5-4.1.2 Gain Test........................................................................................................................................5-2
PRELIMINARYBooster Amplifier Subrack System Integration Manual
Section 1. General Description
1-1 Introduction
This manual contains information and procedures for the installation, operation, and maintenance
of Powerwave Technologies, Inc.’s (Powerwave’s) Booster Amplifier Subrack (BAS) system. This
manual is organized into the following sections:
Section 1. General DescriptionAppendix A: Backplane Wiring Diagram
Section 2. InstallationAppendix B: Distribution PCB Pinout Location
Section 3. Operating InstructionsAppendix C: Power Setting Procedure
Section 4. Principles of Operation
Section 5. Maintenance
Section 6: Troubleshooting
1-2 General Description
Engineered to operate in a 2-way transceiver paging base station, the BAS system is a linear,
Multi-Carrier Power Amplifier (MCPA) system that operates in the 5 MHz frequency band from
935 MHz to 940 MHz. The system integrates the model MCR20930-1-2 Booster Amplifier
Subrack (BAS) with two model G3L-900-50-005 MCPAs to deliver a composite RF output of
75.8 Watts (nominal), after combined losses. The system can also integrate two model G3L-90060-005 MCPAs to deliver a composite RF output of 91 Watts (nominal), after combined losses.
Designed to function as a subrack (see Figures 1-2 thru 1-6) in the host base station, the enclosure has a one inch (right and left side) flanged front panel and eight mounting holes (four on
each side) to secure the Subrack into place (refer to Figure 1-3 for mounting hole locations). To
aid in maintaining the system’s operating temperature, the BAS is equipped with two cooling fans
mounted on the front access door (see Figures 1-3 and 1-4). The G3L-900-50-005 amplifier displaces 1,672 BTUs of heat at full power. The G3L-900-60-005 amplifier displaces approximately
1,900 BTUs of heat at full power.
The composite input signal is applied to a 30dB 10W input attenuator, followed by a voltage variable attenuator that is controlled via dip switches on the front panel (refer to table 1-1 and figure
4-1). The maximum composite input signal may not exceed +31dBm. The composite signal is
then fed to a two-way power splitter. The signals are applied to the amplifiers, and the amplifier
outputs are combined again (refer to Tables 1-2 through 1-7 for specifications). With both amplifiers installed, the system provides 20dB of gain.
The BAS also houses a distribution printed circuit board (PCB) for internal power and alarm distribution (refer to Appendix B). Accessible from the front panel is the DB9 external ALARM connector, the RF IN and RF OUT type N connectors.
Additionally, the front panel provides access to the +27 Vdc POWER IN connector, visibility of the
two MCPA’s fault alarm LED indicators and the GAIN CTRL dip switch. Refer to table 1-1 for the
dip switch truth table and fiqure 1-1 for pin designations.
With the access door open, the two amplifier modules are visible. All solid-state, the MCPAs are
designed for parallel operation for high peak power output. Their modular construction and
unique and highly effective LED-based operational status and fault indicators help minimize
downtime. The turn-on and turn-off sequence of voltages are fully automatic, as is overload protection and recycling. Inadvertent operator damage from front panel manipulation is virtually impossible. Refer to Figures 1-7 and 1-8 for drawing views of the amplifier module.
044-05075 Rev. B
1-1
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
Figure 1-1 Variable Attenuator, Voltage Regulator and Dip Switch Socket Pin Configuration
OUTPUT
GND
GND
GND
GND
INPUT
1-3 Functional and Physical Specifications
The BAS system’s functional and physical specifications are listed in table 1-2. A functional block
diagram is provided in section 4 of this manual to illustrate the system’s operational layout.
044-05075 Rev. B
1-2
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
1-3.1 MCR20930-1-2 Subrack Specifications
Table 1-2 MCR20930-1-2 Booster Amplifier Subrack System Specifications
Frequency935-940 MHz
Gain
+20 dBm, ± 0.2 dBm
RF Input Power+31 dBm composite w/variable attenuator set to 0dB at-
tenuation.
+46 dBm composite w/variable attenuator set to 15 dB at-
tenuation.
RF Output Power:
G3L-900-50-005
43.5 Watts (+46.39 dBm) nominal, 1 module
75.8 Watts (+48.80 dBm) nominal, 100 W (max.), 2 modules
G3L-900-60-005
52.3 Watts (+47.18 dBm) nominal, 1 module
91.0 Watts (+49.59 dBm) nominal, 120 W (max.), 2 modules
Phase Variation
± 5°
Alarms+5 Vdc TTL
D.C. Power+ 27 Vdc, 55 Amps max
Total System Return Loss-19 dBm
Channel Spacing12.5 KHz
Operating Temperature0 to 65 degrees C
Subrack Dimensions12.22(H)x*17(W)x24.5(D) inches
Weight (Fully assembled)Approximately 80 Pounds (36.28 kilograms)
*Note: Does not include 1-inch right and left side mounting flanges.
