Powtran PI500 004G1, PI500 1R5G1, PI500 5R5G1, PI500 0R4G2, PI500 0R7G2 Series Manual

Foreword

Thank you for choosing Powtran PI500 Series Frequency Inverter. This product made by Powtran is based on years of experience in professional production and sale, and designed for variety of industrial machinery, fan and water pump drive unit and IF heavy-duty grinding unit.

This manual provides user the relevant precautions on installation, operational parameter setting, abnormal diagnosis, routine maintenance and safe use. In order to ensure correct installation and operation of the frequency converter, please carefully read this manual before installing it.

For any problem when using this product, please contact your local dealer authorized by this company or directly contact this company, our professionals are happy to serve you.

The end-users should hold this manual, and keep it well for future maintenance & care, and other application occasions. For any problem within the warranty period, please fill out the warranty card and fax it to the our authorized dealer.

The contents of this manual are subject to change without prior notice. To obtain the latest information, please visit our website.

For more product information, please visit: http:// www.powtran.com.

Powtran

March , 2018

Contents

Chapter 1.Inspection and safety precautions .................................................................... 1

1-1. Inspection after unpacking ............................................................................ 1

1-1-1. Instructions on nameplate .................................................................. 1

1-1-2. Model designation ............................................................................. 1

1-2. Safety precautions ......................................................................................... 2

1-3. Precautions .................................................................................................... 3

1-4. Scope of applications ................................................................ .................... 5

Chapter 2 Standard specifications .................................................................................... 6

2-1. Technical specifications ................................................................ ................ 6

2-2. Standard specifications ................................................................................. 8

Chapter 3 Keyboard ....................................................................................................... 12

3-1. Keyboard description .................................................................................. 12

3-2. Keyboard Indicators .................................................................................... 12

3-3. Description of operation panel keys ............................................................ 13

3-4. Keyboard display letters and numbers correspondence table ...................... 13

3-5. Examples of parameter settings .................................................................. 14

3-5-1. Instructions on viewing and modifying function code ..................... 14

3-5-2. The way to read parameters in various status .................................. 15

3-5-3. Password settings ............................................................................. 15

3-5-4. Motor parameter auto turning .......................................................... 15

Chapter 4 Installation and commissioning ..................................................................... 16

4-1. Installation direction and space ................................................................... 16

4-2. Wiring Diagram .......................................................................................... 17

4-2-1. Wiring diagram ................................................................................ 18

4-3. Main circuit terminal .................................................................................. 19

4-3-1. Main circuit terminal arrangement ................................................... 19

4-3-2. Function description of main circuit terminal .................................. 22

4-4. Control circuit terminals ............................................................................. 22

4-4-1. Control circuit terminals arrangement ............................................. 22

4-4-2. Description of control circuit terminals ........................................... 22

4-5. Wiring Precautions ..................................................................................... 25

4-6. Spare Circuit ............................................................................................... 26

4-7. Commissioning ........................................................................................... 26

Chapter 5 Function parameter ........................................................................................ 28

5-1. Menu grouping ............................................................................................ 28

Chapter 6 Troubleshooting ............................................................................................. 61

6-1. Fault alarm and countermeasures ................................................................ 61

6-2. EMC (Electromagnetic Compatibility) ....................................................... 65

6-2-1. Definition ......................................................................................... 65

6-2-2. EMC standard.................................................................................. 65

6-3. EMC directive ............................................................................................ 65

6-3-1. Harmonic effect ............................................................................... 65

6-3-2. Electromagnetic interference and installation precautions .............. 65

6-3-3. Remedies for the interference from the surrounding electromagnetic

equipment to the inverter ............................................................... 66

6-3-4. Remedies for the interference from the inverter to the surrounding

electromagnetic equipment ............................................................ 66

6-3-5. Remedies for leakage current .......................................................... 66

6-3-6. Precautions on installing EMC input filter at the input end of power

supply ............................................................................................. 67

Chapter 7 Dimension ..................................................................................................... 68

7-1. Dimension .................................................................................................. 68

7-1-1. Product outside drawing, installation size ....................................... 68

7-1-2. PI500 series ..................................................................................... 68

7-1-3. PI500 series (With DC reactor base) ................................ ............... 73

7-1-4. Keypad dimension drawing ............................................................. 76

Chapter 8 Maintenance and repair ................................................................................. 78

8-1. Inspection and maintenance........................................................................ 78

8-2. Parts for regular replacement ...................................................................... 78

8-3. Storage........................................................................................................ 79

8-4. Capacitor .................................................................................................... 79

8-4-1. Capacitor rebuilt .............................................................................. 79

8-5. Measuring and readings .............................................................................. 80

Chapter 9 Options .......................................................................................................... 81

Chapter 10 Warranty ................................................................................................ ...... 83

Appendix I RS485 Communication protocol ................................................................ 84

I-1 Communication protocol ........................................................................... 84

I-1-1 Communication content ................................................................. 84

I-1-2 Protocol description ....................................................................... 85

I-3 Definition of communication parameter address .......................................... 88

Appendix II How to use universal encoder expansion card ........................................... 93

III-2 Description of mechanical installation and control terminals

function .................................................................................................... 93

Appendix III CAN bus communication card use description ........................................ 95

IV-1.Overview ................................................................................................... 95

IV2.Mechanical installation and terminal functions .......................................... 95

Appendix IV: Instruction of Profitbus –DP communication card .................................. 96

IV-1.Outline ....................................................................................................... 96

IV-2 Terminal function ...................................................................................... 96

Appendix V product application case ............................................................................ 98

3

V-1. Single pump constant pressure water supply parameter setting ................. 98

V-2 terminal block control motor forward and reverse ...................................... 99

V-3 external frequency table and ammeter......................................................... 99

V-4 Terminal block control forward /reverse running jog ............................... 100

V-5 Multi-speed running .................................................................................. 101

V-6 External potentiometer speed .................................................................... 102

V-7 Keyboard potentiometer speed .................................................................. 103

V-8. Rise / Fall Control Speed ......................................................................... 103

V-9. External analog speed control (external 0 ~ 10V voltage signal

given) ..................................................................................................... 104

V-10. External analog speed control (external 0 ~ 20mA current signal

given) ..................................................................................................... 104

V-11. Air compressor constant pressure control (sensor for two-wire

pressure transmitter) ............................................................................... 105

V-12．frequency reference mode(external potentiometer, keyboard

encoder) switching ................................................................................. 107

第十

Chapter 1

*Input Source Spec.

*Output Power Spec.

*Production Sequence Number

*POWTRAN

Inverter model

POWER INPUT OUTPUT

DALIAN POWTRAN TECHNOLOGY CO.,LTD.

MODEL

45kW

AC 3PH 380V(-15%) ~440V(+10%) 50Hz/60Hz AC 3PH 0V~Vin 90A 0~400Hz

PI500 045G3

ZPB1A8888888

*Output Spec. *Bar code

*Production Address

POWTRAN Inverter

Rated output capacity 045: 45kW 132: 132kW

Series Code PI500 Series

Input Voltage Level 1: Single-phase 220V 2: Three-phase 220V 3: Three-phase 380V 4: Three-phase 480V 6: Three-phase 690V

Code with DC reactance R: with DC reactor (don't write without DC reactance)

Function code F: Light load G: Standard load

Chapter 1.Inspection and safety precautions

Powtran

purchasing, please check if its package is damaged due to careless transportation, and if the specifications and model of the product are consistent with your order requirements. For any

problem, please contact your local authorized

1-1.Inspection after unpacking

※ Check if that packing container contains this unit, one manual and one warranty card. ※ Check the nameplate on the side of the frequency inverter to ensure that the product you

1-1-1.Instructions on nameplate

frequency inverters have been tested and inspected before leaving factory. After

Powtran

dealer or directly contact this company.

have received is right the one you ordered.

Figure 1-1:Nameplate Description

1-1-2.Model designation

Figure 1-2:Model Description

1

Chapter 1.Inspection and safety precautions

Chapter 1

Process

Type

Explanation

Before

installation

Danger

●When unpacking, if control system with water, parts missed or

component damaged are found, do not install!

●If packing list does not match the real name, do not install!

When

installing

Danger

● Gently carry with care, otherwise there is the risk of damage to

equipment!

●Please do not use the damaged driver or the frequency inverter

with missed pieces, otherwise there is the risk of injury!

●Do not use your hand to touch the control system components,

otherwise there is the risk of electrostatic damage!

Note

● Please install the unit on the metal or flame retardant objects;

away from combustible material. Failure to do so may cause a fire!

● Never twist the mounting bolts of the equipment components,

especially the bolt with the red mark!

When

wiring

Danger

● Do not let the lead wires or screws fall into the driver. Otherwise

which may cause damage to the driver!

● Keep the driver installed in the place where less vibration, avoid

direct sunlight.

● When two or more converters are installed in a cabinet, please

pay attention to the installation location, ensure the good heat dissipation effect.

Before

energizing

Note

● Must comply with this manual's guidance, any construction shall

be performed by a professional electrician, otherwise there would be the unexpected risk !

● A circuit breaker must be set between the inverter and the power

supply to separate them, otherwise it may cause a fire!

Danger

● Verify if power is a zero-energy status before wiring, otherwise there is a risk of electric shock!

● The inverter shall be grounded correctly according to standard

specifications, otherwise there is a danger of electrical shock!

● Ensure that the distribution line meets the regional safety

standards of EMC requirements. The diameter of used wire shall refer to the recommendations of this manual. Otherwise it may cause an accident!

● Never directly connect braking resistor to the DC bus P(+) and P(-) terminals. Otherwise it may cause a fire!

● Encoder must use the shielded wire, and the shielding layer must

ensure the single-ended grounded!

After

energizing

Danger

● Please confirm whether the input power voltage is same as the inverter rated voltage; wiring positions of power input terminals(R, S, T) and output terminals(U, V, W) are correct or not; and note that if there is a short circuit in the peripheral circuit connected to driver, if the connected lines are tight, otherwise it may cause damage to the driver!

● Do not need to perform withstand voltage test for any part of the

inverter, this product has been tested before leaving factory.

1-2.Safety precautions

Safety precautions in this manual are divided into the following two categories:

Danger: the dangers caused by failure to perform required operation, may result in serious

injury or even death;

Caution:the dangers caused by failure to perform required operation, may result in moderate

injury or minor injury, and equipment damage;

2

Chapter 1.Inspection and safety precautions

Chapter 1

Otherwise it may cause an accident!

During

operation

Danger

● The inverter's cover plate must be closed before power on.

Otherwise it may cause an electric shock!

● Wiring of all external accessories must comply with the guidance

of this manual, please correctly wiring in accordance with the circuit connection methods described in this manual. Otherwise it may cause an accident!

Note

● Do not open cover plate after energizing. Otherwise there is a

risk of electric shock!

● Do not touch the driver and peripheral circuits with wet hands.

Otherwise there is a risk of electric shock!

● Do not touch any input and output terminals of the inverter.

Otherwise there is a risk of electric shock!

● The inverter automatically perform the safety testing for the

external strong electrical circuit in the early stages of energizing, therefore never touch the driver terminals(U, V, W) or motor terminals, otherwise there is a risk of electric shock!

● If you need to identify the parameters, please pay attention to the

danger of injury during motor rotation. Otherwise it may cause an accident!

● Please do not change the inverter manufacturer parameters.

Otherwise it may cause damage to this unit!

When

maintaining

Danger

● Do not touch the cooling fan and the discharge resistor to feel the

temperature. Otherwise it may cause burns!

● Non-professional personnel is not allowed to detect signal when operating. Doing so may cause personal injury or damage to this unit!

● When the inverter is operating, you should avoid that objects fall

into this unit.Otherwise cause damage to this unit!

● Do not start/stop the driver by switching on/off contactor.

Otherwise cause damage to this unit!

● Do not perform repairs and maintenance for the live electrical

equipment. Otherwise there is a risk of electric shock!

● The repairs and maintenance task can be performed only when the inverter bus voltage is lower than 36V,Otherwise, the residual charge from capacitor would cause personal injury!

● Non-well-trained professional personnel is not allowed to perform repairs and maintenance of inverter. Doing this may cause personal injury or damage to this unit!

● After replacing the inverter, parameter settings must be redone,

all pluggable plugs can be operated only in the case of powering off!

No.

Type

Explanation

1

Motor insulation inspection

Please perform motor insulation inspection for the first time use, re-use after leaving unused for a long time as well as regular check, in order to prevent damage to the inverter because of the motor's winding insulation failure. Wiring between motor and inverter shall be disconnected, it is recommended that the 500V voltage type megger should be adopted and insulation resistance shall be not less than 5MΩ.

2

Motor thermal protection

If the rated capacity of the selected motor does not match the inverter, especially when the inverter rated power is greater than

1-3.Precautions

3

Chapter 1.Inspection and safety precautions

Chapter 1

the motor rated power, be sure to adjust the motor protection parameter values inside inverter or install thermal relay in the front of motor for motor protection.

3

Run over power frequency

The inverter output frequency rang is 0Hz to 3200Hz(Max.vector control only supports 300Hz). If the user is required to run at 50Hz or more, please consider the endurance of your mechanical devices.

4

Vibrations of mechanical device

Inverter output frequency may be encountered mechanical resonance point of the load device, you can set jump frequency parameter inside inverter to avoid the case.

5

Motor heat and noise

The inverter output voltage is PWM wave that contains a certain amount of harmonics, so the temperature rise, noise and vibration of motor show a slight higher than frequency power frequency operation.

6

Output side with piezoresistor or capacitor for proving power factor

The inverter output is PWM wave, if the piezoresistor for lightning protection or the capacitor for improving power factor is installed in the output side, which easily cause the inverter instantaneous overcurrent or even cause damage to the inverter. Please do not use.

7

Contactor or switch used in the inverter input/output terminals

If contactor is installed between power supply and inverter, the contactor is not allowed to start/stop the inverter. Necessarily need to use the contactor to control the inverter start/stop, the interval should not be less than one hour. Frequent charging and discharging may reduce the service life of the inverter capacitor. If the contactor or switch is equipped between output terminals and motor, the inverter should be turned on/off without output status, otherwise which easily lead to damage to the inverter module.

8

Use other than the ratedvoltage

PI series inverter is not suitable for use beyond the allowable operating voltage described in this manual, which easily cause damage to the parts inside inverter. If necessary, please use the corresponding transformer to change voltage.

9

Never change 3phase input to 2phase input

Never change PI series 3-phase inverter to 2-phase one for application. Otherwise it will lead to malfunction or damage to the inverter.

10

Lightning surge protection

The series inverter is equipped with lightning overcurrent protection device, so it has the ability of self-protection to lightning induction. For the area where lightning is frequent, user should also install the extra protection in the front of the inverter.

11

High altitude and derating application

When the inverter is used in areas over 1000m altitude, it is required to reduce frequency because the thin air will decrease the cooling effect of inverter. Please consult our technician for details on the application.

12

Special use

If the user need to use methods other than the suggested wiring diagram provided in this manual, such as common DC bus, please consult our technician.

13

Precautions for scrap disposal of the inverter

When electrolytic capacitors on the main circuit and printed circuit board as well as plastic parts are burned, it may produce toxic gases.Please disposing as industrial waste.

14

Adaptive motor

1) Standard adaptive motor shall be four-pole asynchronous squirrel-cage induction motor or permanent magnet synchronous motor. Apart from the said motors, please select the inverter according to the motor rated current.

2) The cooling fan and the rotor shaft for non-inverter motor are coaxially connected, the fan cooling effect is reduced when the

4

Chapter 1.Inspection and safety precautions

Chapter 1

rotational speed is reduced, therefore, when the motor works in overheating occasions, a strong exhaust fan should be retrofitted or replace non-inverter motor with the inverter motor.

3) The inverter has built-in the adaptive motor standard parameters, according to the actual situation, please identify motor parameters or accordingly modify the default values to try to meet the actual value, otherwise it will operation affect and protection performance;

4) When short-circuit of cable or motor internal will activate the inverter alarm, even bombing. Therefore, firstly perform insulation short-circuit test for the initial installation of the motor and cable, routine maintenance often also need to perform such test. Note that the parts to be tested and the inverter shall be disconnected completely when testing.

15

Others

1)We need to fix cover and lock before power on, so as to avoid the harm to personal safety that is caused by internal injuries of bad capacitors and other components.

2)Do not touch internal circuit board and any parts after powering off and within five minutes after keyboard indicator lamp goes out, you must use the instrument to confirm that internal capacitor has been discharged fully, otherwise there is a danger of electric shock.

3)Body static electricity will seriously damage the internal MOS field-effect transistors, etc., if there are not anti-static measures, do not touch the printed circuit board and IGBT internal device with hand, otherwise it may cause a malfunction.

4)The ground terminal of the inverter(E or ) shall be earthed firmly according to the provisions of the National Electrical Safety and other relevant standards. Do not shut down(power off) by pulling switch, and only cut off the power until the motor stopping operation.

5)It is required to add the optional input filter attachment so as to meet CE standards.

Only the well-trained personnel can be allowed to operate this unit, please carefully read the instre1tions on safety, installation, operation and maintenance before use. The safe operation of this unit depends on proper transport, installation, operation and maintenance!

1-4.Scope of applications

※ This inverter is suitable for three-phase AC asynchronous motor and permanent magnet

synchronous motor.

※ This inverter can only be used in those occasions recognized by this company, an

unapproved use may result in fire, electric shock, explosion and other accidents.

※ If the inverter is used in such equipment (e.g: equipment for lifting persons, aviation systems,

safety equipment, etc.) and its malfunction may result in personal injury or even death. In this case, please consult the manufacturer for your application.

5

第十

Chapter 2

Model

Rated output

power(kW)

Rated input

current(A)

Rated

output

current(A)

Adaptive

motor(kW)

AC 1PH 220V(-15%)～240V(+10%)

PI500 0R4G1

0.4

5.4

2.5

0.4

PI500 0R7G1

0.75

8.2 4 0.75

PI500 1R5G1

1.5

14 7 1.5

PI500 2R2G1

2.2

23

10

2.2

PI500 004G1

4.0

35

16

4.0

PI500 5R5G1

5.5

50

25

5.5

AC 3PH 220V(-15%)～240V(+10%)

PI500 0R4G2

0.4

4.1

2.5

0.4

PI500 0R7G2

0.75

5.3 4 0.75

PI500 1R5G2

1.5

8.0 7 1.5

PI500 2R2G2

2.2

11.8

10

2.2

PI500 004G2

4.0

18.1

16 4 PI500 5R5G2

5.5

28

25

5.5

PI500 7R5G2

7.5

37.1

32

7.5

PI500 011G2

11

49.8

45

11

PI500 015G2

15.0

65.4

60

15.0

PI500 018G2

18.5

81.6

75

18.5

PI500 022G2

22.0

97.7

90

22.0

PI500 030G2

30.0

122.1

110

30.0

PI500 037G2

37.0

157.4

152

37.0

PI500 045G2

45.0

185.3

176

45.0

PI500 055G2

55.0

214

210

55.0

PI500 075G2

75

307

304

75

PI500 093G2

93

383

380

93

PI500 110G2

110

428

426

110

PI500 132G2

132

467

465

132

PI500 160G2

160

522

520

160

AC 3PH 380V(-15%)～440V(+10%)

