PPE FX-D4 Series, FX-50, FX-100, FX-180, FX-300 Installation, Operation And Maintenance Manual
...
FX-D4 SERIES DESICCANT DEHUMIDIFIER
Installation, Operation, and Maintenance Manual
Plastic Process Equipment, Inc.
8303 Corporate Park Drive
Macedonia, OH 44056
Phone: (216) 367-7000
Fax: (216) 367-7022
E-Mail: ppe@nls.net
For further information visit us on the web at http://www.ppe.com
Table of Contents
1 INTRODUCTION
1‐1 FX
SERIESDESICCANTDEHUMIDIFIERINTRODUCTION ..................................................... 4
1‐2
PRINCIPLESOFOPERATION ................................................................................................ 4
1‐3
FX‐D4SERIESDESICCANTDEHUMIDIFIERSPECIFICATION ................................................. 5
1‐4
FRONTPANELCONTROLS................................................................................................... 6
2 INSTALLATION
2‐1
INSPECTIONUPONRECEIPT ............................................................................................... 8
2‐2
PLACINGTHEEQUIPMENT ................................................................................................. 8
2‐3
ELECTRICALCONNECTIONS ................................................................................................ 8
2‐4DUCTWORKCONNECTIONS .............................................................................................. 9
2‐5WATERCONNECTIONS ....................................................................................................... 9
3 OPERATION
3‐1
INITIALSTARTUP .............................................................................................................. 11
3‐2
VERIFYINGFANROTATION ............................................................................................... 11
3‐3
SETTHEPROCESSOULETTEMPERATURE ......................................................................... 13
3‐4
REGENERATIONTEMPERATURE....................................................................................... 13
3‐5
DESICCANTROTORROTATION ......................................................................................... 13
3‐6
THERMALPROBE.............................................................................................................. 14
3‐7
HMI+PCBSETUPANDOPERATION ................................................................................... 14
4 MAINTENANCE
4‐1
DESICCANTROTOR ........................................................................................................... 20
4‐2
DESICCANTROTORSEALS................................................................................................. 21
4‐3
DESICCANTROTORSHELL................................................................................................. 22
4‐4
DESICCANTROTORDRIVEMOTOR................................................................................... 22
4‐5
FILTERS ............................................................................................................................. 22
4‐6
MAINTENANCERECORDFORM........................................................................................ 24
5 TROUBLESHOOTING
5‐1
TROUBLESHOOTINGINDEX .............................................................................................. 25
6 TECHNICALINFORMATION
6‐1
WIRING,MODEL:FX‐50/100/180(230V/3￠/60HZ)........................................................ 26
6‐2
WIRING,MODEL:FX‐100/180/300/400(460V/3￠/60HZ) .............................................. 30
6‐3
EXPLOSIONVIEW(FXSERIES) ........................................................................................... 35
1
INTRODUCTION
1-1 FX SERIES DESICCANT DEHUMIDIFIER INTRODUCTION
Congratulations on your purchase of the PPE FX Series Desiccant Dehumidifier from Plastic Process
Equipment, Inc. The FX Series Desiccant Dehumidifier offers the finest in resin drying technology,
however, this machine can only provide maximum service if properly installed, operated, and maintained.
This manual is provided to
familiarize you with the dehumidifier. Instructions are provided to install,
operate and maintain your dehumidifier. Ultimate satisfaction depends on the quality of installation and a
thorough understanding of the equipment. The FX Series Desiccant Dehumidifier is built around tested
engineering principles and has passed a thorough inspection for quality of workmanship and function.
There are many models in the FX Series Desiccant Dehumidifier line, some differences may exist between
the pictures in this manual and your specific dehumidifier.
1-2 PRINCIPLES OF OPERATION
The functio
n of the FX Series Desiccant Dehumidifier is to continuously remove vapor state moisture
from an air stream. This is accomplished by using a rotating desiccant media and three separate air
streams. Figure 1-1 illustrates the three air streams.
The first air stream passes the moisture laden air from the drying hopper through the desiccant media. After
processed air has been exposed to the desiccant media, the air is returned to the drying hopper. As the
desiccant media adsorbs moisture from the process stream, it is rotated out of the process stream into the
reactivation stream. This second air stream is heated to drive moisture out of the desiccant media, and
prepare it for more adsorption. The desiccant media then rotates out of the reactivation air stream into the
purge air stream. The purge stream consists of a small portion of the process outlet air that cools the
desiccant media. Once cooled, the desiccant media rotates back into the process stream to begin adsorption
again. This cycle is done on a continuous basis, providing a constant drying process. The FX Series
Desiccant Dehumidifiers are designed with the process and reactivation air streams flowing in opposite
directions. This counter flow design maximizes the energy efficiency of th
e equipment.
5
Figure 1-1. Air streams
1-3 FX-D4 SERIES DESICCANT DEHUMIDIFIER SPECIFICATION
MODEL NO. FX-050 FX-100 FX-180 FX-300 FX-400
Air Flow CMH 50 100 180 300 400
Dewpoint °C -40° -40° -40° -40° -40°
Drying Blower KW 0.4 0.75 2.2 3.4 5.5
Drying Heater KW 4 6 12 15 18
Regen. Blower KW 0.18 0.18 0.4 0.75 0.75
Regen. Heater KW 2.5 4 5 8.5 8.5
Processing Heater Honeycomb Rotor
Process inlet inch 2 2.5 2.5 3 3
Process Outlet inch 2 2.5 2.5 3 3
Cooling Water Flow Ltr/min 5 15 30 40 50
Water Connect inch 3/4 1 1 1 1
Power Supply
3Ø，220~460VAC，50/60Hz
Total Power KW 7.08 10.93 19.6 27.65 30
DIMENSIONS
L mm 770 910 910 1045 1045
W mm 680 880 880 930 930
H mm 1280 1630 1630 1930 1930
6
1-4 FRONT PANEL CONTROLS
The front panel of the FX Series Dehumidifier contains all controls and indicators necessary for
dehumidifier operation. For a description of the controls and indications, refer to Figure 1-2 and the
following list:
1. Power On indicator – This black switch turned
to “on” when power has been supplied to the
dehum
idifier. This does not indicate that the unit is turned on. This only i
ndicates that power is
available to the dehumidifier.
