Powerwave Technologies 5JS0097 Users manual

Alcatel Lucent

Alc

Alc

Alcatel

Lucent

S
T
A
T

U
S

Alcatel Lucent

S
T
A
T

U

R

S

E
S

E

T
O
N

O
F

F

P
C

I

/

O

850 MHz

atel

Luc

ent

S
T

A
T
U

S

R
E

S
E

T
O
N
O

F
F

P
C

I
/

O

850 MHz

atel

Luc

ent

S
T
A

T

U

S

R
E

S

E

T

O

N
O

F

F

P
C

I

/

O

850 MHz

Alcatel Lucent

S
T
A
T

U

R

S

E
S

E

T
O
N

S
T
A
T

U

R

O

S

E

F

S

F

E

T
O
N

R

O

E

F

S

F

E

T
O
N

O
F

F

P
C

I
/
O

P
C

I
/
O

P
C

I

/

O

850 MHz

850 MHz

850 MHz

Alc

atel

Luc

ent

Alc

atel

Luc

S
T

ent

A
T
U

S

Alc

atel

Luc

S
T

ent

A
T
U

R

S

E

S
E

T
O
N

S
T

A
T
U

R

O

S

E

F

S

F

E

T
O
N

R

O

E

F

S

F

E

T
O
N
O

F
F

P
C

I
/

O

P
C

I
/

O

P
C

I
/

O

850 MHz

850 MHz

850 MHz

Alc

atel

Luc

ent

Alc

atel

Luc

S
T

ent

A

T
U

S

Alc

atel

Luc

S
T

ent

A

T
U

R

S

E

S
E

T

O

N

S
T
A

T

U

R

O

S

E

F

S

F

E

T

O

N

R

O

E

F

S

F

E

T

O

N
O

F

F

P
C

I
/
O

P
C

I
/
O

P
C

I

/

O

850 MHz

850 MHz

850 MHz

PAF-0813-E0-001
MCPA System

Installation and
Service Manual

044-05287 Rev A

April 2007

© 2007 Powerwave Technologies Incorporated. All rights reserved.
Powerwave Technologies, and the Powerwave logo are registered trademarks.
This Powerwave product is intended only for installation in a RESTRICTED ACCESS LOCATION and is designed to

operate within the Normal Operating (typical operating) ranges or conditions specified in this document. Operation of
this equipment beyond the specified ranges in this document may cause:

1. Spurious emissions that violate regulatory requirements.

2. The equipment to be automatically removed from service when maximum thresholds are exceeded.

3. The equipment to not perform in accordance with its specifications.
It is the Operator's responsibility to ensure this equipment is properly installed and operated within Powerwave operat-

ing specifications to obtain proper performance from the equipment and to comply with regulatory requirements.
For PERMANENTLY CONNECTED EQUIPMENT, a readily accessible disconnect device shall be incorporated in the

building installation wiring.

PAF-0813-E0-001 Warnings, Cautions, and Notes

Warnings, Cautions, and Notes

Warnings, Cautions, and Notes are found throughout this manual where applicable. The associated
icons are used to quickly identify a potential condition that could result in the consequences described
below if precautions are not taken. Notes clarify and provide additional information to assist the user.

WARNING: This warning symbol means danger. You are in a situation that could cause
bodily injury. Before you work on any equipment, be aware of the hazards involved with
electrical and RF circuitry and be familiar with standard practices for preventing accidents

NOTE

CAUTION: This caution symbol means reader be careful. In this situation, the user might do
something that could result in equipment damage or loss of data.

This note symbol means reader take note. Notes contain helpful suggestions or references to
material not covered in the document. Procedures are not contained in notes.

