PowerWalker VFI 30K CPG 3/3, VFI 40K CPG 3/3 User Manual

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User Manual PowerWalker VFI 30K CPG 3/3 PowerWalker VFI 40K CPG 3/3

Uninterruptible Power Supply System

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Please comply with all warnings and operating

instructions in this manual strictly. Save this

manual properly and read carefully the following

instructions before installing the unit. Do not

operate this unit before reading through all

safety information and operating instructions

carefully.

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Table of Contents

1. SAFETY AND EMC INSTRUCTIONS ......................................................................................................................... 1

1-1. TRANSPORTATION AND STORAGE ................................................................................................................................... 1

1-2. PREPARATION ................................................................................................................................................................ 1

1-3. INSTALLATION ............................................................................................................................................................... 1

1-4. OPERATION ................................................................................................................................................................... 2

1-5. STANDARDS ................................................................................................................................................................... 3

2. INSTALLATION AND OPERATION ........................................................................................................................... 4

2-1. UNPACKING AND INSPECTION......................................................................................................................................... 4

2-2. REAR PANEL VIEW ......................................................................................................................................................... 5

2-3. SINGLE UPS INSTALLATION ........................................................................................................................................... 7

2-4. UPS INSTALLATION FOR PARALLEL SYSTEM .................................................................................................................... 9

2-5. SOFTWARE INSTALLATION .............................................................................................................................................. 9

3. OPERATIONS................................................................................................................................................................ 10

3-1. BUTTON OPERATION .................................................................................................................................................... 10

3-2. LED INDICATORS AND LCD PANEL ............................................................................................................................... 10

3-3. AUDIBLE ALARM .......................................................................................................................................................... 12

3-4. SINGLE UPS OPERATION ............................................................................................................................................. 12

3-5. PARALLEL OPERATION .................................................................................................................................................. 15

3-6. ABBREVIATION MEANING IN LCD DISPLAY ................................................................................................................... 16

3-7. LCD SETTING ............................................................................................................................................................. 17

3-8. OPERATING MODE/STATUS DESCRIPTION .................................................................................................................... 22

3-9. FAULT CODE ............................................................................................................................................................... 28

3-10.WARNING INDICATOR ................................................................................................................................................ 28

3-11.WARNING CODE ......................................................................................................................................................... 29

4. TROUBLE SHOOTING ................................................................................................................................................ 30

5. STORAGE AND MAINTENANCE .............................................................................................................................. 32

5-1. STORAGE .................................................................................................................................................................... 32

5-2. MAINTENANCE ............................................................................................................................................................. 32

6. SPECIFICATIONS........................................................................................................................................................ 33

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1. Safety and EMC instructions

Please read carefully the f ollowing user manual and the sa fety inst ructions before i nstalling the unit or u sing the unit!

1-1. Transportation and Storage

Please transport the UPS system only in the original package to protect against shock and

impact.

The UPS must be stored in the room where it is ventilated and dry.

1-2. Preparation

Condensation may occur if the UPS system is moved directly from cold to warm environment. The UPS system must be absolutely dry before being installed. Please allow at least two hours for the UPS system to acclimate the environment.

Do not install the UPS system near water or in moist environments.

Do not install the UPS system where it would be exposed to direct sunlight or nearby heater.

Do not block ventilation holes in the UPS housing.

1-3. Installation

Do not connect appliances or devices which would overload the UPS (e.g. big motor-type equipment)) to the UPS output sockets or terminal.

Place cables in such a way that no one can step on or trip over them.

Do not block air vents in the housing of UPS. The UPS must be i ns tal led in a location with good ventilation. Ensure enough space on each side for ventilation.

UPS has provided earthed terminal, in the final installed system configuration, equipotential earth bonding to the external UPS battery cabinets.

The UPS can be installed only by qualified maintenance personnel.

An appropriate disconn ect d e v ice as short-circuit backup protection should be provided in the building wiring installation.

An integral single emergency switching device which prevents further supply to the load by the UPS in any mode of operation should be provided in the building wiring installation.

Connect the earth before connecting to the building wiring terminal.

Installation and Wiring must be performed in accordance with the local electrical laws and regulations.

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1-4. Connection Warnings

• This UPS should be connected with TN earthing system.

• The power supply for this unit must be si ngle-phase rat ed in accordance with the equipment name plate. It also must be suitably grounded.

• Use of this equipment in life support applications where failure of this equipment can reasona bly be expected to cause the failure of the life support equipment or to signif ic antly affect its safety or effectiveness is not re commended. Do not use this e quipment in the presence of a flammable anest hetic mixture with air, oxygen or nitrous oxide.

• Connect your UPS power module’s grounding terminal to a grounding electrode conductor.

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1-5. Operation

Do not disconnect the earth conductor cable on the UPS or the building wiring terminals in any

time since this would cancel the protective earth of the UPS system and of al l c onnected lo ads.

The UPS system features its own, internal current source (batteries). The UPS output so ckets or output terminal blocks may be electrically live even if the UPS system is not connected to the building wiring outlet.

In order to fully disconnect the UPS system, first press the “OFF” button an d then disconne ct the mains.

Ensure that no liquid or other foreign objects can enter into the UPS system.

The UPS can be operated by any individuals with no previous experience.

1-6. Standards

* Safety

IEC/EN 62040-1

* EMI

Conducted Emission...............................:IEC/EN 62040-2

Category C3

Radiated Emission..................................:IEC/EN 62040-2

Category C3

*EMS

ESD...................................................... ...:IEC/EN 61000-4-2

Level 4

RS........................................................ ...:IE C/EN 61000-4-3

Level 3

EFT......................................................... :IEC/EN 61000-4-4

Level 4

SURGE................................................... :IEC/EN 61000-4-5

Level 4

CS........................................................... :IEC/EN 61000-4-6

Level 3

Power-frequency Magnetic field.............. :IEC/EN 61000-4-8

Level 4

Low Frequency Signals............................:IEC/EN 61000-2-2

Warning:

This is a product for commercial and industrial application in the

second environment-

installation restrictions or additional measures may be

needed to prevent disturbances.

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2. Installation and Operation

There are two different types of online UPS: standard and long-run models. Please refer to the following model table.