2. Sy
stem On indicator – This panel screen light illuminates when the Power switch
is in the ON
position. This
indicates that the unit is turn
ed on.
3. Faults indicator – This
panel screen showed red light illumi
nates on “STATUS” when the bed failure
alarm
occurs, or a failure of motor protection circ
uit breaker. A bed failure alarm will occur if the
desiccant rotor does not rotate at lea
st once every ten
minutes.
4. Audible Alarm
– The audible alarm will sound to indicate a fault on
“STATUS”.
5. Dew point Display – This indicator displays the current process outlet dew point.
NOTE
Dew point Set point is for reference only; dew pointer is strictly display, not control.
6. Process Temperature (Dry temp) – This indicator/controller displays the temperature selected by
the
Te
mperature Indication selector, and controls the process outlet temperature. The PV of the
display
shows the currently selecte
d process variable. The SV of the displa
y shows the process outlet
te
mperature set point. For flexible tubing and water flow requirements see chart be
low:
7
7. Regeneration Temperature (Desiccant temp)– This selector controls the temperature displayed on
the Te
mperature Controller. The PV of the display shows the currently
selected process
variable. The SV of the dis
play shows the process outlet temperature set point. (Default value
180 °C /356 °F)
8. Power switch
– This switch controls power to the dehum
idifier.
Figure 1-2. Front Panel Controls and Indicators
8
2
INSTALLATION
2-1 INSPECTION UPON RECEIPT
Thoroughly inspect the dehumidifier to ensure no damage has occurred during shipping. Inspect both the
inside and outside of the dehumidifier. If any damage is found, a claim should be filed with the shipping
company immediately. Please notify Plastic Process Equipment immediately so we may provide whatever
assistance we can.
Check dehumidifier external surfaces for dama
ge.
Ensure the desiccant rotor is tightly secured in place.
Ensure the drive chain is in good contact with the desiccant rotor, tensioner arm, and drive
pulle
y.
Ensure the top and bottom desiccant rotor seals are in good cont
act with the desiccant rotor.
Check all electrical connections to ensur
e they are tig
ht.
2-2 PLACING THE EQUIPMENT
The dehumidifier should be carefully located and set in place on a level surface. If mounting the
dehumidifier on a machine or stand, the dehumidifier must be adequately supported. At a minimum,
support is required below the caster mounting plates. Dehumidifier maintenance and service will require
access to all sides of the dehumidifier. If the unit is machine or stand mounted, leave enough room on all
sides to open all dehumidifier access doors
.
2-3 ELECTRICAL CONNECTIONS
Ensure the supply power requirements are in accordance with the dehumidifier
nameplate data. Serious damage to the dehumidifier motor and control systems
can occur if incorrect power is supplied to the dehumidifier.
Install electrical connections in accordance with all applicable federal, state, and local regulations. Good
electrical practices should be followed to achieve the best installation possible. Refer to the electrical
schematic provided with this manual before installing any electrical connections. If a disconnect switch is
not furnished with your dehumidifier, one should be installed adjacent to the dehumidifier for safety and
9
ease of servicing. Electrical wiring to the equipment must be adequately sized for the minimum amperage
shown on the unit nameplate.
2-4 DUCT WORK CONNECTIONS
NOTE
All supply and return air ductwork and hose connections for the dehumidifier must
be air and vapor tight. Failure to achieve air and vapor tight connections may
impact dehumidifier performance.
The most common type of ductwork used with resin drying equipment is flexible hose that is both
temperature and moisture resistant. Moisture resistance is extremely important for proper dehumidifier
performance. Even though the dehumidifier is removing moisture from the hopper return air, the air will
not be dry when it reaches the process if moisture enters the dry supply air stream through leaks in the
ductwork. Air ducts must be properly sized to keep pressure losses at a minimum. Pressure loss must not
exceed the designed static capacity. Connect the process inlet and process outlet hoses to the appropriate
connection
s on the back of the dehumidifier cabinet. Refer to Figure 2-1 for hose connection
locations.
Figure 2-1. Hose Connections
2-5 WATER CONNECTIONS
Water should be supplied to the unit if maximum performance is required. Your application may not
require the use of the cooling coil for desired performance, so we suggest running the unit without water
connected to test performance. Generally speaking, higher process temperatures usually require use of the
cooling coil.
Connections ports for the inlet air-cooling coil are located on the rear of the dehumidifier assembly with the
air inlet and outlet connections. When facing the rear of the dehumidifier the connections are located in the
lower left hand corner of the rear panel. The connections are barb-type for use with flexible tubing. The
tubing must be attached to the barb fittings with hose clamps to prevent leakage. Water must be supplied to
10
the unit for optimum performance, water temperature required: 40 to 80 degrees F, for flexible tubing and
water flow requirements see chart below:
Model Flexible tubing diameter Iced water capacity Iced water flow LPM/GPM
FX-50 3/4” 1500Kcal/H/10℃/50°F 10/2.6
FX-100 1” 3000Kcal/H/10℃/50°F 20/5.2
FX-180 1” 6000Kcal/H/10℃/50°F 30/7.8
FX-300 1” 9000Kcal/H/10℃/50°F 50/13
FX-400 1” 14000Kcal/H/10℃/50°F 60/16
FX-700 1” 27000Kcal/H/10℃/50°F 100/26
FX-1000 1” 42000Kcal/H/10℃/50°F 140/37
Water connections, rear of unit Water lines inside of unit
11
3
OPERATION
3-1 INITIAL STARTUP
After the dehumidifier has been installed it is ready for initial startup. The following items need to be
checked when energizing the dehumidifier for the first time:
Verify fan rotation direction per paragraph 3-2.
Set process outlet temperature per paragraph 3-3.
Set regeneration temperature per paragraph 3-3.
3-2 VERIFYING FAN ROTATION
FX Series Dehumidifiers are powered by 3-phase electrical circuits. With all types of power, it is possible
for the process & react fan motor to rotate in the wrong direction. On initial power up of the dehumidifier,
FAN ROTATION MUST BE CHECKED TO ENSURE PROPER DEHUMIDIFIER OPERATION.
