PowerWalker VFI 6000CRM LCD User Manual

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Online UPS

PowerWalker VFI 6000CRM LCD

Manual

Uninterruptible Power Supply System

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Please comply with all warnings and operating

instructions in this manual strictly. Save this

manual properly and read carefully the following

instructions before installing the unit. Do not

operate this unit before reading through all

safety information and operating instructions

carefully.

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Table of Contents

1. SAFETY AND EMC INSTRUCTIONS ........................................................................................................................... 2

1-1. TRANSPORTATION AND STORAGE ................................................................................................................................... 2

1-2. PREPARATION ................................................................................................................................................................ 2

1-3. INSTALLATION ............................................................................................................................................................... 2

1-4. CONNECTION WARNINGS ................................................................................................................................... 3

1-5. OPERATION ................................................................................................................................................................... 4

1-6. STANDARDS ................................................................................................................................................................... 4

2. INSTALLATION AND OPERATION ............................................................................................................................. 5

2-1. UNPACKING AND INSPECTION......................................................................................................................................... 5

2-2. REAR PANEL VIEW ......................................................................................................................................................... 5

2-3. SINGLE UPS INSTALLATION ........................................................................................................................................... 6

2-4. SOFTWARE INSTALLATION ................................................................ ................................................................ .............. 7

3. OPERATIONS ................................................................................................................................................................... 8

3-1. BUTTON OPERATION ...................................................................................................................................................... 8

3-2. LED INDICATORS AND LCD PANEL ................................................................................................................................. 8

3-3. AUDIBLE ALARM .......................................................................................................................................................... 10

3-4. SINGLE UPS OPERATION ............................................................................................................................................. 10

3-5. ABBREVIATION MEANING IN LCD DISPLAY ................................................................................................................... 13

3-6. LCD SETTING ............................................................................................................................................................. 14

3-7. OPERATING MODE/STATUS DESCRIPTION .................................................................................................................... 20

3-8. FAULT CODE ............................................................................................................................................................... 21

3-9. WARNING INDICATOR .................................................................................................................................................. 21

4. TROUBLE SHOOTING ................................................................................................................................................. 22

5. STORAGE AND MAINTENANCE ............................................................................................................................... 23

5-1. STORAGE .................................................................................................................................................................... 23

5-2. MAINTENANCE ............................................................................................................................................................. 23

6. SPECIFICATIONS .......................................................................................................................................................... 24

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1. Safety and EMC instructions

Please read carefully the following user manual and the safety instructions before installing the unit or using the unit!

1-1. Transportation and Storage

Please transport the UPS system only in the original package to protect against shock and

impact.

The UPS must be stored in the room where it is ventilated and dry.

1-2. Preparation

Condensation may occur if the UPS system is moved directly from cold to warm environment. The UPS system must be absolutely dry before being installed. Please allow at least two hours for the UPS system to acclimate the environment.

Do not install the UPS system near water or in moist environments.

Do not install the UPS system where it would be exposed to direct sunlight or nearby heater.

Do not block ventilation holes in the UPS housing.

1-3. Installation

Do not connect appliances or devices which would overload the UPS (e.g. big motor-type equipment)) to the UPS output sockets or terminal.

Place cables in such a way that no one can step on or trip over them.

Do not block air vents in the housing of UPS. The UPS must be installed in a location with good ventilation. Ensure enough space on each side for ventilation.

UPS has provided earthed terminal, in the final installed system configuration, equipotential earth bonding to the external UPS battery cabinets.

The UPS can be installed only by qualified maintenance personnel.

An appropriate disconnect device as short-circuit backup protection should be provided in the building wiring installation.

An integral single emergency switching device which prevents further supply to the load by the UPS in any mode of operation should be provided in the building wiring installation.

Connect the earth before connecting to the building wiring terminal.

Installation and Wiring must be performed in accordance with the local electrical laws and regulations.

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1-4. Connection Warnings

• There is no standard backfeed protection inside, please isolate the UPS before working according to this

circuit. The isolation device must be able to carry the UPS input current.

• This UPS should be connected with TN earthing system.

• The power supply for this unit must be single-phase rated in accordance with the equipment nameplate.

It also must be suitably grounded.

• Use of this equipment in life support applications where failure of this equipment can reasonably be

expected to cause the failure of the life support equipment or to significantly affect its safety or

effectiveness is not recommended. Do not use this equipment in the presence of a flammable anesthetic

mixture with air, oxygen or nitrous oxide.

• Connect your UPS power module’s grounding terminal to a grounding electrode conductor.