Model

Type

Model

Type

30K

Standard

model

30KL

Long-run

model

40K

40KL

We also offer optional parallel function for these two types by request. The UPS with parall el function is called as “Parallel model”. We have described detailed installation and operation of Parallel Model in the following chapter.

2-1. Unpacking and Inspection

Unpack the package and check the package contents. The shipping package contains:

● One UPS

● One user manual

● One monitoring software CD

● One RS-232 cable (option)

● One USB cable

● One parallel cable (only available for parallel model)

● One share current cable (only available for parallel model)

NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged during transportation. Do not turn on the unit and notify the carrier and dealer immediately if there is any damage o r lacking of some parts. Please keep the original packaging in a safe place for future use. It is advisable to keep each equipment and battery set, inside their original packaging because they have been designed to assure the maximum protection during transport ant storage.

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2-2. Rear Panel View

Diagram 1: 40K Rear Panel Diagram 2: 30K Rear Panel

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Diagram 3: 40KL Rear Panel Diagram 4: 30KL Rear Panel

Diagram 5: 30K(L)/ 40K(L) Input/Output Terminal

1.RS-232 communication port

2.USB communication port

3.Emergency power off function connector (EPO connector)

4.Share current port (only available for parall el mod el)

5.Parallel port (only available for parallel model)

6.Intelligent slot

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7. External battery terminal(Only available for long-run model)

8.Line Input circuit breaker (40K(L))

9.Maintenance bypass switch

10.Input/Output terminal

11.Power stage fan

12.Line Input circuit breaker (30K(L))

13.Output Grounding terminal

14.Output terminal: connect to mission-critical loads

15.Line input terminal

16.Input Grounding terminal

2-3. Single UPS Installation

Installation and wiring must be performed in a ccordance with the local electric laws/regulations and execute the following instructions by professional personnel.

1) Make sur e the mains w ire and breakers in the building are enough for the rated capacity o f UPS to avoid the hazards of electric shock or fire.

NOTE: Do not use t he wall re ceptacle as the input power source for the UPS, a s its rated current is le ss than the UPS’s maximum input current. Otherwise the receptacle may be burned and destroyed.

2) Switch off the mains switch in the building before installation.

3) Turn off all the connected devices before connecting to the UPS.

4) Prepare wires based on the following table:

Model

Wiring spec (AWG)

Input(Ph)

Output(Ph)

Neutral

Battery

Ground

30K 8 8 4

30KL 8 8 4 4 4

40K 7 7 4

40KL 7 7 4 4

NOTE 1: The cable for 30K/30KL should be able to w ithstand over 63A current. It is recommended to use AWG 8 or thicker wire for Phase and AWG 4 or thicker wire for Neutral fo r safety and efficiency.

NOTE 2: The cable for 40K/40KL should be able to w ithstand over 80A current. It is recommended to use AWG 7 or thicker wire for Phase and AWG 4 or thicker wire for Neutral for safety and efficiency.

NOTE 3: The selections for color of wires should be followed by the local electrical laws and regulations.

5) Remove the terminal block cover on the rear panel of UPS. Then connect the wires according to the following terminal block diagrams: (Connect the earth wire first when making wire connection. Disconnect the earth wire last when making wire disconnection!)

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Terminal Block wiring diagram of 30K(L)/40K(L)

NOTE 1: Make sure that the wires are connected tightly with the terminals. NOTE 2: Please install the output breaker between the output terminal and the load, and the breaker

should be qualified with leakage current protective function if necessary.

6) Put the terminal block cover back to the rear panel of the UPS.

Warning: (Only for standard model)

● Make sure the UPS is not turned on before installation. The UPS should not be turn ed on during wi ring connection.

● Do not try to modify the standard model to the long-run model. Particularly, do not try to connect the standard internal battery to the external battery. The battery type and voltage may be different. If you connect them together, it maybe causes the hazard of electric shock or fire!

Warning: (Only for long-run model)

● Make sure a DC breaker or other protection device between UPS and external battery pack is installed. If not, please install it carefully. Switch off the battery breaker before installation.

NOTE: Set the battery pack breaker in “OFF” position and then install the battery pack.

● Pay highly attention to the rated battery voltage marked on the rear panel. If you want to change the numbers of the battery pack, please make sure you modify the setting simultaneously. The connection with wrong battery voltage may cause permanent damage of the UPS. Make sure the voltage of the battery pack is correct.

● Pay highly attention to the polarity marking on external battery terminal block, and make sure the

correct battery polarity is connected. Wrong connection may cause permanent damage of the UPS.

● Make sure the protective earth ground wiring is correct. The wire current spec, color, position, connection and conductance reliability should be checked carefully.

● Make sure the utility input & output wiring is correct. The wire current spec, color, position, connection

and conductance reliability should be checked carefully. Make sure the L/N site is correct, not reverse and short-circuited.

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2-4. UPS Installation for Parallel System

If the UPS is only available for single operation, you may skip th is section to the next.

1) Install and wires the UPSs according to the section 2-3.

2) Connect the output wires of each UPS to an output breaker.

3) Connect all output breakers to a major output breaker. Then this major output breaker will directly connect to the loads.

4) Both sharing battery cabinet and independent battery cabinet for each UPS are allowed.

5) Refer to the following wiring diagram:

Wiring diagram of parallel s ystem for 30K(L)/40K(L)

2-5. Software Installation

For optimal computer system protection, install UPS monitoring software to fully configure UPS shutdown.

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3. Operations

3-1. Button Operation

Button Function

ON/Enter Button



Turn on the UPS: Pres s and h ol d the button more than 0.5s to turn on the UPS.

 Enter Key: Press this button to confirm the selection in setting menu.

OFF/ESC Button



Turn off the UPS: Press and hold the button more th an 0.5s to turn off the UPS.

 Esc key: Press this button to return to last menu in setting menu.

Test/Up Button



Battery test: Press and hold the button more than 0.5s to test the battery while

in AC mode and CVCF* mode.

 UP key: Press this button to display next selection in setting menu.

Mute/Down Button

 Mute the alarm: Press and hold the button more than 0.5s to mute the buzzer.

Please refer to section 3-4-9 for details.

 Down key: Press this button to display previous selection in setting menu.

Test/Up +

Mute/Down Button



Press and hold the two buttons simultaneous more than 1s to enter/escape the

setting menu.

* CVCF means Constant Voltage and Constant Frequency.