044-05287 Rev A i

Revision Record PAF-0813-E0-001

Revision Record

Revision Letter Date of Change Reason for Change

A April 2007 Initial release

ii 044-05287 Rev A

Table of Contents

Chapter 1 - Product Description

Introduction ................................................................................................................................................... 1-1

Scope of Manual ................................... ....... ...... ....... ...... ....................................... ...... ................................. 1-1

Product Description ..... ....... ...... ....... ...... ....... ...... ....................................... ...... ....... ...... ................................. 1-1

Functional And Physical Specifications ........................................................................................................ 1-1

Chapter 2 - Controls and Indicators

Introduction ................................................................................................................................................... 2-1

Subrack ....................... .............................................. ............................................. ....................................... 2-1

Ethernet Connector Pinout ..................................................................................................................... 2-2

RS-485 Interface .................................................................................................................................... 2-3

Filter I/O (if used) .................................................................................................................................... 2-3

MCPA .................... ................... .................... ................... ................... .................... ....................................... 2-3

Filter (if used) ........................................ ....... ...... ....... ...... ....... ...... ...... ....... .................................................... 2-4

Circuit Breaker Panel .................................................................................................................................... 2-6

Chapter 3 - Installation

Introduction ................................................................................................................................................... 3-1

Site Survey .................................................................................................................................................... 3-1

Space Requirements ............... ....... ...... ....... ...... ....... ...... ....... ...... ....................................... .......................... 3-1

Unpacking and Inspection ............................................................................................................................. 3-1

Electrical Service Recommendations ........................................................................................................... 3-1

Cooling Requirements .................................................................................................................................. 3-2

Installation Instructions ............................................. ...... ....... ...... ...... ....... ...... .............................................. 3-2

PAF .................................... ....... ....................................... ...... ...... ....... ...... ....... ...... ................................. 3-2

Seismic Brace (Optional) ........................................................................................................................ 3-3

DC Connections ..................................................................................................................................... 3-3

RS-485 Alarm Interface .......................................................................................................................... 3-5

MCPA ..................................................................................................................................................... 3-5

Initial Start-Up and Power Setting Procedures ............................................................................................. 3-6

Initial Start Up ......................................................................................................................................... 3-6

Chapter 4 - Maintenance

Introduction ................................................................................................................................................... 4-1

Periodic Maintenance ................................................................................................................................... 4-1

Troubleshooting ............................................................................................................................................ 4-1

Clearing Alarm Faults ......................................... ...... ....... ...... ...... ....... ...... ....... ....................................... 4-2

System Component Part Numbers ............................................................................................................... 4-2

Field Replacement Procedures ..................................................................................................................... 4-2

MCPA ..................................................................................................................................................... 4-3

Subrack Cooling Fans ............................................................................................................................ 4-4

Inside Mount .................................................................................................................................... 4-4

Rear Mount ...................................................................................................................................... 4-5

Fan Inside Mount to Rear Mount Conversion .................................................................................. 4-6

Subrack .................................................................................................................................................. 4-7

Filter ............................. ...... ....... ...... ....... ...... ....... ...................................... ....... ...... ................................. 4-8

Circuit Breaker Panel .............................................................................................................................. 4-9

Return For Service Procedures .................................................................................................................. 4-10

Obtaining An RMA ................................................................................................................................ 4-10

Repackaging For Shipment ................................ ...... ....... ...................................... ....... ...... .................. 4-10

Chapter 5 - Specifications

Introduction ................................................................................................................................................... 5-1

044-05287 Rev A i

PAF-0813-E0-001 List of Tables

List of Tables

2-1 Subrack Faceplate Interface Connectors, and Indicators........................................................................2-2

2-2 Ethernet Connector Pinout.......................................................................................................................2-2

2-3 RS-485 Pinout..........................................................................................................................................2-3

2-4 MCPA Indicators and Controls.................................................................................................................2-4

2-5 Filter Connector Descriptions...................................................................................................................2-5

3-1 Sample of DC Cable Ratings...................................................................................................................3-2

3-2 Thermal Loading......................................................................................................................................3-2

3-3 PAF Frame Installation Procedure...........................................................................................................3-3

3-4 DC Power Installation Procedure.............................................................................................................3-4

3-5 RS-485 Alarm States...............................................................................................................................3-5

3-6 MCPA Installation Procedure...................................................................................................................3-6

3-7 Initial Startup Procedure ..........................................................................................................................3-6

4-1 Periodic Maintenance4-1

4-2 Troubleshooting .......................................................................................................................................4-2

4-3 System Components Part Number List....................................................................................................4-2

4-4 MCPA Removal and Replacement Procedure.........................................................................................4-3

4-5 Inside Mount Cooling Fan Removal and Replacement Procedure.......................................................... 4-4

4-6 Rear Mount Cooling Fan Removal and Replacement Procedure............................................................4-5