• The UPS is connected to a DC energy source (battery). The output terminals may be live when the UPS

is not connected to an AC supply.

Before working on this circuit

- Isolate Uninterruptible Power System (UPS)

- Then check for Hazardous Voltage between all

terminals including the protective earth.

Risk of Voltage Backfeed

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1-5. Operation

Do not disconnect the earth conductor cable on the UPS or the building wiring terminals in any time since this would cancel the protective earth of the UPS system and of all connected loads.

The UPS system features its own, internal current source (batteries). The UPS output sockets or output terminal blocks may be electrically live even if the UPS system is not connected to the building wiring outlet.

In order to fully disconnect the UPS system, first press the “OFF” button and then disconnect the mains.

Ensure that no liquid or other foreign objects can enter into the UPS system.

The UPS can be operated by any individuals with no previous experience.

1-6. Standards

* Safety

IEC/EN 62040-1

* EMI

Conducted Emission...............................:IEC/EN 62040-2

Category C3

Radiated Emission..................................:IEC/EN 62040-2

Category C3

*EMS

ESD.........................................................:IEC/EN 61000-4-2

Level 4

RS........................................................ ...:IEC/EN 61000-4-3

Level 3

EFT......................................................... :IEC/EN 61000-4-4

Level 4

SURGE................................................... :IEC/EN 61000-4-5

Level 4

CS........................................................... :IEC/EN 61000-4-6

Level 3

Power-frequency Magnetic field.............. :IEC/EN 61000-4-8

Level 4

Low Frequency Signals............................:IEC/EN 61000-2-2

Warning: This is a product for commercial and industrial application in the second environment-installation restrictions or additional measures may be needed to prevent disturbances.

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2. Installation and Operation

There are two different types of online UPS: standard and long-run models. Please refer to the following model table.

Model

Type

Model

Type

PowerWalker VFI

6000CRM LCD

Standard model

PowerWalker VFI

6000CRM LCDL

Long-run model

2-1. Unpacking and Inspection

Unpack the package and check the package contents. The shipping package contains:

● One UPS

● One user manual

● One monitoring software CD

● One RS-232 cable (option)

● One USB cable

● One battery cable (option)

NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged during transportation. Do not turn on the unit and notify the carrier and dealer immediately if there is any damage or lacking of some parts. Please keep the original package in a safe place for future use.

2-2. Rear Panel View

Diagram 1: PowerWalker VFI 6000CRM LCD (L) Rear Panel

Diagram 2: Input/Output Terminal Diagram 3: Battery Pack Rear Panel

1. External battery connector

2. RS-232 communication port

3. Intelligent slot

4. USB communication

5. Emergency power off function connector (EPO connector)

6. Input circuit breaker

7. Input/Output terminal (Refer to Diagram 2 for the details)

8. Output terminal

9. Grounding terminal

10. Utility input terminal

11. Battery pack output circuit breaker

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2-3. Single UPS Installation

Installation and wiring must be performed in accordance with the local electric laws/regulations and execute the following instructions by professional personnel.

1) Make sure the mains wire and breakers in the building are in compliance with the standard of rated

capacity of UPS to avoid the hazards of electric shock or fire.

NOTE: Do not use the wall receptacle as the input power source for the UPS, as its rated current is less than the UPS’s maximum input current. Otherwise the receptacle may be burned and destroyed.

2) Switch off the mains switch in the building before installation.

3) Turn off all the connected devices before connecting to the UPS.

4) Prepare wires based on the following table:

Model

Wiring spec (AWG)

Input

Output

Battery

Ground

PowerWalker VFI 6000CRM LCD

12 12

PowerWalker VFI 6000CRM LCDL

NOTE 1: It is recommended to use suitable wire in above table or thicker for safety and efficiency.

NOTE 2: The selections for color of wires should be followed by the local electrical laws and

regulations.

5) Remove the terminal block cover on the rear panel of UPS. Then connect the wires according to the

following terminal block diagrams: (Connect the earth wire first when making wire connection. Disconnect the earth wire last when making wire disconnection!)

Terminal Block wiring diagram

NOTE 1: Make sure that the wires are connected tightly with the terminals.

NOTE 2: Please install the output breaker between the output terminal and the load, and the breaker

should be qualified with leakage current protective function if necessary.

6) Put the terminal block cover back to the rear panel of the UPS.

Warning: (Only for standard model)

● Make sure the UPS is not turned on before installation. The UPS should not be turned on during wiring connection.

● Do not try to modify the standard model to the long-run model. Particularly, do not try to connect the standard internal battery to the external battery. The battery type and voltage and numbers may be

Input Neutral

Input Line

Ground

Output Line

Output Neutral

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different. If you connect them together, it maybe causes the hazard of electric shock or fire!