3-2. LED Indicators and LCD Panel

LED Indicators:

There are 4 LEDs on front panel to show the UPS working status:

Mode LED

Bypass

Line

Battery

Fault

UPS On

● ● ●

●

No Output mode

○ ○ ○

○

Bypass mode

●

○ ○ ○

AC mode

○ ● ○

○

Battery mode

○

○ ● ○

CVCF mode

○ ● ○

○

Battery Test

● ● ●

○

ECO mode

●

○

Fault

○ ○ ○

●

Note: ● means LED is lighting, and ○ means LED is faded.

LCD panel

LED indicators

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LCD Panel:

Display

Function

Backup time information

Indicates the battery discharge time in numbers H: hours, M: minutes, S: seconds

Fault inform at io n

Indicates that the warning and fault occurs.

Indicates the fault codes, and the codes are listed in details in section 3-9.

Mute operation

Indicates that the UPS alarm is disabled.

Output & Battery voltage information

Indicates the output voltage, frequency or battery voltag e . Vac: output voltage, Vdc: battery voltage, Hz: frequency

Load information

Indicates the load level by 0-25%, 26-50%, 51-75%, and 76-100%.

Indicates overload.

Indicates the load or the output is short.

Mode operation information

Indicates the UPS connects to the mains.

Indicates the battery is working.

Indicates the bypass circuit is working. Indicates the ECO mode is enabled. Indicates the Inverter circuit is working.

Indicates the output is working.

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Battery information

Indicates the Battery capacity by 0-25%, 26-50%, 51-75%, and 76-100%.

Indicates the battery is not connected.

Indicates low battery level and low battery voltage.

Input & Battery voltage information

Indicates the input voltage or frequency or battery voltage. Vac: Input voltage, Vdc: battery voltage, Hz: input frequency

3-3. Audible Alarm

Description

Buzzer status

Muted

UPS status

Bypass mode

Beeping once every 2 minutes

Yes

Battery mode

Beeping once every 4 seconds

Fault mode

Beeping continuously

Warning

Overload

Beeping twice every secon d

Others

Beeping once eve ry second

Fault

All

Beeping continuously

Yes

3-4. Single UPS Operation

1. Turn on the UPS with utility power supply (in AC mode)

1) After power supply is connected correctly, set the breaker of the battery pack at “ON” position (the step only available for long-run model). Then set the line input breaker at “ON” position (for dual input unit, also set the bypass input breaker at “ON”). At this time the fan is running and the UPS enter to power on mode for initialization, several seconds later, UPS operates in Bypass mode and supplies power to the loads via the bypass.

NOTE: When UPS is in Bypass mode, the output voltage will directly power from utility after you switch on th e input breaker. In Bypass mode, the load is not protected by UPS. To protec t your precious devices, you should turn on the UPS. Refer to next step.

2) Press and hold the “ON” button for 0.5s to turn on t h e UPS and the buzzer will beep once.

3) A few seconds later, the UPS will enter to AC mode. If the utility power is abnormal, the UPS will operate in Battery mode without interruption.

NOTE: When the UPS is running out battery, it will shut down automatically at Battery mode. When the utility power is restored, the UPS will auto restart in AC mode.

2. Turn on the UPS without utility power supply (i n Battery mode)

1) Make sure that the two groups battery are connected correctly as ”+,GND,-” order and the breaker of the battery pack is at “ON” position (only for long-run model).

2) Press the “ON” button to set up the power supp ly for th e UP S, UPS will enter to power on mode. After initialization UPS will enter t o N o Output mode, then Press and hold the “ ON” but ton fo r 0.5s to turn on the UPS , and the buzzer will beep once.

3) A few seconds later, the UPS will be turned on and enter to Battery mode.

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3. Connect devices to UPS

After the UPS is turned on, you can connect devices to the UPS.

1) Turn on the UPS f ir st and the n switch on the devices one by one, the LCD panel will display total load level.

2) If it is necessary to connect the inductive loads such as a printer, the in-rush current of the load should be calculated carefully to see if it meets the overload capability of the UPS.

We str on gly

recommend that 200% overload is less than 0.2s, 150% overload is less than 0.5s.

3) If the UPS is overload, the buzzer will beep twice every second.

4) When the UPS is overload, please remove some loads immediately. It is recommended to have the total loads connected to the UPS less than 80% of its nominal power capacity to prevent overload for system safety.

5) If the overload time is over acceptable time listed in spec at AC mode, the UPS will automatically transfer to Bypas s mod e. After the overload is removed, it will return to AC mode. If the overload time is over acceptable time listed in spec at Battery mode, the UPS will become fault status. At this time, if bypass is enabled, the UPS will power to the load via bypass. If bypass functio n is disabled or the input power is not within bypass acceptable range, it will cut off output directly.

4. Charge the batteries

1) After the UPS is connected to the utility power and be turned on to AC mode, the charger will charge the batteries automatically except in Battery mode, dur ing battery self-test ,overload or battery voltage is high.

2) Suggest to charge batteries at least 10 hours before use. Otherwise, the backup time may be shorter than expected time.

3) Make sure the battery numbers setting on the control board (Please refer to the section 3-4-12 for detailed setting) is consistent to real connection.

5. Battery mode operation

1) When the UPS is in Bat tery mode, the buzzer w ill beep according to different bat tery capacity. If the battery capacity is more than 25%, the buzzer will beep once every 4 seconds; If the battery voltage drops to the alarm level, the buz zer will beep quickly (once every sec) to remind users that the battery is at low level and the UPS will shut down automatically soon. Users could switch off some non-critical loads to disable the shutdown alarm and prolong the backup time. If there is no more load to be switched off at that time, you have to shut down all loads as soon as possible to protect the devices or save data. Otherwise, there is a risk of data loss or load failure.

2) In Battery mode, if buzzer sound annoys, users can press the Mute button to disable the buzzer.

3) The backup time of the long-run model depends on the external battery capacity.

4) The backup time may vary from different environment temperature and load type.

5) When setting backup time for 16.5 hours (default value from LCD panel), after discharging 16.5 hours, UPS will shut down automatically to protect the battery. This battery discharge protection can be enabled or disabled through LCD panel control. (Refer to 3-7 LCD sett ing section)

6. Test the batteries

1) If you nee d to check t he battery status when th e UPS is running in AC mode/CVCF mode, you could press the “Test” button to let the UPS do battery self-test.

