POWERWINCH Sport Fishing 450 Windlass Owner's Manual
Printed in USA
OWNER'S MANUAL
Sport Fishing 450 Windlass
FREE FALL ROPE AND CHAIN ANCHOR WINCH
PW46101
12 Volt Powered Winch
Power-In / Freewheel-out operation
These instructions apply to all models listed. Details and procedures unique to a
specific model are labeled appropriately.
PROPRIETARY STATEMENT
The Powerwinch Anchor Winch is a product of Carefree of Colorado, located in
Broomfield, Colorado, USA. The information contained in or disclosed in this document
is consideRED proprietary to Carefree of Colorado. Every effort has been made to
ensure that the information presented in the document is accurate and complete.
However, Carefree of Colorado assumes no liability for errors or for an y damages that
result from the use of this document.
The information contained in this manual pertains to the current configuration of the
models listed on the title page. Earlier model configurations may differ from the
information given. Carefree of Colorado reserves the right to cancel, chan ge, alter or
add any parts and assemblies, described in this manual, without prior notice.
Carefree of Colorado agrees to allow the reproduction of this document for use with
Carefree of Colorado products only. Any other reproduction or translation of this
document in whole or part is strictly prohibited without prior written approval from
Carefree of Colorado.
TABLE OF CONTENTS
Safety Information ................................................................................... 1
General Safety Information ........................................................................... 1
Specifications .......................................................................................... 2
Davit/Bow Roller ............................................................................................ 2
Furnished Materials: ...................................................................................... 2
Required Materials (not included with winch) ................................................ 2
Rope and Chain Rodes ................................................................................. 3
Rope Locker .................................................................................................. 3
Mounting the Unit .................................................................................... 4
Wiring the Unit ......................................................................................... 6
Testing the Unit ............................................................................................. 8
Loading the Rope and Chain Rode ............................................................... 8
Operating the Anchor Winch ................................................................. 9
Anchoring ...................................................................................................... 9
Retrieving the Anchor .................................................................................... 9
Maintenance .................................................................................................. 9
Troubleshooting Guide ................................................................................ 10
Replacement Parts List ........................................................................ 11
Warranty ................................................................................................. 13
Powerwinch
by Carefree of Colorado
POWERWINCH SPORT FISHING 450 ANCHOR WINCH
1
SAFETY INFORMATION
WARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,
IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY AND/OR MAJOR PROPERTY
DA
MAGE
.
CAUTION A CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT
MAY CAUSE MINOR TO MODERATE PERSONAL INJURY AND
/OR PROPERTY DAMAGE. IT MAY
ALSO
BE USED TO ALERT AGAINST UNSAFE PRACTICES
.
NOTE: A note indicates further information about a product, part, or step.
Tip: A tip provides helpful suggestions.
GENERAL SAFETY INFORMATION
The following Safety Precautions Must be Followed at ALL Times
Failure to follow the warnings and cautions in this manual could result in
serious injury and/or property damage.
Thoroughly read the manuals furnished with this product and be familiar with the
controls. Do not allow individuals to operate the winch without understanding th e
safe operation and procedures for the equipment.
WARNINGS
ALWAYS unplug the wiring harness before attempting to install, relocate,
service or perform maintenance on the unit.
NEVER use the winch to lift or move people or animals.
NEVER use the winch for overhead lifting.
NEVER attempt to pull a load greater than the rated load of the winch.
NEVER use the winch to exclusively hold, support or permanently secure t he
load. Use separate straps to support the load.
ALWAYS stand away from the winch during o peration. ALWAYS stand clear of
the area behind and between the load or anchor point and the winch.
Serious injury could occur if the rope breaks.
ALWAYS keep hands clear of the cable spool (drum area).
ALWAYS wear leather gloves when handl ing the rope and chain.
NEVER wear loose fitting clothes, scarves, ties or jewelry when operating the
winch. Loose clothing can become caught in moving parts.
NEVER place foreign objects in the gypsy while retrieving or free falling the
anchor. Serious injury can occur.
ALWAYS tie off the anchor to a secure mount (e.g. a deck cleat) for storage
and after lowering the anchor. N
EVER use the winch to tie off the anchor.
ALWAYS use the recommended rope and chain rode (a rode is a length of
rope and chain).
SPORT FISHING 450 ANCHOR WINCH POWERWINCH
2
SPECIFICATIONS
DAVIT/BOW ROLLER
This product requires the use of a close d loop davit or bow roller. Davit or bow roller
must be installed prior to installing anchor winch to ensure proper performance.
CAUTION USE OF A DAVIT WITH AN OPEN LOOP IS NOT RECOMMENDED WITH THIS
PRODUCT
. USE A DAVIT WITH A CLOSED LOOP TO PREVENT SERIOUS PERSONAL INJURY
AND
/OR PROPERTY DAMAGE.
FURNISHED MATERIALS:
qty Description qty Description
1 Anchor Winch 1 25A Circuit Breaker
3 5/16-18 x 3.5 Stud 1 Switch Plate
3 5/16 Lock Washer 4 #10 x 3/4 Screw
3 5/16 Flat Washer 1 Switch, DPDT
3 5/16-18 Nut 1 Mounting Template
REQUIRED MATERIALS (NOT INCLUDED WITH WINCH)
Marine grade plywood for under deck support (optional).
Loctite 242 thread locker or equivalent (optional).
Silicone sealant.
R
EQUIRED MATERIALS FOR ELECTRICAL INSTALLATION
The following items are required for the electrical installation Sport Fishing 450
winch. These items are furnished by the installer.
Qty Description
2 ft 12 awg RED Wire Class 105˚C
2 ft 12 awg BLACK Wire Class 105˚C
70 ft 6 awg RED Wire Class 105˚C 6 awg wire is the "run" wire from anchor to
switch and battery to switch. Length is
based on installation.
70 ft 6 awg BLACK Wire Class 105˚C
10 5/16" 6 awg ring terminals
4 5/16" 12 awg ring terminals
4 1/4" 12 awg insulated female
spade quick disconnects
6 1/4-20 x 1/2 Screws Screws and nuts should be stainless
steel to avoid rust and corrosion.
6 1/4-20 Nuts
Wire ties
2 ft 1" diameter heat shrink
2 ft 2" diameter heat shrink
POWERWINCH SPORT FISHING 450 ANCHOR WINCH
3
ROPE AND CHAIN RODES
This product is designed to raise and lo wer anchors using s pliced rope and chain
rodes (a rode is a length of rope and chain) . It is very important that only sizes
and brands of spliced rope and chain rodes specified below are used. Use of
non-specified ropes and chains could cause reduced levels of performance or
serious personal injury and/or property damage.
Recommended Rope and Chain Rodes
W
INCH MODEL REQUIRED ROPE REQUIRED CHAIN
36' Class 1/2" Diameter, 3 strand, medium
lay, premium nylon Powerwinch
rope or New England Rope
1/4" Acco G4 Hi-Test
chain.
CAUTION .Use only spliced rope and c h ain r odes. Shac kles sh oul d nev er be
used to secure rope to chain. Shackles will damage winch and void warranty.
Failure to use the recommended rope and chain will void product warranty!
Rope and chain rodes are sold separately and not included with winch.
ROPE LOCKER
The anchor winch must be positioned
above a rope locker. The anchor line and
chain feed into the rope locker through a
deck insert (rode glide) mounted through
the deck. Minimum locker dimensions for
storage of lines are shown.
Line
Dimensions
Locker Dimensions
L x W x D
1/2" x 200' 15" x 17" x 12"
1/2" x 300' 15" x 24" x 12"
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