PPA K1, BRASSO, BARRIER Technical Manual
K1
BRASSO
BARRIER
Technical Manual
INDEX
1 - GATE OPERATOR CLASSIFICATIONS .......................................... 4
2 - SAFETY ACCESSORY SELECTION ................................................ 4
3 - ENTRAPMENT PROTECTION TYPES ........................................... 4
4 - IMPORTANT SAFETY INSTRUCTIONS ........................................ 5
4.1 – Safety Installation Information ............................. 5
5 - TECHNICAL SPECIFICATION ......................................................... 6
6 - GENERAL FEATURES ....................................................................... 6
7 – TECHNICAL SPECIFICATIONS AND DIMENSIONS ................ 7
8 - ELECTRICAL INSTALLATION ......................................................... 8
9 - CONCRETE PAD ................................................................................ 8
10 – BARRIER INSTALATION ................................................................ 9
11 - INTRODUCTION: ELECTRONIC SYSTEM’S TECHNICAL
FEATURES ...............................................................................................15
12 - CONTROL BOARD ........................................................................15
12.1 - Overview ................................................................... 15
12.2 - Power Supply ...........................................................16
12.3 - Induction Motor Connection ............................. 16
12.4 - ‘ENC’ encoder connection ...................................16
12.5 - ‘ TRAVA’ ........................................................................17
12.6 - ‘LUZ’ courtesy light connection ......................... 17
12.7 - ‘RX’ separated receiver connection .................. 17
12.8 - ‘BOT’ pushbutton connection ............................17
12.9 - ‘HIB’ end-of-stroke reeds connection ..............17
12.10 - ‘SCI’ connector .......................................................17
13 - ENTRAPMENT PROTECTION SYSTEMS .................................18
13.1 - Internal Entrapment Protection
System (Type A) ..................................................................18
13.2 - External Entrapment Protection
System (Type B1) ................................................................18
13.3 - ‘FOT’ closing cycle photoelectric sensor ........18
13.4 - ‘ABR’ .............................................................................19
13.5 - 'FEC' ............................................................................. 19
14 - GATE SYSTEM LOGIC FUNCTION ........................................... 19
14.1 – Getting started in barrier mode
(Barrier Arm travel recognition) ....................................19
14.2 – Barrier Operation after a power cycle
(travel recognized) .............................................................19
15 - INVERTER PARAMETERS PROGRAMMING ..........................20
15.1 - Operator model selection ................................... 20
15.2 - JUMPER TST ..............................................................20
15.3 - Adjustment of other parameters ......................20
16 - ERASING THE RECOGNIZED TRAVEL .....................................23
17 - APPLYING THE DEFAULT STANDARD SETTINGS ............... 23
18 - ACCESSORIES ................................................................................24
18.1 - Garage Light ............................................................24
18.2 - Flashing lights .........................................................24
19 - EVENT / FAILURE INDICATION .................................................24
19.1 - Microcontroller functioning indication ..........24
19.2 – Indication of over current or short
circuit on the motor .........................................................24
19.3 – EEPROM fault indication ..................................... 24
19.4 – EEPROM invalid data indication .......................24
19.5 - Open end-of-stroke indication .......................... 25
19.6 - Close end-of-stroke indication .......................... 25
19.7 - Capacitor load indication ....................................25
19.8 – Encoder Test ............................................................25
19.9 - Thermal Protection ................................................25
20 - MAINTENANCE .............................................................................25
21 – METHODS OF TRIGGERING BARRIERS .................................26
22 – PROCEDURES FOR CLEANING AND MAINTENANCE ......27
23 – OPERATION ON POWER OUTAGE .........................................27
24 - REPAIR PARTS ................................................................................28
1 - GATE OPERATOR CLASSIFICATIONS
All gate operators can be divided into one of four classes depending on their design and usage. Install this gate operator only when the
operator is appropriate for the construction and usage class as dened below:
Class I Residential Vehicular Gate Operator
A vehicular gate operator intended for use in a home or for one to four single family dwellings with a common garage or parking area
associated with these dwellings.
Class II Commercial / General Access Vehicular Gate Operator
A vehicular gate operator intended for use in a commercial location or building such as a multi-family housing unit of ve or more
single family units, hotel, retail store or other building servicing the general public.
Class III Industrial / Limited Access Vehicular Gate Operator
A vehicular gate operator intended for use in an industrial location or building such as a factory or loading dock area or other location
not intended to service the general public.