044-05075 Rev. B
1-3
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
Table 1-3 Electrical Specifications for 2-Way Splitter
Insertion Loss
Amplitude Balance
Insertion Loss Flatness Over Frequency
-33dB Min. (TBD on actual part)
-48dB Max.
±0.2dB Max.
±0.3dB Max.
Input/Output Return Loss-20dB Min.
Port to Port Phase Delta
±5 Degrees Max.
Port to Port Isolation-20.0dB Min.
IP3 (Input Power = 5dBm)-90dBc Min.
Power Handling (Fixed Attenuator)20 Watts Max.
Power Handling (Variable Attenuator)3.16 Milliwatts Max.
Table 1-4 Electrical Specifications for 2-Way Combiner
Insertion Loss-0.6 dB (TBD on actual parts)
Amplitude Balance
Insertion Loss Flatness Over Frequency
±0.2dB Max.
±0.3dB Max.
Input/Output Coupled Port Return Loss-18.0 dB Min.
Port to Port Phase Delta
±5 Degrees Max.
Port to Port Isolation-20.0dB Min..
Power Handling120 Watts
Sampling Coupler
-25dB ±1dB
Sampling Coupler Directivity-18.0 dB Min.
IP3 (Input Power = TBD)-100 dBc Min
044-05075 Rev. B
1-4
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
1-3.2 GL3-900 Series Amplifier Sprecifications
Table 1-5 G3L-900 Series Amplifier’s Electrical Specifications
Frequency Range935-940 MHz
Channel Spacing12.5 KHz
Output Power:
1TX H10+27 V
2TX L11COM SV
3GND12AMP AO
4RX H13AMP A1
5RX L14AMP A2
6GND15AMP A3
7HERE LPA16NC
8FF LPA17NC
9RESERVED
MarkingsTBD
Front Panel LED DisplayLED type: SMD
RUNGREEN (When MCPA is enabled)
ALM
DC
Red (When any alarm occurred, LED is on)
Green (When DC Power is ON, LED is on)
MCPA Captive fastenerTBD
Front Panel color & silkTBD
044-05075 Rev. B
1-6
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
Table 1-7 Environmental Specifications for G3L-900 Series Amplifiers
ItemsSpecifications
Operating Temperature0 to + 65 C
Storage Temperature-40 to + 85 C
Relative Humidity5 to 90% RH (non-condensing)
Operating Air Pressure860 to 1060 mbar
Shock40 m/s s* @ 22 ms half sinusoid shock
PressureIntegral forced air cooling must operate correctly at
up to 0.3 inches back.
Vibration
Bellcore TR-NWT-000063 (1 m/s*s0.1∼200Hz)
Corrosion Resistance/ Salt FogThe MCPAs shall comply with the requirements of
AltitudeAll specifications shall be met at an altitude up to
15,000 feet where the maximum external ambient
temperature is decreased by 0.5 C/ 1000 feet above
sea level. The MCPAs shall not sustain damage
when being transported at altitude up to 40,000 feet
or uniformly applied pressure to 30 PSIA.
044-05075 Rev. B
1-7
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
1-4
Booster Amplifier Subrack (BAS) System Major Components
Table 1-8 lists the model numbers and descriptions of the major components that comprise the
BAS system and the document number (if available) of the manual related to each component.
Powerwave Technologies, Inc. reserves the right to make minor changes to the equipment, including but not limited to component substitution and circuitry changes. Changes that impact this
manual may be incorporated in a later revision of the manual.
044-05075 Rev. B
1-8
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
044-05075 Rev. B
Figure 1-2 Booster Amplifier Subrack System – Top View
1-9
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
044-05075 Rev. B
1-10
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
Section 2. Installation
2-1 Introduction
This section contains unpack ing, inspection, ins tallation instruc tions and rec om m endations f or the
Booster Amplifier Subrack (BAS) System. It is important that the licensee perform the following
tasks correctly and in good faith:
1. Carefully read all material in this section prior to equipment unpacking or installation.
2. Also, read and review the operating procedures in section 3 prior to installing the equipment.
3. If applicable, carefully review the Federal Communications Com mission (FCC) rules as they
apply to your installation. DON'T TAKE CHANCES WITH YOUR LICENSE.
2-2 Site Survey
Powerwave Technologies recom mends that site surveys be perform ed by qualified individuals or
firms prior to equipment or dering or installation. Performing a detailed s ite survey will reduce or
eliminate installation and turn-up delays caused by oversights. Pay particular attention to power
plant capacity, air conditioning needs, and RF/DC cabling/breaker requirements.
2-3 Electrical Service Recommendations
Powerwave recommends that:
! Proper AC line conditioning and surge suppression be provided on the primary AC input to the
+27 Vdc power source.
! All electrical service should be installed in accordance with the National Electrical Code, any
applicable state or local codes, and good engineering practice.
! Straight, short ground runs be used.