ON SOME MODELS OF DEHUMIDIFIER, IT MAY BE POSSIBLE TO VIEW
THE ROTATION
OF THE PROCESS FAN MOTOR. ON THESE MODELS, ENSURE THAT THE MOTOR IS
TURNING IN THE DIRECTION INDICATED BY THE ARROW ON THE MOTOR. SEE
FIGURE 3-1.
Figure 3-1. Process Fan Motor
12
Figure 3-2. Process Filter Access Door
If the process fan motor rotation is not visible, open the process filter access door shown in Figure 3-2. If
the process fan is rotating in the proper direction, the dehumidifier should be sucking air in through the
filter. If air is blowing out the filter, then the process fan is rotating in the wrong direction.
If the react fan motor rotation is not visible, check that air is blowing out of the react exhaust on the top of
the cabinet.
If the fans are turning in the wrong direction, perform the following procedure to fix the rotation direction.
Lock out all power to the dehumidifier before servicing any electrical connections. High voltages are
present inside the control cabinet. Failure to lock out power may result in serious injury or death.
1. Turn off t
he dehumidifier and lock out power at the disconnect switch.
2. Reverse
any two of the three main power leads at the electrical disco
nnect.
3. After
making changes to the electrical wi
ring, verify proper process fan rotation
13
3-3 SET THE PROCESS OULET TEMPERATURE
The
process outlet temperature is set using the Temperature Controller on the front panel, shown in Figure
3-3 and is limited by the thermostat circuit board inside the cabinet. The top PROCESS TEMP of PV is
displaying indicates the currently selected temperature for dry air. The middle REGENERATION TEMP is
displaying always indicates the desiccant air. (Default value 180 °C /356 °F)
Figure 3-3. Temperature Controller
3-4 REGENERATION TEMPERATURE
The regeneration temperature is controlled by a thermostat circuit board, inside the cabinet. It is factory
preset and should not be adjusted. (Default value 180 °C /356 °F) Contact Plastic Process Equipment, Inc.
if there are issues with this setting.
3-5 DESICCANT ROTOR ROTATION
The desiccant rotor turns at a speed of approximately 100. The default value is 40 for FX- 50 to 300, and
50 for FX-400-1000. If the desiccant rotor does not complete a minimum of one revolution every 10
minutes, the Faults alarm will activate. This alarm illuminates the red Faults light on the control panel and
sounds an audible alarm.
Figure 3-4. Adjusting gadget for desiccant rotor speed
Current temp Setting temp
Default value
Setting temp
Information area
14
3-6 THERMAL PROBE
The thermal probe can be connected with hopper dryer. For more information on the thermal probe, refer to
the manufacture’s documentation included with your hopper dryer.
Figure 3-5. Thermal probe for connecting hopper dryer
3-7 HMI+PCB SETUP AND OPERATION
1. Display area (℃)
Na
me
Description Remarks
Display dry temp
[100], meanin
g the real value is
100
Display regeneration temp
[180], meaning the real v
alue is
180
15
2. Start key area
Na
me Description Remarks
Power on/off Green color for on, red color for off
Setting parameter Access code for entry
Timer for on Blue color for on, red color for off
Mute function
3. Setting temperature area
Press
, show digital keyboard
Item Name Description
Delete
For fault enter
Leave
Back to home page
Up Value going up
Down Value going down
Enter
After setting parameter
Positive/Negative
Value needs to adjust negative
4. Operation
Power
switch
on
Display area on status will show standby.
Value
16
Press , fan motor, desiccant rotor entry running position.
Short after heater start running.
Press
,timer start, entry value.
In the alarm state, press
, release audible alarm.
Press
for setting parameter, need access code.
5. Setting parameter
In any state, press
,
shows entry keyboard, input”22222”,then press
, can be accessed
6. Buttons description
Parameter value
Name Function description
Default Range
unit
Management only
Setti
ng power “on” automatically 720 0~5459 minute
Lang
uage selected
0
0: English
1: Chinese
Process temp high alarm PV>SV+[high value] 18 0~350
Regeneration temp high alarm PV>SV+[high value] 18 0~350
Tem
perature low alarm PV<SV-[low value] 180 0~350
Press 2 seconds, start PID
Di
splay input state
Back to
home page
Press after setting parameter, if want to leave this page, press
17
Press ，and input security code ”55555”, press entry page below
Parameter value
Name Press times Function description
Default Range
Unit
0 CH1 setpoint limit 302
0～350
℃/℉
1 CH2 setpoint limit 392
0～350
℃/℉
2 Remote OFF
0: OFF
1: ON
3 Heater delay 120
0～9999
sec
4 Motor shutdown delay 140
0～9999
sec
5 Motor shutdown method 1
0: stop as time
1: stop as temp.
℃/℉/sec
6 CH1 max input 338
0～350
℃/℉
7 Energy shortage time 9999
0～9999
sec
8 Roller time 600
0～9999
sec
9 CH2 max. input 428
0～350
℃/℉
10 Disable 3phase detect 0
0: OFF
1: ON
11 Digit filter 16
1～250
12 Unit
0
0：Celsius
1：Fahrenheit
℃/℉
** WARNING: Above parameters are for engineering, please don’t use it if not necessary.
18
0
Com add 1 0-250
1
Com bps 2 0-3 bps
2
Com interv. 0 0-100 ms
3 EEP
ON
ON: Save
OFF: Unsaved
0
CH1 P band 20.0 0~+999.9
1 CH1 Intgral
240 0~+9999
2 CH1 Derivate
60 0~+9999
3
CH1 C P band 1000 0~+999.9
4 CH1 Anti wind
100 0~+100
5
CH2 P band 20.0 0~+999.9
6 CH2 Intgral
240 0~+9999
7 CH2 Derivate
60 0~+9999
8
CH2 C P band 1000 0~+999.9
9 CH2 Anti wind
100 0~+100
10 CH1 Heat cycle
20.0 0~+360.0 sec
11
CH2 Heat cycle
20.0 0~+360.0 sec
0 CH1 Offset
0.0 -99.9~1
00.0
1 CH1 Gain
1000 0~1000
2 CH2 Offset
0.0 -99.9~1
00.0
3 CH2 Gain
1000 0~1000
4 CH3
Offset
-51.0 -99.9~5
00.0
19
5 CH3 Gain
4300 -999~5000
Back to previous page
** WARNING: Above parameters are for engineering, please don’t use it if not necessary.
20
4
MAINTENANCE
4-1 DESICCANT ROTOR
The desiccant rotor supplied with the dehumidifier, Figure 4-1, will last indefinitely under ideal conditions.