2) Users also can set battery self-test through monitoring software.

7. Turn off the UPS with utility power supply in AC mode

1) Turn off the inverter o f the U PS by pressing “OFF” button for at least 0.5s, and then the buzzer will beep once. The UPS will turn into Bypass mode.

NOTE 1: If the UPS has been set to enable the bypass output, it will bypass voltage from utility power to output terminal even though you have turned off the UPS (in verter).

NOTE 2: After turning off the UPS, please be aware that the UPS is working at Bypass mode and

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there is risk of power loss for connected devices.

2) In Bypass mode, output voltage of the UPS is still present. In or der t o c ut of f the output, switch off the line input breaker(for dual input unit, also switch off the bypass line breaker). A few seconds later, there is no display shown on the display panel and UPS is complete off .

8. Turn off the UPS without utility power supply in Battery m o d e

1) Turn off th e UPS by pressing “OFF” button for at least 0.5s, and th e n t h e buzzer will beep once.

2) Then UPS will cut off power to output and there is no display shown on the display panel.

9. Mute the buzzer

1) To mute the buzzer, please press the “Mute” button for at least 0.5s. If you press it again after the buzzer is muted, the buzzer will beep again.

2) Some warning alarms c an’ t be m uted un less the error is f ixed. Please refer to section 3-3 fo r t he details.

10. Operation in warning status

1) When Fault LED flashes and the buzzer beeps once every second, it means that there are some problems for UPS operation. Users can get the warning indicator from LCD panel. Please check t he trouble shooting table in chapter 4 for details.

2) Some warning alarms can’ t be m uted un less the error is f ixed. Please refer to section 3-3 fo r t he details.

11. Operation in Fault mode

1) When Fault LED illumi nates and the buzzer beeps continu ously, it means that there is a fatal er ror in the UPS. Users can get the fault code f rom displa y panel. Please check t he t r ouble sh ooting table in chapter 4 for details.

2) Please check the loads, wiring, ventilation , utility, battery and so on after the fault occurs. Don’t try to turn on the UPS again before sol ving the problems . If the problems can’t be fixed, please contact the distributor or service people immediately.

3) For emergency case, please cut off the connection from utility, external battery, and output immediately to avoid more risk or danger.

12. Operation of changing battery numbers

1) This operation is only available for professional or qualified technicians.

2) Turn off the UPS. If the l oad couldn’t be cut off, you should remove the cover of maintenance bypass switch on the rear panel and turn the maintenance switch to “BPS” position first.

3) Switch off the line input breaker (for dual input unit, also switch of f the by pass input breaker), and switch off the battery breaker (only available for long-run model).

4) Remove the cabinet cover, and disconnect battery wire for standard model. Then modify the jumper of JS4 & JS5 on the control board to set the battery numbers as following table.

Battery Number in series

JS5 JS4

0 0

0 1

1 0

1 1

Note:1 = connect with jumper; 0 = no jumper; x = the pins are for other functions.

5) Modify the battery pack for the setting number carefully. After complete it, put the cover back, switch on the battery breaker for long-run model.

6) Switch on the line input breaker (for dual input unit, also s witch on t he bypass input breaker) and

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the UPS will enter Bypass mode. If the UPS is in maintenance Bypass mode, turn the maintenance switch to “UPS” position and then turn on the UPS.

3-5. Parallel Operation

1. Parallel system initial startup

First of all, please make sure all of the UPSs are parallel models and have the same configuration.

1) Turn on e ach UPS to AC mod e re spectively (Refer to section 3-4(1)). Then, measure the inverter output voltage of each phase for each UPS to check if the inverter voltage difference between actual output and setting value is less than 1.5V (typical 1V) with multimeter. If the difference is more than 1.5V, please calibrate the voltage by conf iguring inverter voltage adjustment (Refer to Program 15, 16 and 17, section 3-7) in LCD setting. If voltage difference remains more than 1.5V after calibration, please contact your local distributor or service center fo r help .

2) Calibrate the output voltage measurement by configuring output voltage calibration (Refer to Program 18, 19, and 20, section 3-7) in LCD setting to make sure the difference between real output voltage and detected value of UPS is less than 1V.

3) Turn off each UPS (Refer to section 3-4(7.)). Then, follow the wiring procedure in section 2-4.

4) Remove the cover of parallel share current cable port on the UPS, connect each UPS one by one with the parallel cable and share current cable, and then screw t he cover back.

5) Turn on the parallel system in AC mode: a) Turn on the line input br eaker of each UP S( for dual input, also turn on bypass input breaker).

After all UPSs enter to bypass mode, measure the output voltage b e tween two UPS for the same phase to make sure the phase sequence is corre ct . If these two voltage differences are near to zero, that means all connections are correct. Otherwise, please check if the wirings ar e

connected correctly. b) Turn on the output breaker of each UPS. c) Turn on eac h UPS in turns. After a while, the UPSs will enter to AC mode synchronously and

then, the parallel system is completed.

6) Turn on the parallel syste m in B at te ry mode: a) Turn on the battery breaker (only available in long-run model) and output break er of each UPS.

b) Turn on any UPS. A few seconds later, the UPS will enter to battery mode.

c) Then, turn on another UPS. A f ew seconds later, the UPS will enter to battery mode and add to the

parallel system.

d) If you have the third U PS, f ollow the sam e pr oce du re of c). Then, the parallel system is complete.

If more detailed information is needed, please contact supplier or service center for parallel operation instruction.

2. Add one new unit into the parallel system

1) You can not add one ne w unit into the pa rallel s ystem w hen whole system is runnin g. You must cut

off the load and shutdown the system.

2) Make sure all of the UPS are the parallel models, and follow the wiring refer to section 2-4.

3) Install the new parallel system refers to the previous section.

3. Remove one unit from the parallel system

There are two methods to remove one unit from the parallel system: First method:

1) Press the “OFF” key twice and each time should be lasted for more than 0.5s. Then, the UPS will

enter into byp a s s mode or no output mode without output.

2) Turn off the output breaker of this unit, and then turn off the input breaker of this unit.

3) After it shuts down, you can turn off the battery breaker (for long-run model ) and remov e the

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parallel and share current cables. And then remove the unit from the parallel system.