! The electrical service must be well grounded.
Circuit breakers should be thermal type, capable of handling the anticipated inrush c urrent, in a
load center with a master switch.
2-4 Air Conditioning
Each GL3-900-50-005 and GL3-900-60-005 am plifier generates 1672 BTUs and 1900 BTUs of
heat respectively at full power. A fully populated MCR20930-1-2 Booster Amplif ier Subrack system operating at full power will generate 3344 BTU's of heat (using two GL3-900- 50-005 amplifiers) and 3800 BTUs (using two GL3-900- 60-005) amplifiers. At leas t a 1/3-ton air c onditioner is
needed to cool this Powerwave equipment.
044-05075 Rev B
2-1
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
Unpacking and Inspection
This equipment (as applic able) has been operated, tes ted and calibrated at the f actory. Caref ully
open and remove the MCPAs and model MCR20930-1-2 Booster Am plifier Subrack (BAS) from
their respective containers. Retain all pack ing m aterial that can be reass embled in the event that
the unit must be returned to the factory. Please perform the following steps:
AUTION
C
Exercise care in handling equipment during inspection to prevent damage caused by
rough or car eless handling.
1. Visually inspect the MCPAs and the BAS for damage that may have occurred during shipment.
2. Chec k for evidence of water damage, bent or warped chassis, loos e screws or nuts , or extraneous packing material in the connector(s).
AUTION
C
Before applying power, make sure that all connectors to the BAS components are
secure. Make sure that the input and output of the BAS are properly terminated at 50
ohms. Do not operate the system without a load attached. Refer to section 1, table 12 for input power requirements. Excessive input power may damage the equipment.
If possible, inspect the equipment in the presence of the delivery person.
If the equipment is damaged:
The carrier is your first area of recourse.
!
! A claim should be f iled with the carrier once the ex tent of any damage is ass essed. We can-
not stress too strongly the importance of IMMEDIATE careful inspection of the equipment and
the subsequent IMMEDIATE filing of the necessary claims against the carrier if necessary.
If the equipment is damaged and must be returned to the factory:
! Please write or phone for return authorization. Refer to section 6-3.1 of this manual for in-
structions.
! Powerwave may not accept returns without a return authorization.
Claims for loss or damage m ay not be withheld from any payment to Powerwave nor may any
payment due be withheld pending the outcome thereof. WE CANNOT GUARANTEE THE
FREIGHT CARRIER'S PERFORMANCE
044-05075 Rev B
2-2
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
2-5 Installation Instructions
The model MCR20930-1-2 Booster Amplifier Subrack (BAS) is designed for use in a
2-way transceiver paging base station. The host enclosure must permit access to the subrack for;
DC power, RF and monitor cables. As well as, proper ventilation. The BAS s ystem is designed
for an enclosure with at least 36 inches of depth. Please proceed with installation as follows:
ARNING
W
Verify that all circuit breaker switches on the subrack are in the OFF position. Turn
off external primary DC power before connecting DC power cables.
1. Install the subrack into the host base station and secure it into place using #10 32x1/2 Phil-
lips screws and #10 flat washers.
2. Connect POWER IN (+27 Vdc) to the subrack. Refer to figure 2-1 for pin locations and Ta-
ble 2-2 for pin designations.
3. Connect RF IN cable to the subrack.
4. Connect RF OUT cable to the subrack.
5. Connect external ALARM interface to external summary board. Refer to figure 2-2 for pin
locations and table 2-4 for pin designation.
6. Loosen thumbscrews to the front access door and open the door.
7. Before installing the MPCA into the subrack, inspect the 21-pin D-sub male combo connector
on the rear of each amplifier. Verify that all pins are straight, no pins are recessed, and that
the alignment shield is not bent.
8. Place power ON/OFF switch on the MCPA’s front panel in the “off” (far-left) position.
ARNING
W
Do not slam amplifiers into the subrack. Forcing the amplifier into the surack at too
fast a rate may cause the pins on the 21-D-sub conector of the amplifier to become
recessed or broken.
9. Insert a plug-in MCPA into the subrack. Tighten thumbscrews.
10. Repeat steps 7, 8 and 9 for the second MCPA.
ARNING
W
Check your work before applying DC voltage to the system. Make certain all
connections are tight and correct.
11. Measure primary DC input voltage. DC input voltage should be +27 Vdc ±1.0 Vdc. If the DC
input voltage is above or below the limits, call and c ons ult Powerwave bef or e you turn on your
amplifier system.
12. Refer to section 3 for initial turn-on and checkout procedures
.
044-05075 Rev B
2-3
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
2-6 Amplifier Module Power, Alarm, Control, and RF Connector
The power, alarm, control, and RF connections on the am plifier are m ade through a 21WA4 male
connector and are listed and described in table 2-1 below and in section 1, table 1-4.