PI500 0R7G3

0.75

4.3

2.5

0.75

PI500 1R5G3

1.5

5.0

3.8

1.5

PI500 2R2G3

2.2

5.8

5.1

2.2

PI500 004G3

4.0

10.5 9 4.0

PI500 5R5G3

5.5

14.6

13

5.5

PI500 7R5G3

7.5

20.5

17

7.5

PI500 011F3

11

26

25

11

PI500 011G3

11

26

25

11

PI500 015F3

15

35

32

15

PI500 015G3/PI500 018F3

15/18.5

35/38.5

32/37

15/18.5

PI500 018G3/PI500 022F3

18.5/22

38.5/46.5

37/45

18.5/22

PI500 022G3/PI500 030F3

22/30

46.5/62

45/60

22/30

PI500 030G3/PI500 037F3

30/37

62/76

60/75

30/37

PI500 037G3/PI500 045F3

37/45

76/91

75/90

37/45

PI500 045G3N

45

91

90

45

Chapter 2 Standard specifications

2-1.Technical specifications

6

Chapter 2 Standard specifications

Chapter 2

PI500 045G3/PI500 055F3

45/55

91/112

90/110

45/55

PI500 055G3

55

112

110

55

PI500 075F3

75

157

150

75

PI500 075G3

75

157

150

75

PI500 093F3

93

180

176

93

PI500 093G3/PI500 110F3

93/110

180/214

176/210

93/110

PI500 110G3/PI500 132F3

110/132

214/256

210/253

110/132

PI500 132G3/PI500 160F3

132/160

256/307

253/304

132/160

PI500 160G3/PI500 187F3

160/187

307/345

304/340

160/187

PI500 187G3/PI500 200F3

187/200

345/385

340/380

187/200

PI500 200G3/PI500 220F3

200/220

385/430

380/426

200/220

PI500 220G3

220

430

426

220

PI500 250F3

250

468

465

250

PI500 250G3/PI500 280F3

250/280

468/525

465/520

250/280

PI500 280G3

280

525

520

280

PI500 315F3

315

590

585

315

PI500 315G3/PI500 355F3

315/355

590/665

585/650

315/355

PI500 355G3/PI500 400F3

355/400

665/785

650/725

355/400

PI500 400G3

400

785

725

400

PI500 450F3R

450

883

820

450

PI500 450G3R/PI500 500F3R

450/500

883/920

820/860

450/500

PI500 500G3R/PI500 560F3R

500/560

920/1010

860/950

500/560

PI500 560G3R/PI500 630F3R

560/630

1010/1160

950/1100

560/630

PI500 630G3R/PI500 700F3R

630/700

1160/1310

1100/1250

630/700

AC 3PH 480V±10%

PI500 0R7G4

0.75

4.1

2.5

0.75

PI500 1R5G4

1.5

4.9

3.7

1.5

PI500 2R2G4

2.2

5.7

5.0

2.2

PI500 004G4

4.0

9.4 8 4.0

PI500 5R5G4

5.5

12.5

11

5.5

PI500 7R5G4

7.5

18.3

15

7.5

PI500 011F4

11

23.1

22

11

PI500 011G4

11

23.1

22

11

PI500 015F4

15

29.8

27

15

PI500 015G4/PI500 018F4

15/18.5

29.8/35.7

27/34

15/18.5

PI500 018G4/PI500 022F4

18.5/22

35.7/41.7

34/40

18.5/22

PI500 022G4/PI500 030F4

22/30

41.7/57.4

40/55

22/30

PI500 030G4/PI500 037F4

30/37

57.4/66.5

55/65

30/37

PI500 037G4/PI500 045F4

37/45

66.5/81.7

65/80

37/45

PI500 045G4N

45

81.7

80

45

PI500 045G4/PI500 055F4

45/55

81.7/101.9

80/100

45/55

PI500 055G4

55

101.9

100

55

PI500 075F4

75

137.4

130

75

PI500 075G4

75

137.4

130

75

PI500 093F4

93

151.8

147

93

PI500 093G4/PI500 110F4

93/110

151.8/185.3

147/180

93/110

PI500 110G4/PI500 132F4

110/132

185.3/220.7

180/216

110/132

PI500 132G4/PI500 160F4

132/160

220.7/264.2

216/259

132/160

PI500 160G4/PI500 187F4

160/187

264.2/309.4

259/300

160/187

PI500 187G4/PI500 200F4

187/200

309.4/334.4

300/328

187/200

PI500 200G4/PI500 220F4

200/220

334.4/363.9

328/358

200/220

PI500 220G4

220

363.9

358

220

7

Chapter 2 Standard specifications

Chapter 2

PI500 250F4

250

407.9

400

250

PI500 250G4/PI500 280F4

250/280

407.9/457.4

400/449

250/280

PI500 280G4

280

457.4

449

280

PI500 315F4

315

533.2

516

315

PI500 315G4/PI500 355F4

315/355

533.2/623.3

516/570

315/355

PI500 355G4/PI500 400F4

355/400

623.3/706.9

570/650

355/400

PI500 400G4

400

706.9

650

400

AC 3PH 690V±10%

PI500 011G6/ PI500 015F6

11/15

15/20

12/15

11/15

PI500 015G6/ PI500 018F6

15/18.5

20/30

15/20

15/18.5

PI500 018G6/ PI500 022F6

18.5/22

30/35

20/24

18.5/22

PI500 022G6/ PI500 030F6

22/30

35/45

24/33

22/30

PI500 030G6/ PI500 037F6

30/37

45/55

33/41

30/37

PI500 037G6/ PI500 045F6

37/45

55/65

41/50

37/45

PI500 045G6/ PI500 055F6

45/55

65/70

50/62

45/55

PI500 055G6/ PI500 075F6

55/75

70/90

62/85

55/75

PI500 075G6/ PI500 093F6

75/93

90/105

85/102

75/93

PI500 093G6/ PI500 110F6

93/110

105/130

102/125

93/110

PI500 110G6/ PI500 132F6

110/132

130/170

125/150

110/132

PI500 132G6/ PI500 160F6

132/160

170/200

150/175

132/160

PI500 160G6/ PI500 187F6

160/187

200/210

175/198

160/187

PI500 187G6/ PI500 200F6

187/200

210/235

198/215

187/200

PI500 200G6/ PI500 220F6

200/220

235/247

215/245

200/220

PI500 220G6/ PI500 250F6

220/250

247/265

245/260

220/250

PI500 250G6/ PI500 280F6

250/280

265/305

260/299

250/280

PI500 280G6/ PI500 315F6

280/315

305/350

299/330

280/315

PI500 315G6/ PI500 355F6

315/355

350/382

330/374

315/355

PI500 355G6/ PI500 400F6

355/400

382/435

374/410

355/400

PI500 400G6/ PI500 450F6

400/450

435/490

410/465

400/450

Items

Specifications

Power Input

Rated voltage

AC 1PH 220V(-15%)～240V(+10%) AC 3PH 220V(-15%)～240V(+10%) AC 3PH 380V(-15%)～440V(+10%) AC 3PH 480V(-10%)～480V(+10%) AC 3PH 690V(-10%)～690V(+10%)

Input frequency

50Hz/60Hz

Allowing fluctuations

Voltage continued volatility:±10%

Less than 3% of voltage unbalance rate 3%；

Input frequency fluctuation:±5%；

Distortion satisfy IEC61800-2 standard

Note: (1)PI500 inverter PI500 132G3/PI500 160F3 to PI500 630G3R/PI500 700F3R with "R"

indicating a DC reactor, such as PI500-160G3R, PI500 160G4R.

(2) The correct frequency converter selection method is: inverter rated output current is more

than or equal to the rated current of motor. The difference between the frequency inverter and the rated power of the motor generally recommends no more than two power segments;Large frequency inverter with small motor, must accurately input motor parameters, can avoid motor overload and damage.

2-2.Standard specifications

8

Chapter 2 Standard specifications

Chapter 2

Control system

High performance vector control inverter based on DSP

Control method

V/F control, vector control W/O PG, vector control W/ PG

Automatic torque boost function

Realize low frequency (1Hz) and large output torque control under the V/F control mode.

Acceleration/decel eration control

Straight or S-curve mode. Four times available and time range is 0.0 to

6500.0s.

V/F curve mode

Linear, square root/m-th power, custom V/F curve

Over load capability

G type:rated current 150% - 1 minute, rated current 180% - 2 seconds F type:rated current 120% - 1 minute, rated current 150% - 2 seconds

Maximum frequency

1、Vector control:0 to 300Hz； 2、V/F control:0 to 3200Hz

Carrier Frequency

0.5 to 16kHz; automatically adjust carrier frequency according to the load characteristics.

Input frequency resolution

Digital setting: 0.01Hz minimum analog: 0.01Hz.

Start torque

G type: 0.5Hz/150% (vector control W/O PG) F type: 0.5Hz/100% (vector control W/O PG)

Speed range

1:100 (vector control W/O PG) 1:1000 (vector control W/ PG)

Steady-speed precision

Vector control W/O PG: ≤ ± 0.5% (rated synchronous speed) Vector control W/ PG: ≤ ± 0.02% (rated synchronous speed)

Torque response

≤ 40ms (vector control W/O PG)

Torque boost

Automatic torque boost; manual torque boost(0.1% to 30.0%)

DC braking

DC braking frequency: 0.0Hz to max. frequency, braking time:

0.0 to 100.0 seconds, braking current value: 0.0% to 100.0%

Jogging control

Jog Frequency Range: 0.00Hz to max. frequency; Jog Ac/deceleration time: 0.0 to 6500.0s

Multi-speed operation

Achieve up to 16-speed operation through the control terminal Built-in PID

Easy to realize closed-loop control system for the process control.

Automatic voltage regulation(AVR)

Automatically maintain a constant output voltage when the voltage of electricity grid changes

Torque limit and control

"Excavator" feature - torque is automatically limited during the operation to prevent frequent overcurrent trip; the closed-loop vector mode is used to control torque.

Personalization function

Self-inspection of peripherals after power-on

After powering on, peripheral equipment will perform safety testing, such as ground, short circuit, etc.

Common DC bus function

Multiple inverter can use a common DC bus.

Quick current limiting

The current limiting algorithm is used to reduce the inverter over current probability, and improve whole unit anti-interference capability.

Timing control

Timing control function: time setting range(0m to 6500m)

Running

Input

signal

Running method

Keyboard/terminal/communication Frequency

10 frequency settings available, including adjustable DC(0～10V/-10～

9

Chapter 2 Standard specifications

Chapter 2

setting

+10V), adjustable DC(0 to 20mA), panel potentiometer, etc.

Start signal

Rotate forward/reverse

Multi-speed

At most 16-speed can be set(run by using the multi-function terminals or

program

)

Emergency stop

Interrupt

controller output

Wobbulate run

Process

control run

Fault reset

When the protection function is active, you can automatically or manually

reset the fault condition.

PID feedback signal

Including

DC(0 to 10V), DC(0 to 20mA)

Output Signal

Running status

Motor

status

display, stop, ac/deceleration, constant speed, program

running status.

Fault output

Contact capacity :normally closed contact 3A/AC 250V，normally open

contact5A

/AC 250V，1A/DC 30V.

Analog output

Two-way analog output, 16 signals can be selected such as frequency, current

, voltage and other, output signal range (0 to 10V / 0 to 20mA).

Output signal

At most 4-way output, there are 40 signals each way

Run function

Limit frequency, jump frequency, frequency compensation, auto-tuning, PID control

DC current braking

Built-in PID regulates braking current to ensure sufficient braking torque under no overcurrent condition.

Running command channel

Three channels: operation panel, control terminals and serial communication port. They can be switched through a variety of ways.

Frequency source

Total 10 frequency sources: digital, analog voltage, analog current, multi-speed and serial port. They can be switched through a variety of ways.

Input terminals

8 digital input terminals, compatible with active PNP or NPN input mode, one of them can be for high-speed pulse input(0 to 100 kHz square wave); 3 analog input terminals for voltage or current input.

Output terminals

2 digital output terminals, one of them can be for high-speed pulse output(0 to 100kHz square wave); one relay output terminal; 2 analog output terminals respectively for optional range (0 to 20mA or 0 to 10V), they can be used to set frequency, output frequency, speed and other physical parameters.

Protection function

Inverter protection

Overvoltage protection, undervoltage protection, overcurrent protection, overload protection, overheat protection, overcurrent stall protection, overvoltage stall protection, losting-phase protection (optional), communication error, PID feedback signal abnormalities, PG failure and short circuit to ground protection.

IGBT temperature display

Displays current temperature IGBT

Inverter fan control

Can be set

Instantaneous power-down restart

Less than 15 milliseconds: continuous operation. More than 15 milliseconds: automatic detection of motor speed, instantaneous power-down restart.

10

Chapter 2 Standard specifications

Chapter 2

Speed start tracking method

The inverter automatically tracks motor speed after it starts

Parameter protection function

Protect inverter parameters by setting administrator Password and decoding

Display

LED/O LED display keyboa rd

Running informatio n

Monitoring objects including: running frequency, set frequency, bus voltage, output voltage, output current, output power, output torque, input terminal status, output terminal status, analog AI1 value, analog AI2 value, motor Actual running speed，PID set value percentage, PID feedback value percentage.

Error message

At most save three error message, and the time, type, voltage, current, frequency and work status can be queried when the failure is occurred.

LED display

Display parameters

OLED display

Optional, prompts operation content in Chinese/English text.

Copy parameter

Can upload and download function code information of frequency converter, rapid replication parameters.

Key lock and function selection

Lock part or all of keys, define the function scope of some keys to prevent misuse.

Com

muni

catio

n

RS485

The optional completely isolated RS485 communication module can communicate with the host computer.

Environment

Product standard

Environment temperature

-10to 40℃ (The environment temperature in 40 ~ 50 ℃, please derating use)

Storage temperature

-20 to 65 ℃

Environment humidity

Less than 90% R.H, no condensation. Vibration

Below 5.9m/s² (= 0.6g)

Application sites

Indoor where no sunlight or corrosive, explosive gas and water vapor, dust, flammable gas,oil mist, water vapor, drip or salt, etc.

Altitude

No need derating below 1000m, please derating 1% every 100 m when the altitude is above 3000m

Protection level

IP20

Product

standard

Product adopts safety standards.

IEC61800-5-1:2007

Product adopts EMC standards.

IEC61800-3:2005 Cooling method

Forced air cooling

11

第十

Chapter 3

Indicator

flag

Name

Status lamp

RUN

Running indicator light * ON: the inverter is working * OFF: the inverter stops

LOCAL/R

EMOTE

Command indicator light That is the indicator for keyboard operation, terminal operation and remote operation (communication control) * ON: terminal control working status * OFF: keyboard control working status * Flashing: remote control working status

FWD/REV

Forward/reverse running light * ON: in forward status * OFF: in reversal status

TUNE/TC

Motor self-learning/Torque control/Fault indicator * ON: in torque control mode * Slow flashing: in the motor tunning status * Quick flashing: in the fault status

Units

combinatio

n indicator

HzAV

Hz

frequency unit

A

current unit

V

voltage unit

RPM

speed unit

%

percentage

Chapter 3 Keyboard

3-1.Keyboard description

Figure 3-1:Operation panel display

3-2.Keyboard Indicators

12

Chapter 3

3-3.Description of operation panel keys

Sign

Name

Function

Parameter Setting/Esc Key

* Enter into the modified status of main menu * Esc from functional parameter modification * Esc submenu or functional menu to status menu

Shift Key

*Choose displayed parameter circularly under running or stop

interface; choose parameter’s modified position when modify

parameter

Increasing Key

Parameter or function number increasing,set by parameter F6.18.

Decreasing key

Parameter or function number decreasing, set by parameter F6.19.

Running key

For starting running in the mode of keyboard control status

Stop/Reset Key

*For stopping running in the running status; for resetting the operation in fault alarm status. The function of the key is subject to F6.00

Enter key

Enter into levels of menu screen confirm setting

Quick multifunction key

This key function is determined by the function code F6.21.

Keyboard encoder

* In query

status

, function parameter increasing or decreasing

* In modified status, the function parameter or modified

position increasing or decreasing. * In monitoring status, frequency setting increasing or decreasing

Digital display area

Display

letters

Corresponding

letters

Display

letters

Corresponding

letters

Display

letters

Correspondi

ng letters

0 1 2 3 4 5 6 7 8 9 A B

C d E

F H I L

N n o P r S t U T . -

y

Chapter 3 Keyboard

3-4.Keyboard display letters and numbers correspondence table

13

Chapter 3 Keyboard

Chapter 3

Shutdown parameter display

PRG

Change parameter group

PRG

First-level menu display

ENTER

Change function parameter selection

PRG

ENTER

Change function parameter value

PRG

ENTER

Power-on

Second-level menu display

Third-level menu display

Press PRG

Press ENTER

Press ▲

Press ▼

Press ENTER

Press PRG

Press ENTER

Flicker

Press ▲

Press PRG

Press ENTER

Flicker

Press PRG

Press ENTER

Press ▲

Press ENTER

Press PRG

3-5.Examples of parameter settings

3-5-1.Instructions on viewing and modifying function code

PI500 inverter’s operation pane is three levels menu for parameter setting etc.Three levels:

function parameter group (Level 1)→function code(level 2)→function code setting(level 3). The

operation is as following:

Description: Back to the level 2 menu from level 3 menu by PRG key or ENTER key in the level 3 operation status. The differences between the two keys : ENTER will be back to the level 2 menu and save parameter setting before back, and transfer to the next function code automatically; PRG will be back to the level 2 menu directly, not save parameter setting, then back to current function code.

Example 1 Frequency setting to modify parameters

Set F0.01 from 50.00Hz to 40.00Hz

Figure 3-2:Operation processes

Example 2 :Restore factory settings

Without twinkling parameter position, the function code can not be modified in the level 3 menu. The reason maybe as following:

1) The function code can not be modified itself, eg: actual detecting parameters, running

record parameters.

2) The function code can not be modified in the running status. It must be modified in the stop

status.

14

Chapter 3 Keyboard

Chapter 3

Motor Selection

Parameters

Motor

b0.00: motor type selection b0.01: motor rated power b0.02: motor rated voltage b0.03: motor rated current b0.04: motor rated frequency b0.05: motor rated speed

Motor Selection

Parameters

Motor

b0.06:asynchronous motor stator resistance b0.07:asynchronous motor rotor resistance b0.08:asynchronous motor leakage inductance b0.09: asynchronous motor mutual inductance b0.10: asynchronous motor no-load current

SHIFT

3-5-2.The way to read parameters in various status

In stop or run status, operate shift key to display a variety of status parameters respectively. Parameter display selection depends on function code F6.01 (run parameter 1), F6.02 (run parameter 2) and F6.03 (stop parameter 3).

In stop status, there are total 16 stop status parameters that can be set to display/not display: set frequency, bus voltage, DI input status, DO output status, analog input AI1 voltage, analog input AI2 voltage, panel potentiometer input voltage, Actual count value, Actual length value, PLC running step number, Actual speed display, PID settings, high-speed pulse input frequency and reserve, switch and display the selected parameter by pressing key orderly.

In running status, there are 5 running-status parameters:running frequency,setting frequency,bus voltage,output voltage, output current default display, and other display parameters: output power, output torque, DI input status, DO output status, analog input AI1 voltage, analog input AI2 voltage, panel potentiometer input voltage, Actual count value, Actual length value, linear speed, PID settings and PID feedback, etc, their display depends on function code F6.01 and F6.02 switch and display the selected parameter by pressing key orderly.

Inverter powers off and then powers on again, the displayed parameters are the selected parameters before power-off.

3-5-3.Password settings

The inverter has password protection. When y0.01 become not zero, it is the password and will be work after exit from function code modified status. Press PRG key again, will display”----”. One must input the correct password to go to regular menu, otherwise, inaccessible.

To cancel the password protection function, firstly enter correct password to access and then set y0.01 to 0.

3-5-4.Motor parameter auto turning

Choose vector control, one must input the motor’s parameters in the nameplate accurately before running the inverter. PI500 series frequency inverter will match the motor’s standard parameters according to its nameplate. The vector control is highly depend on motor’s parameters.

The parameters of the controlled motor must be inputted accurately for the good control performance.

Motor parameter auto tunning steps are as follows:

Firstly select command source (F0.11=0) as the comment channel for operation panel, then input the following parameters according to the actual motor parameters (selection is based on the current motor):

asynchronous

For

If the motor can NOT completely disengage its load, please select 1 (asynchronous motor parameter static auto turning) for b0.27, and then press the RUN key on the keyboard panel.

If the motor can comprehensive auto turning) for b0.27, and then press the RUN key on the keyboard panel, the inverter will automatically calculate the motor’s following parameters:

Complete

motor parameter auto turning

motors

completely

disengage its load, please select 2 (asynchronous motor parameter

15

第十

Chapter 4

AA

B B B

Cool wind

Hot wind

Mounted vertically upwards

Power rating

Dimension requirement

0.75～11kW

A≥100mm；B≥10mm

15～22kW

A≥200mm；B≥10mm

30～75kW

A≥200mm；B≥50mm

93～400kW

A≥300mm；B≥50mm

Chapter 4 Installation and commissioning

4-1.Installation direction and space

PI500 series inverter according to different power rating, the requirements of around

installation reserve space is different, specifically as shown below:

PI500 Series frequency inverter heat radiator circulated from bottom to top, when more than one inverter work together, usually mounted side by side. In the case of the need to install them by upper and lower rows, due to the heat of the lower inverters rising to the upper equipment, fault maybe caused, heat insulation deflector and other objects to be installed.

Figure 4-1：PI500 Series Each power level installation space requirement

16

Chapter 4 Installation and commissioning

Chapter 4

Deflector

Cool wind

Hot wind

Figure 4-2：Heat insulation deflector up and down installation diagram

4-2.Wiring Diagram

Frequency inverter wiring is divided by main circuit and control circuit. Users must properly

connect frequency inverter in accordance with the wiring connection diagram showing below.

17

Chapter 4 Installation and commissioning

Chapter 4

Main circuit

Control circuit

4-2-1.Wiring diagram

Figure 4-3：Wiring diagram

18

Chapter 4 Installation and commissioning

Chapter 4

R S T + RB - U V W

R S T+RB

-

U V WP

4-3.Main circuit terminal 4-3-1.Main circuit terminal arrangement

1.0.75～4kW G3 main circuit terminal

Figure 4-4：0.75～4kW G3 main circuit terminal

2.5.5～11kW G3 main circuit terminal

Figure 4-5：5.5～11kW G3 main circuit terminal

3.15kW G3 main circuit terminal

Figure 4-6：11~15kW G3 main circuit terminal

4.18.5~22kW G3 main circuit terminal

5.30~37kW G3 main circuit terminal

Figure 4-7：18.5~22kW G3 main circuit terminal

Figure 4-8：30~37kW G3 main circuit terminal

19

Chapter 4 Installation and commissioning

Chapter 4

132G3/160F3

6.45~75kW G3 main circuit terminal

Figure 4-9：45~75kW G3 main circuit terminal

7.93~110kW G3 main circuit terminal

8.132kW main circuit terminal

Figure 4-10：93~110kW G3

Figure 4-11：132kW G3 main circuit terminal

20

Chapter 4

9.160～220kW G3 main circuit terminal

Chapter 4 Installation and commissioning

Figure 4-12：160～220kW G3 main circuit terminal

10.250～400kW G3 main circuit terminal

Figure 4-13：250～400kW G3 main circuit terminal

11.450~630kW G3 main circuit terminal

Note: P/+ standard is circuit standard configuration is for the shorted state; if external DC reactor

is connected, firstly disconnect and then reconnect.

Figure 4-14：450~630kW G3 main circuit terminal

21

Chapter 4 Installation and commissioning

Chapter 4

Terminal

Name

Explain

R

Inverter input terminals

Connect to three-phase power supply, single-phase connects to R, T

S

T

Ground terminals

Connect to ground

P, RB

Braking resistor terminals

Connect to braking resistor

U

Output terminals

Connect to three-phase motor(Please do not connect single phase motor)

V

W

+, -

DC bus output terminals

Connect to braking unit

P, +

DC reactor terminals

Connect to DC reactor(remove the shorting block)

Category

Symbol

Name

Function

Motor temperature inspection input

S1S2GND

PT100 inspect wire input

PT100 temperature senso. Note: such as PT100 three detection line, with a universal table test, to find two of the detection line is 0Ω after the one received S2 terminal, the other received a GND; the remaining one received S1 terminal.

Built-in RS485

485+

485 differential signal + terminal

485 communication interface, 485 differential signal terminal, use twisted-pair or shielded wire connect to the standard 485 communication interface 485 jump line in the control panel to decide whether to connect the terminal resistance

485-

485 differential signal - terminal

Auxiliary interface

J13

communication interface

CAN card, 26-pin terminal J10

PG card interface

12-pin terminal

GND

GND ground interface

GND jump line decide whether to connect PE, improve the inverter anti-interference

COM

COM ground interface

COM jump line decide whether to connect PE, improve the inverter anti-interference

H1

COM Terminal interface

Consistent with the COM function on the terminal line。

+24V

COM

PLC

(Default)

DI1

DI8

COM

PLC

PE

Shielded cable

External contactor

Inverter

Inner power supply with main connect

+24V

COM

PLC

(Default)

DI1

DI8

COM

PLC

PE

Shielded cable

External contactor

Inverter

External power supply with main connection

External power supply

+

-

Signal input terminal circuit

Switch input and output signal transmission, generally use the shielded cable and wiring short distance as far as possible, good grounding and shielding layer on the inverter side, try not to over 20 m transmission distance. Drive in active way, elected to the power of crosstalk necessary filtering measures are taken, generally recommend that choose dry contact control mode.

Wiring control cable should be kept with the main circuit and high voltage lines (such as the power cord, motor connecting line, relay or contactor) more than 20 cm distance, and to avoid high voltage lines parallel to and can't be avoided and the high voltage lines cross, the proposal USES vertical wiring way, in order to prevent the misoperation caused by disturbance frequency converter

Dry contact mode:

Note: using an external power supply, PLC and 24 v jumper cap must be removed, otherwise it

Figure 4-16：Signal input terminal circuit- dry contact mode

will damage the product.

Open collector NPN connect wire:

When the input signal from the NPN transistor, according to the use of power supply, please according to the figure + 24 v and PLC jumper cap.