However, by their very nature desiccants make good filters. The life of the desiccant is directly related to
the airborne contaminants passed through it. Airborne contaminants, exposure to acidic gases or air streams,
and contact with petroleum based airborne particles can reduce the efficiency of the desiccant rotor. Proper
filtration and preventing contact with chemicals will significantly improve the life of the desiccant.
ROTOR
FAC E
ROTOR
BAND
BED FAILURE
PICKUP TAB
DRIVE
CLEAT
Figure 4-1. Desiccant Rotor
Do not place the desiccant rotor on its face. Serious damage can occur to the desiccant. Damage to the desiccant media may
cause improper operation and lack of dehumidifier performance. Always set the desiccant rotor on the metal rotor band.
Brace the rotor with blocks to prevent rolling.
The p
referred method of cleaning the desiccant rotor is to blow dust out with compressed, oil free, air at
a maximum pressure of 20 psi. The desiccant media should then be reactivated by heating at 350ºF
maximum for 15 minutes. Washing the desiccant media is not recommended. Wash water impurities may
contaminate the desiccant. Inspect the face of the rotor to see that no surface damage has occurred.
21
4-2 DESICCANT ROTOR SEALS
The top and bottom desiccant rotor seals, Figure 4-2, separate the process, reactivation, and purge air
streams. The seals do not normally require service or replacement. Should damage occur, or if poor
performance as the result of an air leak is suspected, the seals should be checked and replaced if necessary.
Inspect the desiccant rotor seals at the following intervals:
Upon installation of the dehum
idifier
After 1 week
of operation
After 3 months of operatio
n
Annuall
y
Upon loss of
performance
To check the desiccant rotor seals, perfor
m the following procedure:
1. Turn off the dehumidifier by placing the power switch
in the OFF position.
2. Open both si
de access doors.
3. Visually
inspect for gaps between the desiccant rotor and the desiccant rotor seals. If gaps are noticed,
adjust the top and bottom seal plates as required to close the gap. To adjust the s
eal plates, loosen the
seal plate
mounting screws. Press the seal plate lightly toward the desiccant rotor, and tighten
the seal
plate m
ounting
bolts.
4. If no gaps are noticed, slide
a piece of thick paper or a thin piece of
cardboard, such as a business card,
between the desicc
ant rotor and the desiccant rotor seal. If the card slides through
with no restriction,
adjust the top and bottom
seal plates as re
quired to close the gap.
5. If no gaps are present and the dehum
idifier is still not performing properly, remo
ve the desiccant
rotor and che
ck for tears or leaks in the seals. A leak between any of the three air streams can
cause a
lack of performance. If a te
ar in a seal is
noticed, replace the seal.
Figure 4-2. Desiccant Rotor Seals
22
4-3 DESICCANT ROTOR SHELL
Figure 4-3.
Desiccant Rotor Shell
4-4 DESICCANT ROTOR DRIVE MOTOR
The desiccant rotor drive motor is permanently lubricated and requires no maintenance, as shown in Figure
4-4.
Figure 4-4. Desiccant Rotor Drive Motor
4-5 FILTERS
The FX- Series Resin Dehumidifier include filters for process airflow, regeneration airflow, and two filters
on the outside of the control box. The maintenance interval for filters depends on the cleanliness of the air
entering the dehumidifier. The filters should be inspected often enough that they do not become clogged.
Clogged filters could lead to improper operation of the dehumidifier. Refer to the following paragraphs for
replacement procedures for each of the filters.
Process Filter Replacement
1. Turn the dehumidifier off by placing the power switch on the OFF position. Wait for the
blowers to stop.
2. Open the process filter access door, shown in Figure 4-5
3. Rem
ove the process filter by rem
oving the wing nut.
23
4. Install replacement process filter into the dehumidifier. Make sure filter fits over the filter retaining tabs.
Improper filter installation can lead to reduced perfor
mance and shorter life of the desiccant media.
5. Install and tighten the wing nut.
6. Inspect the filter access do
or seals. Replace the seals if they are dry, brittle, or cracking.
7. Close the process filter access door.
WING NUT
PROCESS FILTER
ACCESS DOOR
Figure 4-5. Process Filter Replacement
Control Box Filter Replacement
1. Turn the dehumidifier off by placing the power switch on the OFF position.
2. Remove the filter guard and filter media, as shown in Figure 4-6.
3. The filter media may be cleaned with soap and water.
4. Install the filter media and the existing filter guard.
FILTER GUARD
FILTER MEDIA
Figure 4-6. Control Box Filter Replacement
24
4-6 MAINTENANCE RECORD FORM
1. Machine Data
Machine model ____________ Serial NO. _____________ Production date ______________
Voltage _____ ¢ ________ V Frequency ___________HZ Total Power _____________
2. Installation Checklist
( ) Check there is enough space around the machine
( ) Check the connection pipe connected correctly
( ) Check voltage _________ V ________HZ
( ) Fuse size： 1 phase ______ A 3 phase _____ A
3. Checklist
MACHINE NAME: DEHUMIDIFIER
ITEM
NO.
PROJECT
DAILY WEEK MONTH YEAR
1 Set temperature
●
2 Temperature deviation
●
3 Pump work w/ or w/o sound
●
4 Clean filter
●
5 Electrical current of pump
●
6 Electrical current of heater
●
7
Performance control
components
●
8 Heating & cooling detection
●
25
5
TROUBLESHOOTING
5-1 TROUBLESHOOTING INDEX
Troubleshooting procedures are provided in the form. Refer to the following table to determine
which figure to refer to for the proper troubleshooting procedure.