Table 2-1 MCPA Alarms & Controls
ItemsSpecificationsRemarks
Alarms & ControlsTTL Level; +5 Volts
Buffer: 74ABT244 (5V) - recommended
Deletion AlarmWhen unit does not exist (HEAR_PAU)
Equipped: GND Deletion OPEN
Function Fail AlarmWhen unit does not exist (HEAR_PAU)
Normal: High Abnormal GND
VSWR Alarm
High Temp. AlarmThis alarm only at +75ºC. +5 ºC//-0 ºCRS-485
Over Power Output
Alarm
DC Fail Alarm
Loop Fail AlarmWhen an alarm occurs on the feed forward path.RS-485
EN/DISABLEReservedRS-485
3:1 (6dB ± 1dB) @ 35dBm-48dBm Output Power. PAU
remains normal operation when this alarm condition
disappears (NOT shutdown)
@output power is greater than +48.5 dBm ±0.5dB.
MCPA will recover when the alarm condition disappears. (NOT shutdown).
@ +20.5 Vdc ± 0.5V or +29 Vdc ± 0.5V. When this
alarm occurs the MCPA shall shut-down
D-Line
D-Line
RS-485
RS-485
RS-485
The Alarm Interface connector on the front panel of the MCR20930-1-2 Booster Amplifier Subrack
is a 9-pin female D-s ub connector that permits serial interface with the external alarm monitor.
Refer to figure 2-1 and table 2-3 for connector definition.
PRELIMINARYBooster Amplifier Subrack System Integration Manual
Table 2-4 Remote Control and Status
ItemsSpecifcations
RS-485
Physical
Layer
Asynchronous
Packet
Protocol
Each MCPA shall support an RS-485 multi-drop differential serial asynchronous communications link operation at 9600 baud, 1 bit start, 8 bit data, 1
bit parity, 1 bit stop bit. The host shall terminate the RS-485 differential receive and transmit lines with 120 ohms. Because this communications bus
is also shared with other system resources. The MCPA is required to support the following asynchronous packet format communications protocol.
Packet format used for both commands and responses.
ByteFieldDescription
0Source IDAddress of Source
1Destination IDAddress of Destination
2CMND/ ECHOCommand/ Echo field
Each MCPA shall receive but IGNORE any data packet NOT ADDRESSED
to itself. The receiver must reset its state machines and ready itself to
Receive the start of the next packet if it observes no activity on its RS-485
receive lines in 50 ms.
Address
Response
from PAU
The CMND/ ECHO byte is used to send commands from host to MCPA as
follows:
ByteFieldDescription
0Source IDAddress of Source
1Destination IDAddress of Destination
-b(7): 0
-b(4:6): PAS ID
-b(0:3): PAU slot ID
2CMNDCommand Field
CMND/ ECHO=
00HReport status
01H-ffHReserved
MCPA responses always echo the received CMND bytes as an ECHO byte of the
response packet.
ByteFieldDescription
0Source ID-b(7): 0
-b(4:6): PAS ID
-b(0:3): PAU slot ID
1Destination IDAddress of Source
2Report Data
-b0: 1= High VSWR
condition/ 0=normal
-b1: 1=High Temperature
condition/ 0=normal
-b2: 1=Over Power
condition/ 0=normal
-b3: 1=DC fail
condition/ 0=normal
-b4: 1=Loop alarm
condition/ 0=normal
-b5: 1=PAUenable
Condition/ 0=normal
-b6: reserved (0)
-b7: reserved (0)
044-05075 Rev B
2-6
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
Section 3. Operating Instructions
3-1 Introduction
This section contains operating instructions for Powerwave’s Booster Amplifier Subrack (BAS)
system.
3-2 Initial Start-Up and O perating Procedures
To perform the initial start-up, proceed as follows:
1. Double check to ensure that all input and output cables are properly connected.
AUTION
C
Before applying power, make sure that the input and output of the amplifier are
properly terminated at 50 ohms. Do not operate the amplifier without a load attached.
Refer to table 1-1 for input power requirements. Excessive input power may damage
the MCPA
OTE
N
The output coaxial cable between the amplifier and the antenna must be 50 ohm
coaxial cable. Use of any other cable will distort the output.
2. Turn on the supply that provides +27 Vdc to the amplifier system.
3. Place the power ON/OFF switch on the amplifier front panel in the “ON” (middle)
position.
4. Close the front access door. Tighten the thumbscrews.
5. Ensure that the GAIN CTRL dip switch is set at minimum gain (maximum attenuation). Refer to section 1, table 1-1 for the dip switch’s truth table.
6. Allow the amplifiers to warm up for at least 5 minutes before taking power readings.
7. Refer to appendix C for the power setting procedure.
044-05075 Rev. B
3-1
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
Section 4. Principles of Operation
4-1 Introduction
This section contains a functional description of Powerwave Technologies Inc.’s, Booster Amplifier Subrack (BAS) system. Refer to figure 4-1 for the system’s functional block diagram.