Class IV Restricted Access Vehicular Gate Operator
A vehicular gate operator intended for use in a guarded industrial location or building such as an airport security area or other restricted
access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
2 - SAFETY ACCESSORY SELECTION
All UL325 PPA compliant gate operators will accept external entrapment protection devices to protect people from motorized gate
systems. UL325 requires that the type of entrapment protection correctly matches each gate application.
This equipment must be installed with at least two entrapment protection means. Below are the types of entrapment protection
systems recognized by UL325 for use on this operator.
3 - ENTRAPMENT PROTECTION TYPES
Type A:
Inherent obstruction sensing system, self-contained within the operator. This system must sense and initiate the reverse of the gate
within two seconds of contact with a solid object.
Type B1:
Connections provided for a non-contact device, such as a photoelectric eye can be used as a secondary protection.
NOTE: UL requires that all installations must have warning signs placed in plain view on both sides of the gate to warn pedestrians of the
danger of motorized gate systems.
Approved Non-contact Devices (Type B1)
The following non-contact obstruction detection devices have been approved for use with this slide gate operator (or barrier gate
operator) as part of a UL325 compliant installation:
Edge Miller 4-wire pulsed (monitored) devices.
4
4 - IMPORTANT SAFETY INSTRUCTIONS
WARNING
This equipment is to be installed and serviced by a professional gate
operator technician only. It is important that the specialized installer
follow all instructions given in this manual.
To Reduce the Risk of Severe Injury or Death:
1. READ AND FOLLOW ALL INSTRUCTIONS
2. Never let children operate or play with door controls. Keep the remote control away from children.
3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the noncontact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator
properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualied service person make repairs to gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS.
4.1 – Safety Installation Information
1. Install the gate operator only when:
a) The operator is appropriate for the construction and the usage class of the gate.
b) All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 6’ (1.83 m)
above the ground to prevent a 2 ¼” (6cm) diameter sphere from passing through the openings anywhere in the gate, and in
that portion of the adjacent fence that the gate covers in the open position.
c) All exposed pinch points are eliminated or guarded, and guarding is supplied for exposed rollers
2. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access
opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will
not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.
3. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when
opening and closing to reduce the risk of entrapment. Swinging gates shall not be open into public access areas.
4. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator
5. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the
user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible
controls shall have a security feature to prevent unauthorized use.
6. The Reset switch must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to
start.
7. A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.
8. For a gate operator utilizing a non-contact sensor:
a) Reference the owner’s manual regarding placement of non-contact sensor for each type of application.
b) Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still
moving.
c) One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter
reachable by a moving gate or barrier.
9. For a gate operator utilizing a contact sensor such as an edge sensor:
a) One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as the leading edge,
trailing edge and post mounted both inside and outside of a vehicular horizontal slide gate
b) One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.
c) A hard wired contact sensor such as the one that transmits radio frequency (RF) signals to the gate operator for entrapment
protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures,
natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.
d) One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the
bottom edge of a swing gate is greater than 6” (152 mm) above the ground at any point in its arc of travel, one or more contact
sensors shall be located on the bottom edge.
e) One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).
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5 - TECHNICAL SPECIFICATION
External Entrapment Protection
Model K1 BRASSO BARRIER
Class of Operation UL325 Class I, II, III, IV UL325 Class I, II, III, IV UL325 Class I, II, III, IV
Type of Barrier Vehicular Barrier Vehicular Barrier Vehicular Barrier
Main AC Supply 120 Vac, 8.5 A (max) 120 Vac, 6 A (max) 120 Vac, 7 A (max)
Nominal Frequency 60 Hz 60 Hz 60 Hz
Rated Power 680 W, 120 Vac 500 W, 120 Vac 550 W, 120 Vac
Arm Speed Opens in 1.8 second Opens in 1.8 second Opens in 2 seconds
Cycles 60 100 350
Operating Temperature -4º F to 122º F -4º F to 122º F -4º F to 122º F
Inherent Entrapment
Protection (Type A)
(Type B1)
Dual – RPM (Encoder) and
Current Sense
2 inputs for photoelectric
devices
Dual – RPM (Encoder) and
Current Sense
2 inputs for photoelectric
devices
Dual – RPM (Encoder) and
2 inputs for photoelectric
WARNING
Do not use this equipment before read the manual.
Please read these instructions carefully for correct use and to ensure
proper installation of the system. All the information in this manual are
purely informational. All are reserved and any technical alterations to the
product without notice.