4-7 Fan Conversion Procedure...................................................................................................................... 4-6

4-8 Subrack Removal and Replacement Procedure......................................................................................4-7

4-9 Filter Removal and Replacement Procedure...........................................................................................4-8

4-10 Circuit Breaker Panel Removal and Replacement Procedure...............................................................4-9

ii 044-05287 Rev A

List of Figures PAF-0813-E0-001

List of Figures

1-1 System Block Diagram ............................................................................................................................ 1-2

1-2 PAF System Model.................................................................................................................................. 1-2

1-3 Subrack.................................................................................................................................................... 1-3

1-4 MCPA ...................................................................................................................................................... 1-3

1-5 Filter (if used)........................................................................................................................................... 1-3

1-6 Circuit Breaker Panel............................................................................................................................... 1-4

2-1 Subrack Interface Panel Connectors....................................................................................................... 2-1

2-2 Subrack Rear +27 VDC Connector Block............ ...... ....... ...... ....................................... ...... ....... ............. 2-1

2-3 MCPA Controls and Indicators ................................................................................................................ 2-3

2-4 Filter Front Connections .......................................................................................................................... 2-4

2-5 Filter Front Plate Indicators...................................................................................................................... 2-5

2-6 Circuit Breaker Panel Front and Top View .............................................................................................. 2-6

3-1 Frame Installation .................................................................................................................................... 3-3

3-2 Power Connections.................................................................................................................................. 3-4

3-3 Return Bus connection ............................................................................................................................ 3-4

3-4 Frame to Halo Ground Connection Example.............................................................................. ...... ....... 3-5

3-5 MCPA Front Panel Features.................................................................................................................... 3-6

4-1 MCPA Removal and Replacement.......................................................................................................... 4-3

4-2 Inside Mount Cooling Fan Removal and Replacement ........................................................................... 4-4

4-3 Rear Mount Cooling Fan Removal and Replacement ............................................................................. 4-5

4-4 Fan Inside Mount to Rear Mount Conversion.......................................................................................... 4-6

4-5 Subrack Removal and Replacement ....................................................................................................... 4-7

4-6 Filter Removal and Replacement ............................................................................................................ 4-8

4-7 Breaker Panel Unit Removal and Replace .............................................................................................. 4-9

044-05287 Rev A iii

PAF-0813-E0-001

This page intentionally left blank

044-05287 Rev A iv

Chapter 1

Product Description

Introduction

This manual contains information and procedures for installation, operation, and maintenance of the PAF­0813-E0-001 Multi-Carrier Power Amplifier (MCPA) Indoor System. The manual is organized into chapters as
follows.

❑

Chapter 1 - Product Description

❑

Chapter 2 - Controls and Indicators

❑

Chapter 3 - Installation

❑

Chapter 4 - Maintenance

❑

Chapter 5 - Specifications

Scope of Manual

This manual is intended for use by service technicians familiar with similar types of equipment. It contains
service information required for the equipment described and is current as of the printing date. Changes which
occur after the printing date may be incorporated by a complete manual revision or alternatively as additions.

Product Description

The PAF-0813-E0-001 system, shown in the Figure 1-1 block diagram, is an 850 MHz, 4-way combined,
frame-mounted BTS solution. The PAF system contains three MCPA subracks, each capable of containing up
to four MCPAs, three filters, and one DC circuit breaker panel.

The MCPA subrack, shown in Figure 1-3, contains linear, feed-forward MCPAs that operate in the 869 - 894
MHz range. Each subrack is also equipped with automatic power control (APC), an ethernet connection, an
RS-485/RS-232 connection, a filter I/O port, and two cooling fans. The subrack is installed on sliding rails so
that it can be pulled forward to allow access to the rear of the subrack.

The MCPA, shown in Figure 1-4, is an 850 MHz module that produces a typical output of 160 watts (52.0
dBm) before system losses, with an instantaneous bandwidth of 25 MHz.

The filter assembly, shown in Figure 1-5, if used, supresses unwanted signals and non-linear components of
the signal from the amplifiers.

The circuit breaker panel, shown in Figure 1-8, consists of two +27 VDC input buses (A and B), and a system
circuit breaker panel. The panel receives +27 VDC from the BTS and then distributes circuit breaker protected
DC power to the individual subracks.