4-2 RF Input Signal
The maximum input power for all carrier frequencies to the system should not exceed the limits
specified in section 1, table 1-2.
4-3 RF Output Load
The load impedance should be as good as possible (VSWR of 1.5:1 or better) in the working band
for good power transfer to the load. If the amplifier is operated into a filter, it will maintain its distortion characteristics outside the signal band even if the VSWR is infinite, provided the reflected
power does not exceed one Watt. A parasitic signal of less than one-Watt incident on the output
will not cause distortion at a higher level than the normal forward distortion (i.e. –65 dBc).
RF Input
RS-485 Alarm
Interface
2x +27VDC
2x Ground
MCR 20930-1-2 MCR 20930-1-2
GAIN
CTRL
30 dB
VVA
DB9
Distribution
Circuit
Board
(DC,Fans,
Alarms)
Splitter
ISO
Ctrl
ISO
GL3-900-50-005
GL3-900-60-005
MCPA
Alarm
MCPA
Alarm
C
o
m
b
i
n
e
r
-25dB
Sample
RF Output
Figure 4-1 System Block Diagram
4-4 System Functional Discription
Designed as a subrack for installation in a 2-way transceiver paging base station, the BAS system
is comprised of a MCR20930-1-2 Booster Amplifier Subrack (BAS) and two G3L-900-50-005 or
G3L-900-60-005 plug-in multi-carrier power amplifiers (MPCAs).
Additionally, the BAS houses a two-way power splitter/combiner and a distribution printed circuit
board (PCB). Refer to Appendix A for pinout locations. The RF IN, RF OUT, +27 Vdc and the
ALARM summary connector, interface with the host system via front panel cabling.
The RF input signal is split equally and applied to the plug-in amplifiers. The output from each
amplifier is an amplified composite signal (refer to table 1-5 for amplifier output specifications). All
phase and gain corrections are performed on the signal(s) in the individual amplifier. The amplifier outputs are fed to a power combiner and combined to form a composite RF output (refer to
table 1-5). Refer to figure 4-1 for the System Functional Block Diagram.
044-05075 Rev. B
4-1
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
The distribution printed circuit board (PCB) assembly is used to distribute power to the BAS system’s internal components. The PCB circuit is a DC/DC converter designed to convert the +27
Vdc input to +12 Vdc and +15 Vdc. Refer to Appendix B for pinout location.
4-5 Multi-Carrier Power Amplifier (MCPA) Functional Description
The MCPA is a linear, feed-forward multi-carrier power amplifier that operates in the 5 MHz frequency band from 935 MHz to 940 MHz (refer to table 1-5 for amplifier specifications). Each amplifier is a self-contained module and is functionally independent of the other MCPA in the system.
The amplifiers are designed for parallel operation to achieve high peak power output (refer to Table 1-2 for MPCA power specifications). Each MCPA has an alarm board that monitors the amplifier performance. If a failure or fault occurs in an MCPA, it is transmitted to the host system via
the D-subminiature 21WA4 connector at the rear of the module. A warning light (LED), which is
routed from the amplifier via the J7 connector on the PCB to the front panel of the BAS, will illuminate. The indicator LEDs are identified as Alarm 1 and Alarm 2 which corresponds to their respective amplifier..
The amplifier is compliant to the requirements of FCC Part 90 with respect to spurious emissions.
Constant gain is maintained by continuously comparing active paths with passive references, and
correcting for small variations through the RF feedback controls. All gain variations, for example
those due to temperature, are reduced to the passive reference variations. The amplifier is comprised of:
A preamp
A driver amplifier
A main amplifier
An error and pre-error amplifier
Alarm monitoring and control
Pre
Amp
-40dB
1st Loop
Phase & Gain
Delay
Feed Forward Loop control
+15 +5 -5
Power Supply
Pre
Main
+27VDC
Smart Rack
Main
Amp
FWD
PWR
2nd Loop
Phase & Gain
Alarms & Display
Delay
-30dB
-10dB
Error
Amp
Front Panel
Figure 4-2 Multi-Carrier Power Amplifier Functional Block Diagram
RF Out
RFL
PWR
044-05075 Rev. B
4-2
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
4-5.1 Predriver Amplifier
The input of the amplifier uses two stages of class AB amplification which provide approximately
13.5 dB of gain in the 5 MHz frequency band from 935 MHz to 940 MHz. The amplifier operates
on +27 Vdc.
4-5.2 Three-Stage Driver Amplifier
The input of the amplifier uses three stages of class AB amplification which provide approximately
32 dB of gain in the 5 MHz frequency band from 935 MHz to 940 MHz. The amplifier operates on
+27 Vdc, and a bias voltage of +5 Vdc. The logic controls the +5 Vdc bias voltage that shuts
down the amplifier.