E01 DEHUM. PROBLLE OPEN
E01 REGEN. PROBLLE OPEN
E02 POWER PHASE FAILURE
E03 DEHUM.MOTOR OVERLOAD
E03 REGEN.MOTOR OVERLOAD
E04 ROLLER FAILURE
E05 DEHUM.OVER TEMP.
E05 REGEN.OVER TEMP.
E06 DEHUM TEMP.OVER HEAT
E06 REGEN TEMP.OVER HEAT
E07 DEHUM.TEMP.HIGH
E07 REGEN .TEMP.HIGH
E07 DEHUM TEMP.LOW
E07 REGEN TEMP.LOW
E10 DEHUM.PROBLE REVERSE
E10 REGEN. PROBLE REVERSE
E12 DEHUM.EMERGY SHORTAGE
E12 REGEN.EMERGY SHORTAGE
E15 DEHUM. TUNNING FAILURE
E15 REGEN. TUNNING FAILURE
Figure 5-1. Troubleshooting Index
26
6
TECHNICAL INFORMATION
6-1 WIRING, MODEL: FX-50/100/180 (230V/3￠/60HZ)
27
28
FX-050230
FX-100230
Code Description of Goods Q’ty
QF No-fuse breaker BO-100EB 50A(w/trigging function)
MX Trigger
1 PC
KM1 Regen. blower contactor SC-E02PM-C Coil 220V 1 PC
KM2 Drying blower contactor SC-E02PM-C Coil 220V 1 PC
KM3 Regen. heater contactor SC-E1PM-C Coil 220V 1 PC
KM4 Drying heater contactor SC-E2PM-C Coil 220V 1 PC
FR1 Regen. blower overload protection TK-E02-C(0.95~1.45) 1 PC
FR2 Drying blower overload protection TK-E02-C(4~6) 1 PC
M1 Regen. blower HB-129 0.18KW 1 PC
M2 Drying blower HB-329 0.75KW 1 PC
H1 Regen. heater 4KW/230V 1 PC
H2 Drying heater 6KW/230V 1 PC
SC Speed regulator 1 PC
Code Description of Goods Q’ty
QF No-fuse breaker BO-100EB 50A(w/trigging function)
MX Trigger
1 PC
KM1 Regen. blower contactor SC-E02PM-C Coil 220V 1 PC
KM2 Drying blower contactor SC-E02PM-C Coil 220V 1 PC
KM3 Regen. heater contactor SC-E05PM-C Coil 220V 1 PC
KM4 Drying heater contactor SC-E1PM-C Coil 220V 1 PC
FR1 Regen. blower overload protection TK-E02-C(0.95~1.45) 1 PC
FR2 Drying blower overload protection TK-E02-C(1.7~2.6) 1 PC
M1 Regen. blower HB-129 0.18KW 1 PC
M2 Drying blower HB-229 0.4KW 1 PC
H1 Regen. heater 2.5KW/230V 1 PC
H2 Drying heater 4KW/230V 1 PC
SC Speed regulator 1 PC
FU Fuse base w/1A fuse 1 PC
BZ Buzzer (DC24V) 1 PC
DPM-1-S Dewpoint meter(DPM-1-S) 1 PC
BS1 Switch(detect rotor) 1 PC
CH1+ Drying thermocouple+ 1 PC
CH1- Drying thermocouple- 1 PC
CH2+ Regen. thermocouple+ 1 PC
CH2- Regen. thermocouple- 1 PC
M1581 I/O board 220V~380V 1 PC
29
FU Fuse base w/1A fuse 1 PC
BZ Buzzer (DC24V) 1 PC
DPM-1-S Dewpoint meter(DPM-1-S) 1 PC
BS1 Switch(detect rotor) 1 PC
CH1+ Drying thermocouple+ 1 PC
CH1- Drying thermocouple- 1 PC
CH2+ Regen. thermocouple+ 1 PC
CH2- Regen. thermocouple- 1 PC
M1581 I/O board 220V~380V 1 PC
FX-18023
0
Code Description of Goods Q’ty
QF No-fuse breaker BO-100EB 100A(w/trigging function)
MX Trigger
1 PC
KM1 Regen. blower contactor SC-E02PM-C Coil 220V 1 PC
KM2 Drying blower contactor SC-E04PM-C Coil 220V 1 PC
KM3 Regen. heater contactor SC-E2PM-C Coil 220V 1 PC
KM4 Drying heater contactor SC-E3PM-C Coil 220V 1 PC
FR1 Regen. blower overload protection TK-E02-C(2.8~4.2) 1 PC
FR2 Drying blower overload protection TK-E02-C(9~13) 1 PC
M1 Regen. blower HB-229 0.4KW 1 PC
M2 Drying blower HB-529 2.2KW 1 PC
H1 Regen. heater 5KW/230V 1 PC
H2 Drying heater 12KW/230V 1 PC
SC Speed regulator 1 PC
FU Fuse base w/1A fuse 1 PC
BZ Buzzer (DC24V) 1 PC
DPM-1-S Dewpoint meter(DPM-1-S) 1 PC
BS1 Switch(detect rotor) 1 PC
CH1+ Drying thermocouple+ 1 PC
CH1- Drying thermocouple- 1 PC
CH2+ Regen. thermocouple+ 1 PC
CH2- Regen. thermocouple- 1 PC
M1581 I/O board 220V~380V 1 PC
30
6-2 WIRING, MODEL: FX-100/180/300/400 (460V/3￠/60HZ)
31
32
FX-100460
Code Description of Goods Q’ty
QF No-fuse breaker BO-100EB 50A(w/trigging function)
MX Trigger
1 PC
KM1 Regen. blower contactor SC-E02PM-C Coil 220V 1 PC
KM2 Drying blower contactor SC-E02PM-C Coil 220V 1 PC
KM3 Regen. heater contactor SC-E04PM-C Coil 220V 1 PC
KM4 Drying heater contactor SC-E05PM-C Coil 220V 1 PC
FR1 Regen. blower overload protection TK-E02-C(0.95~1.45) 1 PC