Functional And Physical Specifications

PAF-081X-P0-001 system functional and physical specifications are listed in Chapter 5.

044-05287 Rev A 1-1

PAF-0813-E0-001 Functional And Physical Specifications

Main to/from Antenna

(TX / RX)

Analog

Input

MCPA-0

Diversity from Antenna

(RX)

Digital

Input

Input
Combiner/
Splitter

MCPA-1

Combiner Filter

MCPA-2

MCPA-3

DC Power

Controller

Figure 1-1 System Block Diagram

Alcatel Lucent

Alcatel

Lucent

S
T
A
T

U
S

Alcatel Lucent

S
T
A
T

U

R

S

E
S

E

T
O
N

O
F

F

Alcatel Lucent

S
T
A

T
U

R

S

E
S

E

T
O
N

S
T
A
T

U

R

O

S

E

F

S

F

E

T
O
N

R

O

E

F

S

F

E
T

O

N

O
F

F

Analog 1 (Main ) to BTS
Analog 2 (Main) to BTS
Digital 1 (Main) to BTS
Digital (Main) to BTS

2

Analog 1 (Diversity) to BTS
Analog 2 (Diversity) to BTS
Digital 1 (Diversity) to BTS

2

Digital (Diversity) to BTS

P
C

I
/
O

P
C

I
/
O

P
C

I

/

O

P
C

I
/

850 MHz

Alc

atel

Luc

ent

S
T

A
T
U

S

R
E

S
E

T
O
N

O

F
F

P
C

I
/

O

850 MHz

Alc

atel

Lucent

S
T
A

T

U

S

R
E

S

E

T

O

N

O

F

F

P
C

I

/

O

850 MHz

O

850 MHz

850 MHz

850 MHz

Alc

atel

Luc

ent

Alc

atel

Luc

S
T

ent

A
T
U

S

Alc

atel

Luc

S
T

ent

A
T

U

R

S

E

S
E

T
O
N

S

T
A
T
U

R

O

S

E

F

S

F

E

T
O
N

R

O

E

F

S

F

E

T
O
N

O
F
F

P
C

I
/

O

P
C

I
/

O

P
C
I
/

O

850 MHz

850 MHz

850 MHz

Alc

atel

Luc

ent

Alc

atel

Luc

S
T

ent

A

T
U

S

Alc

atel

Luc

S
T

ent

A
T
U

R

S

E

S
E

T

O

N

S
T
A

T

U

R

O

S

E

F

S

F

E

T

O

N

R

O

E

F

S

F

E

T
O
N

O

F
F

P
C

I
/
O

P
C

I
/
O

P
C

I
/
O

850 MHz

850 MHz

850 MHz

Figure 1-2 PAF System Model

1-2 044-05287 Rev A

Functional And Physical Specifications PAF-0813-E0-001

Alcatel

Lucent

Alcatel

S

R

ON

Lucent

T
A

T
U

S

ESET

OF

F

PC I/O

850 MHz

Alcatel Lucent

S

T
A

T
U

S

RESE

T

ON

OF

F

PC I/O

850 MHz

Alcatel

S

R

ON

Lucent

T
A

T

U

S

S

T
A

T
U

S

ES

ET

R

O

ESET

FF

O

N

OFF

P
C I/O

PC I/O

850 MHz

850 MHz

Alcatel Lucent

S

T

A

T

U

S

R

ESE

T

O

N

OFF

P

C I/O

850 MHz

Front

Front

Rear

Figure 1-3 Subrack

Rear

Figure 1-4 MCPA

Figure 1-5 Filter (if used)

044-05287 Rev A 1-3

PAF-0813-E0-001 Functional And Physical Specifications

Figure 1-6 Circuit Breaker Panel

1-4 044-05287 Rev A

Chapter 2

Controls and Indicators

Introduction

This chapter contains descriptions of the PAF-0813-E0-001 subrack, MCPA, filter, and circuit breaker panel
interface connections, controls and indicators.

Subrack

The location of the subrack interface controls, connectors, and indicator are shown in Figures 2-1 and 2-2 and
feature descriptions are listed in Table 2-1.