4-5.3 Main Amplifier
The signal provides approximately 11 dB of gain in the 935 to 940 MHz frequency band (refer to
table 1-5 for amplifier specifications). The main amplifier operates on +27 Vdc, and a bias voltage
of +5 Vdc. The alarm logic controls the +5 Vdc bias voltage that shuts down the amplifier.
The main amplifier employs class AB amplification for maximum efficiency. The error amplifier
and feed forward loops are used to correct signal non linearities introduced by the class AB main
amplifier. The error amplifier operates in class A mode. The RF input signals are amplified by a
preamp and coupled to an attenuator and phase shifter in the first feed-forward loop. The main
signal is phase shifted by 180 degrees and amplified in the premain amplifier. The output from
the premain amplifier is fed to the class AB main amplifier.
The signal output from the main amplifier is sampled using a coupler, and the sample signal is
combined with the main input signal and input to the second feed-forward loop. The error signal is
attenuated, phase shifted 180 degrees, then fed to the error amplifier where it is amplified to a
level identical to the sample output from the main amplifier. The output from the error amplifier is
then coupled back and added to the output from the main amplifier. The control loops continuously make adjustments to cancel out any distortion in the final output signals.
4-5.4 Alarm Monitoring and Control
During routine operation, all normal variations are automatically compensated for by the feedforward loop control. However, when large variations occur beyond the adjustment range of the
loop control, a loop fault will occur. When this happens, the ALARM LED is illuminated on the
front panel of the subrack. The fault is transmitted back to an external summary module via the
external ALARM interface connection on the front panel of the subrack.
4-5.5 Loop Control Circuit
The primary function of the first loop is to provide an error signal for the second loop. The primary
function of the second loop is to amplify the error signal to cancel out spurious products developed in the main amplifier. The input signal is amplified by a preamplifier and fed to a coupler and
delay line. The signal from the coupler is fed to the attenuator and phase shifter in the first loop.
The first loop control section phase shifts the main input signals by 180 degrees and constantly
monitors the output for correct phase and gain.
The second loop control section obtains a sample of the distortion added to the output signals by
the main amplifiers. The signal is phase shifted 180 degrees, then fed to the error amplifier where
it is amplified to the same power level as the input sample. The signal is then coupled to the error
signal on to the main output signal. The final output is monitored by the second loop and adjusted
to ensure that the signal distortion and intermodulation distortion (IMD) on the final output is cancelled out.
044-05075 Rev. B
4-3
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
4-6 Amplifier Module Cooling
Although each amplifier contains it own heat sink, it is cooled by forced air. Two fans mounted on
the front of the subrack are used for forced air cooling and redundancy. The fans draw air
through the front of the system and exhaust hot air out the back. The fans are field replaceable.
Each amplifier, when properly cooled, will provide sufficient cooling to maintain the amplifier within
the specified operating temperature range. Six inches of free space are required at both the front
and rear panels of the subrack to allow adequate air volume to circulate over the heat sinks.
4-7 Power Distribution
Primary DC power for the amplifier is provided by the host system. The amplifier module has a
DC/DC converter and voltage regulator that converts the +27 Vdc to +15 Vdc, +5 Vdc, and +8 Vdc
for internal use.
044-05075 Rev. B
4-4
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
Section 5. Maintenance
5-1 Introduction
This section contains periodic maintenance and performance test procedures for Powerwave’s
Booster Amplifier Subrack (BAS) system.
OTE
N
Check your sales order and equipment warranty before attempting to service or repair
the unit. Do not break the seals on equipment under warranty or the warranty will be
null and void. Do not return equipment for warranty or repair service until proper
shipping instructions are received from the factory.
5-2 Periodic Maintenance
Periodic maintenance requirements are listed in Table 5-1. Table 5-1 also lists the intervals at
which the tasks should be performed.
Table 5-1. Periodic Maintenance
TaskIntervalAction
Inspection
Cables and Connectors12 MonthsInspect signal and power cables for frayed insulation.
Check RF connectors to be sure that they are tight.
Performance Tests
Clean Fans/Heat Sinks
12 MonthsPerform annual test per paragraph 5-5.
3 Months
Inspect for debri. Remove dust with a soft cloth/brush
or vacuum cleaner.
5-3 Test Equipment Required For Test
Test equipment required to test the amplifier is listed in table 5-2. Equivalent test equipment may
be substituted for any item, keeping in mind that a thermistor type power meter is required.
OTE
N
All RF test equipment required must be calibrated to 0.05 dB resolution. Anydeviation from the nominal attenuation must be accounted for and factored into
all output readings.
Table 5-2. Test Equipment Required
NomenclatureManufacturerModel
Signal GeneratorH.P.8656B
20 dB Attenuator, 250 WattBirdTenuline
20 dB Attenuator, 20 Watt (2 each)BirdTenuline
Spectrum AnalyzerH.P.8560E
Coax Directional CouplerH.P.778D
Power Meter / SensorH.P.437B / 8481A
Arbitrary Waveform GeneratorSonyAWG2021
Network AnalyzerH.P.8753C
Source DiskettePowerwave
044-05075 Rev. B
5-1
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
5-4 Performance Test
Performance testing should be conducted every 12 months to ensure that the amplifier system
meets the operational specifications listed in Table 5-3. Also verify system performance after any
amplifier module is replaced in the field. The test equipment required to perform the testing is
listed in table 5-2, and the test setup is shown in figure 5-1.