Second method:

1) If the bypass is abnormal, you can not remove the UPS without interruption. You must cut off the

load and shut down the system first.

2) Make sure the bypass setting is enabled in each UPS and then turn off the running s ystem. All UPSs

will transfer to Bypass mode. Remove all the maintenance bypass covers and set the maintenance switches from “UPS” to “ BPS”. Turn of f all the input breakers and battery break ers in paralle l system.

3) T urn off the output breake r and remo ve the parallel cable and sha re current cable of the U PS which

you want to remove. Then, remove it from parallel sy stem.

4) Turn on the input breaker of the remaining UPS and the system will transfer to Bypass mode. Set

the maintenance switches from “BPS” to “UPS and put the maintenance bypass covers back.

5) Turn on the remaining UPS according to the previous section.

Warning: (Only for the parallel system)

● Before turning on the parallel syst em to activate inverter, make sure that all unit’s maintenance switch at the same position.

● When parallel system is turned on to work through inverter, please do not operate the maintenance switch of any unit.

● Do not support ECO mode, please do not set any unit ECO enable.

3-6. Abbreviation Meaning in LCD Display

Abbreviation Display content Meaning

ENA

Enable

DIS

Disable

ATO

Auto

BAT

Battery

NCF

Normal mode (not CVCF mode)

CVCF mode

SUB

Subtract

ADD

Add

OFF

Off

FBD

Not allowed

OPN

Allow

RES

Reserved

N.L

Neutral line loss

CHE

Check

OP.V

Output voltage

PAR

Parallel, 001 means the first UPS

The first phase

The second phase

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The third phase

The first line

The second line

The third line

HS.H

Hot Standby

3-7. LCD Setting

There are three parameters to set up the UPS. Refer to following diag r am.

Parameter 1: It’s for program alternatives. Refer to below tables for the programs to set up.

Parameter 2 and parameter 3 are the setting options or values for each program.

Note: Please select “Up” or “Down” button to change the programs or parameters.

Programs available list for parameter 1:

Code Description

Bypass /

No Output mode

mode

ECO

mode

CVCF

mode

Battery

mode

Battery

Test

Output voltage

02 Output frequency Y

Voltage range f or bypass

04 Frequency range for bypass Y

ECO mode enable/disable

06 Voltage range for ECO mode Y

Frequency range for ECO mode

08 Bypass mode setting Y Y

Maximum battery discharge time

setting

Y Y Y Y Y Y

10 Reserved Reserved for future options

Hot Standby Function Setting

12 Neutral loss detection Y Y Y Y Y Y

Battery voltage calibration

Y Y Y Y Y

14 Charger voltage adjustment Y Y Y Y Y Y

Inverter A voltage adjustment

Y Y Y

16 Inverter B voltage adjustment Y Y Y

Inverter C voltage adjustment

Y Y Y

Parameter 1

Parameter 2 Parameter 3

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Output A voltage calibration

Y Y Y

Output B voltage calibration

Y Y Y

Output C voltage calibration

Y Y Y

*Y means that this program can be set in this mode. Note: All parameter settings will be saved only when UPS s huts down normally with internal or external battery connection. (Normal UPS shutdown mea ns turning off input breaker in bypass/no output mode).

 01: Output voltage

Interface

Setting

Parameter 3 : O utput voltage

You may choose the following output voltage in parameter 3:

208: Presents output voltage is 208Vac 220: Presents output voltage is 220Vac 230: Presents output voltage is 230Vac 240: Presents output voltage is 240Vac

 02: Output frequency

Interface

Setting

60 Hz, CVCF mode

50 Hz, Normal mode

ATO

Parameter 2: Output Frequency

Setting the output frequency. You may choose following three options in parameter 2:

50.0Hz: The output frequency is setting for 50.0Hz.

60.0Hz: The output frequency is setting for 60.0Hz. ATO: If selected, output frequency will be decided according to

the latest normal utility frequency. If it is from 46Hz to 54Hz, the output frequency will be 50.0Hz. If it is from 56Hz to 64Hz, the output frequency will be 60.0Hz. ATO is default setting.

Parameter 3: Frequency mode

Setting output frequency at CVCF mode or not CVCF mode. You may choose following two options in parameter 3: CF: Setting UPS to CVCF mode. If selected, the output frequency will be fixed at 50Hz or 60Hz according to setting in parameter 2. The input frequency could be from 46Hz to 64Hz. NCF: Setting UPS to normal mode (not CVCF mode). If selected, the output frequency will synchronize with the input frequency within 46~54 Hz at 50Hz or within 56~64 Hz at 60Hz according t o setting in parameter 2. If 50 Hz selected in parameter 2, UPS will transfer to battery mode when input frequency is not within 46~54 Hz. If 60Hz selected in parameter 2, UPS will transfer to battery mode when input frequency is not within 56~64 Hz. *If Parameter 2 is ATO, the Parameter 3 will show the current

frequency.

 03: Voltage range for bypass

Interface

Setting

Parameter 2: Set the acceptable low voltage for bypass. Setting

range is from 176V to 209V and the default value is 176V. Parameter 3: Set the ac ceptable high voltage for bypass. Setting range is from 231V to 276V and the default value is 264V.

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 04: Frequency range for bypass

Interface

Setting

Parameter 2: Set the acceptable low frequency for bypass.

50 Hz system: Setting range is from 46.0Hz to 49.0Hz. 60 Hz system: Setting range is from 56.0Hz t o 5 9.0Hz. The default value is 46.0Hz/56.0Hz. Parameter 3: Set the acceptable high frequency for bypass. 50 Hz: Setting range is from 51.0Hz to 54.0 Hz. 60 Hz: Setting range is from 61.0Hz to 64.0Hz.

The default value is 54.0Hz/64.0Hz.

 05: ECO mode enable/disable

Interface

Setting

Parameter 3: Enable or disable ECO function. You may choose

following two options:

DIS: disable ECO function ENA: enable ECO function

If ECO function is disabled , voltage range and f requency ra nge for ECO mode still can be set, but it is meaningless unless the ECO

function is enabled.

 06: Voltage range for ECO mode

Interface

Setting

Parameter 2: Low voltage point in ECO mo de. The s etting range

is from -5% to -10% of the nominal voltage. Parameter 3: High voltage point in ECO m ode. The sett ing range is from +5% to +10% of the nominal voltage.

