A-37
The booklet covers instructions for following models of submersible pump.
Radial Flow SP-R5A
Mixed Flow SP-M8A
Page | 4 Issued by technical department Prakash pump
This model is suitable for domestic water supply, sprinkler, Garden water application,
pressure boosting from deep and shallow well, Irrigation etc.
The complete range of Submersible pumps is covered by three driving units’ there by
reducing inventory and achieving interchangeability of parts.
Pumps when properly installed and given due care in operation and maintenance should
operate satisfactorily for a long period.
All the pumps and motor are carefully installed and tested in our factory, so as to ensure the
performance and features given in our catalogues.
Regular operation of the equipment depends on its being used correctly and serviced
periodically or regularly by our authorized service center.
During unpacking and prior to installation, care must be taken when handling the pump to
ensure that misalignment does not occur due to bending.
The pumps should remain in the packing until they are placed in vertical position during
installation.
When the pump parts and motor are supplied as separate units. Fit the motors and pumps by
skilled persons or follow the procedures as described below.
If the pump has to be stored after use, it must be stored on a frost –free location, or it must be
ensured that the motor liquids are frost-proof.
Page | 5 Issued by technical department Prakash pump
2. SAFTEY INSTRUCTIONS
2.1 General information
Before performing any actions detailed within this instruction, the Site Health and Safety instructions must read and fully understood. Whenever the equipment is operated, maintained or used in anyway, the procedures detailed within the Health and Safety Dossier (DHS) and any procedures detailed within these instructions shall be followed. The pump supplied has been designed with safety in mind, where as hazards cannot be eliminated; the risk has been minimized by the use of guards and other design features. Some hazards cannot be guarded against and the instructions below MUST BE COMPLIED WITH for safe operation. These instructions cannot cover all circumstances. It is the responsibility of the user of the equipment for maintaining safe working practices at all times.
Before starting work, become familiar with the control devices and their functions.
Do not subject the equipment to work, it could not be a reasonably support.
Access to the equipment should be restricted to the personnel responsible for installation,
operation and maintenance and they must be trained, only authorize and skilled labor from Prakash service center should handle their respective tasks.
The plates concerning safety must be very clear.
Handel the motor pumps carefully.
When handling the motor pump use suitable lifting equipment with safety regulation and wear safety shoes and gloves.
Use suitable cables of allowable length, marked with suitable cross-sections.
Protect the cable from high temperatures, lubricants and sharp corners, as this may result in puncture of cables and case damage to the equipment and life.
Never run the set dry as it may reduce the life of the equipment or damage.
During the installation operations, pay attention to hanging loads and follow the corresponding safety rules.
Make sure the control panel and the electrical system in accordance with current regulation.
Do not tamper to remove the pump’s guards.
Operation of the equipment for the application other than for which it is supplied can increase the risk from hazards. Please consult Prakash pump skilled engineer before making such change in the application of the equipment.
Improper installation, operation and maintenance of the product supplied could result in injury or death.
Within the manual, safety instructions are marked with safety symbols.
Page | 6 Issued by technical department Prakash pump
3. TECHNICAL DATA
Model
Number of
stages
Power
(Kw / Hp)
Outlet
(inch)
Max. Flow
LPM
Max. Head
Meter
SP-R5A-8
8
0.75 / 1.0
1.5’ & 2’
117
51
SP-R5A-12
12
1.1 / 1.5
117
77
SP-R5A-17
17
1.5 / 2.0
117
109
SP-R5A-21
21
2.2 / 3.0
117
134
SP-R5A-25
25
2.2 / 3.0
117
160
SP-R5A-33
33
3 / 4.0
117
211
SP-R5A-38
38
4 / 5.5
117
243
SP-R5A-44
44
4 / 5.5
117
282
SP-R5A-52
52
5.5 / 7.5
117
333
SP-R5A-60
60
5.5 / 7.5
117
384
SP-R5A-75
75
7.5 / 10.0
117
480
SP-R5A-85
85
7.5 / 10.0
117
544
Model
Number of
stages
Power
(Kw / Hp)
Outlet
(inch)
Max. Flow
LPM
Max. Head
Meter
SP-M8A-5
5
0.75 / 1.0
2’
183
30
SP-M8A-7
7
1.1 / 1.5
183
42
SP-M8A-10
10
1.5 / 2.0
183
60
SP-M8A-12
12
2.2 / 3.0
183
72
SP-M8A-15
15
2.2 / 3.0
183
90
SP-M8A-18
18
3 / 4.0
183
107
SP-M8A-21
21
4 / 5.5
183
125
SP-M8A-25
25
4 / 5.5
183
149
SP-M8A-30
30
5.5 / 7.5
183
179
SP-M8A-37
37
5.5 / 7.5
183
221
n = 2900 rpm
Radial Flow SP-R5A
Note: Recommended motor SM150
Motors are available both in single phase and three phases, except the pump below 3 Hp.
Mixed Flow SP-M8A
Note: Recommended motor SM100
Motors are available both in single phase and three phases, except the pump below 3 Hp.
Page | 7 Issued by technical department Prakash pump
4. FUNCTION AND FEATURE
These types of model are suitable with independent floating impellers to provide easy starting and long life automatically adjusting to match pumping conditions for various applications. Heavy duty stainless steel inner and outer cover provides protection and accurate alignment of internal components. High quality shaft bearings provide low friction and high wear resistance. Strong stainless steel shaft ensures positive impeller and longer lasting life.