24

Chapter 4 Installation and commissioning

Chapter 4

+24V

COM

PLC

(Default)

DI1

DI8

COM

PLC

PE

Shielded cable

Inverter

Inner power NPN connect mode

External contactor

+24V

COM

PLC

(Default)

DI1

DI8

COM

PLC

PE

Shielded cable

Inverter

External power supply NPN connect mode

External

contactor

External power supply

+

-

+24V

COM

PLC

(Default)

DI1

DI8

COM

PLC

PE

Inverter

Inner power PNP connect mode

External

contactor

+24V

COM

PLC

(Default)

DI1

DI8

COM

PLC

PE

Shielded cable

Inverter

External power supply PNP connect mode

External contactor

External power supply

+

-

+24V

Danger

Make sure that the power switch is in the OFF state before wiring operation, or electrical shock may occur! Wiring must be performed by a professional trained personnel, or this may cause damage to the equipment and personal injury! Must be grounded firmly, otherwise there is a danger of electric shock or fire hazard !

Note

Make sure that the input power is consistent with the rated value of inverter, otherwise which may cause damage to the inverter! Make sure that the motor matches the inverter, otherwise which may cause damage to the motor or activate the inverter protection! Do not connect power supply to U, V, W terminals, otherwise which may cause damage to the inverter! Do not directly connect braking resistor to DC bus (P), (+) terminals, otherwise which may cause a fire!

Figure 4-17：Signal input terminal wiring diagram, open collector NPN connection mode

Note: using an external power supply, PLC and 24 v jumper cap must be removed, otherwise

it will damage the product.

Open collector PNP connection mode:

Figure 4-18：Signal input terminal wiring diagram, open collector PNP connection mode

Note: using an external power supply, PLC and 24 v jumper cap must be removed, otherwise

it will damage the product.

4-5.Wiring Precautions

※ The U,V,W output end of inverter can not install phase advancing capacitor or RC absorbing

device. The inverter input power must be cut off when replacing the motor

25

Chapter 4 Installation and commissioning

Chapter 4

PI500

inverter

M

3

~

R S

T

U

V

W

K1

K2

K3

MCC1

MCC2

MCC1 & MCC2 interlock ac contactor

※ Do not let metal chips or wire ends into inside the inverter when wiring, otherwise which may

cause malfunction to the inverter.

※ Disconnect motor or switch power-frequency power supply only when the inverter stops

output

※ In order to minimize the effects of electromagnetic interference, it is recommended that a

surge absorption device shall be installed additionally when electromagnetic contactor and relay is closer from the inverter.

※ External control lines of inverter shall adopt isolation device or shielded wire. ※ In addition to shielding, the wiring of input command signal should also be aligned

separately, it is best to stay away from the main circuit wiring.

※ If the carrier frequency is less than 3KHz, the maximum distance between the inverter and

the motor should be within 50 meters; if the carrier frequency is greater than 4KHz, the distance should be reduced appropriately, it is best to lay the wiring inside metal tube.

※ When the inverter is additionally equipped with peripherals (filter, reactor, etc.), firstly

measure its insulation resistance to ground by using 1000 volt megger, so as to ensure the measured value is no less than 4 megohms.

※ When the inverter need to be started frequently, do not directly turn power off, only the

control terminal or keyboard or RS485 operation command can be used to control the start/stop operation, in order to avoid damage to the rectifier bridge.

※ To prevent the occurrence of an accident, the ground terminal( )must be earthed

firmly(grounding impedance should be less than 10 ohms), otherwise the leakage current will occur.

※ The specifications on wires used by the main circuit wiring shall comply with the relevant

provisions of the National Electrical Code.

※ The motor's capacity should be equal to or less than the inverter's capacity.

4-6.Spare Circuit

When the inverter occurs the fault or trip, which will cause a larger loss of downtime or other

unexpected faults. In order to avoid this case from happening, please additionally install spare circuit to ensure safety.

Note: Electrical diagram MCC1 and MCC2 interlock ac contactor; Spare circuit must be

confirmed in advance and test running characteristics, make sure that the power frequency and frequency conversion phase sequence

4-7.Commissioning

26

Figure 4-19：Spare Circuit electrical diagram

Chapter 4

F0.00=?

Correctly set motor and encoder parameters

Vector control W/PG

V/F

1

2

Select command source

Select suitable frequency source

Start motor to run,observe the

phenomenon,if abnormal,please refer to the troubleshooting

End

Select motor start-up mode

Control

NO

YES

Achieve the required control effect?

0

Vector control W/O PG

Select motor stop mode

Correctly motor parameters

Motor parameter self-learning

Commission ing

Select control manner

(setting F0.00)

(Set b0.00-b0.05,b0.28,etc)

(Set b0.00-b0.05)

Select appropriate

ac/deceleration time

(Set F0.13,F0.14)

Select appropriate ac/deceleration time

(Set F0.13,F0.14)

(Set b0.27)

Motor parameter self-learning

(Set b0.27)

(Set F0.11)

(Set F0.03,F0.04,F0.07,etc)

(Set F3.00)

Select appropriate ac/deceleration time

(Set F0.13,F0.14)

(Set F3.07)

Chapter 4 Installation and commissioning

● Firstly confirm that AC input power supply voltage shall be within inverter rated input

● Connect power supply to the R, S and T terminals of the inverter.

● Select the appropriate operation control method.

voltage range before connecting power supply to the inverter.

Figure 4-20：Commissioning

27

第十

Chapter 5

Code

Parameter name

Functional Description

d0

Monitoring function group

Monitoring frequency, current, etc

F0

Basic function group

Frequency setting, control mode, acceleration and deceleration time

F1

Input terminals group

Analog and digital input functions

F2

Output terminals group

Analog and digital output functions

F3

Start and stop control group

Start and stop control parameters

F4

V/F control parameters

F5

Vector control parameters

F6

Keyboard and display

To set key and display function parameters

F7

Auxiliary function group

To set Jog, jump frequency and other auxiliary function parameters

F8

Fault and protection

To set fault and protection parameters

F9

Communication parameter group

To set MODBUS communication function

FA

Torque control parameters

To set parameters under torque control mode

Fb

Control optimization parameters

To set parameters of optimizing the control performance

FC

Extend parameters group

specialapplicationparameterssetting

E0

Wobbulate, fixed-length and counting

To set Wobbulate, fixed-length and counting function parameters

E1

Multi-stage command, simple PLC

Multi-speed setting, PLC operation

E2

PID function group

To set Built-in PID parameters

E3

Virtual DI, Virtual DO

Virtual I/O parameter setting

b0

Motor parameters

To set motor parameter

y0

Function code management

To set password, parameter initialization and parameter group display

Chapter 5 Function parameter

5-1.Menu grouping

Note:

“★”: In running status, can not modify the parameter setting “●”: The actual testing data, can not be modified “☆”: In stop and run statuses, both can be changed; “▲”: “Factory parameter”, no change about it. “_” means the factory parameter is related to power or model. Please check the details in the

involved parameter introduction.

Note:“Italic ³”means software version is C3.00 and the keyboard just like the above with

MCU can do the functions.

Change limit refers to whether the parameters are adjustable.

y0.01 is used for parameters protection password. Parameter menu can be enter into only after inputting the right password in the function parameter mode or user change parameter mode. When the y0.01 set to 0, the password is canceled.

Parameter menu is not protected by password under user customized parameters mode.

F group is the basic function parameters,E group is to enhance function parameters, b group is a function of motor parameters,d group is the monitoring function parameters.

28

Chapter 5

y1

Fault query

Fault message query

5-1-1.d0Group - Monitoring function group

No.

Code

Parameter name

Setting range

Factory setting

1

d0.00

Running frequency

Frequency converter theory

0.01Hz

2

d0.01

Set frequency

Actual set frequency

0.01Hz

3

d0.02

DC bus voltage

Detected value for DC bus voltage

0.1V

4

d0.03

output voltage

Actual output voltage

1V

5

d0.04

output current

Effective value for Actual motor current

0.01A

6

d0.05

output power

Calculated value for motor output power

0.1kW

7

d0.06

output torque

Motor output torque percentage

0.1%

8

d0.07

DI input status

- 9 d0.08

DO output status

-

10

d0.09

AI1 voltage (V)

AI1 input voltage value

0.01V

11

d0.10

AI2 voltage (V)

AI2 input voltage value

0.01V

12

d0.11

AI3 voltage (V)

AI3 input voltage value

0.01V

13

d0.12

Count value

Actual pulse count value in counting function

-

14

d0.13

Length value

Actual length in fixed length function

-

15

d0.14

Actual operating speed

Motor actual running speed

-

16

d0.15

PID setting

Reference value percentage when PID runs

%

17

d0.16

PID feedback

Feedback value percentage when PID runs

%

18

d0.17

PLC stage

Stage display when PLC runs

-

19

d0.18

High-speed pulse input frequency

High-speed pulse input frequency display, unit: 0.01Khz

0.01kHz

20

d0.19

Feedback speed(unit:0.1Hz)

Actual output frequency of converter

0.01Hz

21

d0.20

Remaining run time

Remaining run time display, it is for timing run control

0.1Min

22

d0.21

Linear speed

Show the line speed of DI5 high speed pulse sampling, according to the actual sample pulse number per minute and E0.07, calculate the line speed value.

1m/Min 23

d0.22

Current power-on time

Total time of current inverter power-on

Min 24

d0.23

Current run time

Total time of current inverter run

0.1Min

25

d0.24

HDI(DI5) impulse frequency

HDI(DI5) High-speed impulse input frequency display, unit: 1Hz

1Hz 26

d0.25

Communication set value

Frequency, torque or other command values set by communication port

0.01%

27

d0.26

Encoder feedback speed

PG feedback speed, to an accuracy of 0.01Hz

0.01Hz

28

d0.27

Master frequency display

Frequency set by F0.03 master frequency setting source

0.01Hz

Chapter 5 Function parameter

29

Chapter 5 Function parameter

Chapter 5

29

d0.28

Auxiliary frequency display

Frequency set by F0.04 auxiliary frequency setting source

0.01Hz

30

d0.29

Command torque (%)

Observe the set command torque under the torque control mode

0.1%

31

d0.30

Reserve

32

d0.31

Synchro rotor position

Synchro rotor position angle

0.0°

33

d0.32

Resolver position

Rotor position when rotary transformer is used as a speed feedback

-

34

d0.33

ABZ position

Position information calculated from when ABZ incremental feedback encoder is adopted

0

35

d0.34

Z signal counter

Encoder Z-phase signal count

-

36

d0.35

Inverter status

Display run, standby and other statuses

-

37

d0.36

Inverter type

1.G type (constant torque load type)

2.F type (fans/pumps load type)

-

38

d0.37

AI1 voltage before correction

Input voltage value before AI1 linear correction

0.01V

39

d0.38

AI2 voltage before correction

Input voltage value before AI2 linear correction

0.01V

40

d0.39

AI3 voltage before correction

Input voltage value before AI3 linear correction

0.01V

41

d0.40

Reserve

42

d0.41

motor temperature inspection function3

PT100 inspect motor temperature value

0℃

No.

Code

Parameter name

Setting range

Factory

setting

Chan-

ge

43

F0.00

Motor control manner

0.Vector control W/O PG

1.Vector control W/ PG

2.V/F control

2

★

44

F0.01

Keyboard set frequency

0.00Hz to F0.19 (maximum frequency)

50.00Hz

☆

45

F0.02

Frequency command resolution

1: 0.1Hz； 2: 0.01Hz

2

★

46

F0.03

Frequency source master setting

0: frequency setting by keyboard (F0.01, UP/DOWN can be modified, no memory when power off )

1. frequency setting by keyboard (F0.01, UP/DOWN can be modified, memory when power off ) 2: analogquantity AI1 setting 3: analogquantity AI2 setting 4: panel potentiometer setting 5: high speed pulse setting 6: multi-speed running setting 7: simple PLC program setting 8: PID control setting 9: remote communication setting

1

★

5-1-2.F0 Group -Basic function group

30

Chapter 5 Function parameter

Chapter 5

10: analog quantity AI3 setting

47

F0.04

Frequency source auxiliary setting

The same as F0.03

0

★

48

F0.05

Reference object selection for frequency source auxiliary setting

0. relative to maximum frequency

1.relative to master frequency source 1

2. relative to master frequency source 2

0

☆

49

F0.06

Frequency source auxiliary setting range

0% to 150%

100%

☆

50

F0.07

Frequency source superimposed selection

Units digit: frequency source selection Tens digit: arithmetic relationship of master and auxiliary for frequency source

00

☆

51

F0.08

Fr

equency source offset frequency when superimposing

0.00Hz to F0.19(maximum frequency)

0.00Hz

☆

52

F0.09

Shutdown memory selection for digital set frequency

0: W/O memory 1: With memory

1 ☆ 53

F0.10

Frequency command UP / DOWN reference when running

0: Running frequency 1: Set frequency

0

★

54

F0.11

Command source selection

0.Keyboard control (LED off)

1.Terminal block control (LED on)

2.Communications command control (LED flashes)

3. Keyboard control+ Communications command control

4. Keyboard control+ Communications command control+ Terminal block control

0

☆

55

F0.12

Binding frequency source for command source

Units digit: binding frequency source selection for operation panel command 0: no binding;

1. Keyboard setting frequency; 2: analog quantity AI1 setting 3: analog quantity AI2 setting 4: panel encoder setting 5: high speed pulse setting 6: multi-speed setting 7: simple PLC setting 8: PID setting 9: communication given Tens digit: terminal command binding frequency source selection (0 to 9, same as units digit) Hundreds digit: communication command binding frequency source selection (0 to 9, same as units digit)

000

☆

56

F0.13

Acceleration time 1

0.00s to 6500s

Depends on models

☆

31

Chapter 5 Function parameter

Chapter 5

57

F0.14

Deceleration time 1

0.00s to 6500s

Depends on models

☆

58

F0.15

Ac/Deceleration time unit

0:1 second；1:0.1 second； 2:0.01 second

1

★

59

F0.16

Ac/deceleration time reference frequency

0: F0.19(maximum frequency) 1: Set frequency 2: 100Hz

0 ★ 60

F0.17

Carrier frequency adjustment as per temperature

0:

NO； 1:

YES

0

☆

61

F0.18

Carrier Frequency

0.5kHz to 16.0kHz

Depends on

models

☆

62

F0.19

Maximum output frequency

50.00Hz to 320.00Hz

50.00Hz

★

63

F0.20

Upper limit frequency source

0: F0.21 setting 1: AI1analog quantity setting 2: AI2 analog quantity setting 3: Panel encoder setting 4: High-speed pulse setting 5: communications reference 6:AI3 analog quantity setting

0

★

64

F0.21

Upper limit frequency

F0.23 (lower limit frequency) to F0.19(maximum frequency)

50.00Hz

☆

65

F0.22

Upper limit frequency offset

0.00Hz to F0.19 (maximum frequency)

0.00Hz

☆

66

F0.23

Lower limit frequency

0.00Hz to F0.21 (upper limit frequency)

0.00Hz

☆

67

F0.24

Running direction

0:

same direction; 1: opposite direction

0

☆

68

F0.25

Reserve

69

F0.26

AI Simulation accuracy

0: 0.01Hz； 1: 0.05Hz； 2: 0.1Hz； 3: 0.5Hz

1

☆

70

F0.27

GF type

1.G type (constant torque load type)

2.F type (fans/pumps load type)

-

●

No.

Code

Parameter name

Setting range

Factory

setting

Chan-

ge

71

F1.00

DI1 terminal function selection

0 to 51

1 ★ 72

F1.01

DI2 terminal function selection

2 ★ 73

F1.02

DI3 terminal function selection

8 ★ 74

F1.03

DI4 terminal function selection

9 ★ 75

F1.04

DI5 terminal function selection

12 ★ 76

F1.05

DI6 terminal function selection

13 ★ 77

F1.06

DI7 terminal function selection

0 ★ 78

F1.07

DI8 terminal function selection

0 ★ 79

F1.08

Undefined

5-1-3.F1 Group - Input terminals group

32

Chapter 5 Function parameter

Chapter 5

80

F1.09

Undefined

The function of digital multifunction input terminal DI1-DI8 (DI5 can be used as a high-speed pulse input terminal), can be set by parameter F1.00-F1.07, and the optional function is shown in the following table:

Set

value

Function

Description

0

No function

The terminal for not use can be set to "no function" to prevent accidental operation.

1

Forward run (FWD)

External terminals are used to control the FWD/REV run mode of inverter.

2

Reverse run (REV)

3

Three-wire operation control

This terminal is used to determine the inverter's three-wire control mode. For details, please refer to the instructions of function code F1.10 ("terminal command mode).

4

Forward JOG(FJOG)

FJOG means Forward JOG running, RJOG means Reverse JOG running. For Jog running frequency and Jog Ac/deceleration time, please refer to the description of the function code F7.00, F7.01, F7.02.

5

Reverse JOG(RJOG)

6

Terminal UP

Modify frequency increment/decrement command when the frequency is referenced by external terminal. Adjust up/down the set frequency when the digital setting is selected as the frequency source.

7

Terminal DOWN

8

Free stop

The inverter output is blocked, at the time, the parking process of motor is not controlled by the inverter. This way is same as the principle of free stop described in F3.07.

9

Fault reset (RESET)

The function make use of terminal for fault reset. It has same function with RESET key on the keyboard. This function can be used to realize remote fault reset.

10

Run pausing

The inverter slows down and stops, but all operating parameters are memorized. Such as PLC parameters, wobbulate frequency parameters, and PID parameters. This terminal signal disappears, the inverter reverts to the previous state of running before parking.

11

External fault normally open input

When the signal is sent to the inverter, the inverter reports fault Err.15, and performs troubleshooting according to fault protection action (for details, please refer to the function code F8.17).

12

Multi-speed terminal 1

The setting of 16 stage speed or 16 kinds of other command can be achieved through the 16 states of the four terminals. For details, see Table 1

13

Multi-speed terminal 2

14

Multi-speed terminal 3

15

Multi-speed terminal 4

16

Ac/deceleration time selection terminal 1

The selection of 4 ac/deceleration times can be achieved through the 4 states of the two terminals. For details, see Table 2

17

Ac/deceleration time selection terminal 2

18

Frequency source switching

Used to switch between different frequency sources. According to frequency source selection function code (F0.07) settings, the terminal is used to switch between two frequency sources.

33

Chapter 5 Function parameter

Chapter 5

19

UP/DOWN setting (terminal, keyboard)

When the frequency reference is the digital frequency, this terminal is used to clear the changed frequency value by terminal UP/DOWN or keyboard UP/DOWN, so that the reference frequency can recover to the set value of F0.01.

20

Run command switch terminal 1

When the command source is set to the terminal control (F0.11 = 1), the terminal can be used to switch between terminal control and keyboard control. When the command source is set to the communication control (F0.11 = 2), the terminal can be used to switch between communication control and keyboard control.

21

Ac/deceleration prohibited

Ensure the inverter is free from external signals affect (except for shutdown command), maintain current output frequency.

22

PID pause

PID is temporarily disabled, the inverter maintains current output frequency, no longer performs PID adjustment of frequency source.

23

PLC status reset

When PLC pauses and runs again, this terminal is used to reset the inverter to the initial state of simple PLC.

24

Wobbulate pause

When the inverter outputs at center frequency. Wobbulate will pause

25

Counter input

Input terminal of the count pulse

26

Counter reset

Clear counter status

27

Length count input

Input terminal of the length count.

28

Length reset

Clear length

29

Torque control prohibited

When the inverter torque control is prohibited, the inverter will enter speed control mode.

30

High-speed pulse input (only valid for DI5 )

DI5 is used as pulse input terminal.

31

Reserve

32

Immediately DC braking

If the terminal is active, the inverter switches directly to DC braking status

33

External fault normally closed input

When the signal of external fault normally closed input is inputted into the inverter, the inverter will report fault Err.15 and shutdown.

34

Frequency change enable

If the function is set to be valid, when the frequency changes, the inverter does not respond to frequency changes until the terminal state is invalid.

35

PID action direction as reverse

If the terminal is valid, PID action direction opposites to the direction set by E2.03

36

External parking terminal 1

Under keyboard control mode, the terminal can be used to stop the inverter, same as STOP key on the keyboard.

37

Control command switch terminal 2

Used to switch between terminal control and communication control. If the command source is selected as terminal control, the system will be switched to the communication control mode when the terminal is active; vice versa.

38

PID integral pause

When the terminal is active, the PID integral adjustment function is paused, but the proportion and differential adjustments of PID are still valid.

34

Chapter 5 Function parameter

Chapter 5

39

Switch between frequency source master setting and preset frequency

When the terminal is active, the frequency source A is replaced by the preset frequency (F0.01)

40

Switch between frequency source auxiliary setting and preset frequency

When the terminal is active, the frequency source B is replaced with the preset frequency (F0.01)

41

Reserve

42

Reserve

43

PID parameter switching

When DI terminal (E2.19 = 1) is used to switch PID parameters, if the terminal is invalid, PID parameters use E2.13 to E2.15; if the terminal is valid, PID parameters use E2.16 to E2.18

44

Custom fault 1

When custom fault 1 and custom fault 2 are active, the inverter respectively alarms fault Err.27 and fault Err.28, and deals with them according to the mode selected by the fault protection action F8.19.

45

Custom fault 2

46

Speed control / torque control switching

Switch between speed control mode and torque control mode under vector control mode. If the terminal is invalid, the inverter will run at the mode defined by FA.00 (speed/torque control mode); if the terminal is valid, the inverter will be switched to another mode.

47

Emergency parking

If the terminal is valid, the inverter will park at the fastest speed, and the current maintains at the set upper limit during the parking process. This function is used to meet the requirements that the inverter needs to stop as soon as possible when the system is in a emergency state.

48

External parking terminal 2

In any control mode (keyboard control, terminal control, communication control), the terminal can be used to decelerate the inverter until stop, at the time the deceleration time is fixed for deceleration time 4.

49

Deceleration DC braking

If the terminal is valid, firstly the inverter decelerates to the initial frequency of stop DC braking, and then switches directly to DC braking status.