DIGITALANALOG

ETHERNET

RF OUT

RS485

FILTER I/O

AMPS1 AMPS2 CDMA1 CDMA2 CDMA3 CDMA4

Figure 2-1 Subrack Interface Panel Connectors

DC POWER

+27V

0

1

RETURN

3

2

0

3

2

1

Figure 2-2 Subrack Rear +27 VDC Connector Block

044-05287 Rev A 2-1

Subrack PAF-0813-E0-001

Table 2-1 Subrack Faceplate Interface Connectors, and Indicators

Connectors Description

RF

ANALOG (AMPS1,
AMPS2)

DIGITAL (CDMA1
through CDMA4)

RF OUTPUT 7/16 DIN connector, composite transmit

Status

ETHERNET RJ-45 connector used for host alarm

RS-232/RS-485 DB-9 connector used for host alarm

Filter

Filter I/O DB-15 connector to provide control and

DC Power

+27 VDC Connector
Block (Rear of Subrack)

Two SMA input connector

Four SMA input connectors

signal output.

reporting, Pin layout is listed in Table 2-2

reporting. Pin Layout is listed in Table 2-3

communication to filter (if used)

Provide connections for +27 VDC circuit
breaker protected p ower from breake r panel
and frame ground bus return connections.

Ethernet Connector Pinout

The Ethernet port is used for commuication with a personal computer (PC) or with a base station. The pin
layout for the Ethernet interface is listed in Table 2-2.

Table 2-2 Ethernet Connector Pinout

Pin Description

1 Transmit Data (TX) +
2 Transmit Data (TX) ­3 Receive Data (RX) +
4NC
5 NC
6 Receive Data (RX) ­7 NC
8NC

2-2 044-05287 Rev A

PAF-0813-E0-001 MCPA

z

RS-485 Interface

This RS-485 connector is used for serial communication and as an interface to the system for delivery of
alarms. Grounding pin 8 disables RS-485 communication. Table 2-3 lists the pin descriptions.

Table 2-3 RS-485 Pinout

Pin Description

1 RS-485 RX+
2N/C
3 N/C
4 RS-485 RX­5 Ground
6 RS-485 TX­7 RS-485 TX+
8 Select = 1 (Not grounded)
9 Ground

Filter I/O (if used)

This port is used for communication with the filter tray associated with the subrack.

MCPA

The controls and indicators for the MCPA consist of an OFF/ON/RESET switch and tri-color LED status
indicator as shown in Figure 2-3 with detailed functions listed in Table 2-2.

Multi-Color
Status LED

3-Position
Switch:
RESET
ON
OFF

Connector

RJ-11

Figure 2-3 MCPA Controls and Indicators

Alcatel Lucent

STATUS

RESET

ON

OFF

PC I/O

850 MH

044-05287 Rev A 2-3

Filter (if used) PAF-0813-E0-001

Table 2-4 MCPA Indicators and Controls

Control/Indicator Description

STATUS (Multi-colored
LED Indicator)

LED Color MCPA Status.

Green (solid) RF enabled, OFF/ON/RESET switch

set to ON (middle position).
Green (blinking) Standby.
Yellow (solid) Major Alarm
Yellow (blinking) APC Activated
Red (solid) Critical Alarm, MCPA disabled.
Red (blinking) Over Temperature Alarm
Red/Yellow (blinking together) High Reverse Output Power 1 minute

validation period
Red/Yellow (alternating) Critical Alarm during remote firmware

download or checksum fai lure

T oggle Switc h positions:

RESET (Up)
ON (Middle)
OFF (Down)

Resets MCPA. LED indicates boot mode, then turns solid green.
Enables MCPA. LED indicates solid green.
Disables MCPA. LED Indicates solid red.

RJ-11 RS-232 PC Interface for factory use only.

Filter (if used)

Figure 2-4 shows the front plate of the filter. Table 2-3 lists the descriptions of the connectors. Figure 2-5
shows the five indicators on the filter front panel. The LED will display a green light during normal operation
and red light if the indicated stage has suffered a catastrophic failure.