FR2 Drying blower overload protection TK-E02-C(2.2~3.4) 1 PC
M1 Regen. blower HB-129 0.18KW/460V 1 PC
M2 Drying blower HB-329 0.75KW/460V 1 PC
H1 Regen. heater 4KW/460V 1 PC
H2 Drying heater 6KW/460V 1 PC
TC Transformer 460V to 220V/150VA 1 PC
SC Speed regulator 1 PC
FU Fuse base w/1A fuse 1 PC
BZ Buzzer (DC24V) 1 PC
DPM-1-S Dewpoint meter(DPM-1-S) 1 PC
BS1 Switch(detect rotor) 1 PC
CH1+ Drying thermocouple+ 1 PC
CH1- Drying thermocouple- 1 PC
CH2+ Regen. thermocouple+ 1 PC
CH2- Regen. thermocouple- 1 PC
M1581 I/O board 460V~480V 1 PC
FX-180460
Code Description of Goods Q’ty
QF No-fuse breaker BO-100EB 50A(w/trigging function)
MX Trigger
1 PC
KM1 Regen. blower contactor SC-E02PM-C Coil 220V 1 PC
KM2 Drying blower contactor SC-E04PM-C Coil 220V 1 PC
KM3 Regen. heater contactor SC-E05PM-C Coil 220V 1 PC
KM4 Drying heater contactor SC-E2PM-C Coil 220V 1 PC
FR1 Regen. blower overload protection TK-E02-C(1.4~2.2A) 1 PC
FR2 Drying blower overload protection TK-E02-C(5~7.5A) 1 PC
M1 Regen. blower HB-229 0.4KW/460V 1 PC
M2 Drying blower HB-529 2.2KW/460V 1 PC
H1 Regen. heater 5KW/460V 1 PC
H2 Drying heater 12KW/460V 1 PC
33
TC Transformer 460V to 220V/150VA 1 PC
SC Speed regulator 1 PC
FU Fuse base w/1A fuse 1 PC
BZ Buzzer (DC24V) 1 PC
DPM-1-S Dewpoint meter(DPM-1-S) 1 PC
BS1 Switch(detect rotor) 1 PC
CH1+ Drying thermocouple+ 1 PC
CH1- Drying thermocouple- 1 PC
CH2+ Regen. thermocouple+ 1 PC
CH2- Regen. thermocouple- 1 PC
M1581 I/O board 460V~480V 1 PC
FX-30046
0
Code Description of Goods Q’ty
QF No-fuse breaker BO-100EB 50A(w/trigging function)
MX Trigger
1 PC
KM1 Regen. blower contactor SC-E02PM-C Coil 220V 1 PC
KM2 Drying blower contactor SC-E04PM-C Coil 220V 1 PC
KM3 Regen. heater contactor SC-E1PM-C Coil 220V 1 PC
KM4 Drying heater contactor SC-E3PM-C Coil 220V 1 PC
FR1 Regen. blower overload protection TK-E02-C(2.8~4.2A) 1 PC
FR2 Drying blower overload protection TK-E02-C(7~10.5A) 1 PC
M1 Regen. blower HB-329 0.75KW/460V 1 PC
M2 Drying blower HB-629 3.4KW/460V 1 PC
H1 Regen. heater 8.5KW/460V 1 PC
H2 Drying heater 15KW/460V 1 PC
TC Transformer 460V to 220V/150VA 1 PC
SC Speed regulator 1 PC
FU Fuse base w/1A fuse 1 PC
BZ Buzzer (DC24V) 1 PC
DPM-1-S Dewpoint meter(DPM-1-S) 1 PC
BS1 Switch(detect rotor) 1 PC
CH1+ Drying thermocouple+ 1 PC
CH1- Drying thermocouple- 1 PC
CH2+ Regen. thermocouple+ 1 PC
CH2- Regen. thermocouple- 1 PC
M1581 I/O board 460V~480V 1 PC
34
FX-400460
Code Description of Goods Q’ty
QF No-fuse breaker BO-100EB 100A(w/trigging function)
MX Trigger
1 PC
KM1 Regen. blower contactor SC-E02PM-C Coil 220V 1 PC
KM2 Drying blower contactor SC-E05PM-C Coil 220V 1 PC
KM3 Regen. heater contactor SC-E2PM-C Coil 220V 1 PC
KM4 Drying heater contactor SC-E3PM-C Coil 220V 1 PC
FR1 Regen. blower overload protection TK-E02-C(2.8~4.2A) 1 PC
FR2 Drying blower overload protection TK-E02-C(12~18A) 1 PC
M1 Regen. blower HB-329 0.75KW/460V 1 PC
M2 Drying blower HB-729 5.5KW/460V 1 PC
H1 Regen. heater 8.5KW/460V 1 PC
H2 Drying heater 18KW/460V 1 PC
TC Transformer 460V to 220V/150VA 1 PC
SC Speed regulator 1 PC
FU Fuse base w/1A fuse 1 PC
BZ Buzzer (DC24V) 1 PC
DPM-1-S Dewpoint meter(DPM-1-S) 1 PC
BS1 Switch(detect rotor) 1 PC
CH1+ Drying thermocouple+ 1 PC
CH1- Drying thermocouple- 1 PC
CH2+ Regen. thermocouple+ 1 PC
CH2- Regen. thermocouple- 1 PC
M1581 I/O board 460V~480V 1 PC
35
6-3 EXPLODED VIE
W (FX SERIES)
36
Spare Part List
NO. Description of Goods Part Number Q’ty
1 Front cover on bottom SRD-HCD180-PH-008 1PC
2 Filter lid HCD180-026 1PC
3 Filter hopper body HCD180-024 1PC
4 Air inlet port of regen. blower filter HCD180-PH-033 1PC
5 Ventilation filter TV-A04-009702 1PC
6 Filter D180A-602 1PC
7 Plastic frame TV-A19-01000010 1PC