Warning: (Only for long-run model)

● Make sure a DC breaker or other protection device between UPS and external battery pack is installed. If not, please install it carefully. Switch off the battery breaker before installation.

Warning:

● For standard battery pack, there are one DC breaker to disconnect the battery pack and the UPS. But for other external battery pack, make sure a DC breaker or other protection device between UPS and external battery pack is installed. If not, please install it carefully. Switch off the battery breaker before installation.

NOTE: Set the battery pack breaker in “OFF” position and then install the battery pack.

● Pay highly attention to the rated battery voltage marked on the rear panel. If you want to change the

numbers of the battery pack, please make sure you modify the jumper setting on control board simultaneously. The connection with wrong battery voltage may cause permanent damage of the UPS. Make sure the voltage of the battery pack is correct.

● Pay highly attention to the polarity marking on external battery terminal block, and make sure the

correct battery polarity is connected. Wrong connection may cause permanent damage of the UPS.

● Make sure the protective earth ground wiring is correct. The current spec, color, position, connection and

conductance reliability of wire should be checked carefully.

● Make sure the utility input & output wiring is correct. The current spec, color, position, connection and conductance reliability of wire should be checked carefully. Make sure the L/N terminal is correct, not reverse or short-circuited.

2-4. Software Installation

For optimal computer system protection, install UPS monitoring software to fully configure UPS shutdown.

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3. Operations

3-1. Button Operation

Button

Function

ON/Enter Button

 Turn on the UPS: Press and hold the button more than 1s to turn on the UPS.  Enter Key: Press this button to confirm the selection in setting menu.

OFF/ESC Button

 Turn off the UPS: Press and hold the button more than 1s to turn off the UPS.  Esc key: Press this button to return to last menu in setting menu.

Test/Up Button

 Battery test: Press and hold the button more than 1s to test the battery while in

AC mode, or CVCF mode.

 UP key: Press this button to display next selection in setting menu.

Mute/Down Button

 Mute the alarm: Press and hold the button more than 1s to mute the buzzer.

Please refer to section 3-4-8 for details.

 Down key: Press this button to display previous selection in setting menu.

Test/Up +

Mute/Down Button

 Press and hold the two buttons simultaneous more than 1s to enter/escape the

setting menu.

* CVCF mode means converter mode.

3-2. LED Indicators and LCD Panel

LED Indicators:

There are 4 LEDs on front panel to show the UPS working status:

Mode LED

Bypass

Line

Battery

Fault

UPS Startup

● ● ●

●

Bypass mode

●

○ ○ ○

AC mode

○ ● ○

○

Battery mode

○

○ ● ○

CVCF mode

○ ● ○

○

Battery Test

● ● ●

○

Fault

○ ○ ○

●

Note: ● means LED is lighting, and ○ means LED is faded.

LCD panel

LED indicators

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LCD Panel:

Input & Battery

Voltage Info

Time & Fault

Info

Output Info

Mode Operation

Info

Battery Level

Mute Operation

Load Level

Display

Function

Backup time information

Indicates the backup time in numbers.

H: hours, M: minutes, S: seconds

Fault information

Indicates that the warning and fault occurs. Indicates the fault codes, and the codes are listed in details in section 3-9.

Mute operation

Indicates that the UPS alarm is disabled.

Output & Battery voltage information

Indicates the output voltage, frequency or battery voltage. Vac: output voltage, Vdc: battery voltage, Hz: frequency

Load information

Indicates the load level by 0-25%, 26-50%, 51-75%, and 76-100%. Indicates overload.

Indicates the load or the output is short.

Mode operation information

Indicates the UPS connects to the mains.

Indicates the battery is working.

Indicates the bypass circuit is working.

Indicates the Inverter circuit is working.

Battery information

Indicates the Battery capacity by 0-25%, 26-50%, 51-75%, and 76-100%.

Indicates the battery is fault.

Indicates low battery level and low battery voltage.