50

Clear current running time

If the terminal is valid, the inverter's current running time is cleared

51

Jog order

Jog running order，direction set through F7.54

81

F1.10

Terminal command mode

0: Two-wire type 1 1: Two-wire type 2 2: Three-wire type 1 3: Three-wire type 2

0

★

82

F1.11

Terminal UP/DOWN change rate

0.001Hz/s to 65.535Hz/s

1.000Hz/s

☆

83

F1.12

Minimum input for AIC1

0.00V to F1.14

0.30V ☆

84

F1.13

F1.12corresponding setting

-100.0% to +100.0%

0.0%

☆

85

F1.14

Maximum input for AIC1

F1.12 to +10.00V

10.00V

☆

86

F1.15

F1.14corresponding setting

-100.0% to +100.0%

100.0%

☆

87

F1.16

Minimum input for AIC2

0.00V to F1.18

0.00V

☆

88

F1.17

F1.16corresponding setting

-100.0% to +100.0%

0.0%

☆

89

F1.18

Maximum input for AIC2

F1.16 to +10.00V

10.00V

☆

90

F1.19

F1.18corresponding setting

-100.0% to +100.0%

100.0%

☆

35

Chapter 5 Function parameter

Chapter 5

91

F1.20

Minimum input for AIC3

-10.00V to F1.22

0.00V

☆

92

F1.21

F1.20corresponding setting

-100.0% to +100.0%

0.0%

☆

93

F1.22

Maximum input for AIC 3

F1.20 to +10.00V

10.00V

☆

94

F1.23

F1.22corresponding setting

-100.0% to +100.0%

100.0%

☆

95

F1.24

AIcurve selection

Units digit: AI1 curve selection Tens digit: AI2 curve selection Hundreds digit:panel potentiometer curve selection

321

☆

96

F1.25

Setting selection for AI input

Units digit: setting selection for AI1 less than minimum input 0: corresponding to minimum setting 1: 0.0% Tens digit: setting selection for AI2 less than minimum input, ditto Hundreds digit: setting selection for AI3 less than minimum input(0 to 1,ditto)

000

☆

97

F1.26

HDI Minimum pulse input

0.00kHz to F1.28

0.00kHz

☆

98

F1.27

F1.26 corresponding setting

-100.0% to +100.0%

0.0%

☆

99

F1.28

HDI Maximum input

F1.26 to 100.00kHz

50.00kHz

☆

100

F1.29

F1.28 corresponding setting

-100.0% to +100.0%

100.0%

☆

101

F1.30

DI filter time

0.000s to 1.000s

0.010s

☆

102

F1.31

AI1 filter time

0.00s to 10.00s

0.10s

☆

103

F1.32

AI2 filter time

0.00s to 10.00s

0.10s

☆

104

F1.33

AI3 filter time

0.00s to 10.00s

0.10s

☆

105

F1.34

HDI Filter time

0.00s to 10.00s

0.00s

☆

106

F1.35

DI terminal valid mode selection 1

Units digit: DI1 0: high level active 1: low level active Tens digit: DI2 Hundreds digit: DI3 Thousands digit: DI4 Ten thousands digit: DI5

00000

★

107

F1.36

DI terminal valid mode selection 2

Units digit: DI6 0: high level active 1: low level active Tens digit: DI7 Hundreds digit: DI8 Thousands digit: DI9 Ten thousands digit: DI10

00000

★

108

F1.37

DI1 delay time

0.0s to 3600.0s

0.0s

★

109

F1.38

DI2 delay time

0.0s to 3600.0s

0.0s

★

110

F1.39

DI3 delay time

0.0s to 3600.0s

0.0s

★

111

F1.40

Define the input terminal repeat

0:unrepeatable 1:repeatable

0

★

36

Chapter 5

112

F1.41

Keyboard Encoder X1

0～100.00%

0.00%

☆

113

F1.42

Keyboard Encoder X2

0～100.00%

0.50%

☆

114

F1.43

Keyboard Encoder set value

0～100.00%

-

☆

115

F1.44

Keyboard Encoder X1 corresponding value Y1

-100.00%～+100.00%

0.00%

☆

116

F1.45

Keyboard Encoder X2 corresponding valueY2

-100.00%～+100.00%

100.00%

☆

117

F1.46

Keyboard Encoder control

Bits: 0: Power down protection 1: Power down zero clear Ten bits: 0: Stop keep 1: Stop order zero clear 2: Stop over zero clear Hundred bits: reserve Thousand bits: reserve

00

☆

5-1-4.F2 Group - Output terminals group

No.

Code

Parameter name

Setting range

Factory

setting

Chan-

ge

118

F2.00

SPB terminal output mode selection

0 to 1 0 ☆

119

F2.01

Switching quantity output function selection

0 to 40

0 ☆ 120

F2.02

Relay 1 output function selection (TA1.TB1.TC1)

2

☆

121

F2.03

Undefined

122

F2.04

SPA output function selection (collector open circuit output terminals)

1

☆

123

F2.05

Relay 2 output function selection (TA2.TB2.TC2)

1

☆

Above 5 function code is used to select five digital output function. Multifunctional output terminal functions are as follows:

Setting

value

Functions

Description

0

No output

No output action

1

Inverter running

Inverter is in running state, the output frequency (can be zero), the output ON signal.

2

Fault output (fault down )

When the drive fails and downtime, the output ON signal.

3

Frequency level detection FDT1 output

Please refer to the function code F7.23, F7.24's instructions.

4

Frequency arrival

Please refer to the description of function code F7.25.

5

Zero-speed running (no output when shutdown)

Inverter operation and the output frequency is 0, output ON signal. When the drive is shut down, the signal is OFF.

Chapter 5 Function parameter

37

Chapter 5 Function parameter

Chapter 5

6

Motor overload prealarm

Before the motor overload protection, according to the overload pre-alarm threshold value judgment, more than the pre-alarm threshold value output ON signal. Motor overload parameter settings refer to the function code F8.02 ~ F8.04.

7

Inverter overload prealarm

Before the inverter overload occurs 10s, output ON signal. Setup counter arrive

8

Setup counter arrive

When the count reaches the set value of E0.08, output ON signal. Specifies the count value reaches

9

Specifies the count value reaches

When the count reaches the set value of E0.09, output ON signal. Counting Function Reference E0 group

10

Length arrival

When the actual length of the detection of more than E0.05 set length, output ON signal.

11

PLC cycle is complete

After simple PLC completes one cycle, the output of a pulse width of 250ms signal.

12

Total running time arrival

Inverter total running time of more than F7.21 F6.07 set time, the output ON signal.

13

Limited in frequency

When the set frequency exceeds the upper limit frequency or lower frequency, and output frequency is beyond the upper limit frequency or lower limit frequency, output ON signal.

14

Torque limiting

Drive under the speed control mode, when the output torque reaches the torque limit, the inverter is stall protection status, while the output ON signal.

15

Ready to run

When the inverter main circuit and control circuit power supply has stabilized, and the drive does not detect any fault information, the drive is in an operational state, output ON signal.

16

AI1>AI2

When the value of the analog input AI is greater than the value of AI2 input and output ON signal.

17

Upper frequency arrival

When the operating frequency reaches the upper frequency, output ON signal.

18

The lower frequency arrival (no output when shutdown)

When the operating frequency reaches the lower frequency, output ON signal. The next stop status signal is OFF.

19

Under voltage state output

When the inverter is in an undervoltage condition, output ON signal.

20

Communication setting

Refer to the communication protocol.

21

Reserve

22

Reserve

23

Zero-speed operation 2 (shutdown also output)

The inverter’s output frequency is 0, output ON signal. The signal is also ON when shutdown.

24

Cumulative power-on time arrival

When the inverter's accumulated power on time (F6.08) over F7.20 the set time, the output ON signal.

25

Frequency level detection FDT2 output

Please refer to the function code F7.26, F7.27's instructions.

26

Frequency 1 reaches output

Please refer to the function code F7.28, F7.29's instructions.

38

Chapter 5 Function parameter

Chapter 5

27

Frequency 2 reaches output

Please refer to the function code F7.30, F7.31's instructions.

28

Current 1 reaches output

Please refer to the function code F7.36, F7.37's instructions.

29

Current 2 reaches output

Please refer to the function code F7.38, F7.39's instructions.

30

Timing reach output

When the timer function selection (F7.42) is valid, the drive time to reach this run after the set time runs out, output ON signal.

31

AI1 input overrun

When the value of analog input AI1 greater than F7.51 (AI1 input protection limit) or less than F7.50 (AI1 input protection under), output ON signal.

32

Off load

When the inverter is off-load state, output ON signal.

33

Reverse operation

Inverter in reverse run, output ON signal

34

0 current state

Refer to the description of function code F7.32, F7.33.

35

Module temperature reaches

Inverter module heatsink temperature (F6.06) reach the set module temperature reaches value (F7.40), output signal ON.

36

Software current limit

Please refer to the function code F7.34, F7.35's instructions.

37

The lower frequency arrival (stop and output)

When the operating frequency reaches the lower limit frequency, output ON signal. In shutdown state of the signal is also ON.

38

Alarm output

When the inverter failure, and the failure of the process to continue to run mode, the inverter alarm output.

39

Motor overtemperature pre-warning

When the motor temperature reaches F8.35 (motor overheat pre-alarm threshold), the output ON signal. (Motor temperature can be viewed at d0.41)

40

Current running time of arrival

When the inverter starts running time is longer than the time set by F7.45, it outputs ON signal.

124

F2.06

High-speed pulse output function selection

0 to 17

0

☆

125

F2.07

DA1 output function selection

2 ☆ 126

F2.08

DA2 output function selection

13

☆

High-speed pulse output frequency range of 0.01kHz ~ F2.09 (high speed pulse output maximum frequency), F2.09 can be set between 0.01kHz ~ 100.00kHz.

Analog Output DA1 and DA2 output range is 0V ~ 10V, or 0mA ~ 20mA. Pulse output or analog output range, with the corresponding scaling function relationship in the following table：

Setting

value

Functions

Description

0

Running frequency

0~Max. output frequency

1

Set frequency

0~ Max. output frequency

2

Output current

0~2 times the motor rated current

3

Output torque

0~2 times the motor rated toqure

4

Output power

0~2 times rated power

5

Output voltage

0~1.2 times inverter rated voltage

6

High speed pulse input

0.01kHz~100.00kHz

39

Chapter 5 Function parameter

Chapter 5

7

Anolog AI1

0V~10V(Or 0～20mA)

8

Anolog AI2

0V~10V(or 0~20mA)

9

Anolog AI3

0V～10V

10

Lentgh value

0~Max. setting length

11

The count value

0~Max. count value

12

Coummunication set

0.0%~100.0%

13

Motor speed

0~Max. output frequency correspondent speed

14

Output current

0.0A~100.0A(Inverter power≦55kW) ；

0.0A~1000.0A(Inverter power>55kW)

15

DC bus voltage

0.0V~1000.0V

16

Reserve

17

Frequency source main set

0~Max. output frequency

127

F2.09

Maximum output frequency of highspeed pulse

0.01kHzto 100.00kHz

50.00k

Hz

☆

128

F2.10

SPB switching quantity output delay time

0.0s to 3600.0s

0.0s

☆

129

F2.11

Relay 1 output delay time

0.0s to 3600.0s

0.0s

☆

130

F2.12

Expansion card DO output delay time

0.0s to 3600.0s

0.0s

☆

131

F2.13

SPA output delay time

0.0s to 3600.0s

0.0s

☆

132

F2.14

Relay 2 output delay time

0.0s to 3600.0s

0.0s

☆

133

F2.15

DO output terminal active status selection

Units digit: SPB switching quantity 0: positive logic 1: anti-logic Tens digit: Relay 1 Hundreds digit: Hundreds digit: Undefined Thousands digit: SPA Ten thousands digit: Relay 2

00000

☆

134

F2.16

DA1 zero bias coefficient

-100.0% to +100.0%

0.0%

☆

135

F2.17

DA1 gain

-10.00 to +10.00

1.00

☆

136

F2.18

DA2 zero bias coefficient

-100.0% to +100.0%

20.0% ☆

137

F2.19

DA2 gain

-10.00 to +10.00

0.80 ☆

No.

Code

Parameter name

Setting range

Factory

setting

ge

138

F3.00

Start-up mode

0: Direct startup 1: Speed tracking restart 2: Pre-excitation start (AC asynchronous motor)

0

☆

139

F3.01

Speed tracking mode

0~2: reserve 3: Rotate speed tracking method3

3

★

140

F3.02

Speed tracking value

1 to 100

20

☆

5-1-5.F3 Group - Start and stop control group

40

Chapter 5

141

F3.03

Start frequency

0.00Hz to 10.00Hz

0.00Hz

☆

142

F3.04

Hold time for start frequency

0.0s to 100.0s

0.0s

★

143

F3.05

DC beforehand field current

0% to 100%

0%

★

144

F3.06

DC excitation time beforehand

0.0s to 100.0s

0.0s

★

145

F3.07

Stop mode

0: Deceleration

parking

1: Free

stop

0

☆

146

F3.08

DC Initial frequency

0.00Hz to F0.19 (maximum frequency)

0.00Hz

☆

147

F3.09

DC Waiting time

0.0s to 100.0s

0.0s

☆

148

F3.10

Stop DC braking current

0% to 100%

0%

☆

149

F3.11

Stop DC braking time

0.0s to 100.0s

0.0s

☆

150

F3.12

Braking utilization rate

0% to 100%

100%

☆

151

F3.13

Ac/deceleration mode

0: Linear acceleration and deceleration 1:S curve acceleration and deceleration A 2:S curve acceleration and deceleration B

0

★

152

F3.14

Proportion of S curve start-section

0.0% to (100.0%to F3.15)

30.0%

★

153

F3.15

Proportion of S curve end-section

0.0% to (100.0% to F3.14)

30.0%

★

5-1-6.F4 Group - V/F control parameters

No.

Code

Parameter name

Setting range

Factory

setting

ge

154

F4.00

V/F curve setting

0: linear V/F,Suitable for ordinary constant torque load. 1: multi-point V/F,Suitable for dehydrator, centrifuge and other special loads any V/F relationship curves can be obtained by setting parameters F4.03 to F4.08. 2: square V/F,Suitable for fans, pumps and centrifugal loads. 3 to 8: V/F relationship curve between linear V/F and square V/F.

0

★

155

F4.01

Torque boost

0.0%(Automatic torque boost)

0.1

to 30%

0.0% ★

156

F4.02

Torque boost cut-off frequency

0.00Hz to F0.19(maximum frequency)

15.00 Hz

★

157

F4.03

MultipointV/F frequency point 1

0.00Hz to F4.05

0.00Hz

★

158

F4.04

Multipoint V/F voltage point 1

0.0% to 100.0%

0.0%

★

159

F4.05

Multipoint V/F frequency point 2

F4.03 to F4.07

0.00Hz

★

160

F4.06

Multipoint V/F voltage point 2

0.0%

★

Chapter 5 Function parameter

41

Chapter 5 Function parameter

Chapter 5

161

F4.07

Multipoint V/F frequency point 3

F4.05 to b0.04 (rated motor frequency)

0.00Hz

★

162

F4.08

Multipoint V/F voltage point 3

0.0% to 100.0%

0.0%

★

163

F4.09

Slip compensation coefficient

0% to 200.0%

0.0%

☆

164

F4.10

Overexcitation gain

0 to 200 80 ☆ 165

F4.11

Oscillation suppression gain

0 to 100 0 ☆ 166

F4.12

V/F separation voltage source

0 to 9 0 ☆

167

F4.13

V/F separation

voltage

digital setting

0V to rated motor voltage

0V ☆ 168

F4.14

V/F separation voltage rise time

0.0s to 1000.0s

0.0s

☆

No.

Code

Parameter name

Setting range

Factory

setting

ge

169

F5.00

Speed loop ratio G1

1 to 100

30 ☆ 170

F5.01

Speed loopintegral T1

0.01s to 10.00s

0.50s

☆

171

F5.02

switching frequency 1

0.00 to F5.05

5.00Hz

☆

172

F5.03

Speed loop ratio G2

0 to 100

20 ☆ 173

F5.04

Speed loop integral T2

0.01s to 10.00s

1.00s

☆

174

F5.05

switching frequency 2

F5.02 to F0.19(max. frequency)

10.00Hz

☆

175

F5.06

Speed loop integral

0: invalid 1: valid

0

☆

176

F5.07

Torque limit upper limit source

0: Function code F5.08 setting 1: AI1 2: AI2 3: Panel potentiometer setting 4: High-speed pulse setting 5: Communication setting 6: Min(AI1, AI2) 7: Max(AI1, AI2) 8: AI3 setting

0

☆

177

F5.08

Upper limit digital setting for torque

0.0% to 200.0%

150.0%

☆

178

F5.09

Vector control differential gain

50% to 200%

150%

☆

179

F5.10

Speed loop filter time constant

0.000s to 0.100s

0.000s

☆

180

F5.11

Vector control overexcitation gain

0 to 200 64

☆

181

F5.12

Excitation regulator proportional gain

0 to 60000

2000

☆

182

F5.13

Excitation regulator integral gain

0 to 60000

1300

☆

183

F5.14

Torque regulator proportional gain

0 to 60000

2000

☆

184

F5.15

Torque regulator integral gain

0 to 60000

1300

☆

No.

Code

Parameter name

Setting range

Factory

setting

ge

185

F6.00

STOP/RESET key functions

0: STOP/RES key is enabled only

1

☆

5-1-7.F5 Group - Vector control parameters

5-1-8.F6 Group - Keyboard and display

42

Chapter 5 Function parameter

Chapter 5

under keyboard operation mode 1:STOP/RES key is enabled under any operation mode

186

F6.01

Running status display parameters 1

0x0000 to 0xFFFF

001F

☆

187

F6.02

Running status display parameters 2

0x0000 to 0xFFFF

0000

☆

188

F6.03

Stop status

display

parameters

0x0000 to 0xFFFF

0033

☆

189

F6.04

Load speed display coefficient

0.0001 to 6.5000

3.0000

☆

190

F6.05

Decimal places for load speed display

0:0 decimal places 2:2 decimal places 1:1 decimal places 3:3 decimal places

1

☆

191

F6.06

Inverter module radiator temperature

0.0℃ to 100.0℃

-

●

192

F6.07

Total run time

0h to 65535h

-

●

193

F6.08

Total power-on time

0h to 65535h

- ● 194

F6.09

Total power consumption

0 to 65535 kwh

- ● 195

F6.10

Product series number

Frequency inverter series number

-

●

196

F6.11

Software version number

Control board software version

-

●

197

F6.13

Communication read-write data selection

Bit: CRC error response selection 0:CRC error response selection; 1:CRC error response selection Ten: broadcast message screening option 0: no shielding; 1: shielding. 100 bits: frequency converter fault information read selection 0: read; 1: not read.

011

☆

198

F6.16

Monitor selection 2 1Kbit/100bit

10bit/1bit

d0.04

☆

parameter number

parameter series number

199

F6.17

Power

correction

coefficient

0.00～10.00

1.00

☆

200

F6.18

Multifunction key definition 1

0: UP key is defined as add function key 1: UP key is defined free stop 2: UP key is defined Forward running 3: UP key is defined Reverse running 4: UP key is defined Forward Jog running 5: UP key is defined Reverse Jog running 6: UP key is defined UP function key 7: UP key is defined DOWN function key

0

☆

43

Chapter 5 Function parameter

Chapter 5

201

F6.19

Multifunction

key

definition 2

The same as F6.18

0

☆

202

F6.20

Keypad lock selection

0:RUN, STOP button valid 1:RUN, STOP, keypad encode valid 2: RUN, STOP, UP, DOWN button valid 3: STOP button valid

0

☆

203

F6.21

QUICK key function

selection

0: no function; 1: Jog running 2: Shift switch display state 3: FWD/RVS switchover 4: Clear-up UP/DOWN setting 5: Free stop 6: running command given in sequence

1

☆

No.

Code

Parameter name

Setting range

Factory

setting

ge

204

F7.00

Jog running frequency

0.00Hz to F0.19(maximum frequency)

2.00Hz

☆

205

F7.01

Jog acceleration time

0.0s to 6500.0s

20.0s

☆

206

F7.02

Jog deceleration time

0.0s to 6500.0s

20.0s

☆

207

F7.03

Jog priority

0:Invalid 1: Valid

1 ☆

208

F7.04

Jump frequency 1

0.00Hz to F0.19 (maximum frequency)

0.00Hz

☆

209

F7.05

Jump frequency 2

0.00Hz to F0.19(maximum frequency)

0.00Hz

☆

210

F7.06

Jump frequency range

0.00Hz to F0.19 (maximum frequency)

0.00Hz

☆

211

F7.07

Jump frequency availability during ac/

deceleration

process

0: Invalid 1:

Valid

0

☆

212

F7.08

Acceleration time 2

0.0s to 6500.0s

Depends on

models

☆

213

F7.09

Deceleration time 2

0.0s to 6500.0s

Depends on

models

☆

214

F7.10

Acceleration time 3

0.0s to 6500.0s

Depends on

models

☆

215

F7.11

Deceleration time 3

0.0s to 6500.0s

Depends on

models

☆

216

F7.12

Acceleration time 4

0.0s to 6500.0s

Depends on

models

☆

217

F7.13

Deceleration time 4

0.0s to 6500.0s

Depends on

models

☆

218

F7.14

Switching frequency point between acceleration time 1 and acceleration time 2

0.00Hz to F0.19 (maximum frequency)

0.00Hz

☆

219

F7.15

Switching frequency point

0.00Hz to F0.19 (maximum

0.00Hz

☆

5-1-9.F7 Auxiliary function group

44

Chapter 5 Function parameter

Chapter 5

between deceleration time 1 and deceleration time 2

frequency)

220

F7.16

Forward/reverse rotation deadband

0.00s to 3600.0s

0.00s

☆

221

F7.17

Reverse

rotation

control

0:

Enable 1: Disable

0

☆

222

F7.18

Set frequency lower than lower limit

frequency

mode

0:

running at lower limit frequency 1: stop 2: zero speed running

0

☆

223

F7.19

Droop control

0.00Hz to 10.00Hz

0.00Hz

☆

224

F7.20

Setting

cumulative

power-on

arrival time

0h to 36000h

0h

☆

225

F7.21

Setting cumulative running arrival time

0h to 36000h

0h

☆

226

F7.22

Start protection selection

0: OFF 1: ON

0

☆

227

F7.23

Frequency detection value (FDT1)

0.00Hz to F0.19(maximum frequency)

50.00Hz

☆

228

F7.24

Frequency detection hysteresis value (FDT1)

0.0% to 100.0% (FDT1 level)

5.0%

☆

229

F7.25

Frequency reaches detection width

0.00 to 100% (maximum frequency)

0.0%

☆

230

F7.26

Frequency detection value (FDT2)

0.00Hz to F0.19 (maximum frequency)

50.00Hz

☆

231

F7.27

Frequency detection hysteresis value (FDT2)

0.0% to 100.0% (FDT2 level)

5.0%

☆

232

F7.28

Random arrivals frequency detection value 1

0.00Hz to F0.19 (maximum frequency)

50.00Hz

☆

233

F7.29

Random arrivals frequency detection width 1

0.00% to 100.0% (maximum frequency)

0.0%

☆

234

F7.30

Random arrivals frequency detection value 2

0.00Hz to F0.19 (maximum frequency)

50.00Hz

☆

235

F7.31

Random arrivals frequency detection width 2

0.00% to 100.0% (maximum frequency)

0.0%

☆

236

F7.32

Zero current detection level

0.0% to 300.0% (rated motor current)

5.0%

☆

237

F7.33

Zero current detection delay time

0.01s to 360.00s

0.10s

☆

238

F7.34

Overrun value of output current

0.0% (not detected)

0.1% to 300.0% (rated motor current)

200.0%

☆

239

F7.35

Output current overrun detection delay time

0.00s to 360.00s

0.00s

☆

240

F7.36

Random arrivals current 1

0.0% to 300.0% (rated motor current)

-100.0%

☆

241

F7.37

Random arrivals current 1 width

0.0% to 300.0% (rated motor current)

0.0%

☆

45

Chapter 5 Function parameter

Chapter 5

242

F7.38

Random arrivals current 2

0.0% to 300.0% (rated motor current)

-100.0%

☆

243

F7.39

Random arrivals current 2 width

0.0% to 300.0% (rated motor current)

0.0%

☆

244

F7.40

Module temperature arrival

0℃ to 100℃

75℃

☆

245

F7.41

Cooling fan control

0: Fan running only when running 1: Fan always running

0

☆

246

F7.42

Timing function selection

0: Invalid 1: Valid

0

★

247

F7.43

Timing run time selection

0: F7.44 setting 1: AI1 2: AI2 3: Panel potentiometer Analog input range corresponds to F7.44

0

★

248

F7.44

Timing run time

0.0Min to 6500.0Min

0.0Min

★

249

F7.45

Current running reaches the set time.