OTE
N
The frequencies used in this test are typical for an amplifier with a 5 MHz band from
935 MHz to 940 MHz. Select evenly spaced F1, F2, F3, and F4 frequencies that
cover the instanta neous bandwidth of your system.
5-4.1 Amplifier Performance Test
To perform this test, proceed as follows:
Connect test equipment as shown in figure 5-1.
ARNING
W
Do not apply any RF signals at this time.
5-4.1.1 Amplifier Spurious Emissions Test:
With the RF input signal to the amplifier set to be as shown in Figure 5-1, use the spectrum analyzer to measure the spurious emissions performance. Record test data in Table 5-3. Verify that
it is within the specifications shown in table 1-2. Switch tested amplifier to OFF.
5-4.1.2 Gain Test:
1. Disconnect spectrum analyzer from test setup, and connect the network analyzer.
2. Set network analyzer as follows:
A. Power output to -13 dBm.
B. Frequency start to 935 MHz.
C. Frequency stop to 940 MHz.
D. Normalize the network analyzer for gain and return loss.
3. Check the amplifier gain across the band from 935 MHz to 940 MHz. Gain should be as
specified in table 1-2. Record test data in table 5-3.
5-4.1.3 Input Return Loss:
Read and record the S
5-3.
return loss measurement on network analyzer. Record test data in table
11
044-05075 Rev. B
5-2
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
Figure 5-1 Amplifier Test Setup Diagram
044-05075 Rev. B
5-3
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
Table 5-3. Multi-Carrier Power Amplifier Test Data Sheet
DATE _________________________________
MODULE S/N___________________________
TEST CONDITIONS:
PRELIMINARYBooster Amplifier Subrack System Integration Manual
5-5 Field Replacement of the Module
The G3L-900-50-005 and GL3-900-60-005 multi-carrier power amplifier module can be replaced
in the field on site by a qualified technician with experience maintaining RF power amplifiers and
similar equipment:
To replace a power amplifier module, proceed as follows:
1. Set on/off switch on the front panel of the amplifier module to OFF (down).
2. Loosen the two thumbscrews that secure amplifier module to the subrack.
AUTION
C
When removing the amplifier from the subrack, it is very important to support the
amplifier such that the rear of the module does not suddenly drop when the guide rail
disengages from the track. A drop such as this could damage the rear 21WA4
multipin connector.
3. With steady even pressure, use handle on front of amplifier to pull module out of subrack.
4. Install replacement in reverse order of steps 1 through 3 above.
044-05075 Rev. B
5-5
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
Section 6. Troubleshooting
6-1 Introduction
This section contains a list of problems which users have encountered and a few suggested actions that may correct the problem. If the suggested corrective action does not eliminate the
problem, please contact your Powerwave field representative or the factory for further instructions.
OTE
N
Check your sales order and equipment warranty before attempting to service or repair
the unit. Do not break the seals on equipment under warranty or the warranty will be
null and void. Do not return equipment for warranty or repair service until proper
shipping instructions are received from the factory.
6-2 Troubleshooting
Refer to table 6-1 for troubleshooting suggestions.
Table 6-1. Troubleshooting.
SymptomSuggested Action
1. Check for proper power supply voltages.
Inoperative
MCR20930-1-2 Fan Noise
G3L-900-50-005 or
GL3-900-60-005 Inoperative
2. Verify all RF connections.
3. Contact your field representative.
1. Locate noisy fan.
2. Check for damage
3. Replace noisy or damaged fan
1. Check for proper power supply voltage.
2. Verify all RF connections.
3. Verify that unit does not have a major fault (red LED on
front panel). Recycle power.
6-3 Return For Service Procedures
When returning products to Powerwave, the following procedures will ensure optimum response.
6-3.1 Obtaining An RMA
A Return Material Authorization (RMA) number must be obtained prior to returning equipment to
the factory for service. Please contact our Repair Department at (714) 466-1000 to obtain this
number, or FAX your request to (714) 466-5800. Failure to obtain this RMA number may result in
delays in receiving repair service.
6-3.2 Repackaging For Shipment
To ensure safe shipment of the amplifier, it is recommended that the package designed for the
amplifier be used. The original packaging material is reusable. If it is not available, contact Powerwave’s Customer Service Department for packing materials and information.
