Powerwave Technologies 5JS0097 Users manual

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PAF-0813-E0-001
MCPA System

Installation and
Service Manual

044-05287 Rev A

April 2007

© 2007 Powerwave Technologies Incorporated. All rights reserved.
Powerwave Technologies, and the Powerwave logo are registered trademarks.
This Powerwave product is intended only for installation in a RESTRICTED ACCESS LOCATION and is designed to

operate within the Normal Operating (typical operating) ranges or conditions specified in this document. Operation of
this equipment beyond the specified ranges in this document may cause:

1. Spurious emissions that violate regulatory requirements.

2. The equipment to be automatically removed from service when maximum thresholds are exceeded.

3. The equipment to not perform in accordance with its specifications.
It is the Operator's responsibility to ensure this equipment is properly installed and operated within Powerwave operat-

ing specifications to obtain proper performance from the equipment and to comply with regulatory requirements.
For PERMANENTLY CONNECTED EQUIPMENT, a readily accessible disconnect device shall be incorporated in the

building installation wiring.

PAF-0813-E0-001 Warnings, Cautions, and Notes

Warnings, Cautions, and Notes

Warnings, Cautions, and Notes are found throughout this manual where applicable. The associated
icons are used to quickly identify a potential condition that could result in the consequences described
below if precautions are not taken. Notes clarify and provide additional information to assist the user.

WARNING: This warning symbol means danger. You are in a situation that could cause
bodily injury. Before you work on any equipment, be aware of the hazards involved with
electrical and RF circuitry and be familiar with standard practices for preventing accidents

NOTE

CAUTION: This caution symbol means reader be careful. In this situation, the user might do
something that could result in equipment damage or loss of data.

This note symbol means reader take note. Notes contain helpful suggestions or references to
material not covered in the document. Procedures are not contained in notes.

044-05287 Rev A i

Revision Record PAF-0813-E0-001

Revision Record

Revision Letter Date of Change Reason for Change

A April 2007 Initial release

ii 044-05287 Rev A

Table of Contents

Chapter 1 - Product Description

Introduction ................................................................................................................................................... 1-1

Scope of Manual ................................... ....... ...... ....... ...... ....................................... ...... ................................. 1-1

Product Description ..... ....... ...... ....... ...... ....... ...... ....................................... ...... ....... ...... ................................. 1-1

Functional And Physical Specifications ........................................................................................................ 1-1

Chapter 2 - Controls and Indicators

Introduction ................................................................................................................................................... 2-1

Subrack ....................... .............................................. ............................................. ....................................... 2-1

Ethernet Connector Pinout ..................................................................................................................... 2-2

RS-485 Interface .................................................................................................................................... 2-3

Filter I/O (if used) .................................................................................................................................... 2-3

MCPA .................... ................... .................... ................... ................... .................... ....................................... 2-3

Filter (if used) ........................................ ....... ...... ....... ...... ....... ...... ...... ....... .................................................... 2-4

Circuit Breaker Panel .................................................................................................................................... 2-6

Chapter 3 - Installation

Introduction ................................................................................................................................................... 3-1

Site Survey .................................................................................................................................................... 3-1

Space Requirements ............... ....... ...... ....... ...... ....... ...... ....... ...... ....................................... .......................... 3-1

Unpacking and Inspection ............................................................................................................................. 3-1

Electrical Service Recommendations ........................................................................................................... 3-1

Cooling Requirements .................................................................................................................................. 3-2

Installation Instructions ............................................. ...... ....... ...... ...... ....... ...... .............................................. 3-2

PAF .................................... ....... ....................................... ...... ...... ....... ...... ....... ...... ................................. 3-2

Seismic Brace (Optional) ........................................................................................................................ 3-3

DC Connections ..................................................................................................................................... 3-3

RS-485 Alarm Interface .......................................................................................................................... 3-5

MCPA ..................................................................................................................................................... 3-5

Initial Start-Up and Power Setting Procedures ............................................................................................. 3-6

Initial Start Up ......................................................................................................................................... 3-6

Chapter 4 - Maintenance

Introduction ................................................................................................................................................... 4-1

Periodic Maintenance ................................................................................................................................... 4-1

Troubleshooting ............................................................................................................................................ 4-1

Clearing Alarm Faults ......................................... ...... ....... ...... ...... ....... ...... ....... ....................................... 4-2

System Component Part Numbers ............................................................................................................... 4-2

Field Replacement Procedures ..................................................................................................................... 4-2