0.0Min to 6500.0Min

0.0Min

★

250

F7.46

Awakens frequency

dormancy frequency(F7.48)to maximum frequency (F0.19)

0.00Hz

☆

251

F7.47

Awakens delay time

0.0s to 6500.0s

0.0s

☆

252

F7.48

Dormancy frequency

0.00Hz to awakens requency(F7.46)

0.00Hz

☆

253

F7.49

Dormancy delay time

0.0s to 6500.0s

0.0s

☆

254

F7.50

AI1 input voltage protection lower limit

0.00V to F7.51

3.1V

☆

255

F7.51

AI1 input voltage protection upper limit

F7.50 to 10.00V

6.8V

☆

256

F7.52~

F7.53

Reserve

257

F7.54

Jog mode setting3

Bits: 0: forward 1: reverse 2: determine the direction from the main termina Ten bits: 0: restore to the previous state after jogging 1: stop running after jogging Hundred bits: 0:recover to the previous deceleration time after jogging 1: keep the deceleration time the sameafter jogging

002

☆

No.

Code

Parameter name

Setting range

Factory

setting

ge

258

F8.00

Overcurrent stall gain

0 to 100

20

☆

5-1-10.F8 Group - Fault and protection

46

Chapter 5 Function parameter

Chapter 5

259

F8.01

Overcurrent stall protection current

100% to 200%

-

☆

260

F8.02

Motor overload protection selection

0: Invalid 1: Enable

1

☆

261

F8.03

Motor overload protection gain

0.20 to 10.00

1.00

☆

262

F8.04

Motor overload prealarm coefficient

50% to 100%

80%

☆

263

F8.05

Over-voltage stall gain

0 to 100

0

☆

264

F8.06

Over-voltage stall protection voltage / energy consumption brake voltage

120% to 150%

130%

☆

265

F8.07

Input phase loss protection selection

Units digit:Input phase loss protection selection 0: Invalid 1: Enable Tens digit:contactor actuation protection 0: Invalid 1: Enable

11

☆

266

F8.08

Output phase loss protection selection

0: Invalid 1: Enable

1

☆

267

F8.09

Short to ground protection

0:Invalid 1: Valid

1

☆

268

F8.10

Number of automatic fault reset

0 to 32767

0

☆

269

F8.11

Fault DO action selection during automatic fault reset

0: OFF 1: ON

0

☆

270

F8.12

Automatic fault reset interval

0.1s to 100.0s

1.0s

☆

271

F8.13

Over-speed detection value

0.0 to 50.0% (maximum frequency)

20.0%

☆

272

F8.14

Over-speed detection time

0.0 to 60.0s

1.0s

☆

273

F8.15

Detection value for too large speed deviation

0.0 to 50.0% (maximum frequency)

20.0%

☆

274

F8.16

Detection time for too large speed deviation

0.0 to 60.0s

5.0s

☆

275

F8.17

Fault protection action selection 1

Units digit: Motor overload (Err.11) 0: Free stop 1: Stop at the selected mode 2: Continue to run Tens digit: input phase loss (Err.12) (same as units digit) Hundred digit: output phase loss (Err.13) (same as units digit) Thousand digit: external fault (Err.15) (same as units digit)

00000

☆

47

Chapter 5 Function parameter

Chapter 5

Ten thousands digit: Communication abnormal(

Err.16

)(same as units digit)

276

F8.18

Fault protection action selection 2

Units digit: Encoder fault(Err.20) 0: Free stop 1:Switch to V/F and then stop at the selected mode 2:Switch to V/F and continue to run Tens digit: function code read and write abnormal (Err.21) 0: Free stop 1: Stop at the selected mode Hundreds digit: Reserved Thousands digit: Motor overheating (Err.45) ( same as F8.17 units digit) Ten thousands digit: Running time arrival(Err.26)(same as F8.

17 units

digit)

00000

☆

277

F8.19

Fault protection action selection 3

Units digit:User-defined fault 1(Err.27) (same as F8.17 units digit) Tens digit:User-defined fault 2(Err.28) (same as F8.17 units digit) Hundreds digit: Power-on time arrival (Err.29) ( same as F8.17 units digit) Thousands digit: Reserved Ten thousands digit: PID feedback loss when running (Err.31) (same as F8.17 units digit)

00000

☆

278

F8.20

Fault protection action selection 4

Units digit: Too large speed deviation (Err.42) ( same as F8.17 units digit) Tens digit: Motor over-speed (Err.43) Hundreds digit: Initial position error (Err.51) ( same as F8.17 units digit) Thousands digit: Reserved Ten thousands digit: Reserved

00000

☆

279

F8.21~

F8.23

Reserve

280

F8.24

Fault running frequency

0: current frequency running 1: setting frequency running 2: upper frequency running 3: down frequency running 4: Abnormal reserve frequency running

0

☆

281

F8.25

Abnormal reserve frequency

60.0% to 100.0%

90%

☆

282

F8.26

Momentary power cut action selection

0: Invalid 1: Deceleration 2: Deceleration and stop

0.50s

☆

283

F8.27

Reserved

284

F8.28

Recovery voltage judgment time of

0.00s to 100.00s

0

☆

48

Chapter 5

momentary power cut

285

F8.29

Judgment voltage of momentary power cut action

50.0% to 100.0% (standard bus voltage)

10%

☆

286

F8.30~

F8.32

Reserved

287

F8.33

motor temperature sensor type

0: Invalid;1:PT100 detect

0

☆

288

F8.34

motor over heat protection value

0～200

110

☆

289

F8.35

motor over heat alma value

0～200

90

☆

5-1-11.F9 Group - Communication parameter

No.

Code

Parameter name

Setting range

Factory

setting

ge

290

F9.00

Baud rate

Units digit:MODBUS Tens digit:Profibus-DP Hundreds digit:Reserve Thousands digit:CAN bus baudrate

6005

☆

291

F9.01

Data format

0: no parity (8-N-2) 2: odd parity (8-O-1) 1: even parity (8-E-1); 3: no parity (8-N-1)

0

☆

292

F9.02

This unit address

1-250, 0 for broadcast address

1 ☆ 293

F9.03

Response delay

0ms-20ms

2ms

☆

294

F9.04

Communication timeout time

0.0(Invalid)；0.1~60.0s

0.0

☆

295

F9.05

Data protocol selection

Units digit: MODBUS 0: non-standard MODBUS protocol 1: standard MODBUS protocol Tens digit: Profibus-DP 0: PP01 format 1: PP02 format 2: PP03 format 3: PP05 format

31 ☆

296

F9.06

Current resolution

0: 0.01A 1: 0.1A

0

☆

297

F9.07

Baud rate

Units digit:MODBUS Tens digit:Profibus-DP Hundreds digit:Reserve Thousands digit:CAN bus baudrate

6005

☆

No.

Code

Parameter name

Setting range

Factory

setting

ge

298

FA.00

Speed/torque control mode selection

0: speed control 1: torque control

0

★

299

FA.01

Torque setting source selection under torque control mode

0: keyboard setting (FA.02) 1: Analog AI1 setting 2: Analog AI2 setting

0

★

Chapter 5 Function parameter

5-1-12.FA Group - Torque control parameters

49

Chapter 5 Function parameter

Chapter 5

3: Panel potentiometer setting 4: High-speed pulse setting 5: Communications reference 6: MIN (AI1, AI2) 7: MAX (AI1, AI2)

8.

High-speed pulse setting

300

FA.02

Torque figures setunder torque control mode

-200.0% to 200.0%

150%

☆

301

FA.03

Torque control acceleration time

0.00s to 650.00s

0.00s

☆

302

FA.04

Torque control deceleration time

0.00s to 650.00s

0.00s

☆

303

FA.05

Torque control forward maximum frequency

0.00Hz to F0.19(maximum frequency)

50.00Hz

☆

304

FA.06

Torque control backward maximum frequency

0.00Hz to F0.19 (maximum frequency)

50.00Hz

☆

305

FA.07

Torque filter time

0.00s to 10.00s

0.00s

☆

No.

Code

Parameter name

Setting range

Factory

setting

Chan-

ge

306

FB.00

Fast current limiting manner

0: Invalid 1: enable

1 ☆ 307

FB.01

Under-voltage point setting

50.0% to 140.0%

100.0%

☆

308

FB.02

Over-voltage point setting

200.0V to 2500.0V

810V

☆

309

FB.03

Deadband compensation mode selection

0: no compensation 1: compensation mode 1 2: compensation mode 2

1

☆

310

FB.04

Current

detection

compensation

0 to 100

5

☆

311

FB.05

Vector optimization without PG mode selection

0:

no optimization 1: optimization mode 1 2: optimization mode 2

1

☆

312

FB.06

Upper limiting frequency for DPWM switching

0.00Hz to 15.00Hz

12.00Hz

☆

313

FB.07

PWM modulation manner

0:asynchronous；1:synchronous

0

☆

314

FB.08

Random PWM depth

0: Invalid 1 to 10: PWM carrier frequency random depth

0

☆

315

FB.09

Deadband time adjustment

100% to 200%

150%

☆

No.

Code

Parameter name

Setting range

Factory

setting

ge

316

FC.00

Undefined

317

FC.01

Proportional linkage coefficient

0.00 to 10.00

0 ☆ 318

FC.02

PIDstart deviation

0.0 to 100.0

0

☆

5-1-13.FB Group - Control optimization parameters

5-1-14.FC Group - Extended parameter group

5-1-15.E0 Group - Wobbulate, fixed-length and counting

50

Chapter 5

No.

Code

Parameter name

Setting range

Factory

setting

Chan-

ge

319

E0.00

Swing setting manner

0: relative to center frequency 1: relative to maximum frequency

0

☆

320

E0.01

Wobbulate range

0.0% to 100.0%

0.0%

☆

321

E0.02

Sudden jump frequency range

0.0% to 50.0%

0.0%

☆

322

E0.03

Wobbulate cycle

0.1s to 3000.0s

10.0s

☆

323

E0.04

Triangle wave rise time coefficient

0.1% to 100.0%

50.0%

☆

324

E0.05

Set length

0m to 65535m

1000m

☆

325

E0.06

Actual length

0m to 65535m

0m ☆ 326

E0.07

Pulse per meter

0.1 to 6553.5

100.0

☆

327

E0.08

Set count value

1 to 65535

1000

☆

328

E0.09

Specified count value

1 to 65535

1000

☆

329

E0.10

Reduction frequency pulse number

0:invalid；1~65535

0

☆

330

E0.11

Reduction frequency

0.00Hz～F0.19(max frequency)

5.00Hz

☆

5-1-16.E1 Group, Multi-speed, Simple PLC

No.

Code

Parameter name

Setting range

Factory

setting

Chan-

ge

331

E1.00

0-stage speed setting 0X

-100.0% to 100.0%

0.0%

☆

332

E1.01

1-stage speed setting 1X

-100.0% to 100.0%

0.0%

☆

333

E1.02

2-stage speed setting 2X

-100.0% to 100.0%

0.0%

☆

334

E1.03

3-stage speed setting 3X

-100.0% to 100.0%

0.0%

☆

335

E1.04

4-stage speed setting 4X

-100.0% to 100.0%

0.0%

☆

336

E1.05

5-stage speed setting 5X

-100.0% to 100.0%

0.0%

☆

337

E1.06

6-stage speed setting 6X

-100.0% to 100.0%

0.0%

☆

338

E1.07

7-stage speed setting 7X

-100.0% to 100.0%

0.0%

☆

339

E1.08

8-stage speed setting 8X

-100.0% to 100.0%

0.0%

☆

340

E1.09

9-stage speed setting 9X

-100.0% to 100.0%

0.0%

☆

341

E1.10

10-stage speed setting 10X

-100.0% to 100.0%

0.0%

☆

342

E1.11

11-stage speed setting 11X

-100.0% to 100.0%

0.0%

☆

343

E1.12

12-stage speed setting 12X

-100.0% to 100.0%

0.0%

☆

344

E1.13

13-stage speed setting 13X

-100.0% to 100.0%

0.0%

☆

345

E1.14

14-stage speed setting 14X

-100.0% to 100.0%

0.0%

☆

346

E1.15

15-stage speed setting 15X

-100.0% to 100.0%

0.0%

☆

347

E1.16

Simple PLC running mode

0: stop after single running 1: hold final value after single running 2: circulating

0

☆

Chapter 5 Function parameter

51

Chapter 5 Function parameter

Chapter 5

348

E1.17

Simple PLC power-down memory selection

Units digit: power-down memory selection 0: power-down without memory 1: power-down with memory Tens digit: stop memory selection 0: stop without memory 1: stop with memory

11 ☆

349

E1.18

0 stage running time T0

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

350

E1.19

0 stage ac/deceleration time selection

0 to 3 0 ☆ 351

E1.20

1 stage running time T1

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

352

E1.21

1 stage ac/deceleration time selection

0 to 3 0 ☆ 353

E1.22

2 stage running time T2

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

354

E1.23

2 stage ac/deceleration time selection

0 to 3 0 ☆ 355

E1.24

3 stage running time T3

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

356

E1.25

3 stage ac/deceleration time selection

0 to 3 0 ☆ 357

E1.26

4 stage running time T4

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

358

E1.27

4 stage ac/deceleration time selection

0 to 3 0 ☆ 359

E1.28

5 stage running time T5

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

360

E1.29

5 stage ac/deceleration time selection

0 to 3 0 ☆ 361

E1.30

6 stage running time T6

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

362

E1.31

6 stage ac/deceleration time selection

0 to 3 0 ☆ 363

E1.32

7 stage running time T7

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

364

E1.33

7 stage ac/deceleration time selection

0 to 3 0 ☆ 365

E1.34

8 stage running time T8

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

366

E1.35

8 stage ac/deceleration time selection

0 to 3 0 ☆ 367

E1.36

9 stage running time T9

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

368

E1.37

9 stage ac/deceleration time selection

0 to 3 0 ☆ 369

E1.38

10 stage running time T10

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

370

E1.39

10 stage ac/deceleration time selection

0 to 3 0 ☆ 371

E1.40

11 stage running time T11

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

372

E1.41

11 stage ac/deceleration time selection

0 to 3 0 ☆ 373

E1.42

12 stage running time T12

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

52

Chapter 5

374

E1.43

12 stage ac/deceleration time selection

0 to 3 0 ☆

375

E1.44

13 stage running time T13

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

376

E1.45

13 stage ac/deceleration time selection

0 to 3 0 ☆

377

E1.46

14 stage running time T14

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

378

E1.47

14 stage ac/deceleration time selection

0 to 3 0 ☆

379

E1.48

15 stage running time T15

0.0s(h) to 6500.0s(h)

0.0s(h)

☆

380

E1.49

15 stage ac/deceleration time selection

0 to 3 0 ☆

381

E1.50

Simple PLC run-time unit

0: S (seconds) 1: H (hours)

0

☆

382

E1.51

Multi-stage command 0 reference manner

0: Function code E1.00 reference 1:

Analog AI1

reference

2:

Analog AI2 reference 3:

Panel

potentiometer setting

4:

High-speed pulse

setting

5:

PID control setting 6:

Keyboard set frequency (F0.01)

setting

, UP/DOWN can be modified

7. Analog AI3 given

0

☆

5-1-17.E2 Group - PID function

No.

Code

Parameter name

Setting range

Factory

setting

Chan-

ge

383

E2.00 PID setting source

0: E2.01 setting 1: Analog AI1

reference 2: Analog AI2 reference 3: Panel potentiometer setting 4: High-speed pulse setting 5: Communications reference 6: Multi-stage command reference

0

☆

384

E2.01

PID keyboard reference

0.0% to 100.0%

50.0%

☆

385

E2.02

PID feedback source

0: Analog AI1 reference 1: Analog AI2 reference 2: Panel potentiometer setting 3: AI1-AI2 reference 4: High-speed pulse setting 5: Communications reference 6: AI1+AI2 reference 7: MAX(|AI1|, |AI2|) reference 8: MIN (|AI1|, |AI2|) reference 9: Analog AI3 reference

0

☆

386

E2.03

PID action direction

0:

positive 1: negative

0

☆

387

E2.04

PID setting feedback range

0 to 65535

1000

☆

388

E2.05

PID inversion cutoff frequency

0.00 to F0.19(maximum frequency)

0.00Hz

☆

389

E2.06

PID deviation limit

0.0% to 100.0%

2.0%

☆

Chapter 5 Function parameter

53

Chapter 5 Function parameter

Chapter 5

390

E2.07

PID differential limiting

0.00% to 100.00%

0.10%

☆

391

E2.08

PID reference change time

0.00s to 650.00s

0.00s

☆

392

E2.09

PID feedback filter time

0.00s to 60.00s

0.00s

☆

393

E2.10

PID output filter time

0.00s to 60.00s

0.00s

☆

394

E2.11

PID feedback loss detection value

0.0%:

not judged feedback loss

0.1% to

100

.0%

0.0%

☆

395

E2.12

PID feedback loss detection time

0.0s to 20.0s

0.0s

☆

396

E2.13

Proportional gain KP1

0.0 to 200.0

80.0

☆

397

E2.14

Integration time Ti1

0.01s to 10.00s

0.50s

☆

398

E2.15

Differential time Td1

0.00s to 10.000s

0.000s

☆

399

E2.16

Proportional gain KP2

0.0 to 200.0

20.0

☆

400

E2.17

Integration time Ti2

0.01s to 10.00s

2.00s

☆

401

E2.18

Differential time Td2

0.00 to 10.000

0.000s

☆

402

E2.19

PID parameter switching conditions

0:

no switching

1:

switching via terminals

2:

automatically switching

according to deviation.

0

☆

403

E2.20

PID parameter switching deviation 1

0.0% to E2.21

20.0%

☆

404

E2.21

PID parameter switching deviation 2

E2.20 to 100.0%

80.0%

☆

405

E2.22

PID integral properties

Units digit: integral separation 0: Invalid; 1: Valid Tens digit: whether stop integration when output reaches limit 0: continue; 1: stop

00

☆

406

E2.23

PID initial value

0.0% to 100.0%

0.0%

☆

407

E2.24

PID initial value hold time

0.00s to 360.00s

0.00s

☆

408

E2.25

Maximum deviation of twice outputs(forward)

0.00% to 100.00%

1.00%

☆

409

E2.26

Maximum deviation of twice outputs(backward)

0.00% to 100.00%

1.00%

☆

410

E2.27

Computing status after PID stop

0: stop without computing 1: stop with computing

1

☆

411

E2.28

reserved

412

E2.29

PID automatic decrease frequency selection

0:invalid；1:valid

1 ☆

413

E2.30

PID stop frequency

0.00Hz~maximum frequency(F0.19)

25

☆

414

E2.31

PID checking time

0s~3600s

10

☆

415

E2.32

PID checking times

1~500

20

☆

54

Chapter 5

5-1-18.E3 Group – Virtual DI、Virtual DO

No.

Code

Parameter name

Setting range

Factory

setting

ge

416

E3.00

Virtual VDI1 terminal function selection

0 to 50

0 ★ 417

E3.01

Virtual VDI2 terminal function selection

0 to 50

0 ★ 418

E3.02

Virtual VDI3 terminal function selection

0 to 50

0 ★ 419

E3.03

Virtual VDI4 terminal function selection

0 to 50

0

★

420

E3.04

Virtual VDI5 terminal function selection

0 to 50

0

★

421

E3.05

Virtual VDI terminal status set

Units digit:Virtual VDI1 Tens digit:Virtual VDI2 Hundreds digit:Virtual VDI3 Thousands digit:Virtual VDI4 Tens of thousands:Virtual VDI5

00000

★

422

E3.06

Virtual VDI terminal effective status set mode

Units digit:Virtual VDI1 Tens digit:Virtual VDI2 Hundreds digit:Virtual VDI3 Thousands digit:Virtual VDI4 Tens of thousands:Virtual VDI5

11111

★

423

E3.07

AI1 terminal as a function selection of DI

0 to 50

0 ★ 424

E3.08

AI2 terminal as a function selection of DI

0 to 50

0 ★ 425

E3.09

Panel potentiometer as a function selection of DI

0 to 50

426

E3.10

AI as DI effective mode selection

Units digit:AI1 0:High level effectively 1:Low level effectively Tens digit:AI2(0 to 1,same as units digit) Hundreds digit: Panel potentiometer(0 to 1,same as units digit)

000

★

427

E3.11

Virtual VDO1 output function selection

0 to 40

0

☆

428

E3.12

Virtual VDO2 output function

0 to 40

0 ☆ 429

E3.13

Virtual VDO3 output function

0 to 40

0

☆

430

E3.14

Virtual VDO4 output function

0 to 40

0

☆

431

E3.15

Virtual VDO5 output function

0 to 40

0

☆

432

E3.16

VDO output terminal effective status selection

Units digit:VDO1 0:Positive logic 1:Negative logic Tens digit: VDO2(0 to 1,same as

00000

☆

Chapter 5 Function parameter

55

Chapter 5 Function parameter

Chapter 5

above) Hundreds digit:VDO3(0 to 1,same as above) Thousands digit:VDO4(0 to 1,same as above) Tens of thousands digit:VDO5(0 to 1,same as above)

433

E3.17

VDO1 output delay time

0.0s to 3600.0s

0.0s

☆

434

E3.18

VDO2 output delay time

0.0s to 3600.0s

0.0s

☆

435

E3.19

VDO3 output delay time

0.0s to 3600.0s

0.0s

☆

436

E3.20

VDO4 output delay time

0.0s to 3600.0s

0.0s

☆

437

E3.21

VDO5 output delay time

0.0s to 3600.0s

0.0s

☆

No.