Input & Battery voltage information

Indicates the input voltage or frequency or battery voltage. Vac: Input voltage, Vdc: battery voltage, Hz: input frequency

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3-3. Audible Alarm

Description

Buzzer status

Muted

UPS status

Bypass mode

Beeping once every 2 minutes

Yes Battery mode

Beeping once every 4 seconds

Fault mode

Beeping continuously

Warning

Overload

Beeping twice every second

Low battery

Beeping once every second

Battery unconnected

Over charge

EPO enable

Fan failure/Over temperature

Charger failure

Overload 3 times in 30min

EPO status

Cover of maintain switch is open

Fault

Bus start failure

Beeping continuously

Yes

Bus over

Bus under

Bus unbalance

Inverter soft start failure

High Inverter voltage

Low Inverter voltage

Inverter output short circuited

Battery SCR short circuited

Over temperature

Overload

3-4. Single UPS Operation

1. Turn on the UPS with utility power supply (in AC mode)

1) After power supply is connected correctly, set the breaker of the battery pack at “ON” position (the step only available for long-run model). Then, set the input breaker at “ON” position. At this time, the fan is running and the UPS supplies power to the loads via the bypass. The UPS is operating in Bypass mode.

NOTE: When UPS is in Bypass mode, the output voltage will directly power from utility after you switch on the input breaker. In Bypass mode, the load is not protected by UPS. To protect your precious devices, you should turn on the UPS. Refer to next step.

2) Press and hold the “ON” button for 1s to turn on the UPS and the buzzer will beep once.

3) A few seconds later, the UPS will enter to AC mode. If the utility power is abnormal, the UPS will operate in Battery mode without interruption.

NOTE: When the UPS is running out battery, it will shut down automatically at Battery mode. When the utility power is restored, the UPS will auto restart in AC mode.

2. Turn on the UPS without utility power supply (in Battery mode)

1) Make sure that the breaker of the battery pack is at “ON” position (only for long-run model).

2) Press and hold the “ON” button for 1s to turn on the UPS, and the buzzer will beep once.

3) A few seconds later, the UPS will be turned on and enter to Battery mode.

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3. Connect devices to UPS

After the UPS is turned on, you can connect devices to the UPS.

1) Switch on the devices one by one and it will display total load level in LCD panel.

2) If it is necessary to connect the inductive loads such as a printer, the in-rush current should be calculated carefully to see if it meets the capacity of the UPS, because the power consumption of this kind of loads is too big.

3) If the UPS is overload, the buzzer will beep twice every second.

4) When the UPS is overload, please remove some loads immediately. It is recommended to have the total loads connected to the UPS less than 80% of its nominal power capacity to prevent overload for system safety.

5) If the overload time is over acceptable time listed in spec at AC mode, the UPS will automatically transfer to Bypass mode. After the overload is removed, it will return to AC mode. If the overload occurs 3 times in half hour, the UPS will be locked in Bypass mode. UPS can transfer to Line mode only by manual restart. At this time, if bypass is enabled, the UPS will power to the load via bypass. If bypass function is disabled or the input power is not within bypass acceptable range, it will cut off output directly.

4. Charge the batteries

1) After the UPS is connected to the utility power, the charger will charge the batteries automatically except in Battery mode or during battery self-test.

2) It’s suggested to charge batteries at least 10 hours before use. Otherwise, the backup time may be shorter than expected time.

3) Make sure the battery numbers setting on the control board (Please refer to the section 3-4-11 for detailed setting) is consistent to real connection.

4) The charging current can be changed from 1A to 6A via LCD or software. Please make sure that the charging current is suitable to battery specification.

5. Battery mode operation

1) When the UPS is in Battery mode, the buzzer will beep according to different battery capacity. If the battery capacity is more than 25%, the buzzer will beep once every 4 seconds. If the battery voltage drops to the alarm level, the buzzer will beep quickly (once every sec) to remind users that the battery is at low level and the UPS will shut down automatically soon. Users could switch off some non-critical loads to disable the shutdown alarm and prolong the backup time. If there is no more load to be switched off at that time, you have to shut down all loads as soon as possible to protect the devices or save data. Otherwise, there is a risk of data loss or power failure.

2) In Battery mode, if buzzer sound annoys, users can press the Mute button to mute the buzzer.

3) The backup time of the long-run model depends on the external battery capacity.

4) The backup time may vary from different environment temperature and load type.

5) When setting backup time for 16.5 hours (default value from LCD panel), after discharging 16.5 hours, UPS will shut down automatically to protect the battery. This battery discharge protection can be enabled or disabled through LCD panel control. (Refer to 3-7 LCD setting section)

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6. Turn off the UPS with utility power supply in AC mode

1) Turn off the inverter of the UPS by pressing “OFF” button for at least 1s, and then the buzzer will beep once. The UPS will turn into Bypass mode.

NOTE 1: If the UPS has been set to enable the bypass output, it will bypass voltage from utility power to output sockets and terminal even though you have turned off the UPS (inverter).

NOTE 2: After turning off the UPS, please be aware that the UPS is working at Bypass mode and there is risk of power loss for connected devices.