8 Circuit board (181+LCD) TV-B01-00010M1479B 1PC
9 HMI film HCD180-PH-047 1PC
10 HMI fixed plate HCD180-PH-046 1PC
11
Cooling fan（12308B）105*105
TV-A28-00105001050 1PC
12 Blinds ventilation filter 105*105 TV-A32-010000105105 1PC
13 Front movable cover on top SRD-HCD180-PH-014 1PC
14 Bottom plate of control box HCD180-013 1PC
15 Control box HCD180-PH-012 1PC
16 Front cover on top HCD180-007 1PC
17 Front left fixed column HCD180-PH-003 1PC
18 180CMH Honeycomb rotor TM-RB-18 1PC
19 Back left fixed column HCD180-PH-004 1PC
20 Compressive buzzer 24V DC TV-B12-0000000012 1PC
21 Alarm(yellow flashing) LTE-3051 DC24V TV-B12-1103050220 1PC
22 Top cover HCD180-PH-006 1PC
23 Copper nipple 3/8"*3/8" TV-A02-10020303 1PC
24 SUS Ball valve 3/8" TV-A08-00000003 1PC
25 Thermometer (0-200) 1/4"PT L=50 TV-B07-0010020002 1PC
26 Process inlet tube HCD180-029 1PC
27 Regen. outlet tube HCD180-032 1PC
28 Outer cover of drying heater HCD180-PH-042 1PC
29 Back cover HCD180-PH-009 1PC
30 Insulation cover of drying heater HCD180-PH-041 1PC
31 Heater fixed plate 2 HCD180-PH-044 1PC
32 Back fixed plate HCD180-PH-018 2PCS
33 Outer cover of heater D180A-610-2 1PC
34 Back right fixed column HCD180-PH-005 1PC
35 Heater fixed plate HCD180-028 1PC
36 Insulation cover of heater D180A-610-3 1PC
37 Heater fixed piece D050A-610-4 1PC
37
38 Heater D180AA-610 1PC
39 3" Caster w/brake TV-A0004-03001A 2PCS
40 Right cover HCD180-PH-010 1PC
41 Right fixed plate HCD180-PH-015 2PCS
42 Front right fixed column HCD180-PH-002 1PC
43 Cooler D180A-603 1PC
44 Bottom cover HCD180-PH-001 1PC
45 Drying heater SRD-HCD180-PH-045-01 1PC
46 Processing Blower TV-A21-03005293 1PC
47 3" Caster TV-A0004-03001 2PCS
48 Crossed HCD180-017 1PC
49 Intermediate fixed plate HCD180-PH-019 1PC
50 Regen. blower TV-A21-03002293 1PC
51 Left cover HCD180-PH-011 1PC
52 Fixed plate of filter HCD180-025 2PCS
53 Fixed plate HCD180-PH-020 1PC
Stock Spare Part List
NAME CMH VOL Q'TY U/M PART NUMBER SPECIFICATION
PHOTO
REFERENCE
50 230 1 TV-A21-03002293
(DG-200-16/HB-229)0.4KW
AC200~480V/50/60HZ
100 230 1 TV-A21-03003293
(DG-300-16/HB-329)0.75KW
AC200~480V/50/60HZ
100
460
1 TV-A21-03003293
(DG-300-16/HB-329)0.75KW
AC200~480V/50/60HZ
180 230 1 TV-A21-03005293
(DG-600-16/HB-529)2.2KW
AC200~480V/50/60HZ
180
460
1 TV-A21-03005293
(DG-600-16/HB-529)2.2KW
AC200~480V/50/60HZ
300
460
1 TV-A21-03006293
(DG-600-26/HB-629)3.4KW
AC200~480V/50/60HZ
DRYING
BLOWER
400
460
1
SET
TV-A21-03007293
(DG-800-16/HB-729)5.5KW
AC200~480V/50/60HZ
50 230 1 TV-A21-03001293
(DG-100-16/HB-129)0.18KW
AC200~480V/50/60HZ
100 230 1 TV-A21-03001293
(DG-100-16/HB-129)0.18KW
AC200~480V/50/60HZ
100
460
1 TV-A21-03001293
(DG-100-16/HB-129)0.18KW
AC200~480V/50/60HZ
180 230 1 TV-A21-03002293
(DG-200-16/HB-229)0.4KW
AC200~480V/50/60HZ
180
460
1 TV-A21-03002293
(DG-200-16/HB-229)0.4KW
AC200~480V/50/60HZ
300
460
1 TV-A21-03003293
(DG-300-16/HB-329)0.75KW
AC200~480V/50/60HZ
REGEN.
BLOWER
400
460
1
SET
TV-A21-03003293
(DG-300-16/HB-329)0.75KW
AC200~480V/50/60HZ
38
50 230 1 TV-A42-0040000038-6 4KW 230V/60HZ/3P
100 230 1 TM-HCD100-045-1
6.0KW AC230/60HZ
HCD100-045
100
460
1 TM-HCD100-045
6.0
KW AC460/60HZ
HCD100-045
180 230 1 TM-SRD-HCD180-045-1
12KW AC230/60HZ
SRD-HCD180-045
180
460
1 TM-SRD-HCD180-045
12KW AC460/60HZ
SRD-HCD180-045
300
460
1 TM-CDH400N-019-1 15KW AC460V/60HZ
DRYING
HEATER
400
460
1
SET
TM-CDH400N-019-2 18KW AC460V/60HZ
50 230 1 TV-A42-0025000048 2.5KW 220/480V/60HZ/3P
100 230 1 TV-A42-0040000038-6 4KW 230V/60HZ/3P
100
460
1 TV-A42-0040000046 4KW 460V/60HZ/3P
180 230 1 TM-HCD180-610-1-26 5.0KW 230V/60HZ/3P
180
460
1 TM-HCD180-610-1-46 5.0KW 460V/60HZ/3P
300
460
1 TM-HCD400-610-1-46 8.5KW 460V/60HZ/3P
REGEN.