Code

Parameter name

Setting range

Factory

setting

Chan-

ge

438

b0.00

Motor type selection

0: general asynchronous motor 1: asynchronous inverter motor 2: permanent magnet synchronous motor

0

★

439

b0.01

Rated power

0.1kW to 1000.0kW

Depends on

models

★

440

b0.02

Rated voltage

1V to 2000V

Depends on

models

★

441

b0.03

Rated current

0.01A to 655.35A (inverter power ≦ 55kW)

0.1A to 6553.5A (inverter rate> 55kW)

Depends on

models

★

442

b0.04

Rated frequency

0.01Hz to F0.19 (maximum frequency)

Depends on

models

★

443

b0.05

Rated speed

1rpm to 36000rpm

Depends on

models

★

444

b0.06

Asynchronous motor stator resistance

0.001Ω to 65.535Ω (inverter power <=

55kW)

0.0001Ω to 6.5535Ω (inverter power>

55kW)

Motor

parameters

★

445

b0.07

Asynchronous motor rotor resistance

0.001Ω to 65.535Ω (inverter power <= 55kW)

0.0001Ω to 6.5535Ω (inverter power>

55kW)

Motor

parameters

★

446

b0.08

Asynchronous motor leakage inductance

0.01mH to 655.35mH (inverter power <= 55kW)

0.001mH to 65.535mH (inverter power> 55kW)

Motor

parameters

★

447

b0.09

Asynchronous motor mutUal inductance

0.1mH to 6553.5mH (inverter power <= 55kW)

0.01mH to 655.35mH (inverter power> 55kW)

Motor

parameters

★

5-1-19.b0 Group -Motor parameters

56

Chapter 5 Function parameter

Chapter 5

448

b0.10

Asynchronous motor no-load current

0.01A to b0.03 (inverter power <= 55kW)

0.1A to b0.03 (inverter power> 55kW)

Motor

parameters

★

449

b0.11

Synchronous motor stator resistance

0.001Ω to 65.535Ω (inverter power <=

55kW)

0.0001Ω to 6.5535Ω (inverter power>

55kW)

-

★

450

b0.12

Synchronous D-axis inductance

0.01mH to 655.35mH (inverter power <= 55kW)

0.001mH to 65.535mH (inverter power> 55kW)

-

★

451

b0.13

Synchronous Q-axis inductance

0.01mH to 655.35mH (inverter power <= 55kW)

0.001mH to 65.535mH (inverter power> 55kW)

-

★

452

b0.14

Synchronous motor back-EMF

0.1V to 6553.5V

-

★

453

b0.15 to b0.26

Reserve

454

b0.27

Motor parameter auto tunning

0: no operation 1: asynchronous motor parameters still auto tunning 2: asynchronous motor parameters comprehensive auto tunning 11: synchronous motor parameters still auto tunning 12: synchronous motor parameters comprehensive auto tunning

0

★

455

b0.28

Encoder type

0: ABZ incremental encoder 1: UVW incremental encoder 2: Rotational transformer 3: Sine and cosine encoder 4: Wire-saving UVW encoder

0

★

456

b0.29

Encoder every turn pulse number

1 to 65535

2500

★

457

b0.30

Encoder installation angle

0.00 to 359.90

0.00

★

458

b0.31

ABZ incremental encoder AB phase sequence

0: forward 1: reverse

0 ★

459

b0.32

UVW encoder offset angle

0.00 to 359.90

0.0

★

460

b0.33

UVW encoder UVW phase sequence

0: forward 1: reverse

0 ★

461

b0.34

Speed feedback PG disconnection detection time

0.0s: OFF

0.1s to 10.0s

0.0s

★

462

b0.35

Pole-pairs of rotary

1 to 65535

1

★

57

Chapter 5 Function parameter

Chapter 5

transformer

No.

Code

Parameter name

Setting range

Factory

setting

Chan-

ge

463

y0.00

Parameter initialization

0: no operation 1: restore default parameter values, not including motor parameters 2: clear history 3: restore default parameter values, including motor parameters 4: backup current user parameters 501: restore from backup user parameters 10: Clear keyboard storage area3 11:upload parameter to keyboard storage area 1 12:upload parameter to keyboard storage area 2 21: download the parameters from keyboard storage 1 area to the storage system 3 22: download the parameters from keyboard storage 2 area to the storage system 3

0

★

464

y0.01

User password

0 to 65535

0

☆

465

y0.02

Function parameter group display selection

Units digit: d group display selection 0: not displays 1: displays Tens digit: E group display selection(the same above) Hundreds digit:b group display selection(the same above) Thousands digit:y group display selection(the same above) Tens thousands digit:L group display selection(the same above)

11111

★

466

y0.03

Personality parameter group display selection

Units digit:User’s customization parameter

display selection 0:not display 1:display

Tens digit :User’s change parameter display

selection 0:not display 1:display

00

☆

467

y0.04

Function code modification properties

0: modifiable 1: not modifiable

0

☆

No.

Code

Parameter name

Setting range

Factory

setting

Chan-

ge

468

y1.00

Type of the first

fault

0: No fault 1: Inverter unit protection 2: Acceleration overcurrent 3: Deceleration overcurrent 4: Constant speed overcurrent 5: Acceleration overvoltage 6: Deceleration overvoltage

- ● 469

y1.01

Type of the second

fault

-

●

470

y1.02

Type of the third(at last) fault

-

●

5-1-20.y0 Group - Function code management

5-1-21.y1 Group -Fault query

58

Chapter 5

7: Constant speed overvoltage 8: Control power failure 9: Undervoltage 10: Inverter overload 11: Motor Overload 12: Input phase loss 13: Output phase loss 14: Module overheating 15: External fault 16: Communication abnormal 17: Contactor abnormal 18: Current detection abnormal 19: Motor self-learning abnormal 20: Encoder/PG card abnormal 21: Parameter read and write abnormal 22: Inverter hardware abnormal 23: Motor short to ground 24: Reserved 25: Reserved 26: Running time arrival 27: Custom fault 1 28: Custom fault 2 29; Power-on time arrival 30: Load drop 31: PID feedback loss when running 40: Fast current limiting timeout 41: Switch motor when running 42: Too large speed deviation 43: Motor overspeed 45:Motor over-temperature 51:Initial position error COF: communication failure

471

y1.03

Frequency of the third(at last) fault

-

- ● 472

y1.04

Current of the third(at last) fault

-

- ● 473

y1.05

Bus voltage of the third(at last) fault

-

- ● 474

y1.06

Input terminal status of the third(at last) fault

-

- ● 475

y1.07

Output terminal status of the third(at last) fault

-

●

476

y1.08

Reserved

-

477

y1.09

Power-on time of the third(at last) fault

- ● 478

y1.10

Running time of the third(at last) fault

-

●

479

y1.11

Reserve - 480

y1.12

Reserve 481

y1.13

Frequency of the second

-

●

Chapter 5 Function parameter

59

Chapter 5 Function parameter

Chapter 5

fault

482

y1.14

Current of the second fault

-

- ● 483

y1.15

Bus voltage of the second fault

-

- ● 484

y1.16

Input terminal status of the second fault

-

- ● 485

y1.17

Output terminal status of the second fault

-

●

486

y1.18

Reserved

-

487

y1.19

Power-on time of the second fault

- ● 488

y1.20

Running time of the second fault

-

●

489

y1.21

Reserve - 490

y1.22

Reserve

491

y1.23

Frequency of the first fault

-

●

492

y1.24

Current of the first fault

-

●

493

y1.25

Bus voltage of the first fault

-

- ● 494

y1.26

Input terminal status of the first fault

-

- ● 495

y1.27

Output terminal status of the first fault

-

●

496

y1.28

Reserved

-

497

y1.29

Power-on time of the first fault

- ● 498

y1.30

Running time of the first fault

-

●

60

第十

Chapter 6

No.

Fault ID

Failure type

Possible causes

Solutions

1

Err.01

Inverter unit protection

1.the short circuit of inverter output happens

2.the wiring for the motor and the inverter is too long

3.module overheating

4.the internal wiring of inverter is loose

5.the main control panel is abnormal

6.the drive panel is abnormal.

7.the inverter module is abnormal

1.eliminate peripheral faults

2.additionally install the reactor or the output filter

3.check the air duct is blocked or not and the fan is working normally or not, and eliminate problems

4.correctly plug all cables

5.seek for technical support

2

Err.02

Acceleration overcurrent

1.the acceleration time is too short

2.manual torque boost or V/F curve is not suitable

3.the voltage is low

4.the short-circuit or earthing of inverter output happens

5.the control mode is vector and without identification of parameters

6.the motor that is rotating is started unexpectedly.

7.suddenly increase the load in the process of acceleration.

8.the type selection of inverter is small

1.increase acceleration time

2.adjust manual torque boost or V/F curve

3.set the voltage to the normal range

4.eliminate peripheral faults

5.perform identification for the motor parameters

6.select Speed Tracking Start or restart after stopping the motor.

7.cancel the sudden load

8.choose the inverter with large power level

3

Err.03

Deceleration overcurrent

1.the short-circuit or earthing of inverter output happens

2.the control mode is vector and without identification of parameters

3.the deceleration time is too short

4.the voltage is low

5.suddenly increase the load in the process of deceleration.

6.didn't install braking unit and braking resistor

1.eliminate peripheral faults

2.perform identification for the motor parameters

3.increase the deceleration time

4.set the voltage to the normal range

5.cancel the sudden load

6.install braking unit and brake resistor 4

Err.04

Constant speed

1.the short-circuit or earthing of inverter output happens

1.eliminate peripheral faults

2.perform identification for the

Chapter 6 Troubleshooting

6-1.Fault alarm and countermeasures

PI500 inverter system operation in the process of failure, the inverter will protect the motor immediately to stop the output, while the inverter fault relay contact action. Inverter panel will display the fault code, the fault code corresponding to the type of fault and common solutions refer to the following table. List for reference only, please do not repair, transformation, if you can not get rid of the trouble, please division or product agents to seek technical support.

61

Chapter 6 Troubleshooting

Chapter 6

No.

Fault ID

Failure type

Possible causes

Solutions

overcurrent

2.the control mode is vector and without identification of parameters

3.the voltage is low 4, whether suddenly increase the load when running

5.the type selection of inverter is small

motor parameters

3.set the voltage to the normal range

4.cancel the sudden load

5.choose the inverter with large power level

5

Err.05

Acceleration overvoltage

1.didn't install braking unit and braking resistor

2.the input voltage is high

3.there is external force to drag the motor to run when accelerating.

4.the acceleration time is too short

1.install braking unit and brake resistor

2.set the voltage to the normal range

3.cancel the external force or install braking resistor.

4.increase acceleration time

6

Err.06

Deceleration overvoltage

1.the input voltage is high

2.there is external force to drag the motor to run when decelerating.

3.the deceleration time is too short

4.didn't install braking unit and braking resistor

1.set the voltage to the normal range

2.cancel the external force or install braking resistor.

3.increase the deceleration time

4.install braking unit and brake resistor

7

Err.07

Constant speed overvoltage

1.there is external force to drag the motor to run when running

2.the input voltage is high

1.cancel the external force or install braking resistor.

2.set the voltage to the normal range

8

Err.08

Control power

failure

1.The range of input voltage is not within the specification； 2, Frequently reported under pressure fault.

Adjust the voltage to the range of the requirements of specification

9

Err.09

Under voltage fault

1.the momentary power cut

2.the inverter's input voltage is not within the specification

3.the bus voltage is not normal

4.the rectifier bridge and buffer resistance are abnormal

5.the drive panel is abnormal.

6.the control panel is abnormal

1.reset fault

2.adjust the voltage to the normal range

3.seek for technical support

10

Err.10

Inverter overload

1.the type selection of inverter is small

2.whether the load is too large or the motor stall occurs

1.choose the inverter with large power level

2.reduce the load and check the motor and its mechanical conditions

11

Err.11

Motor Overload

1. power grid voltage is too low

2.whether the setting motor protection parameters (F8.03) is appropriate or not

3.whether the load is too large or the motor stall occurs

1.check the power grid voltage

2.correctly set this parameter.

3.reduce the load and check the motor and its mechanical conditions

62

Chapter 6 Troubleshooting

Chapter 6

No.

Fault ID

Failure type

Possible causes

Solutions

12

Err.12

Input phase loss

1.the drive panel is abnormal.

2.the lightning protection plate is abnormal

3.the main control panel is abnormal

4.the three-phase input power is not normal

1.replace the drive, the power board or contactor

2.seek for technical support

3.check and eliminate the existing problems in the peripheral line

13

Err.13

Output phase loss

1.the lead wires from the inverter to the motor is not normal

2.the inverter's three phase output is unbalanced when the motor is running

3.the drive panel is abnormal.

4.the module is abnormal

1.eliminate peripheral faults

2.check the motor's three-phase winding is normal or not and eliminate faults

3.seek for technical support

14

Err.14

Module overheating

1.the air duct is blocked

2.the fan is damaged

3.the ambient temperature is too high

4.the module thermistor is damaged

5.the inverter module is damaged

1.clean up the air duct

2.replace the fan

3.decrease the ambient temperature

4.replace the thermistor

5.replace the inverter module

15

Err.15

External equipment fault

Input external fault signal through the multi-function terminal DI

Reset run

16

Err.16

Communicati on fault

1.the communication cable is not normal

2.the settings for communication expansion card F9.07 are incorrect

3.the settings for communication parameters F9 group are incorrect

4.the host computer is not working properly

1.check the communication cable

2.correctly set the communications expansion card type

3.correctly set the communication parameters

4.check the wiring of host computer

17

Err.17

Contactor fault

1.input phase loss

2.the drive plate and the contact are not normal

1.check and eliminate the existing problems in the peripheral line

2.replace the drive, the power board or contactor

18

Err.18

Current detection fault

1.check Hall device

2.the drive panel is abnormal.

1.replace the drive panel

2.replace hall device

19

Err.19

Motor parameter auto tuning fault

1.the motor parameters was not set according to the nameplate

2.the identification process of parameter is timeout

1.correctly set motor parameter according to the nameplate

2.check the lead wire from the inverter to the motor

20

Err.20

Disk code fault

1.the encoder is damaged

2.PG card is abnormal

3.the encoder model does not match

1.replace the encoder

2.replace the PG card

3.correctly set the encoder model according to the Actual

63

Chapter 6 Troubleshooting

Chapter 6

No.

Fault ID

Failure type

Possible causes

Solutions

4.the encoder connection has error

conditions

4.eliminate the line fault

21

Err.21

EEPROM read and write fault

EEPROM chip is damaged

Replace the main control panel

22

Err.22

Inverter hardware fault

1.overvoltage

2.overcurrent

1.eliminate overvoltage fault

2.eliminate overcurrent fault

23

Err.23

Short-circuit to ground fault

Motor short to ground

Replace the cable or motor

26

Err.26

Cumulative running time arrival fault

Clear history information by using initialization function parameters

27

Err.27

Custom fault 1

Input custom fault 1 signal through the multi-function terminal DI

Reset run

28

Err.28

Custom fault 2

Input custom fault 2 signal through the multi-function terminal DI

Reset run

29

Err.29

Total poweron time arrival fault

Total power-on time reaches the set value

Clear history information by using initialization function parameters

30

Err.30

Load drop fault

The inverter running current is less than F8.31

Confirm whether the load is removed or not or the settings for parameter(F8.31, F8.32) accord with the Actual operating conditions

31

Err.31

PID feedback loss when running fault

PID feedback is less than the set value of E2.11

Check PID feedback signal or set E2.11 to an appropriate value

40

Err.40

Quick current limiting fault

1.whether the load is too large or the motor stall occurs

2.the type selection of inverter is small

1.reduce the load and check the motor and its mechanical conditions

2.choose the inverter with large power level

41

Err.41

Switch motor when running fault

Change current motor through the terminal when the inverter is running

Switch motor after the inverter stops

42

Err.42

Too large speed deviation fault

1.the setting for Too Large Speed Deviation parameters(F8.15, F8.16) is unreasonable.

2.the setting for encoder parameters is incorrect

3.the parameter was not identified

1.reasonably set the detection parameters

2.correctly set encoder parameters

3.perform identification for the motor parameters

43

Err.43

Motor over speed fault

1.the parameter was not identified

2.the setting for encoder parameters is incorrect

3.the setting for motor

1.perform identification for the motor parameters

2.correctly set encoder parameters

3.reasonably set the detection

64

Chapter 6 Troubleshooting

Chapter 6

No.

Fault ID

Failure type

Possible causes

Solutions

overspeed detection parameter(F8.13, F8.14) is unreasonable.

parameters

45

Err.45

Motor overtemperat ure fault

1.the wiring of temperature sensor is loose

2.the motor temperature is too high

1.detect the wiring of temperature sensor wiring and eliminate fault.

2.decrease carrier frequency or take other cooling measures to cool motor

51

Err.51

Initial position

error

the deviation between the motor parameters and the actual parameters is too large

reconfirm the correct motor parameters, focus on whether the rated current is set to too small.

-

COF

Communicati on

failure

1.Keyboard interface control board interface；

2.Keyboard or crystal connector；

3.Control board or keyboard hardware damage；

4.Keyboard line is too long, causing the interference.

1．Detection of keyboard interface, control board interface is abnorma.

2.Detect keyboard, crystal joints are abnormal.

3.Replace control board or keyboard.

4. Consult factory, seek help.

6-2.EMC (Electromagnetic Compatibility) 6-2-1.Definition

Electromagnetic compatibility refers to the ability that the electric equipment runs in an electromagnetic interference environment and implements its function stably without interferences on the electromagnetic environment.

6-2-2.EMC standard

In accordance with the requirements of the Chinese national standard GB/T12668.3, the inverter must comply with the requirements of electromagnetic interference and antielectromagnetic interference.

Our existing products adopt the latest international standards: IEC/EN61800-3: 2004 (Adjustable speed electrical Power drive systems Part 3: EMC requirements and specific test methods), which is equivalent to the Chinese national standards GB/T12668.3. EC/EN61800-3 assesses the inverter in terms of electromagnetic interference and anti-electronic interference. Electromagnetic interference mainly tests the radiation interference, conduction interference and harmonics interference on the inverter (necessary for civil inverter).

Anti-electromagnetic interference mainly tests the conduction immunity, radiation immunity, surge immunity, EFTB(Electrical Fast Transient Burs) immunity, ESD immunity and power low frequency end immunity (the specific test items includes: 1. Immunity tests of input voltage sag, interrupt and change; 2.commutation notch immunity; 3. harmonic input immunity ; 4. input frequency change; 5. input voltage unbalance; 6. input voltage fluctuation). The tests shall be conducted strictly in accordance with the above requirements of IEC/EN61800-3, and our products are installed and used according to the guideline of the Section 7.3 and can provide good electromagnetic compatibility in general industry environment.

6-3.EMC directive

6-3-1.Harmonic effect

The higher harmonics of power supply may damage the inverter. Thus, at some places where the quality of power system is relatively poor, it is recommended to install AC input reactor.

6-3-2.Electromagnetic interference and installation precautions

65

Chapter 6 Troubleshooting

Chapter 6

There are two kinds of electromagnetic interference, one is the interference from electromagnetic noise in the surrounding environment to the inverter, and the other is the interference from the inverter to the surrounding equipment.

Installation Precautions:

1)The earth wires of the Inverter and other electric products ca shall be well grounded;

2)The power cables of the inverter power input and output and the cable of weak current signal

(e.g. control line) shall not be arranged in parallel but in vertical if possible.

3) It is recommended that the output power cables of the inverter shall use shield cables or steel pipe shielded cables and that the shielding layer shall be grounded reliably, the lead cables of the equipment suffering interferences shall use twisted-pair shielded control cables, and the shielding layer shall be grounded reliably.

4)When the length of motor cable is longer than 50 meters, it needs to install output filter or reactor.

6-3-3.Remedies for the interference from the surrounding

electromagnetic equipment to the inverter

Generally the electromagnetic interference on the inverter is generated by plenty of relays, contactors and electromagnetic brakes installed near the inverter. When the inverter has error action due to the interference, the following measures is recommended:

1) Install surge suppressor on the devices generating interference;

2) Install filter at the input end of the inverter, please refer to Section 6.3.6 for the specific

operations.

3) The lead cables of the control signal cable of the inverter and the detection line shall use the

shielded cable and the shielding layer shall be grounded reliably.

6-3-4.Remedies for the interference from the inverter to the

surrounding electromagnetic equipment

These noise interference are classified into two types: one is the radiation interference of the inverter, and the other is the conduction interference of the inverter. These two types of interference cause that the surrounding electric equipment suffer from the affect of electromagnetic or electrostatic induction. Further, the surrounding equipment produces error action. For different interference, please refer to the following remedies:

1) Generally the meters, receivers and sensors for measuring and testing have more weak signals. If they are placed nearby the inverter or together with the inverter in the same control cabinet, they easily suffer from interference and thus generate error actions. It is recommended to handle with the following methods: away from the interference source as far as possible; do not arrange the signal cables with the power cables in parallel and never bind them together; both the signal cables and power cables shall use shielded cables and shall be well grounded; install ferrite magnetic ring (with suppressing frequency of 30 to 1, 000MHz) at the output side of the inverter and wind it 2 to 3 turns; install EMC output filter in more severe conditions.

2) When the interfered equipment and the inverter use the same power supply, it may cause conduction interference. If the above methods cannot remove the interference, it shall install EMC filter between the inverter and the power supply (refer to Section 6.3.6 for the selection operation);

3) The surrounding equipment shall be separately grounded, which can avoid the interference caused by the leakage current of the inverter's grounding wire when common grounding mode is adopted.

6-3-5.Remedies for leakage current

There are two forms of leakage current when using the inverter. One is leakage current to the

earth, and the other is leakage current between the cables.

1) Factors of affecting leakage current to the earth and its solutions:

There are the distributed capacitance between the lead cables and the earth. The larger the distributed capacitance, the larger the leakage current; the distributed capacitance can be reduced by effectively reducing the distance between the inverter and the motor. The higher the carrier

66

Chapter 6 Troubleshooting

Chapter 6

frequency, the larger the leakage current. The leakage current can be reduced by reducing the carrier frequency. However, the carrier frequency reduced may result in the increase of motor noise.Please note that additional installation of reactor is also an effective method to solve leakage current problem.The leakage current may increase with the increase of circuit current. Therefore, when the motor power is higher, the corresponding leakage current will be higher too.