2) In Bypass mode, output voltage of the UPS is still present. In order to cut off the output, switch off the input breaker. A few seconds later, there is no display shown on the LCD panel and UPS is complete off.

7. Turn off the UPS without utility power supply in Battery mode

1) Turn off the UPS by pressing “OFF” button for at least 1s, and then the buzzer will beep once.

2) Then UPS will cut off power to output and there is no display shown on the display panel.

8. Mute the buzzer

1) To mute the buzzer, please press the “Mute” button for at least 1s. If you press it again after the buzzer is muted, the buzzer will beep again.

2) Some warning alarms can’t be muted unless the error is fixed. Please refer to section 3-3 for the details.

9. Operation in warning status

1) When Fault LED flashes and the buzzer beeps once every second, it means that there are some problems for UPS operation. Users can get the fault code from LCD panel. Please check the trouble shooting table in chapter 4 for details.

2) Some warning alarms can’t be muted unless the error is fixed. Please refer to section 3-3 for the details.

10. Operation in Fault mode

1) When Fault LED illuminates and the buzzer beeps continuously, it means that there is a fatal error in the UPS. Users can get the fault code from display panel. Please check the trouble shooting table in chapter 4 for details.

2) Please check the loads, wiring, ventilation, utility, battery and so on after the fault occurs. Don’t try

to turn on the UPS again before solving the problems. If the problems can’t be fixed, please contact

the distributor or service people immediately.

3) For emergency case, please cut off the connection from utility, external battery and output immediately to avoid more risk or danger.

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11. Operation of changing battery numbers

1) This operation is only available for professional or qualified technicians.

2) Turn off the UPS.

3) Switch off the input breaker, and switch off the battery breaker (only available for long-run model), or disconnect battery wire for standard model.

4) Remove the cabinet cover, and then modify the jumpers (CN1) on the control board to set the battery numbers as following table:

Battery

Number

CN1

pin15

Pin16

Pin17

Pin18

Pin19

Pin20

16 X 1 0 0 0 0

17 X 0 1 0 0 0

18 X 0 0 1 0 0

19 X 0 0 0 1 0

20 X 0 0 0 0 1

Note：1 = connect with jumper; 0 = no jumper; x = the pins are for other functions.

5) Modify the battery pack for the setting number carefully. After complete it, put the cover back, and switch on the battery breaker for long-run model.

6) Switch on the input breaker and the UPS will enter Bypass mode.

3-5. Abbreviation Meaning in LCD Display

Abbreviation

Display content

Meaning

ENA

Enable

DIS

Disable

ATO

Auto

BAT

Battery

NCF

Normal mode (not CVCF mode)

CVCF mode

SUB

Subtract

ADD

Add

OFF

Off

FBD

Not allowed

OPN

Allow

RES

Reserved

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3-6. LCD Setting

There are three parameters to set up the UPS. Refer to following diagram.

Parameter 1: It’s for program alternatives. Refer

to below table for the programs to set up.

Parameter 2 and parameter 3 are the setting options or values for each program.

Note: Please select “Up” or “Down” button to change the programs or parameters.

Programs available list for parameter 1:

Code

Description

Bypass

CVCF

Battery

Battery Test

Output voltage

Output frequency

Voltage range for bypass

Frequency range for bypass

Reserved

Bypass mode setting

Battery maximum discharge time setting

Y Y Y Y Y

Reserved

Battery voltage Calibration

Y Y Y Y Y

Reserved

Inverter voltage Calibration

Y Y Y

Floating charger voltage adjustment

Y Y Y Y Y

Constant charger voltage adjustment

Y Y Y Y Y

Charger maximum current setting

Y Y Y Y Y

Battery capacity and groups setting

Y Y Y Y Y

Backup time calibration

Y Y Y Y Y

*Y means that this program can be set in this mode.

 01: Output voltage

Interface

Setting

Parameter 3: Output voltage

You may choose the following output voltage in parameter 3:

208: Presents output voltage is 208Vac 220: Presents output voltage is 220Vac 230: Presents output voltage is 230Vac 240: Presents output voltage is 240Vac

Parameter 3

Parameter 1

Parameter 2

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 02: Output frequency

Interface

Setting

60 Hz, CVCF mode

50 Hz, Normal mode

ATO

Parameter 2: Output Frequency

Setting the output frequency. You may choose following three options in parameter 2:

50.0Hz: The output frequency is setting for 50.0Hz.