 07: Frequency range for ECO mode

Interface

Setting

Parameter 2: Set low voltage point for ECO mode.

50 Hz system: Setting range is from 46.0Hz to 48.0Hz. 60 Hz system: Setting range is from 56.0Hz t o 5 8.0Hz. The default value is 48.0Hz/58.0Hz. Parameter 3: Set high voltage point for ECO mode. 50 Hz: Setting range is from 52.0Hz to 5 4.0 Hz. 60 Hz: Setting range is from 62.0Hz to 6 4.0Hz.

The default value is 52.0Hz/62.0Hz.

 08: Bypass mode setting

Interface

Setting

Parameter 2:

OPN: Bypass allowed. When selected, UPS will run at Bypass

mode depending on bypass enabled/disabled setting. FBD: Bypass not allowed. When selected, it’s not allowed for running in Bypass mode under any situations.

Parameter 3: ENA: Bypass enabled. When selected, Bypass mode is activated. DIS: Bypa ss disabled. When selected, automatic bypass is

acceptable, but manual bypass is not allowed. Manual bypass means users manually operate UPS for Bypass mode. For example , p ressing OFF but ton in AC mod e to turn into Bypass

mode.

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 09: Maximum battery discharge time setting

Interface

Setting

Parameter 3:

000~999: Set the maximum discharge time from 0 min to 999

min. UPS will shut down to protect battery if the discharge time arrives before the battery is under voltage. The default value is 990 min. DIS: Disable battery discha rge protection and backup time wi ll

depend on battery capacity.

 10: Reserved

Interface

Setting

Reserve for future options.

 11: Hot Standby Function Setting

Interface

Setting

Parameter 2:

HS.H: Indicates Hot standby function. Parameter 3: Enable or disable hot standby function. YES: Hot standby function is enabled. It means that the current

UPS is set to host of the hot standby function, and it will restart After AC recovery even without battery connected. NO: Hot standby function is disabled. The UPS is running at

Normal mode and can’t restart without battery.

 12: Neutral loss detection

Interface

Setting

Parameter 2:

N.L: Indicates neutral loss detection function. Parameter 3: DIS: Disable the neutral loss detection function. The UPS will not

detect the neutral loss or not. ATO: The UPS will automa tically detect the neutr al is lost o r not. If neutral loss is detected, an alarm will be generated. If the UPS is turned on, it will transfer to battery mode. When neutral is restored and detected, the alarm will be muted automatically and the UPS will go back to normal mode automatically. CHE: The UPS will autom atically detect the neut ral l oss. If neut ral loss is detected, an alarm will be generated. If the UPS is turned on, it will transfer to battery mode. When neutral is restored, the alarm will NOT be muted automatically and the UPS will NOT go back to normal mode automatically. Here, you must mute the alarm and make the UPS go back to normal mode manually. The operation is: Firstly, enter this menu and press the “Enter” key to make the “CHE” flash. Secondly , press the “Enter” key again to activate the neutral detection (check). If neutral is detected, the alarm will be muted and the UPS will go back to normal mode. If neutral is not detected, the UPS will continue alarming and stay on t he latest status until the neutral is detected well at next manual checking operation.

CHE is default setting.

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 13: Battery voltage calibration

Interface

Setting

Parameter 2: Select “Add” or “Sub” function to adjust battery

voltage to real figure. Parameter 3: the voltage range is from 0V to 9.9V and the default value is 0V.

 14: Charger voltage adjustment

Interface

Setting

Parameter 2: you may choose Add or Sub to adjust charger

voltage Parameter 3: the voltage range is from 0V to 9.9V and the default value is 0V.

NOTE:

*Before making voltage adjustment, be sure to disconnect all batteries first to get the accurate charger vol tage.

* Any modification should be suitable to battery specifications.

 15: Inverter A voltage adjustment

Interface Setting

Parameter 2: you may choose Add or Sub to adjust inverter A

voltage. Parameter 3: the voltage range is from 0V to 9.9V and the default value is 0V. * Add or Sub is according to the output voltage what you set.

 16: Inverter B voltage adjustment

Interface

Setting

Parameter 2: you may choose Add or Sub to adjust inverter B

voltage*. Parameter 3: the voltage range is from 0V to 9.9V and the default value is 0V.

*It will display number 1 under

or to represent

inverter B voltage.

 17: Inverter C voltage adjustment

Interface Setting

Parameter 2: you may choose Add or Sub to adjust inverter C

voltage*. Parameter 3: the voltage range is from 0V to 9.9V, the default value is 0V.

*It will display number 2 under

or to represent

inverter C voltage.

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 18: Output A voltage calibration

Interface

Setting

Parameter 2: it always shows OP.V as output voltage.

Parameter 3: it shows the internal measurem

ent value of the

output A voltage, and you can calibrate it by pressing Up or Down

according to the measurement from an external voltage meter.

The calibration result will be effective by pressing Enter

. The

calibration range is limited within +/-9V. This function is normally

used for parallel operation.

 19: Output B voltage calibration

Interface

Setting

Parameter 2: it always shows OP.V as output voltage*.

Parameter 3:

it shows the internal measurement value of the

output B voltage, and you can calibrate it by pressing Up or Down

according to the measurement from an external voltage meter.

The calibration result will be effective by pressing Enter

. The

calibration range is limited within +/-9V. This function is normally used for parallel operation.

*It will display number 1 under to represent the output B

voltage.

 20: Output C voltage calibration

Interface

Setting

Parameter 2: it always shows OP.V as output voltage.

Parameter 3:

it shows the internal measurement value of the

output C voltage, and you can calibrate it by pressing Up or Down

according to the measurement from an external voltage

meter. The calibration result will be effective by pressing Enter. The calibration range is limited within +/-

9V. This function is

normally used for parallel operation. *It will display number 2 under to represent the output C

voltage.

3-8. Operating Mode/Status Description

Following table shows LCD display for operating modes and status. (1) If the UPS is in n ormal operation, it will show seven screens one by one, which represents 3 phase input voltages (An, bn, Cn), 3 line input voltages (Ab, bC, CA) and frequency in turns. (2) If parallel UPS systems are successfully set up, it will show one more screen with “PAR” in parameter 2 and assigned number in parameter 3 as below parallel screen diagram. The master UPS will be default assigned as “001” and slave UPSs will be a ssigned as either “002” or “003”. The assigned num bers may be changed dynamically in the operation;

Parallel screen

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Operating mode/status

UPS Power On Description When UPS is powered on, it will enter into this mode for a few seconds as

initializing the CPU and system.