Current Sense
devices
6 - GENERAL FEATURES
• Universal Cabinet that allows the barrier installation on either side of the gate;
• The System of concealed for unlocking manual (up to 177 in);
• Electronic Central with inverter of frequency;
• Stop Mechanical with adjustment height;
• Activation System through the reduction gear, pulleys and belts;
• Cabinet Stainless Steel or Galvanized steel with anticorrosive treatment and electrostatic paint that guarantee great resistance to
weathering;
• Limit of -the system with encoder;
• Electronic Break;
• Allows the installation of various accessories (inductive loop, trac lights, photocell, pushbutton, etc.).
6
3.94
39.37
13.78
9.84
7 – TECHNICAL SPECIFICATIONS AND DIMENSIONS
Model: K1
9.56
13.78
Aluminum
Straight Arm
PVC
Straight Arm
Barrier arm length
Cycles /
Hour
(Adjustable)
Opening
speed
8.2 to 13.2 ft 60 1.8 second 2.5 seconds
8.2 to 9.84 ft 60 1.8 second 2.5 seconds
6.53
9.56
6.53
9.84
Measurement in inches
Drilling template
0.59
Model: BRASSO
(Adjustable)
Closing
speed
Front
Inspection Door
HP Voltage
1/2 HP 120V
3.94
39.37
12.68
16.53
9.64
13.78
Aluminum
Straight Arm
PVC
Straight Arm
Barrier Arm length
Cycles /
hour
(Adjustable)
Opening
speed
8.2 to 13.2 ft 100 1.8 second 3 seconds
8.2 to 9.84 ft 100 1.8 second 3 seconds
9.64
7.08
7.87
12.68
0.59
Model: BARRIER
hour
(Adjustable)
Opening
Aluminum
Straight Arm
PVC
Straight Arm
Barrier arm
Cycles /
length
8.2 to 13.2 ft 350 2 seconds 2.5 seconds
8.2 to 9.84 ft 350 2 seconds 2.5 seconds
Front
speed
(Adjustable)
Closing
speed
Inspection door
(Adjustable)
Closing speed
HP Voltage
1/2 HP 120V
HP Voltage
3/4 120V
39.37
3.93
12.68
16.53
11.42
15.75
8.46
Front
11.42
Inspection door
7.87
12.68
0.59
7
8 - ELECTRICAL INSTALLATION
This equipment must be wired with 120V as specied in the table below (assuming max current consumption).
Wire Size (American Wire Gauge) / Max Distance in Feet
AC power
14 AWG 12 AWG 14 AWG 12 AWG 14 AWG 12 AWG
120 VAC Single Phase 67 107 96 152 82 130
K1 BRASSO BARRIER
IMPORTANT
Be sure that the circuit breaker in the electrical panel is in the OFF
position before proceeding with the installation.
A separated power disconnect switch may be needed in your area.
Check your local building codes before installing this equipment.
The gate operator must be properly grounded, check your local electrical
codes before installing this equipment.
Install the earth ground rod as near as possible to the operator.
9 - CONCRETE PAD
Build a concrete base, so that the highlighted guidance (eg "13.78" K1, "13.78" Brasso and "15.75" Barrier) is located towards the curb
(street, vehicle pass), following the dimensions suggested:
.
CONDUIT OF 3/4" (MINIMUM)
FOR WIRE PASS, POSITIONED IN
THE BASE CENTER.
Note: Dimensions in "inches". It is very important that the base is
on level, it will allow the product to a better perform / operation.
8
10 – BARRIER INSTALATION
To x the barrier note that the cabinet inspection door should face the side of the road or place of vehicular pass.
INSPECTION DOOR
Positioning / align the cabinet on the base and make the spot of the holes, so that the front of the barrier (side of the inspection door)
it is located towards the curb (street, passing vehicles)
Remove the cabinet to the base and do the drilling in the places previously marked
PS: Do 04 holes with a drill of Ø 0.39 inches at least 3.15 inches deep.
0.39 in (4 x)
3.15 in
9
Insert the parabolts holes in the base, as shown below
PS: The parabolts should not been tered completely, they must be about 0.59 inches above the base.
0.59 in
Place the cabinet on the base, tting the holes in the parabolts cabinet
PARABOLTS
Check again the alignment of the cabinet. If necessary, move it in a circular manner according to the desired
10
Insert the washers and nuts for a nal xing of the cabinet
WASHERS AND NUTS
Insert the barrier / spear, the mounting assembly to the housing, aligning the mounting holes
BARRIER / SPEAR
SCREW
MOUNTING HOLES
NUT
After positioned, eect the tightening of the nut and bolt
BARRIER / SPEAR
MOUNTED
NUT AND SCREW CLAMP
11
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