60.0Hz: The output frequency is setting for 60.0Hz. ATO: If selected, output frequency will be decided according to

the latest normal utility frequency. If it is from 46Hz to 54Hz, the output frequency will be 50.0Hz. If it is from 56Hz to 64Hz, the output frequency will be 60.0Hz. ATO is default setting.

Parameter 3: Frequency mode

Setting output frequency at CVCF mode or not CVCF mode. You may choose following two options in parameter 3: CF: Setting UPS to CVCF mode. If selected, the output frequency will be fixed at 50Hz or 60Hz according to setting in parameter 2. The input frequency could be from 46Hz to 64Hz. NCF: Setting UPS to normal mode (not CVCF mode). If selected, the output frequency will synchronize with the input frequency within 46~54 Hz at 50Hz or within 56~64 Hz at 60Hz according to setting in parameter 2. If 50 Hz selected in parameter 2, UPS will transfer to battery mode when input frequency is not within 46~54 Hz. If 60Hz selected in parameter 2, UPS will transfer to battery mode when input frequency is not within 56~64 Hz. *If Parameter 2 is ATO, the Parameter 3 will show the current frequency.

 03: Voltage range for bypass

Interface

Setting

Parameter 2: Set the acceptable low voltage for bypass. Setting

range is from 110V to 209V and the default value is 110V. Parameter 3: Set the acceptable high voltage for bypass. Setting range is from 231V to 276V and the default value is 264V.

 04: Frequency range for bypass

Interface

Setting

Parameter 2: Set the acceptable low frequency for bypass.

50 Hz system: Setting range is from 46.0Hz to 49.0Hz. 60 Hz system: Setting range is from 56.0Hz to 59.0Hz. The default value is 46.0Hz/56.0Hz. Parameter 3: Set the acceptable high frequency for bypass. 50 Hz: Setting range is from 51.0Hz to 54.0 Hz. 60 Hz: Setting range is from 61.0Hz to 64.0Hz. The default value is 54.0Hz/64.0Hz.

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 05: reserved

Interface

Setting

reserved

 06: reserved

Interface

Setting

reserved

 07: reserved

Interface

Setting

reserved

 08: Bypass mode setting

Interface

Setting

Parameter 2: OPN: Bypass allowed. When selected, UPS will run at Bypass

mode depending on bypass enabled/disabled setting.

FBD: Bypass not allowed. When selected, it’s not allowed for

running in Bypass mode under any situations.

Parameter 3: ENA: Bypass enabled. When selected, Bypass mode is activated. DIS: Bypass disabled. When selected, automatic bypass is

acceptable, but manual bypass is not allowed. Manual bypass means users manually operate UPS for Bypass mode. For example, pressing OFF button in AC mode to turn into Bypass mode.

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 09: Battery maximum discharge time setting

Interface

Setting

Parameter 3: 000~999: Set the maximum discharge time from 0min to

999min. UPS will shut down to protect battery after discharge time arrives. The default value is 990min. DIS: Disable battery discharge protection and backup time will depend on battery capacity.

 10: reserved

Interface

Setting

reserved

 11: reserved

Interface

Setting

reserved

 12: reserved

Interface

Setting

reserved

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 13: Battery voltage calibration

Interface

Setting

Parameter 2: Select “Add” or “Sub” function to calibrate

battery voltage to real figure. Parameter 3: the voltage range is from 0V to 5.7V, the default value is 0V.

 14: reserved

Interface

Setting

reserved

 15: Inverter voltage calibration

Interface

Setting

Parameter 2: you may choose Add or Sub to calibrate

inverter voltage Parameter 3: the voltage range is from 0V to 6.4V, the default value is 0V.

 16: Floating charger voltage adjustment

Interface

Setting

Parameter 2: you may choose Add or Sub to adjust floating

charger voltage. Parameter 3: the voltage range is from 0V to 6.4V, the default value is 0V.

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 17: Constant charger voltage adjustment

Interface

Setting

Parameter 2: you may choose Add or Sub to adjust constant

charger voltage. Parameter 3: the voltage range is from 0V to 3.2V, the default value is 0V.

 18: Charger maximum current setting

Interface

Setting

Parameter 3:

The maximum charging current could be adjusted. Default value is 4A for long run model and 1A for standard model. The setting range is 0.5A~6A for long run model, and 0.5A~2A for standard model Note: Any modification should be suitable to battery specifications. If input voltage is below 200VAC, the UPS will reduce charging current to 4A automatically even though the setting is 6A.