LCD display

No-output mode

description When bypass voltage/frequency

is out of acceptable range or bypass is

disabled (or forbidden), UPS will enter into no-output mode if powering on or turning off the UPS. It means the UPS has no output. Alarm beeps every

two minutes.

LCD display

AC mode Description When the input voltage is within acceptable range, UPS will provide pure

and stable AC power to output. The UPS will also charge the battery at AC

mode.

LCD display

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ECO mode Description When the input voltage is within voltage regulation range and ECO mode is

enabled, UPS will bypass voltage to output for energy saving.

LCD display

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CVCF mode Description When the output frequency is set to “CF”, the inverter will output constant

frequency (50 Hz or 60 Hz). At this mode, the UPS will hav

e no bypass

output but still charge battery.

LCD display

Battery mode Description When the input v oltage/frequency is beyond the acceptable range or power

failure, UPS will backup power from battery and alarm will beep every 4 seconds.

LCD display

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Bypass mode Description When input voltage is within acceptable range and bypass is enabled, turn

off the UPS a nd it will enter Bypass mode. Alarm beeps every two minutes.

LCD display

Battery Test Description When UPS is in AC mode or CVCF mode, press “Test” key for more than 0.5s.

Then, the UPS will beep once and start “Battery Test”. The line between I/P and inverter icons will blin k to re mind use rs. This operation is used to c heck

the battery status.

LCD display

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Warning status

Description If some errors occur in the UPS (but it is still running normally), it will show

one more screen to represent the warning situation. In the warning screen, the icon

will be flashing, and it can show up to 3 er ror c od es a nd each

code indicates one error. You can find the code

meaning in the warning

code table.

LCD display

Fault status Description When UPS has fault happened, the inverter will be blocked. It will display

fault code in screen, and the icon

will light up. You can find the code

meaning in the fault code table.

LCD display

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3-9. Fault Code

Fault code

Fault event

Icon

Fault code

Fault event

Icon

Bus start failure

None

Parallel output current unbalance

None

Bus over

None

Over temperature

None

Bus under

None

DSP communication failure

None

Bus unbalance

None

Overload 06

Converter over current

None

Incorrect UPS setting

None

Inverter soft start failure

None

MCU communication failure

None

High inverter voltage

None

Two DSP firmware versions are incompatible.

None

Low inverter voltage

None

Input and output phases are incompatible

None

Inverter A output(line to neutral) short circuited

Battery wiring fault

None

Inverter B output(line to neutral) short circuited

Inverter Over curre nt

circuited

None

Inverter C output(line to neutral) short circuited

Bypass STS Short circuited

None

Inverter A-B output (line to line) short circuited

Bypass STS open circuited

None

Inverter B-C output (line to line) short circuited

Inverter A voltage wave abnormal

None

Inverter C-A output (line to line) short circuited

Inverter B voltage wave abnormal

None

Inverter A negative power fault

None

Inverter C voltage wave abnormal

None

Inverter B negative power fault

None

Inverter current sample abnormal

None

Inverter C negative power fault

None

Bypass line to neutral short circuited

None

Battery SCR short circuited

None

Bypass line to line short circuited

None

Inverter relay sh ort circuited

None

Inverter SCR short circuited

None

Line wiring fault

None

Bus Voltage Vary

circuited

None

Parallel communication failure

None

PFC_INV Over Current

circuited

None

3-10.Warning Indicator

Warning Icon (flashing) Alarm

Battery low

Beeping every second

Overload

Beeping twice every second

Battery unconnected

Beeping every second

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Over charge

Beeping every second

EPO enable

Beeping every second

Fan failu re/Over temperature

Beeping every second

Charger failure

Beeping every second

I/P fuse broken

Beeping every second

Other warnings(refer to 3-11)

Beeping every second

3-11.Warning Code

Warning code

Warning event

Warning code

Warning event

01 Battery unconnected 21

Line situations are dif ferent in parallel system

02 IP Neutral loss 22

Bypass situations are different in parallel system

04 IP phase abnormal 33

Locked in bypass aft e r overload 3 times in 30 minutes

Bypass phase abnormal

Converter current unbalance

Over charge

Cover of maintain switch is open

Low battery

Utility extremely unbalanced

09 Overload

3D Bypass unstable

Fan failure

Battery Voltage too High

EPO enable

Battery Voltage unbalanced

0D Over temperature

Charger Short

Charger failure

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4. Trouble Shooting

If the UPS system does not operate correctly, please solve the problem by using the table below.

Symptom

Possible cause

Remedy

No indication and alarm in the front

display panel e ven th ough the mains is

normal.

The AC input power is not

connected well.

Check if input cable firmly connected to the mains.

The icon

and the warning code

flash on LCD display and alarm

beeps every second.

EPO function is activated. At

this time, the EPO switch is in “OFF”

status or the jumper is

open.

Set the circuit in closed position to disable the EPO function.

The icon and

flash on

LCD display and alarm beeps every

second.

The

external or internal

battery is incorrectly

connected.

Check if all batteries are

connected well.

The icon and

flash on

LCD display and alarm beeps twice

every second.

UPS is overload.

Remove excess loads from UPS output.

UPS is overloaded. Devices connected to the UPS are fed directly by the electrical network via the Bypass.

Remove excess loads from UPS output.

After repetitive overloads, the UPS is locked in the Bypass

mode. Connected devices are

fed directly by the mains.

Remove excess loads from UPS

output first. Then shut down

the UPS and restart it.

Fault code is shown as 43. The icon

lights on LCD display and

alarm beeps continuously.

UPS is overload too long and

becomes fault. Then UPS shut down automatically.

Remove excess loads from UPS output and restart it.

Fault code is shown as 14,15,16,17,18 or 19, the ic o n

lights on LCD

display, and alarm beeps continuously.

The UPS shut down

automatically be

cause short circuit occurs on the UPS output.

Check output wiring and if

connected devices are in short circuit status.