Antenna Main Antenna Diversity

MCPA RF Out

IIC

Forward Main Power Coupler Port

Main Antenna Receive LNA Output Ports

CDMA 2 AMPS 1AMPS 2 CDMA 2 AMPS 1AMPS 2

CDMA 1

DC Power

RF Test Port

Diversity Antenna Receive LNA output port

CDMA 1

Figure 2-4 Filter Front Connections

2-4 044-05287 Rev A

PAF-0813-E0-001 Filter (if used)

Table 2-5 Filter Connector Descriptions

Connector/Cable Description

Antenna Connections

Antenna Main 7/16 connector - Dx0 (bi-directional) antenna port
Antenna Diversity 7/16 connector - Dx1 (simplex RX) antenna port

Subrack Connection

MCPA RF Out 7/16 connector - connects subrack to receive output signal
IIC DB-15 connector for communication between filter and subrack

BTS Connections

CDMA 1 Dx0 Receive LNA Output Port CDMA
CDMA 2 Dx0 Receive LNA Output Port CDMA
AMPS 1 Dx0 Receive LNA Input Port AMPS
AMPS 2 Dx0 Receive LNA Output Port AMPS
CDMA 1 Dx1 Receive LNA Output Port CDMA
CDMA 2 Dx1 Recevie LNA Output Port CDMA
AMPS 1 Dx1 Receive LNA Output Port AMPS
AMPS 2 Dx1 Receive LNA Output Port AMPS

Test Port Connections

RF Test Port SMA connector - Switched Coupler Port (4-way)
Forward Main Coupler Port SMA connector - Dx0 Forward Power Coupler Port

Power Connection

Power Power connection

DC Power

IIC

Figure 2-5 Filter Front Plate Indicators

044-05287 Rev A 2-5

TTLNA

DX1DX0

LNA

RF
ON

Circuit Breaker Panel PAF-0813-E0-001

Circuit Breaker Panel

Figure 2-5 shows the switches on the front of the breaker panel and the cable connections on the rear.
Chapter 3 discusses power cable connection.

SECTOR 0 SECTOR 1 SECTOR 2

ALPHA BETA GAMMA

AMP 0 AMP 2 AMP 0 AMP 2 AMP 0 AMP 2 AMP 1 AMP 3 AMP 1 AMP 3 AMP 1 AMP 3DIV 0 DIV 1

ONIONIONIONIONIONION

OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

LOWEST SUBRACK LOWEST SUBRACK

FILTERS FILTERS

I

SECTOR 0 SECTOR 1 SECTOR 2

ALPHA BETA GAMMA

ONIONIONIONIONIONION

Top

Figure 2-6 Circuit Breaker Panel Front and Top View

I

Alcatel Lucent

2-6 044-05287 Rev A

Chapter 3

Installation

Introduction

This chapter contains unpacking, inspection, installation instructions, and recommendations for installing the
PAF-0813-E0-001 MCPA Indoor System.

Site Survey

Powerwave recommends that a site survey be performed prior to equipment ordering or installation.
Performing a detailed site survey reduces or eliminates installation and turn-up delays. Pay particular
attention to AC or DC power availability, cooling needs, floor space, and RF/DC cabling/breaker requirements.
See Chapter 5 for system dimensions and weights.

Space Requirements

The PAF system requires the following floor space for clearance (W x D x H): 28.5 inches (724 mm) x 78.2
inches (1986 mm) x 38.5 inches (978 mm). To properly service the system, an additional 48 inches (1220 mm)
is required in the front of the unit. To permit proper airflow, allow a minimum of 8.27 inches (210 mm) behind
the PAF.

Unpacking and Inspection

This equipment has been operated, tested and calibrated at the factory. Carefully open the containers and
remove the equipment. Retain all packing material that can be reassembled in the event that the unit must be
returned to the factory. Please perform the following steps:

❑ Visually inspect equipment for damage that may have occurred during shipment. If possible, in

the presence of the delivery person.

❑ Check for evidence of water damage, bent or warped chassis, loose screws or nuts, or extrane-

ous packing material in connectors.
If the equipment is damaged, file a claim with the carrier once the extent of any damage is assessed.
If the equipment must be returned to the factory, contact the factory for a Return Material Authorization (RMA)

as described in Chapter 4.

Electrical Service Recommendations

Proper AC line conditioning and surge suppression is necessary on the primary AC input to the +27 VDC
power source. Powerwave recommends that all electrical service be installed in accordance with the National
Electrical Code (NEC) and any applicable state or local codes.

Table 3-1 lists a sample of DC cable ratings.