 19: Battery capacity and groups setting

Interface

Setting

Parameter 2:

Set the battery capacity such as 7AH, 9AH, 10AH, 12AH, 17AH, 26AH, 40AH, 65AH, 100AH and so on. The default value is 9AH. Parameter 3: Set battery group range from 1 to 6. The default value is 1 group. These parameters are for the battery backup time calculation

 20: Backup time calibration

Interface

Setting

Parameter 3:

Calibrate the displayed backup time by adjusting this multiplier factor. The formulation is listed below: Displayed backup time=Original calculated backup time x Multiplier factor The default value of multiplier factor is 1.0, and the range is from 0.5 to 2.

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3-7. Operating Mode/Status Description

Operating mode/status

AC mode

Description

When the input voltage is within acceptable range, UPS will provide pure

and stable AC power to output. The UPS will also charge the battery at

AC mode.

LCD display

CVCF mode

Description

When input frequency is within 46 to 64Hz, the UPS can be set at a

constant output frequency, 50 Hz or 60 Hz. The UPS will still charge

battery under this mode.

LCD display

Battery mode

Description

When the input voltage is beyond the acceptable range or power failure,

UPS will backup power from battery and alarm will beep every 4 seconds.

LCD display

Bypass mode

Description

When input voltage is within acceptable range and bypass is enabled,

turn off the UPS and it will enter Bypass mode. Alarm beeps every two

minutes.

LCD display

Battery Test

Description

When UPS is in AC mode or CVCF mode, press “Test” key for more than

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0.5s. Then the UPS will beep once and start “Battery Test”. The line

between I/P and inverter icons will blink to remind users. This operation

is used to check the battery status.

LCD display

Fault status

Description

When UPS has fault happened, it will display fault messages in LCD

panel.

LCD display

3-8. Fault Code

Fault event

Fault code

Icon

Fault event

Fault code

Icon

Bus start failure

None

Low Inverter voltage

None

Bus over

None

Inverter output short circuited

Bus under

None

Battery SCR short circuited

None

Bus unbalance

None

Over temperature

None

Inverter soft start failure

None

Overload

High Inverter voltage

None

3-9. Warning Indicator

Warning

Icon (flashing)

Alarm

Battery low

Beeping every second

Overload

Beeping twice every second

Battery unconnected

Beeping every second

Over charge

Beeping every second

EPO enable

Beeping every second

Fan failure/Over temperature

Beeping every second

Overload 3 times in 30min

Beeping every second

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4. Trouble Shooting

If the UPS system does not operate correctly, please solve the problem by using the table below.

Symptom

Possible cause

Remedy

No indication and alarm in the front display panel even though the mains is normal.

The AC input power is not connected well.

Check if input cable firmly connected to the mains.

The icon and the warning code

flash on LCD display and alarm

beeps every second.

EPO function is enabled.

Set the circuit in closed position to disable EPO function.

The icon and flash on LCD display and alarm beeps every second.

The external or internal battery is incorrectly connected.

Check if all batteries are connected well.

The icon and flash on LCD display and alarm beeps twice every second.

UPS is overload.

Remove excess loads from UPS output.

UPS is overloaded. Devices connected to the UPS are fed directly by the electrical network via the Bypass.

Remove excess loads from UPS output.

After repetitive overloads, the UPS is locked in the Bypass mode. Connected devices are fed directly by the mains.

Remove excess loads from UPS output first. Then shut down the UPS and restart it.

Fault code is shown as 43. The icon

lights on LCD display and alarm

beeps continuously.

UPS is overload too long and becomes fault. Then UPS shut down automatically.

Remove excess loads from UPS output and restart it.

Fault code is shown as 14, the icon

lights on LCD display, and

alarm beeps continuously.

The UPS shut down automatically because short circuit occurs on the UPS output.

Check output wiring and if connected devices are in short circuit status.

Other fault codes are shown on LCD display and alarm beeps continuously.

A UPS internal fault has occurred.

Contact your dealer

Battery backup time is shorter than nominal value

Batteries are not fully charged

Charge the batteries at least 7 hours and then check capacity. If the problem still persists, consult your dealer.

Batteries defect

Contact your dealer to replace the battery.

The icon and flash on LCD display and alarm beeps every second.

Fan is locked or not working; or the UPS temperature is too high.

Check fans and notify dealer.

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5. Storage and Maintenance

5-1. Storage

Before storing, charge the UPS at least 7 hours. Store the UPS covered and upright in a cool, dry

location. During storage, recharge the battery in accordance with the following table:

Storage Temperature

Recharge Frequency

Charging Duration

-25°C - 40°C

Every 3 months

1-2 hours

40°C - 45°C

Every 2 months

1-2 hours

5-2. Maintenance

The UPS system operates with hazardous voltages. Repairs may be carried out only by qualified

maintenance personnel.