Other fault codes are

shown on LCD

display and alarm beeps continuously.

A UPS internal fault has

occurred.

Contact your dealer

Batte

ry backup time is shorter than

nominal value

Batteries are not fully charged

Charge the batteries for at

least 7

hours and then check capacity. If the problem still persists, consult your dealer.

Batteries defect

Contact your dealer to replace the battery.

The icon and

flash on LCD

display an d ala rm bee ps every second.

Fan is locked or not working;

or the UPS temperature is too

high.

Check fans and notify dealer.

Page 34

Symptom

Possible cause

Remedy

The warning code 02 is shown, the

icon flashes on LCD display, and alarm beeps every second.

The input neutral wire is

disconnected.

Check and correct the input neutral connection. If the

connection is ok and the alarm

is still displaying, please refer

to the LCD setting section, to

enter the neutral loss check

menu, to see if the parameter3 is “CHE”, if it is, please press the “Enter” key firstly to make the “CHE” flash and press the

“Enter” key secondly to make

the UPS clear the alarm. If the

warning still exists, please

check input fuses of L2 and L3 .

The L2 or L3 input fuse is broken.

Replace the fuse.

Page 35

5. Storage and Maintenance

5-1. Storage

Before storing, charge the UPS at least 7 hours. Store the UPS covered and upright in a cool, dry location. During storage, recharge the battery in accordance with the following table:

Storage Temperature

Recharge Frequency

Charging Duration

-25°C - 40°C

Every 3 months

1-2 hours

40°C - 45°C

Every 2 months

1-2 hours

5-2. Maintenance

The UPS system operates with hazardous voltages . R epairs may be carried out only by qualified

maintenance personnel.

Even after the unit is disconnected from the mains, components inside the UPS system are still

connected to the battery packs which are potentially dangerous.

Before carrying out an y kind of ser vice and/or maint enance, disconnect the batteries and v erify that no current is present and no hazardous voltage e xis t s in the terminals of high capa bility capacitor such as BUS-capacitors.

Only persons are adequately familiar with batteries and with the required precautionary measures may replace batteries and supervise operations. Unauthorized persons must be kept well away from the batteries.

Verify that no voltage between the battery te rminals and the ground is present be fore maintena nce or repair. In this product, t he battery circuit is not isolated from the input voltag e. Hazardous voltages may occur between the battery terminals and the ground.

Batteries may cause electric shock and have a high short-circuit current. Please remove all wristwatches, rings and other metal personal objects before maintenance or repair, and only use tools with insulated grips and handles for maintaining or repairing.

When replace the batteries, install the same number and same type of batteries.

Do not attempt to dispose of batteries by burning them. This could cause battery explosion. The batteries must be rightly deposed according to local regulation.

Do not open or destroy bat teries. Escaping electrolyte can cause injury to the ski n and eyes. It may be toxic.

Please replace the fuse only with the same type and amperage in order to avoid fire hazards.

Do not disassemble the UPS system.

Page 36

6. Specifications

MODEL

30K

30KL

40K

40KL

CAPACITY*

30KVA / 27KW

40KVA / 36KW

INPUT

Voltage Range

Low Line Loss

110 VAC(Ph-N) ± 3 % at 50% Load

176 VAC(Ph-N) ± 3 % at 100% Load

Low Line Comeback

Low Line Loss Voltage + 10V

High Line Loss

300 VAC(L-N) ± 3 % at 50% Load

276 VAC(L-N) ± 3 % at 100% Load

High Line Comeback

High Line Loss Voltage - 10V

Frequency Range

46Hz ~ 54 Hz @ 50Hz system 56Hz ~ 64 Hz @ 60Hz system

Phase

3 Phase with Neutral

Power Factor

≧

0.99 at 100% Load

OUTPUT

Phase

3 Phase with Neutral

Output voltage

208*/220/230/240VAC(Ph-N)

AC Voltage Regulation

± 1%

Frequency Range (Synchronized Range)

46Hz ~ 54 Hz @ 50Hz system 56Hz ~ 64 Hz @ 60Hz system

Frequency Range (Batt. Mode)

50 Hz ± 0.1 Hz or 60Hz ± 0.1 Hz

Overload

AC mode

100%~110%: 10min

110%~130%: 1min

>130% : 1sec

Battery mode

100%~110%: 30sec

110%~130%: 10sec

>130% : 1sec

Current Crest Ratio

3:1 max

Harmonic Distortion

≦

2 % @ 100% Linear Load; ≦ 5 % @ 100% Non-linear Load

Transfer Time

Line Battery

0 ms

Inverter Bypass

0 ms (When phase lock fails, <4ms interruption occurs from inverter to bypass)

Inverter ECO

<10 ms

EFFICIENCY

AC mode

94%

Battery Mode

92%

BATTERY

Standard Model

Type

12 V / 7 Ah

12 V / 9 Ah

Numbers

(16+16)pcs * 2strings

Recharge Time

9 hours recover to 90% capacity

Charging Current

2.0 A ± 10% (max.)

Charging Voltage

218 VDC ± 1%

Long-run Model

Type

Depending on applications

Numbers

16 - 20

Charging Current

4.0 A ± 10% (max.)

Charging Voltage

13.65 VDC * N ± 1% (N = 16~20)

PHYSICAL

Outline

Dimension, D X W X H mm

815×300 ×1000 592×250×576 815×300 ×1000 592×250×576

Net Weight (kgs)

225

250

Packaging

Dimension, D X W X H mm

920 × 430×1205 690×370×670 920 × 430×1205 690× 370× 670

Net Weight (kgs)

241

266

ENVIRONMENT

Operation Temperature

0 ~ 40°C (the battery life will down when > 25°C)

Operation Humidity

<95 % and non-condensing

Operation Altitude**

<1000m**

Acoustic Noise Level

Less than 60dB @

1 Meter

Less than 60dB @

1 Meter

MANAGEMENT

Smart RS-232 or USB

Supports Windows® 2000/2003/XP/Vista/2008, Windows® 7, Linux, Unix, and MAC

Optional SNMP

Power management from SNMP manager and web browser

* Derate capacity to to 90% when the output voltage is adjusted to 208VAC. **If the UPS is installed or used in a place where the altitude is above than 1000m, the output power must be derated 1% per 100m. ***Product specifications are subject to change without further notice.