044-05287 Rev A 3-1

Cooling Requirements PAF-0813-E0-001

Table 3-1 Sample of DC Cable Ratings

AWG

or

MCM

10 5 40 45 50 55 65

8 8 57 55 60 70 75 85
6 13 76 70 80 95 100 120
4 21 101 95 105 125 135 160
2 34 135 125 135 170 185 210
1 42 158 145 160 195 215 245
0 53 183 165 190 230 250 285

00 67 212 195 265 300

000 85 245 225 310 350

0000 107 287 260 360 405
MCM250 127 320 290 405 455
MCM300 152 359 320 445 505

Based on ambient temperature of 30×C (86×F)100% Load Factor

Source: Industrial Electric Wire & Cable Inc., Technical Guide Vol. 4M 11/99, Table III Suggested
Ampacities - All Types of Insulations; Based on National Electric Code

mm

2

3 Conductor In Raceway Single Conductor In Free Air

75°C 90°C 110°C 75°C90°C110°C

Copper

Cooling Requirements

Each MCPA at full power generates the BTUs per hour listed in Table 3-3. A 1-ton air conditioner offsets
12,000 BTUs of heat. The MCPA operates within the temperature environment specified in Chapter 5.

Fan speed is dependent on MCPA operating temperature. The fans remain off until the MCP As exceed +43°C
base plate temperature. Once enabled, the fan remains on until all MCPA base plate temperatures are below
+41°C.

Installation Instructions

Install the PAF frame, DC and RF connections, alarms, and MCPAs as described in the following paragraphs.

PAF

To install the PAF frame, perform the instructions in Table 3-4.

CAUTION: The PAF frame, as factory shipped, weighs approximately 250 lbs (113 kg) to 428
lbs (194 kg) depending on configuration (MCPAs not included).

NOTE

Reuse shipping pallet washers to secure PAF to installation site floor.

3-2 044-05287 Rev A

PAF-0813-E0-001 Installation Instructions

Table 3-2 PAF Frame Installation Procedure

Step Action

1. Set PAF frame in planned location

2. Mark floor drill holes on floor whe r e lag bolt s will be installed. Move fram e to sid e. Refe r
to lag bolt manufacturer’s instructions for hole depth and diameter

3. Move frame back over drilled holes

4. Use a level to ensure frame is not leanin g. Inse rt shim s bet ween frame bas e and fl oor to
level frame. Shims should wrap around lag bolts as shown in Figure 3-2

5. Secure frame in place with red eye lag bolts and appropriate washers

Lag Bolt

Lock Washer

Flat Washer

Cabinet

Shim

Lag Anchor

Concrete

Figure 3-1 Frame Installation

Seismic Brace (Optional)

The PAF system meets GR-63-CORE, Section 4.4.1, Zone 4 compliance. If additional bracing is required,
Powerwave offers an optional seismic brace kit for those circumstances. Please contact a Powerwave sales
representative for additional information and assistance.

DC Connections

Connect and verify DC power cables between the BTS power plant and the PAF system circuit breaker panel
and PAF return bus located at the top of the PAF as instructed in Table 3-5. Required power is +27 VBC, and
each power input is directly connected through the circuit breaker in the front of the panel to the power output
directly below it in the panel.i

WARNING: Turn off external DC power before connecting DC power cables.

044-05287 Rev A 3-3

Installation Instructions PAF-0813-E0-001

Table 3-3 DC Power Installation Procedure

Step Action

1. Remove circuit breaker panel top protective cover

2. Connect fourteen individual red power cables, one to each input on the upper row of
connections. (designated Row A Figure 3-2)

3. Attach opposite ends of red MCM 250 powr cables to power plant’s main DC bus bar
after main shunt.

4. Insert fourteen individual black power cables into front of yellow and green ground
connections as shown in Figure 3-3 and tighten screws

5. Attach opposite ends of black power cables to power plant's main DC return bus bar

6. Connect PAF frame to halo grou nding system at frame top (four locati ons) using green 6
AWG cable as shown in Figure 3-4

7. Reinstall circuit breaker panel top protective cover.

8. Affix suppli ed gr ound st icke r direct ly ben eath on e utili zed fram e grou nding p oin ts shown
in Figure 3- 4

Row A

Row B

Figure 3-2 Power Connections

Ground Return Connections

Figure 3-3 Return Bus connection

3-4 044-05287 Rev A