044-05075 Rev. B
6-1
January 2001
PRELIMINARYBooster Amplifier Subrack System Integration Manual
Appendix A. Booster Amplifier Subrack Backplane Wiring Diagram
PRELIMINARYBooster Amplifier Subrack System Integra-
r
tion
Appendix C Power Setting Procedure
C-1 Power Setting Calculations:
1. Ensure the composite input power to the Powerwave MCR20930-1-2 is < 0 dBm.
2. Determine the required output level at the hatch plate per carrier (Analog, Digital, CDPD, and
Setup Channels). Follow the example after step 5 below.
3. Determine the amount of loss between the subrack output and the hatch plate.
A. Either the calculated value (Lucent uses 1.7dB for the Series II), or
B. Measure the loss
1. Key one radio and make a measurement in dBm at the front of the subrack with an HP
EPM-441A or equivalent power meter. Write the value down: _____ dBm.
2. Disconnect the radio and move the power meter to the hatch plate.
3. Key the same radio and make a measurement in dBm, and write it down: _____ dBm.
The difference between the two measurements is the loss.
4. Determine the amount of power output at the rear of the subrack per carrier.
Multiply the number of carriers times the output power level per carrier at the front of the subrack.
5.
Three blank tables are provided on page 3 of this appendix for you to record your desired power
levels.
*Some RF Engineers will give the power for Pilot Page and Sync (on the order of 2 to 5W). Powerwave
normally multiplies this value by 7 for the purpose of roughly calculating the CDMA channel with full
traffic load.
If the total output power level at the front of the Powerwave subrack exceeds the subrack’s specified
capability with the number of populated amplifiers: Reduce the number of input radios until the
subrack power rating is met.
044-05075 Rev. B
C-
1
1
January 2001
PRELIMINARY Booster Amplifier Subrack System Integra-
tion
C-2 Power Setting Procedure:
Gain Avail.
C
o
m
b
Example:
Single Analog Ch
Composite
Maximum composite input
level if gain is set to
maximum (0 attenu ation)
-30dB
111mW
20.45dBm
29.59dBm
910mW
5 to 20dB
SplitterComb.
MCPA
58.8dBg
40.45dBm
49.59dBm
Values in Boxes ar e given or known.
The remaining values are calculated
based on the given values.
11.09W
91W
~-1.7dB
DC
7.5W
38.75dBm
47.89dBm
61.52W
Figure C-1 Gain Block Example
1. Set all transceiver levels to midrange output levels if this is a new base station installation. For
existing base stations, the levels may be left as they currently are set.
OTE
N
The composite input level should not exceed -20dBm most applicatons. Higher input levels
may result in over-driving the MCR20930-1-2 amplifier subrack. Refer to section 1 for
individual model power specifications.
2. Ensure all radios are not transmitting, including CDPD.
3. Connect the power meter, with appropriate attenuators as necessary, to the transmit filter output
feed at the hatch plate.
4. Set the GAIN CTRL to minimum gain (maximum attenuation). Refer to section 1, table 1-1 for the
dip switch truth table.
5. Key one radio (usually this is the primary setup channel).
6. Set the output level using the GAIN CTRL on the Powerwave subrack and transmitter gain adjustment for this single channel. Normally, the CDMA channel has the most limiting range, so this
is the best channel to start with, although most technicians normally start with the setup channel.
Try to keep the adjustments in the middle of the available range adjustments.
7. Verify the power level is still correct.
8. Unkey the radio.
9. Key one radio at a time and set the power level of each individual radio at the hatch plate according to the calculations made in the first section above. Do not readjust the GAIN CTRL level.
10. Unkey all radios.
C-2.1 Overpower Verification
11. Connect the power meter, with appropriate attenuators as necessary, to the RF output of the
Powerwave subrack.
12. Reconnect the transmit filter output cable to the antenna.
044-05075 Rev. B
C-
2
2
January 2001
PRELIMINARY Booster Amplifier Subrack System Integra-
tion
13. Key all the radios and measure the total maximum power. This power level should not exceed the
rating for the MCR20930-1-2. If the power rating for the MCR20930-1-2 is exceeded, the in-
termodulation distortion performance of the amplifiers will suffer and the softwareoverpower protection feature of the MCR20930-1 will activate.
OTE
N
:
Each amplifier will go into overdrive alarm when they are being driven 3 dB over
the rated power for that amplifier.
Each amplifier will shut down at 3 dB over the rated power, and possibly cause the
entire sector to be disabled.
Table C-1
Amplifier1 Module2 Modules
GL3-900-50-00543.5 W (46. 39 dBm) nominal
GL3-900-60-00552.3 W (47. 18 dBm) nominal
Amplifier and Amplifier Subrack ratings
75.8 W (48.80 dBm) nominal,
100 W (max)
91 W (49.59 dBm ) nominal,
120 W (max)
All measurements should be made with a calibrated power meter accurate
within +2% (HP EPM-441A or equivalent)
14. Disconnect all the radios.
15. Reconnect the RF output coax cable to the Powerwave subrack.
044-05075 Rev. B
C-
3
3
January 2001
PRELIMINARY Booster Amplifier Subrack System Integra-