MCPA ..................................................................................................................................................... 4-3

Subrack Cooling Fans ............................................................................................................................ 4-4

Inside Mount .................................................................................................................................... 4-4

Rear Mount ...................................................................................................................................... 4-5

Fan Inside Mount to Rear Mount Conversion .................................................................................. 4-6

Subrack .................................................................................................................................................. 4-7

Filter ............................. ...... ....... ...... ....... ...... ....... ...................................... ....... ...... ................................. 4-8

Circuit Breaker Panel .............................................................................................................................. 4-9

Return For Service Procedures .................................................................................................................. 4-10

Obtaining An RMA ................................................................................................................................ 4-10

Repackaging For Shipment ................................ ...... ....... ...................................... ....... ...... .................. 4-10

Chapter 5 - Specifications

Introduction ................................................................................................................................................... 5-1

044-05287 Rev A i

PAF-0813-E0-001 List of Tables

List of Tables

2-1 Subrack Faceplate Interface Connectors, and Indicators........................................................................2-2

2-2 Ethernet Connector Pinout.......................................................................................................................2-2

2-3 RS-485 Pinout..........................................................................................................................................2-3

2-4 MCPA Indicators and Controls.................................................................................................................2-4

2-5 Filter Connector Descriptions...................................................................................................................2-5

3-1 Sample of DC Cable Ratings...................................................................................................................3-2

3-2 Thermal Loading......................................................................................................................................3-2

3-3 PAF Frame Installation Procedure...........................................................................................................3-3

3-4 DC Power Installation Procedure.............................................................................................................3-4

3-5 RS-485 Alarm States...............................................................................................................................3-5

3-6 MCPA Installation Procedure...................................................................................................................3-6

3-7 Initial Startup Procedure ..........................................................................................................................3-6

4-1 Periodic Maintenance4-1

4-2 Troubleshooting .......................................................................................................................................4-2

4-3 System Components Part Number List....................................................................................................4-2

4-4 MCPA Removal and Replacement Procedure.........................................................................................4-3

4-5 Inside Mount Cooling Fan Removal and Replacement Procedure.......................................................... 4-4

4-6 Rear Mount Cooling Fan Removal and Replacement Procedure............................................................4-5

4-7 Fan Conversion Procedure...................................................................................................................... 4-6

4-8 Subrack Removal and Replacement Procedure......................................................................................4-7

4-9 Filter Removal and Replacement Procedure...........................................................................................4-8

4-10 Circuit Breaker Panel Removal and Replacement Procedure...............................................................4-9

ii 044-05287 Rev A

List of Figures PAF-0813-E0-001

List of Figures

1-1 System Block Diagram ............................................................................................................................ 1-2

1-2 PAF System Model.................................................................................................................................. 1-2

1-3 Subrack.................................................................................................................................................... 1-3

1-4 MCPA ...................................................................................................................................................... 1-3

1-5 Filter (if used)........................................................................................................................................... 1-3

1-6 Circuit Breaker Panel............................................................................................................................... 1-4

2-1 Subrack Interface Panel Connectors....................................................................................................... 2-1

2-2 Subrack Rear +27 VDC Connector Block............ ...... ....... ...... ....................................... ...... ....... ............. 2-1

2-3 MCPA Controls and Indicators ................................................................................................................ 2-3

2-4 Filter Front Connections .......................................................................................................................... 2-4

2-5 Filter Front Plate Indicators...................................................................................................................... 2-5

2-6 Circuit Breaker Panel Front and Top View .............................................................................................. 2-6

3-1 Frame Installation .................................................................................................................................... 3-3

3-2 Power Connections.................................................................................................................................. 3-4

3-3 Return Bus connection ............................................................................................................................ 3-4

3-4 Frame to Halo Ground Connection Example.............................................................................. ...... ....... 3-5

3-5 MCPA Front Panel Features.................................................................................................................... 3-6

4-1 MCPA Removal and Replacement.......................................................................................................... 4-3

4-2 Inside Mount Cooling Fan Removal and Replacement ........................................................................... 4-4

4-3 Rear Mount Cooling Fan Removal and Replacement ............................................................................. 4-5

4-4 Fan Inside Mount to Rear Mount Conversion.......................................................................................... 4-6

4-5 Subrack Removal and Replacement ....................................................................................................... 4-7

4-6 Filter Removal and Replacement ............................................................................................................ 4-8

4-7 Breaker Panel Unit Removal and Replace .............................................................................................. 4-9

044-05287 Rev A iii