2) Factors of producing leakage current between the cables and its solutions:

There is the distributed capacitance between the output cables of the inverter. If the current passing lines has higher harmonic, it may cause resonance and thus result in leakage current. If the thermal relay is used, it may generate error action.The solution is to reduce the carrier frequency or install output reactor. It is recommended that the thermal relay shall not be installed in the front of the motor when using the inverter, and that electronic over current protection function of the inverter shall be used instead.

6-3-6.Precautions on installing EMC input filter at the input end of

power supply

1) Note: when using the inverter, please follow its rated values strictly. Since the filter belongs to Classification I electric appliances, the metal enclosure of the filter and the metal ground of the installing cabinet shall be well earthed in a large area, and have good conduction continuity, otherwise there may be danger of electric shock and the EMC effect may be greatly affected. Through the EMC test, it is found that the filter ground end and the PE end of the inverter must be connected to the same public earth end, otherwise the EMC effect may be greatly affected.

2) The filter shall be installed at a place close to the input end of the power supply as much as possible.

67

第十

Chapter 7

Nameplate

Cooling fan

operation panel

Upper cove plate

Upper cover plate

retaining screw

Cable inlet

Air duct inlet

A

B

H1

D1

D

W

H

E

d

Chapter 7 Dimension

7-1.Dimension 7-1-1.Product outside drawing, installation size

7-1-2.PI500 series

Figure 7-1: 15kW G3 above Product outside drawing, installation dimension

NOTE:0.75～4kW G3 support Rail installation

Figure 7-2:0.75～4kW G3Dimension

68

Chapter 7

A

B

H1

H

W

D

D1

d

Moulded shell series:

Power rating

Output

power

(kW)

Dimension (mm)

Installation(mm)

Guide rail

installation

position

Weight （kg）

H

H1 W D

D1 A B d E

PI500 0R4G1

0.4

163

185

90

146

154

65

174 5 72.5

1.6

PI500 0R4G2

0.4

PI500 0R7G1

0.75

PI500 0R7G2

0.75

PI500 0R7G3

0.75

PI500 0R7G4

0.75

PI500 1R5G2

1.5

PI500 1R5G3

1.5

PI500 1R5G4

1.5

PI500 2R2G3

2.2

PI500 2R2G4

2.2

PI500 1R5G1

1.5

163

185

90

166

174

65

174 5 72.5

1.8

PI500 2R2G1

2.2

PI500 2R2G2

2.2

PI500 004G3

4

PI500 004G4

4

PI500 004G1

4

238

260

120

182

190

90

250 5 /

2.7

PI500 004G2

4

PI500 5R5G2

5.5

PI500 5R5G3

5.5

PI500 5R5G4

5.5

PI500 7R5G3

7.5

PI500 7R5G4

7.5

PI500 011F3

11

PI500 011F4

11

PI500 011G3

11

PI500 011G4

11

Chapter 7 Dimension

Figure 7-3:5.5～11kW G3 Dimension

69

Chapter 7 Dimension

Chapter 7

A

B

φd

H1

H

W

D

D1

A/2

A

D

D1

H

W

B

φd

H1

Figure 7-4:15～220kW G3 Dimension

Figure 7-5:250～400kW G3 Dimension

70

Chapter 7

Iron shell hanging series:

Power rating

Output

power

(kW)

Dimension (mm)

Installation(mm)

Weight （kg）

H

H1 W D

D1 A B

d

PI500 5R5G1

5.5

280

300

190

198

140

285 6 7.2

PI500 7R5G2

7.5

PI500 015F3

15

PI500 015G3/018F3

15/18.5

PI500 015F4

15

PI500 015G4/018F4

15/18.5

PI500 011G2

11

330

350

210

190

198

150

335 6 9.5

PI500 018G3/022F3

18.5/22

PI500 022G3/030F3

22/30

PI500 018G4/022F4

18.5/22

PI500 022G4/030F4

22/30

PI500 015G2

15

380

400

240

215

223

180

385 7 13

PI500 018G2

18.5

PI500 030G3/037F3

30/37

PI500 037G3/045F3

37/45

PI500 045G3N

45

PI500 030G4/037F4

30/37

PI500 037G4/045F4

37/45

PI500 045G4N

45

PI500 022G2

22

500

520

300

275

283

220

500

10

42

PI500 030G2

30

PI500 037G2

37

PI500 045G3/055F3

45/55

PI500 055G3

55

PI500 075F3

75

PI500 075G3

75

PI500 045G4/055F4

45/55

PI500 055G4

55

PI500 075F4

75

PI500 075G4

75

PI500 011G6/015F6

11/15

PI500 015G6/018F6

15/18.5

PI500 018G6/022F6

18.5/22

PI500 022G6/030F6

22/30

PI500 030G6/037F6

30/37

PI500 037G6/045F6

37/45

PI500 045G6/055F6

45/55

PI500 045G2

45

550

575

355

320

328

250

555

10

58

PI500 055G2

55

PI500 093F3

93

PI500 093G3/110F3

93/110

PI500 110G3/132F3

110/132

PI500 093F4

93

PI500 093G4/110F4

93/110

PI500 110G4/132F4

110/132

PI500 055G6/075F6

55/75

PI500 075G6/093F6

75/93

PI500 093G6/110F6

93/110

PI500 110G6/132F6

110/132

Chapter 7 Dimension

71

Chapter 7 Dimension

Chapter 7

Power rating

Output

power

(kW)

Dimension (mm)

Installation(mm)

Weight （kg）

H

H1 W D

D1 A B

d

PI500 075G2

75

695

720

400

360

368

300

700

10

73

PI500 132G3/160F3

132/160

PI500 132G4/160F4

132/160

PI500 093G2

93

790

820

480

390

398

370

800

11

108

PI500 110G2

110

PI500 160G3/187F3

160/187

PI500 187G3/200F3

187/200

PI500 200G3/220F3

200/220

PI500 220G3

220

PI500 160G4/187F4

160/187

PI500 187G4/200F4

187/200

PI500 200G4/220F4

200/220

PI500 220G4

220

PI500 132G6/160F6

132/160

PI500 160G6/187F6

160/187

PI500 250F3

250

940

980

560

410

418

415

945

13

153

PI500 250G3/280F3

250/280

PI500 280G3

280

PI500 250F4

250

PI500 250G4/280F4

250/280

PI500 280G4

280

PI500 315F3

315

940

980

705

410

418

550

945

13

190

PI500 315G3/355F3

315/355

PI500 355G3/400F3

355/400

PI500 400G3

400

PI500 315F4

315

PI500 315G4/355F4

315/355

PI500 355G4/400F4

355/400

PI500 400G4

400

PI500 187G6/200F6

187/200

PI500 200G6/220F6

200/220

PI500 220G6/250F6

220/250

PI500 250G6/280F6

250/280

PI500 280G6/315F6

280/315

PI500 315G6/355F6

315/355

PI500 355G6/400F6

355/400

PI500 400G6/450F6

400/450

72

Chapter 7

7-1-3.PI500 series (With DC reactor base)

H

H1

W

D1

D

A

B

d

D

A

B

d

H

W

H1

D1

Figure 7-6:132～220kW G3 (With DC reactor and base)Dimension

Chapter 7 Dimension

Figure 7-7:250～400kW G3 (With DC reactor and base)Dimension

73

Chapter 7 Dimension

Chapter 7

Power rating

Output

power

(kW)

Dimension (mm)

Installation(mm)

Weight （kg）

H

H1 W D

D1 A B

d

PI500 132G3R/160F3R

132/160

995

1020

400

360

368

350

270

13*18

115

PI500 132G4R/160F4R

PI500 160G3R/187F3R

160/187

1230

1260

480

390

398

400

200

13

153

PI500 187G3R/200F3R

187/200

PI500 200G3R/220F3R

200/220

PI500 220G3R

220

PI500 160G4R/187F4R

160/187

PI500 187G4R/200F4R

187/200

PI500 200G4R/220F4R

200/220

PI500 220G4R

220

PI500 250F3R

250

1419

1460

560

410

418

500

310

13

205

PI500 250G3R/280F3R

250/280

PI500 280G3R

280

PI500 250F4R

250

PI500 250G4R/280F4R

250/280

PI500 280G4R

280

PI500 315F3R

315

1419

1460

705

410

418

620

240

13

249.4

PI500 315G3R/355F3R

315/355

PI500 355G3R/400F3R

355/400

PI500 400G3R

400

PI500 315F4R

315

PI500 315G4R/355F4R

315/355

PI500 355G4R/400F4R

355/400

PI500 400G4R

400

a

b

h1

h2

h3

H

W

d

d1

e

Knocking down holes and enlarging plans

15:1

D

Iron shell landing installation series

Note: With the letter "R" means with a DC reactor; product installation rings screw height dimensions: H1 + 15mm.

Figure 7-8:132～400kW G3(With DC reactor and base) Wall hanging dimensions

74

Chapter 7

Wall hanging dimensions

Power rating

Dimension(mm)

Installation hole position (mm)

W H D

h1

h2

h3 a b d d1

e

PI500 132G3R/160F3R

400

1020

360

702

89

218

300

370

10

18

11

PI500 132G4R/160F4R

PI500 160G3R/187F3R

480

1260

390

801

119

325

370

435

11

20

12

PI500 187G3R/200F3R

PI500 200G3R/220F3R

PI500 220G3R

PI500 160G4R/187F4R

PI500 187G4R/200F4R

PI500 200G4R/220F4R

PI500 220G4R

PI500 250F3R

560

1460

410

947

164

330

208

+208

530

13

24

15

PI500 250G3R/280F3R

PI500 280G3R

PI500 250F4R

PI500 250G4R/280F4R

PI500 280G4R

PI500 315F3R

705

1460

410

947

94

400

275

+275

675

13

24

15

PI500 315G3R/355F3R

PI500 355G3R/400F3R

PI500 400G3R

PI500 315F4R

PI500 315G4R/355F4R

PI500 355G4R/400F4R

PI500 400G4R

W

D

H1

D1

A

B

d

Chapter 7 Dimension

Figure 7-9:450～630kW G3（DC reactor）Dimension

75

Chapter 7 Dimension

Chapter 7

Power rating

Output

power (kW)

Dimension (mm)

Installation(mm)

Weight （kg）

H W D

D1 A B d PI500 450F3R

450

/

1200

600

612

680

550

17

/

PI500 450G3R/500F3R

450/500

PI500 500G3R/560F3R

500/560

PI500 560G3R/630F3R

560/630

PI500 630G3R/700F3R

630/700

65

100

189

37

52

65

6.5

2-M3

20.5

17

Iron shell landing installation series

Note: With the letter "R" means with a DC reactor; product installation rings screw height dimensions: H1 + 15mm.

7-1-4.Keypad dimension drawing

PI500 keyboard size:

Figure 7-10:PI500 keyboard size (size: mm)

76

Chapter 7

PI500 keyboard size chart:

90

135

52

19.5

87

65

5-? 4.2

90°

81

82

127

126

22

82

126.5

84

129

4-R9

T=1.0~1.5mm

Installation

panel

Installation

panel

Outside installation panel open inlet dimension

Inside installation panel open inlet dimension

Chapter 7 Dimension

Figure 7-11:keyboard size chart (size: mm)

PI500 keyboard installation opening size:

Figure 7-12:keyboard installation opening size chart (size: mm)

77

第十第十

第十

Chapter 8

Check Date

Check Points

Check

Items

Check to be done

Method

Criterion

Routine

Regu

-lar

√ Display

LED display

Whether display is abnormal or not

Visually check

As per use status

√

Cooling system

Fan

Whether abnormal noise or vibration exists or not

Visually and audibly check

No abnormal

√ Body

Surroun ding conditio ns

Temperature, humidity, dust, harmful gas.

Visually check with smelling and feeling

As per Section 2-1

√

Input/o utput termina ls

Voltage

Whether input/output voltage is abnormal or not

Test R, S, T and U, V, W terminals

As per standard specifications

√

Main circuit

Overall

Whether these phenomenon of loose fastenings, overheat, discharging, much dust, or blocked air duct exist or not

Visually check, tighten and clean

No abnormal

Electrol ytic capacita nce

Whether appearance is abnormal or not

Visually check

No abnormal

Wires and conduct ing bar

Whether they are loose or not

Visually check

No abnormal Termina

ls

If screws or bolts are loose or not

Tighten

No abnormal

Chapter 8 Maintenance and repair

8-1.Inspection and maintenance

During normal use of the inverter, in addition to routine inspections, the regular inspections are required (e.g. the overhaul or the specified interval, and the interval shall not exceed 6 months), please refer to the following table to implement the preventive measures.

"√" means routine or regular check to be needed

Do not disassemble or shake the device gratuitously during check, and never unplug the connectors, otherwise the system will not run or will enter into fault state and lead to component failure or even damage to the main switching device such as IGBT module.

The different instruments may come to different measurement results when measuring. It is recommended that the pointer voltmeter shall be used for measuring input voltage, the rectifier voltmeter for output voltage, the clamp-on ammeter for input current and output current, and the electric wattmeter for power.

8-2.Parts for regular replacement

To ensure the reliable operation of inverter, in addition to regular care and maintenance, some internal mechanical wear parts(including cooling fan, filtering capacitor of main circuit for energy storage and exchange, and printed circuit board) shall be regularly replaced. Use and replacement for such parts shall follow the provisions of below table, also depend on the specific application environment, load and current status of inverter.

78

Chapter 8 Maintenance and repair

Chapter 8

Name of Parts

Standard life time

Cooling fan

1 to 3 years

Filter capacitor

4 to 5 years

Printed circuit board(PCB)

5 to 8 years

Time

Operation instruction

Less than 1 year

No need to recharge

Between 1~2 years

Before the first time to use, the frequency inverter must be recharged for one hour

Between 2~3years

Use adjustable power to charge the frequency inverter:

--25% rated power 30 minutes,

-- 50% rated power 30minutes,

-- 75% rated power 30minutes,

--Last 100% rated power 30minutes,

More than 3 years

Use adjustable power to charge the frequency inverter:

--25% rated power 2hours,

--50% rated power 2 hours,

-- 75% rated power 2hours,

-- Last 100% rated power 2hours.

8-3.Storage

The following actions must be taken if the inverter is not put into use immediately(temporary

or long-term storage) after purchasing: ※ It should be store at a well-ventilated site without damp, dust or metal dust, and the ambient

temperature complies with the range stipulated by standard specification

※ Voltage withstand test can not be arbitrarily implemented, it will reduce the life of inverter.

Insulation test can be made with the 500-volt megger before using, the insulation resistance shall not be less than 4MΩ.

8-4.Capacitor

8-4-1.Capacitor rebuilt

If the frequency inverter hasn’t been used for a long time, before using it please rebuilt the

DC bus capacitor according the instruction. The storage time is counted from delivery.

Instruction of using adjustable power to charge the frequency inverter:

The adjustable power is decided by the frequency inverter input power, for the single phase/3 phase 220v frequency inverter, we uase 220v AC/2A Regulator. Both single phase and three phase frequency inverter can be charged by single phase Power Surge(L+ connect R,N connects T) Because it is the same rectifier，so al l the DC bus capacitor will be charged at the same time.

You should make sure the voltage(380v) of high voltage frequency inverter, because when the capacitor being charged it almost doesn’t need any current, so small capacitor is enough(2A)

The instruction of using resisitor( incandescent lights) to charge frequency inverters:

When charge the DC bus capacitor of drive system by connecting power directly, then the time should not be less than 60 minutes. The operation should be carried on under the condition of normal temperature and without load, and moreover ,should be added resistor in the power supply cycle.

380V drive system: use 1K/100W resistor. When the power is less than 380v, 100w incandescent lights is also suitable. When using incandescent lights, the lights will extinct or become very weak.

79

Chapter 8 Maintenance and repair

Chapter 8

Voltage AC 380V

Inverter

R S T

Figure 8-1:380V Drive equipment charging circuit example

8-5.Measuring and readings

※ If a general instrument is used to measure current, imbalance will exists for the current at the

input terminal. generally, the deviation is not more than 10%, that is normal. If the deviation exceeds 30%, please inform the original manufacturer to replace rectifier bridge, or check if the deviation of three-phase input voltage is above 5V or not.

※ If a general multi-meter is used to measure three-phase output voltage, the reading is not

accurate due to the interference of carrier frequency and it is only for reference.

80

第十

Chapter 9

PE conductor

shield

conductor

Jacket

Insulation

shield

PE

Symmetrical shielded motor cables

Four-core cable

PE

conductor

Jacket

Insulation

Insulating layer

Shield

Cable cross section

Chapter 9 Options

1.Power cables

The dimension of input power cable and motor cable should meet the local provision: Input power cable and motor cable should bear the related load current. The maximum rated temperature margin conditions of the motor cable should not be sustained

below 70 degrees.

Conductivity of the PE conductor and phase conductor capacity are the same(same cross-

sectional area),

About EMC requirements, see "EMC Guidance Content"

To meet the CE EMC requirements, a symmetrical shielded motor cable must be used (see figure below).For input cables can use four-core cable, but still recommended to use shielded symmetrical cable. Compared to a four-core cable, shielded symmetrical cables can not only reduce the loss and cost of the current flowing through the motor cable, but also can reduce the electromagnetic radiation.

Note: If conductivity of the cable shield can not meet the requirements, you must use a separate PE conductor.

To play a protective role of conductor, when the shield wire and phase conductors using the same material, the cross-sectional area of the shield wire and phase conductors cross-sectional area must be the same, aims to reduce grounding resistance, impedance continuity better.

To effectively suppress RFI transmission and conduction, the shield conductivity must be at least 1/10 of the phase conductor conductivity. For copper or aluminum shield, this requirement is very easy to meet. Minimum requirements for the drive motor cable as shown below. Cable comprising a layer of copper spiral. Shield tight as possible, that the more tightly the more we can effectively suppress radiated electromagnetic interference.

2. Control Cable

All analog control cables and cables for the frequency input must be shielded. Analog signal cable double-shielded twisted pair cable as shown in Figure 1. Each signal uses one pair individually shielded twisted pair cable pair. Do not use the different analog signal with a ground wire.

81

Chapter 9 Options

Chapter 9

Plurality of double-shielded twisted pair cable

plurality of single-shielded twisted pair cable

Diagram1

Diagram2

M

MCCB

Inverter

PI500

Noise

Filter

Radio Set

Conduction interference

Control

equipment

The signal line

AC input

MCCB

Inverter

PI500

Metal tube

30cm Above

The signal line

Control

equipment

M

AC input

MCCB

PI500

Inverter

Noise

Filter

Noise

Filter

Iron box

Metal tube

M

For low-voltage digital signals, double-shielded cable is the best choice, but can also be a single-shielded or unshielded twisted pair, as shown in Figure 2, however, the frequency of the signal, it can only use a shielded cable.

Relay cable need to use cables with metal braid shield.

Need to use a network cable to connect the keyboard, for electromagnetic environment is more complex place, it is recommended to use shielded cable.

Note: analog and digital signals using different cables routed separately.

3..Interference Counte

Connect noise filter on the output side of inverter can reduce inductive interference and radio interference .

→Inductive interference ：The electromagnetic induction makes the signal line noise when upload signal ,and then cause the control equipment malfunction.

→ Wireless interference ：The high-frequency electromagnet wave emitted by the inverter and cables will interfere with the nearby wireless device and make it noise when receiving signal.

→ Installation of noise filter as below :

(1) Inductive interference countermeasure : in addition to the installation of noise filter , it can also import the output cables to grounded metal tube. The distance between the output cable and signal line is greater than 30cm , the influence of inductive interference is also significantly reduced . As shown below :

(2) Radio frequency (RF) interference countermeasure : the input cables, output cables and inverter itself can produce interference , to install noise filter on both sides of input and output and shield the inverter with metal box can reduce the radio frequency interference . As shown below :

82

第十

Chapter 10

Chapter 10 Warranty

The product quality shall comply with the following provisions (overseas market):

1. Warranty terms 1-1. The product from the ex-factory date, the warranty period of 18 months( except

non-standard products), It is based on factory records.

1-2. The product from the ex-factory date. if the product appear quality problem within

the normal operating range. we provide free warranty under 18 months.

1-3. The product from the ex-factory date, enjoy lifelong compensable service. If there is a contract, we will according to the priority principle of the contract.

2. Exceptions clause If belongs to the quality problems caused by following reasons products, we provide

compensable service even though under the warranty. we will charge a maintenance fee.

2-1. The user is not in accordance with the "products manual" is used method of

operation

caused the failure. 2-2. Users without permission to alteration or repair caused by product failure. 2-3. Users beyond the standard specifications require the use of the inverter caused by product failure. 2-4. Users to buy and then fell loss or damage caused by improper handling. 2-5.Because the user use adverse environment (such as: Humid environment, Acid and

alkaline corrosion gas and so on) lead to product failure.

2-6. Due to the fault cause of earthquake, fire, lightning, wind or water disaster,

abnormal

voltage irresistible natural disasters. 2-7. Damaged during shipping ,but users are not rejected goods.

3. The following conditions, manufacturers have the right not to be warranty. 3-1. No product nameplate or product nameplate blurred beyond recognition. 3-2. Not according to the purchase contract agreement to pay the money. 3-3. For installation, wiring, operation, maintenance and other users can not describe the

objective reality to the company's technical service center.

4. About the repair fee, according to our company latest price list as a standard.

5. When the products is broken, please complete the form and warranty card, shipping with

the failure machine to our company.

6. Dalian Powtran Technology Co.,Ltd reserve the right to explain the terms of the event.

83

第十

Appendix I

RS232 to RS485 converter

T+ T-

485

485+

RS232 cable 15m

at the longest

Shielded twisted pair

Frequency inverter

PE

-

Appendix I RS485 Communication protocol

I-1 Communication protocol

I-1-1 Communication content

This serial communication protocol defines the transmission information and use format in the series communication Including: master polling( or broadcast) format; master encoding method, and contents including: function code of action, transferring data and error checking. The response of slave also adopts the same structure, and contents including: action confirmation, returning the data and error checking etc. If slave takes place the error while it is receiving information or cannot finish the action demanded by master, it will send one fault signal to master as a response.

Application Method

The inverter will be connected into a “Single-master Multi-slave” PC/PLC control network with RS485 bus.

Bus structure

(1)Transmission mode

Asynchronous series and half-duplex transmission mode. For master and slave, only one of them can send the data and the other only receives the data at the same time. In the series asynchronous communication, the data is sent out frame by frame in the form of message

(2)Topological structure

Single-master and multi-slave system. The setting range of slave address is 0 to 247, and 0 refers to broadcast communication address. The address of slave for network must be exclusive.