Even after the unit is disconnected from the mains, components inside the UPS system are still

connected to the battery packs which are potentially dangerous.

Before carrying out any kind of service and/or maintenance, disconnect the batteries and verify that no current is present and no hazardous voltage exists in the terminals of high capability capacitor such as BUS-capacitors.

Only persons are adequately familiar with batteries and with the required precautionary measures may replace batteries and supervise operations. Unauthorized persons must be kept well away from the batteries.

Verify that no voltage between the battery terminals and the ground is present before maintenance or repair. In this product, the battery circuit is not isolated from the input voltage. Hazardous voltages may occur between the battery terminals and the ground.

Batteries may cause electric shock and have a high short-circuit current. Please remove all wristwatches, rings and other metal personal objects before maintenance or repair, and only use tools with insulated grips and handles for maintaining or repairing.

When replace the batteries, install the same number and same type of batteries.

Do not attempt to dispose of batteries by burning them. This could cause battery explosion. The batteries must be rightly deposed according to local regulation.

Do not open or destroy batteries. Escaping electrolyte can cause injury to the skin and eyes. It may be toxic.

Please replace the fuse only with the same type and amperage in order to avoid fire hazards.

Do not disassemble the UPS system.

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6. Specifications

MODEL

PowerWalker VFI 6000CRM LCD

CAPACITY*

6000 VA / 4800 W

INPUT

Voltage Range

Low Line Loss

110 VAC ± 3 % at 50% Load;

176 VAC ± 3 % at 100% Load

Low Line Comeback

Low Line Loss Voltage + 10V

High Line Loss

300 VAC ± 3 %

High Line Comeback

High Line Loss Voltage - 10V

Frequency Range

46Hz ~ 54 Hz @ 50Hz system 56Hz ~ 64 Hz @ 60Hz system

Phase

Single phase with ground

Power Factor

≧ 0.99 at 100% Load

OUTPUT

Output voltage

208/220/230/240VAC

AC Voltage Regulation

± 1%

Frequency Range (Synchronized Range)

46Hz ~ 54 Hz @ 50Hz system 56Hz ~ 64 Hz @ 60Hz system

Frequency Range (Batt. Mode)

50 Hz ± 0.1 Hz or 60Hz ± 0.1 Hz

Overload AC mode

100%~110%: 30min; 110%~130%: 5min; >130% : 10sec

Battery mode

100%~110%: 3min; 110%~130%: 30sec; >130% : 10sec

Current Crest Ratio

3:1 max

Harmonic Distortion

≦ 3 % THD (Linear Load)

≦ 5 % THD (Non-linear Load)

Transfer Time Line Battery

0 ms

Inverter Bypass

0 ms

EFFICIENCY

AC mode

> 92%

Battery Mode

> 90%

BATTERY

Standard Model

Type & Numbers

12 V / 9 Ah x 16

Recharge Time

9 hours recover to 90% capacity

Charging Current

Default : 1 A ± 10%

Max.: 1A, 2A (Adjustable)

Charging Voltage

218.4V ± 1%

Long-run Model

Type

Depending on applications

Numbers

16 – 20 (Adjustable)

Charging Current

Default: 4 A ± 10%

Max.: 1A, 2A, 4A, 6A (Adjustable, 6A is only available for 16pcs batteries)

Charging Voltage

218.4V ± 1% (Based on 16pcs batteries)

PHYSICAL

Standard Model

Dimension,DXWXH(mm)

UPS unit: 500 x 438 x 88 [2U]

Battery pack: 668 x 438 x 88 [2U]

Net Weight (kgs)

UPS unit: 15

Battery pack: 48

Long-run Model

Dimension, DXWXH(mm)

500 x 438 x 88 [2U]

Net Weight (kgs)

ENVIRONMENT

Operation Temperature

0 ~ 50°C

(battery life cycle will be shorten when temperature is above 25°C)

Operation Humidity

<95 % and non-condensing

Operation Altitude**

<1000m

Acoustic Noise Level

Less than 55dB @ 1 Meter

MANAGEMENT

Smart RS-232 or USB

Supports Windows® 2000/2003/XP/Vista/2008, Windows® 7/8, Linux, Unix, and

MAC

Optional SNMP

Power management from SNMP manager and web browser

* Derate capacity to 60% of capacity in CVCF mode and to 90% when the output voltage is adjusted to 208VAC. **If the UPS is installed or used in a place where the altitude is above than 1000m, the output power must be derated one percent per 100m. ***Product specifications are subject to change without further notice.