5. INSTALLATION
Basic
Our motors and pump supplied are already fitted and connected with cables. Parts or accessories are sometimes wrapped individually or fastened to the equipment. If any
damage or losses have been incurred; promptly notify your Prakash pump representative.
Along its entire length the well diameter must be wide enough to allow for passage of the
pump with clearance all round.
Handle the pump carefully; don’t drop it or let it fall. The safe movement of the equipment is on the user responsibility and any lifting operation
must be carried out by suitable trained and qualified personnel only.
Pump installation
Before installation, must check whether the cable is damaged, scratched, broken, etc. If they
are faulty, must consult Prakash pump representative.
The pumps are normally supplied with motor and pump disconnected; connect the coupling
and pump-motor suction lantern.
Clean the surface to be coupled. Put the suction lantern of the pump in correspondence of the motor studs. Couple the grooved joint of the pump to the motor shaft. Screw in the nuts to the suction lantern, and then fix the crosswise starting from the one
opposed to the cable.
The torque recommended is 10 Nm for 4’ motor. Connect the cable to the pump with the cable guard and place the filter on the suction lantern. When threaded connections are used, delivery pipes must be tightened to avoid any risks of
the pump falling into the well.
A safety rope or chain on non-perishable material should always be used to secure the pump. Attach the power cables to the delivery pipe with cable clamps placed at intervals of
approximate 3 meter.
Lower the pump into the well, making sure the feed cables are not damaged in any way during
the operation.
Install the pump with its axis placed at least 0.5 meter above the bottom of the well.
Page | 8 Issued by technical department Prakash pump
Power supply
Note: All work of an electrical system must be carefully carried out by skilled person only.
Make sure the frequency and mains voltage correspond with the name plate data. Check whether the power supply is conformed to the stipulation of name plate before
installation.
Power supply connected with the pump must be assembled with ELCB, and the voltage
fluctuation must be controlled within ± 10% of rated.
For connection of cables in the well, use thermo-shrinking insulation sheathes or other
system used for submerged cables.
The operating temperature limiting the drop in voltage to at most 3%. The live wire should made dead before making the connection.
The connection between the pump and the other part must be made using suitable material for submersed cables and in compliance with the current regulation from local electricity board authority.
All checking of connection should be checked by appropriate instruments.
Important
While installing the motor pump, avoid impact, rubbing or anything else that can damage the power cable or puncture the cable leading to short-circuit.
Direction of rotation The direction of rotation is clockwise,
Rotation speed
All the models are suitable for speed of 2900 rpm.
Page | 9 Issued by technical department Prakash pump
6. GENERAL LAYOUT
Control panel or starter
Pump
Outlet pipe
Cable
Well
Float switches
Bracket
Main Line
Discharge pipe
Preliminary drawing only not to be scale
General arrangement drawing
Page | 10 Issued by technical department Prakash pump
7. CONDITION OF USAGE
FAULT
POSSIBLE CAUSES
REMEDIES
Pump does not
start
Too low voltage; Impeller blocked; Stator winding burn up;
Capacitor damaged; in case of
single phase motor.
Absent phase; in 3phase or
single phasing
Too large resistance of cable
Adjust voltage to ±10% of the rated;
the shaft at the fan side to remove the sundries;
Repair; Replace capacitor; Check switch and cable connection etc; Check 3phase power. Use the proper cable;
Pump delivers
insufficient water
or no water
Highly delivery head;
The water level is low. Air locked; Pump worn off; Wrong rotation.
Lower the head; Throttle pump output or reset pump at
lower depth if possible.
Normal delivery may resume if pump is
started and stopped at one minute interval;
Replace pump or repair;
Inverse two phases in 3 phase.
For clean or slightly dirty water with maximum sand contents: 50 g/m³. Water temperature up to 35°C.Transfer medium: Clean cold water at ambient temperature 40°C.Pump should be submersed before starting. Minimum internal diameter of well: 4’ / ∅100mm.
8. MAINTENANCE
Often check cable and duly replace the cable if it is found with fault of furcated. Absorbed current and head supplied by the pump must be checked at regular intervals. This procedure should be carried out frequently when water contains considerable quantities
of sand.
In the case of emergency systems, it is advisable to operate the pumps once a month in order
to avoid the risk of blocking.
Run the pump at a sequence time as recommended.
9. FAULT AND SOLUTIONS
Page | 11 Issued by technical department Prakash pump
Pump stops
suddenly
Switch cut off or blowout; Impeller blocked; Stator winding burn up. Bad grounding or lightening
strikes of pump.
Check power supply, replace fuse; Shut off power, clean obstacles;
technician qualified).
10. SPARE PARTS
In the condition of requirement of spare parts, call the Prakash authorized service centers.
11. DESCRIPITION OF SYMBOLS
Warning sign
Electric shock and accidental starting hazard
Page | 12 Issued by technical department Prakash pump
Prakash Pump
Naroda Road, Ahmedabad-380025. Gujarat, India Phone : +919925249371 | Email:info@prakashpump.com | www.prakashpump.com
UAE : 00971 50 6731283 | 00971 37222733 Oman : 00968 95690021| 00968 26883982
The Company reserves the rights to modify the technical specification and instructions without prior notice.
The company reserves the rights to alter instructions.
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