Figure I-3 is the single inverter and PC set up MODBUS field wiring diagram. Because computers are generally not with RS485 interface, the computer must be built-in RS232 interface or USB interface through the converter to convert to RS485. Connect the T + of converter with 485 + terminal of the inverter, Connect the T- of converter with 485- terminal of inverter. We recommended to use a shielded twisted pair. When adopting the RS232-485 converter,RS232 interface connected with RS232-RS485 RS232 interface, the cable should be as short as possible,15meters at the longest, we recommend to plug the RS232-RS485 with computer in pair directly. Similarly, when using the USB-RS485 converter, cable should be as short as possible.

When the line is connected, connect the right port of the host computer on the computer to (RS232-RS485 converter port, such as COM1), and set the basic parameters and the baud rate and data bit parity and so on consistent with the inverter.

Multiple Applications

In reality, multi-machine applications, there are two connections

The first inverter and the last inverter short the terminal resistor on the control board to be active. As shown in Figure I-4

Figure I-3

84

Appendix I

RS232 cable 15m at the longest

T+

T-

485-

485+

485-

485+

485-

485+

1#

2#

N#

RS232 to RS485 converter

Frequency

inverter

Shielded twisted pair

PE

Frequency

inverter

Frequency inverter

RS232 to RS485 converter

T+

T-

485-

485+

485-

485+

485-

485+

1#

2#

8#

RS232 cable 15m at the longest

485-

485+

5#

Frequency

inverter

Frequency

inverter

Frequency

inverter

Frequency inverter

Figure I-4

The two longest distance inverter from the device shall short the terminal resistor on the control

board to be active. As shown in Figure I-5:

`

Figure I-5

Multi-machine connection should try to use a shielded cable. The basic parameters such as baud rate and data bit of all of the devices on RS485 line must be the same, address must be different.

NOTE: The terminal resistor of 485 decides valid or invalid through the control board (No.

485) jumper

I-1-2 Protocol description

PI500 series inverter communication protocol is a asynchronous serial master-slave communication protocol, in the network, only one equipment(master) can build a protocol (known

as “Inquiry/Command”). Other equipment(slave) only can response the "Inquiry/Command"of

master by providing data or perform the corresponding action according to the "Inquiry/Command"of master. Here, the master refers to a Personnel Computer(PC), an industrial control device or a programmable logic controller (PLC), etc. and the slave refers to PI500 inverter. Master can communicate with individUal slave, also send broadcasting information to all the lower slaves. For the single "Inquiry/Command"of master, slave will return a signal(that is a response) to master; for the broadcasting information sent by master, slave does not need to feedback a response to master.

Communication data structure PI500 series inverter's Modbus protocol communication data format is as follows: in RTU mode, messages are sent at a silent interval of at least 3.5 characters.

85

Appendix I

Frame header START

Time interval of 3.5characters

Slave address ADR

Communication address: 1 to 247

Command code CMD

03: read slave parameters；06: write slave parameters

Data content DATA(N-1)

Data content: address of function code parameter, numbers of function code parameter, value of function code parameter, etc. Data content DATA(N-2)

………………………

Data content DATA0

CRC CHK high-order

Detection Value: CRC value. CRC CHK low-order

END

Time interval of 3.5characters

ADR

01H

CMD

03H

Start address high-order

F0H

Start address low-order

02H

Number of registers high-order

00H

Number of registers low-order

02H

CRC CHK low-order

CRC CHK values are to be calculated CRC CHK high-order

ADR

01H

CMD

03H

Byte number high-order

00H

Byte number low-order

04H

Data F002H high-order

00H

Data F002H low-order

01H

Data F003H high-order

00H

Data F003H low-order

01H

CRC CHK low-order

CRC CHK values are to be calculated CRC CHK high-order

ADR

01H

There are diverse character intervals under network baud rate,

which is easiest implemented. The first field transmitted is the device address.

The allowable characters for transmitting are hexadecimal 0 ... 9, A ... F. The networked devices continuously monitor network bus, including during the silent intervals. When the first field (the address field) is received, each device decodes it to find out if it is sent to their own. Following the last transmitted character, a silent interval of at least 3.5 characters marks the end of the message. A new message can begin after this silent interval.

The entire message frame must be transmitted as a continuous stream. If a silent interval of more than 1.5 characters occurs before completion of the frame, the receiving device will flushes the incomplete message and assumes that the next byte will be the address field of a new message. Similarly, if a new message begins earlier than the interval of 3.5 characters following a previous message, the receiving device will consider it as a continuation of the previous message. This will result in an error, because the value in the final CRC field is not right.

RTUframe format :

CMD (Command) and DATA (data word description)

Command code: 03H, reads N words (max.12 words), for example: for the inverter with slave address 01, its start address F0.02 continuously reads two values.

Master command information

Slave responding information

When F9.05 is set to 0:

When F9.05is set to 1:

86

Appendix I

CMD

03H

Byte number

04H

Data F002H high-order

00H

Data F002H low-order

01H

Data F003H high-order

00H

Data F003H low-order

01H

CRC CHK low-order

CRC CHK values are to be calculated CRC CHK high-order

ADR

02H

CMD

06H

Data address high-order

F0H

Data address low-order

13H

Data content high-order

13H

Data content low-order

88H

CRC CHK low-order

CRC CHK values are to be calculated CRC CHK high-order

ADR

02H

CMD

06H

Data address high-order

F0H

Data address low-order

13H

Data content high-order

13H

Data content low-order

88H

CRC CHK low-order

CRC CHK values are to be calculated CRC CHK high-order

Command Code: 06H, write a word. For example: Write 5000(1388H)into the address F013H of

the inverter with slave address 02H.

Master command information

Slave responding information

I-2 Check mode:

Check mode - CRC mode: CRC (Cyclical Redundancy Check) adopts RTU frame format, the message includes an error-checking field that is based on CRC method. The CRC field checks the whole content of message. The CRC field has two bytes containing a 16-bit binary value. The CRC value calculated by the transmitting device will be added into to the message. The receiving device recalculates the value of the received CRC, and compares the calculated value to the Actual value of the received CRC field, if the two values are not equal, then there is an error in the transmission.

The CRC firstly stores 0xFFFF and then calls for a process to deal with the successive eight-bit bytes in message and the value of the current register. Only the 8-bit data in each character is valid to the CRC, the start bit and stop bit, and parity bit are invalid.

During generation of the CRC, each eight-bit character is exclusive OR(XOR) with the register contents separately, the result moves to the direction of least significant bit(LSB), and the most significant bit(MSB) is filled with 0. LSB will be picked up for detection, if LSB is 1, the register will be XOR with the preset value separately, if LSB is 0, then no XOR takes place. The whole process is repeated eight times. After the last bit (eighth) is completed, the next eight-bit byte will be XOR with the register's current value separately again. The final value of the register is the CRC value that all the bytes of the message have been applied.

When the CRC is appended to the message, the low byte is appended firstly, followed by the high byte. CRC simple functions is as follows:

unsigned int crc_chk_value(unsigned char *data_value,unsigned char length)

{

unsigned int crc_value=0xFFFF;

87

Appendix I

parameter

Corresponding

register address

parameter

Corresponding

register address

d0.00～d0.41

7000～7029

FA.00～FA.07

FA00～FA07

F0.00～F0.27

F000～F029

Fb.00～Fb.09

Fb00～Fb09

F1.00～F1.46

F100～F12E

FC.00～FC.02

FC00～FC02

F2.00～F2.19

F200～F213

E0.00～E0.11

A000～A00b

F3.00～F3.15

F300～F30F

E1.00～E1.51

A100～A133

F4.00～F4.14

F400～F40E

E2.00～E2.32

A200～A220

F5.00～F5.15

F500～F50F

E3.00～E3.21

A300～A315

F6.00～F6.21

F600～F615

b0.00～b0.35

B000～B023

F7.00～F7.54

F700～F736

y0.00～y0.04

C000～C004

F8.00～F8.35

F800～F823

y1.00～y1.30

C100～C11e

F9.00～F9.07

F900～F907

int i; while(length--) {

}

crc_value^=*data_value++;

for(i=0;i<8;i++) {

if(crc_value&0x0001) {

c r c _ v a l u e = (c r c _ v a l u e > > 1 )^0xa001;

}

else

{

crc_value=crc_value>>1;

}

} } return(crc_value);

I-3 Definition of communication parameter address

The section is about communication contents, it’s used to control the operation, status and

related parameter settings of the inverter. Read and write function-code parameters (Some functional code is not changed, only for the manufacturer use or monitoring): the rules of labeling function code parameters address:

The group number and label number of function code is used to indicate the parameter address: High byte: F0 to FB (F group), A0 to AF (E group), B0 to BF(B group),C0 to C7(Y group),70

to 7F (d group) low byte: 00 to FF, this should be written EPPROM.

For example: address F3.12 indicates F30C; Note: L0 group parameters: neither read nor

change; d group parameters: only read, not change.

88

Appendix I

Parameter

address

Parameter description

Paramete

r address

Parameter description

1000

*Communication set value(-

10000 to10000)(Decimal)

1011

PID feedback

1001

Running frequency

1012

PLC step

1002

Bus voltage

1013

High-speed pulse input frequency, unit:

0.01kHz

1003

Output voltage

1014

Feedback speed, unit:0.1Hz

1004

Output current

1015

Remaining run time

1005

Output power

1016

AI1 voltage before correction

1006

Output torque

1017

AI2 voltage before correction

1007

Operating speed

1018

Reserve

1008

DI input flag

1019

Linear speed

1009

DO output flag

101A

Current power-on time

100A

AI1 voltage

101B

Current run time

100B

AI2 voltage

101C

High-speed pulse input frequency, unit: 1Hz

100C

AI3 voltage

101D

Communication set value

100D

Count value input

101E

Actual feedback speed

100E

Length value input

101F

Master frequency display

100F

Load speed

1020

Auxiliary frequency display

1010

PID setting

Some parameters can not be changed during operation, but some parameters can not be changed regardless of the inverter is in what state.When changing the function code parameters, please pay attention to the scope, units, and relative instructions on the parameter.

Besides, due to EEPROM is frequently stored, it will redUce the life of EEPROM, therefore under the communication mode some function code do not need to be stored and you just change the RAM value.

If F group parameters need to achieve the function, as long as change high order F of the function code address to 0. If E group parameters need to achieve the function, as long as change high order F of the function code address to 4. The corresponding function code addresses are indicated below: high byte: 00 to 0F(F group), 40 to 4F (E group), 50 to 5F(B group),60 to 67(Y group)low byte:00 to FF, this should be written RAM.

For example:

Function code F3.12 can not be stored into EEPROM, address indicates as 030C; function code E3.05 can not be stored into EEPROM, address indicates as 4305; the address indicates that only writing RAM can be done and reading can not be done, when reading, it is invalid address. For all parameters, you can also use the command code 07H to achieve the function.

Stop/Run parameters section:

Note:

There is two ways to modify the settings frequencies through communication mode:

The first: Set F0.03 (main frequency source setting) as 0/1 (keyboard set frequency), and then

modify the settings frequency by modifying F0.01 (keyboard set frequency). Communication mapping address of F0.01 is 0xF001 (Only need to change the RAM communication mapping address to 0x0001).

The second :Set F0.03 (main frequency source setting) as 9 (Remote communication set), and

then modify the settings frequency by modifying (Communication settings). , mailing address of this parameter is 0x1000.the communication set value is the percentage of the relative value, 10000 corresponds to 100.00%, -10000 corresponds to -100.00%. For frequency dimension data, it is the percentage of the maximum frequency (F0.19); for torque dimension data, the percentage is F5.08

89

Appendix I

Command word address

Command function

2000

0001: Forward run

0002: Reverse run

0003: Forward Jog

0004: Reverse Jog

0005: Free stop

0006: Deceleration and stop

0007: Fault reset

Status word address

Status word function

3000

0001: Forward run

0002: Reverse run

0003: Stop

Password address

Enter password

C000

*****

Command address

Command content

2001

BIT0: SPA output control BIT1: RELAY2 output control BIT2 RELAY1 output control BIT3: Manufacturer reserves the undefined BIT4: SPB switching quantity output control

Command address

Command content

2002

0 to 7FFF indicates 0％ to 100％

Command address

Command content

2003

0 to 7FFF indicates 0％ to 100％

Command address

Command content

2004

0 to 7FFF indicates 0％ to 100％

Inverter fault address:

Inverter fault information:

8000

0000: No fault 0001: Inverter unit protection 0002: Acceleration overcurrent 0003: Deceleration overcurrent 0004: Constant speed overcurrent 0005: Acceleration overvoltage 0006: Deceleration overvoltage 0007: Constant speed overvoltage

(torque upper limit digital setting).

Control command is input to the inverter: (write only)

Inverter read status: (read-only)

Parameter lock password verification: (If the return code is 8888H, it indicates that password

verification is passed)

Digital output terminal control: (write only)

Analog output DA1 control: (write only)

Analog output DA2 control: (write only)

SPB high-speed pulse output control: (write only)

Inverter fault description:

90

Appendix I

0008: Control power failure 0009: Undervoltage fault 000A: Inverter overload 000B: Motor Overload 000C: Input phase loss 000D: Output phase loss 000E: Module overheating 000F: External fault 0010: Communication abnormal 0011: Contactor abnormal 0012: Current detection fault 0013: Motor parameter auto tunning fault 0014:Encoder/PG card abnormal 0015: Parameter read and write abnormal 0016: Inverter hardware fault 0017: Motor short to ground fault 0018: Reserved 0019: Reserved 001A:Running time arrival 001B: Custom fault 1 001C: Custom fault 2 001D: Power-on time arrival 001E: Load drop 001F: PID feedback loss when running 0028: Fast current limiting timeout 0029: Switch motor when running fault 002A: Too large speed deviation 002B: Motor overspeed 002D: Motor overtemperature 005A: Encoder lines setting error 005B: Missed encoder 005C: Initial position error 005E: Speed feedback error

Communication fault address

Fault function description

8001

0000: No fault 0001: Password error 0002: Command code error 0003: CRC check error 0004: Invalid address 0005: Invalid parameters 0006: Invalid parameter changes 0007: System locked 0008: EEPROM in operation

F9.00

Baud rate

Default

6005

Setting range

Units digit: MODUBUS baud rate 0: 300BPS 1: 600BPS 2: 1200BPS 3: 2400BPS 4: 4800BPS 5: 9600BPS

Data on communication failure information description (fault code):

F9Group - Communication parameter description

Appendix I

91

Appendix I

6: 19200BPS 7: 38400BPS 8: 57600BPS 9: 115200BPS

F9.01

Data format

Default

0

Setting range

0: no parity: data format <8, N, 2> 1: even parity: data format <8, E, 1> 2: odd parity: data format <8, O, 1> 3: no parity: data format <8-N-1>

F9.02 This unit address

Default

1

Setting range

1 to 247, 0for broadcast address

F9.03 Response delay

Default

2ms

Response delay

0～20ms

F9.04

Communication

timeout

Factory value

0.0 s

Response delay

0.0s(invalid)；0.1~60.0s

F9.05

Communication protocol

selection

Factory value

1

Response delay

0: non

standard

Modbus protocol;

1: Standard

Modbus

protocol

F9.06

Communication read current

resolution

Factory

value

0

Response delay

0:0.01A;

1:0.1A

This parameter is used to set the data transfer rate between the host computer and the inverte Note: the baud rate must be set to the same for the host computer and the inverter, otherwise communication can not be achieved. The larger baud rate, the faster communication speed.

Note: the set data for the host computer and the inverter must be the same.

When the address of this unit is set 0, that is broadcast address, the broadcasting function for the host computer can be achieved.

The address of this unit has uniqueness (in addition to the broadcast address), which is the basis of peer-to-peer communication for the host computer and the inverter.

Response delay: refers to the end of the frequency converter data to the host computer to send data in the middle of the interval. If the response delay is less than the system processing time, delayed response to system processing time shall prevail, such as response delay is longer than the system processing time, system processed data, to the delay of waiting, until the response delay time to, to send data to the host computer.

When the function code is set to 0.0s, the communication timeout time parameter is invalid.

When the function code is set to a valid value, the system will report the fault fault (fault sequence number Err.16) if the communication time between the next communication and the next communication time exceeds the communication time. Usually, they are set to invalid. If you are in a continuous communication system, set the secondary parameters, you can monitor the status of the communication.

r.

F9.05

=1:Select standard Modbus protocol.

F9.05=0:Read command, the return of the number of bytes from the machine is more than one byte of the standard Modbus protocol.

he output unit of the current value is used to determine the output current of the

T communication read output.

92

第十章

Appendix II

Options

Description

Others

PI500_PG1

ABZ incremental encoder: Differential input PG card, without frequency dividing output. OC input PG card, without frequency dividing output.5V，12V， 24V voltage is optional, please provide voltage and pulse input mode information when ordering.

Terminal wiring

PI500_PG3

UVW incremental encoder. UVW Differential input PG card, without frequency dividing output.5V voltage

Terminal wiring

PI500_PG4

Rotational transformer PG card

Terminal wiring

PI500_PG5

ABZ incremental encoder. OC input PG card, with 1:1 frequency dividing output. 5V，12V，24V voltage is optional, please provide voltage and pulse input mode information when ordering.

Terminal wiring

Differential PG card(PI500_PG1)

PI500_PG1 specifications

User interface

Terminal block

Spacing

3.5mm

Screw

Slotted

Swappable

NO

Wire gauge

16-26AWG(1.318~0.1281mm²)

Maximum frequency

500kHz

Input differential signal amplitude

≤7V

PI500_PG1 terminal signals

No.

Label

No.

Description

No.

Label

No.

Description

1

A+

Encoder output A signal positive

6

Z-

Encoder output Z signal negative

2

A-

Encoder output A signal negative

7

5V

Provide 5V/100mA power

3

B+

Encoder output B signal positive

8

GND

Power ground

4

B-

Encoder output B signal negative

9

PE

Shielding terminal

5

Z+

Encoder output Z signal positive

UVWdifferential PG card

PI500_PG3 specifications

User interface

Terminal block

Swappable

NO

Appendix II How to use universal encoder expansion card

III-1 Overview

PI500 is equipped with a variety of universal encoder expansion card (PG card), as an optional accessory, it is necessary part for the inverter closed-loop vector control, please select PG card according to the form of encoder output, the specific models are as follows:

III-2 Description of mechanical installation and control terminals function

The expansion card specifications and terminal signals for each encoder are defined as follows:

Table 1 Definitions of specifications and terminal signals

93

Appendix II

Wire gauge

>22AWG(0.3247mm²)

Maximum frequency

500kHz

Input differential signal amplitude

≤7V

PI500_PG3 terminal description

No.

Label

No.

Description

No.

Label

No.

Description

1

A+

Encoder output A signal positive

9

V+

Encoder output V signal positive

2

A-

Encoder output A signal negative

10

V-

Encoder output V signal negative

3

B+

Encoder output B signal positive

11

W+

Encoder output W signal positive

4

B-

Encoder output B signal negative

12

W-

Encoder output W signal negative

5

Z+

Encoder output Z signal positive

13

+5V

Output 15V/100mA power

6

Z-

Encoder output Z signal negative

14

GND

Power ground

7

U+

Encoder output U signal positive

15 - 8 U-

Encoder output U signal negative

Rotational transformer PG card(PI500_ PG4)

PI500_PG4 specifications

User interface

Terminal block

Swappable

NO

Wire gauge

>22AWG(0.3247mm²)

Resolution

12-bit

Excitation frequency

10kHz

VRMS

7V

VP-P

3.15±27%

PI500_PG4 terminal description

No.

Label

No.

Description

No

Label

No.

Description

1

EXC1

Rotary transformer excitation negative

4

SINLO

Rotary transformer feedback SINLO negative

2

EXC

Rotary transformer excitation positive

5

COS

Rotary transformer feedback COS positive

3

SIN

Rotary transformer feedback SIN positive

6

COSLO

Rotary transformer feedback COSLO negative

OC PG card(PI500_PG5)

PI500_PG5 specifications

User interface

Terminal block

Spacing

3.5mm

Screw

Slotted

Swappable

NO

Wire gauge

16-26AWG(1.318~0.1281mm²)

Maximum frequency

100KHz

PI500_PG5 terminal description

No.

Label

No.

Description

No.

Label

No.

Description

1 A Encoder output A signal

6

A0

PG card 1:1 feedback output A signal

2 B Encoder output B signal

7

B0

PG card 1:1 feedback output B signal

3 Z Encoder output Z signal

8

Z0

PG card 1:1 feedback output Z signal

4

15V

Output 15V/100mA power

9

PE

Shielding terminal

94

第十章

Appendix III

Class

Terminal

Symbol

Terminal Name

Description

Communi-

cation

CANH

communication interface terminal

CANcommunication input terminal

CANL

COM

CAN communication power ground

CAN 5V power output terminal

P5V

CAN communication power output ground

Appendix III CAN bus communication card use description

IV-1.Overview

CAN bus communication card is suitable for all series of PI500 frequency inverters.Protocol details,please refer to《CAN bus communication protocol》document.

IV2.Mechanical installation and terminal functions

IV-2-1 Mechanical installation modes:

IV-2-2 Terminal function

Figure IV-1: CAN bus communication card’s installation on SCB

95

第十章

Appendix IV

Switch positio

n No.

Function

I`nstruction

1,2

DP Card and the drive baud rate selection

Bit 1

Bit 2

Baud Rate

OFF

115.2K

OFF

ON

208.3K

ON

OFF

256K

ON

512K

3-8

Profibus-DP Communication from the station address

6 Binary Consisting of 64-bit binary address, more than 64 outside the address can be set only by function code. The following lists some slave address and switch settings Address switch settings

0 00 0000 7 00 0111 20 01 0100

Termin

al NO

Mark

Function

Terminal

NO

Logo

Function

1

GND

5V power ground

4

TR+

Cable Positive

2

RTS

Request to send signal

5

+5V

5Vpower

3

TR-

Cable negative

6 E The grounding end

Terminal

No

Terminal

logo

Function

Terminal

No

Terminal

logo

Function

1

BOOT0

ARM boot selection

5

PC232T

PC 232 communication Sending side

2

GND

Power ground

6

PC232R

PC 232 communication receiving side

Appendix IV: Instruction of Profitbus –DP communication card

IV-1.Outline

9KDP1 meet the international standard PROFIBUS fieldbus, powtran technology PI500 series inverter use it together to achieve the drive to become a part of fieldbus complete control of real fieldbus. Before using this product, please carefully read this manual

IV-2 Terminal function

IV-2-1 DIP switch description

Table V-1:Switch Functions

IV-2-2 Terminal Function

1) External communication terminal J4-6PIN

Table V-2:External communication terminal function

2) Upper machine communication interface SW1-8PIN

96

Powtran PI500 004G1, PI500 1R5G1, PI500 5R5G1, PI500 0R4G2, PI500 0R7G2 Series Manual

Specifications and Main Features

Frequently Asked Questions

User Manual