HEATER
400
460
1
SET
TM-HCD400-610-1-46 8.5KW 460V/60HZ/3P
50 230 1
100 230 1
100
460
1
180 230 1
180
460
1
300
460
1
DRYING
FILTER
400
460
1
PC TV-A32-0200170150 D180A-602 170*150mm
50 230 1
100 230 1
100
460
1
180 230 1
180
460
1
300
460
1
REGEN. FILTER
400
460
1
PC TV-A32-0200122100 D050A-606 120*100mm
39
50 230 1 TV-A29-12215020
PP(S+M)R-150*200
(50CMH)
100 230 1
100
460
1
TV-A29-12225020
PP(S+M)R-250*200
(100CMH)
180 230 1
180
460
1
TV-A29-12230020
PP(S+M)R-250*400/old
300*200/new (180CMH)
300
460
1 TV-A29-12234020
PP(S+M)R-350*
200
(300CMH)
DESICCANT
ROTOR(W/O
SHELL)
400
460
1
PC
TV-A29-12235040
PP(S+M)R-350*400
(400CMH)
50 230 1
100 230 1
100
460
1
180 230 1
180
460
1
TV-A40-1000TWTG2N36K
TV-A40-100TWTG2N10XK
TV-A40-10TWTM2IK6NCV
TV-A40-1TWTSS2I6AC6W
G-2N36-K
G-2N10X-K
M-2IK6N-CV
SS-2I6A-C 6W
300
460
1
ROTOR
MOTOR (INCL.
SPEED
ADJUSTMENT)
400
460
1
SET
TV-A40-1000TWT4GN10X
TV-A40-1000TWT4GN75K
TV-A40-100TWTSS2225W
TV-A40-1TWT4IK25RGNC
4GN 10X (for 400CMH）
4GN 75K (for 400CMH）
SS-22 25W (for 400CMH）
4IK 25RGN-C (for
400CMH)
50 230 1 TV-A30-066000001504 φ1.5" *4M
1 TV-A30-066000002004 φ2" *4M
100 230
1 TV-
A30-066000002504 φ2.5" *4M
1 TV-A30-066000002004 φ2" *4M
100
460
1 TV-
A30-066000002504 φ2.5" *4M
1 TV-A30-066000002004 φ2" *4M
180 230
1 TV-A30-066000002504 φ2.5" *4M
1 TV-A30-066000002004 φ2" *4M
180
460
1 TV-
A30-066000002504 φ2.5" *4M
1 TV-A30-066000002004 φ2" *4M
300
460
1 TV-
A30-066000002504 φ2.5" *4M
1 TV-A30-066000002004 φ2" *4M
ORANGE HOSE
(CONNECT
DRYING AND
REGEN.
BLOWER
INSIDE）
400
460
1
PC
TV-A30-066000002504 φ2.5" *4M
40
50 230 1 TV-A30-066000002004 φ2" *4M
100 230 1
100
460
1
180 230 1
180
460
1
TV-A30-066000002504 φ2.5" *4M
300
460
1 TV-A30-066000003004 φ3.0" *4M
ORANGE HOSE
(PROCESS
OUTLET AND
INLET)
400
460
1
PC
TV-A30-066000003004 φ3.0" *4M
50 230 1 TM-HCD050-603 HCD050-603 DO50A-603
100 230 1
100
460
1
180 230 1
180
460
1
TM-HCD180-603
HCD180-610-3
D180A-603
300
460
1
COOLER
400
460
1
SET
TM-HCD300-603
HCD300-610-3
D300A-603
50 230 10 3/4"(50M/ROLL)
100 230 10
100
460
10
180 230 10
180
460
10
300
460
10
G.M.H.
REINFORCED
HOSE(CONNECT
COOLING
WATER)
400
460
10
M
TV-A30-080300000006
TV-A30-080300000008
1"(50M/ROLL)
50 230 1 TV-B01-00010M1479B-1
MD1479B
220V/380V/50HZ/60HZ
100 230 1 TV-B01-00010M1479B-1
MD1479B
220V/380V/50HZ/60HZ
100
460
1 TV-B01-00010M1479B-46-1 MD1479B/460V/60HZ
180 230 1 TV-B01-00010M1479B-1
MD1479B
220V/380V/50HZ/60HZ
180
460
1 TV-B01-00010M1479B-46-1 MD1479B/460V/60HZ
300
460
1 TV-B01-00010M1479B-46-1 MD1479B/460V/60HZ
PCB+HMI
400
460
1
SET
TV-B01-00010M1479B-46-1 MD1479B/460V/60HZ
41
50 230 1
100 230 1
100
460
1
180 230 1
180
460
1
300
460
1
DEWPOINT
METER (INCL.
PORBE)
400
460
1
SET
TV-A29-3000DPM1-3
TV-A29-3000DPM1-1
DPM-1-S DISPLAY
HS-2 PROBE
50 230 1
100 230 1
100
460
1
180 230 1
180
460
1
300
460
1
THERMOCOUPLE
400
460
1
PC
TV-A14-00105040
TV-A14-00105080
（1/8PT*50L*4M)
（1/8PT*50L*10M）
50 230 1 N/A N/A
100 230 1 N/A N/A
100
460
1 TV-B04-3846022018VA
460V TO
AC220V/150VA,AC18V/10VA
180 230 1 N/A N/A
180
460
1 TV-B04-3846022018VA
460V TO
AC220V/150VA,AC18V/10VA
300
460
1 TV-B04-3846022018VA
460V TO
AC220V/150VA,AC18V/10VA
TRANSFORMER
400
460
1
PC
TV-B04-3846022018VA
460V TO
AC220V/150VA,AC18V/10VA
50 230 1
100 230 1
100
460
1
TV-B02-0B0100EB50 BO-100EB 50A
180 230 1 TV-B02-0B0100EB100 BO-100EB 100A
180
460
1 TV-B02-0B0100EB50 BO-100EB 50A
300
460
1 TV-B02-0B0100EB50 BO-100EB 50A
BREAKER
400
460
1
PC
TV-B02-0B0100EB100 BO-100EB 100A
42
50 230 1
100 230 1
100
460
1
180 230 1
180
460
1
300
460
1
VENTILATION
FAN (IN
CONTROL
BOX)
400
460
1
SET TV-A32-010000105105 105*105mm
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