PowerWalker VFI 3000R User Manual

POWERWALKER
CONTENTS
1. INTRODUCTION .............................................……........ 1
USER’S MANUAL
2. SAFTY INSTRUCTION...................……...…………….... 2
3. SYSTEM DESCRIPTION..........................……......…..... 4
VFI Rack 1K/2K/3KVA (LED/LCD)
4. CABLE CONNECTION ..............................…….......…... 13
5. OPERATION ................................................……........... 14
6. TROUBLE SHOOTING GUIDE.......................…….....… 15
7. OPERATION MODES OF THE UPS ..............……........ 17
8. COMPUTER INTERFACE ...........................……........... 19
9. SPECIFICATIONS (Tower Case)…........…………..…..... 21
10. SPECIFICATIONS (Rack Mount Case)…........……….. 22
Uninterruptible Power Supply
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1. INTRODUCTION
2. SAFTY INSTRUCTION
1.1 General Description
The continuity of electrical power is an essential requirement for critical load operations .The Uninterruptible Power System (UPS) is designed to meet the user‘s need of present computer, server and the equipment of office automation that make the UPS more compact and less noisy. To choose the UPS as your equipment protector is a wise investment because it supplies reliable, pure and stable power at affordable price.
1.2 Key features
1. Multiple microprocessor and double-conversion design base.
2. Wide input range designed to operate under harsh environment.
3. High input power factor and DC-start function.
4. LED and LCD display for detail status and data; real-time alarm silence.
5. Enhanced protections against light, surges, and disturbance etc.
6. Remote monitoring with SNMP intelligent slot and RS-232 interface.
7. Light weight and compact size, easy to transport and place.
1.3 Important Notices
To be sure that the UPS will be operated correctly, the following items should be noticed:
1. Read instructions carefully before operating the UPS.
2. UPS power connect instruction should be followed.
3. Please don‘t open the case to prevent danger.
4. If the UPS will be stored for long period, the battery must be charged once every 90 days.
5. Retain the load within the rating of UPS to prevent faults.
6. Handle unusual events according to the trouble-shooting guide.
2.1 Transporting
1. Disconnect all power cables if necessary.
2. Be careful not to damage the UPS while transporting.
3. Don‘t move the UPS upside down.
4. Please transport the UPS system only in the original packaging (to protect against shock and impact).
2.2 Positioning
1. Do not put the UPS on rugged or declined surface.
2. Do not install the UPS system near water or in damp environments.
3. Do not install the UPS system where it would be exposed to direct sunlight
or near heat.
4. Do not block off ventilation openings in the UPS system’s housing and don’t
leave objects on the top of the UPS.
5. Allow a minimum distance of 10 cm in the rear and two sides of the UPS for
ventilation.
6. Keep the UPS far away from heat emitting sources.
7. Do not expose it to corrosive gas.
8. Ambient temperature : 0 - 40
2.3 Installation
1. Connect the UPS system only to an earthed shockproof socket outlet.
2. Do not connect domestic appliances such as hair dryers or office equipment
which would overload the UPS system (e.g. laser printers) to UPS output sockets.
3. Place cables in such a way that no one can step on or trip over them.
7. Keep the UPS clean and dry.
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2.4 Operation
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3. SYSTEM DESCRIPTION
1. Do not disconnect the mains cable on the UPS system or the building wiring socket outlet during operations since this would cancel the protective earthing of the UPS system and of all connected loads.
2. The UPS has its own internal power source (batteries). The output terminals may be live even when the UPS is not connected to the AC supply.
3. Ensure that no fluids or other foreign objects can enter the UPS system.
2.5 Maintenance and Service
1. Caution - risk of electric shock.
Even after the unit is disconnected from the mains power supply (building wiring socket outlet), components inside the UPS system are still connected to the battery and are still electrically live and dangerous. Before carrying out any kind of servicing and/or maintenance, disconnect the batteries and verify that no current is present.
2. Only persons adequately familiar with batteries and with the required precautionary measures may exchange batteries and supervise operations. Unauthorised persons must be kept well away from the batteries.
3. Batteries may cause electric shock and have a high short-circuit current.
3.1 Front Panel LED Version
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5 6 7 8
Please take the precautionary measures specified below and any other measures necessary when working with batteries:
- remove wristwatches, rings and other metal objects
- use only tools with insulated grips and handles.
4. When changing batteries, install the same number and same type of batteries.
5. Do not attempt to dispose of batteries by burning them. This could cause battery explosion.
6. Do not open or destroy batteries. Escaping electrolyte can cause injury to the skin and eyes.
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1. Line LED (green): To indicate the AC power is applied to the UPS input. In case this LED blinks, it means the main AC source is out of tolerance.
2. Bypass LED (yellow): To indicate the load is powered via the bypass.
3. Battery LED (yellow): To indicate the UPS is in battery backup mode when the mains power has failed.
4. Inverter LED (green): To indicate the UPS is powered through inverter.
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5~9. Load & Battery Capacity LEDs:
time to disable the buzzer.
(a) No. 5 to 8 LED is green color and No. 9 (used as warning LED for
overload or battery low) is yellow.
(b) These LEDs show the load % of the UPS if the mains power is
available (in normal operation). LEDs light up to indicate the following information.
No. 5 LED: 0-35 % No. 5&6&7&8 LEDs: 76-95 % No. 5&6 LEDs: 36-55 % No. 5&6&7&8&9 LEDs: 96-105% No. 5&6&7 LEDs: 56-75 %
(c) In the battery operation, the LEDs indicate the capacity (%) of the
batteries. LEDs light up to indicate the following information.
No. 9 LED: 0%-25 % (battery low level) No. 8&9LEDs: 26%-50 % No. 6&7&8&9 LEDs: 76%-95 % No. 7&8&9 LEDs: 51%-75 % No. 5&6&7&8&9 LEDs: 96-100 %
10. Fault LED (red): To indicate the UPS is in fault condition because of inverter shutdown or over-temperature
11. On/Test/Mute key: It should be pressed with the control key (see the following item 12) simultaneously to do UPS auto test and turn off the buzzer when in battery operation.
12. Control Key:
(a) When this key is pressed with the On/Test/Mute key simultaneously
for 3 seconds, the UPS will be switched on after two beeps.
(b) When UPS is in operation, press this key and On/Test/Mute/ key
simultaneously, the UPS will do auto battery test. And the Battery LED will blink if the battery may have problem. Besides, in battery operation (buzzer beeps), press this key and the On/Test/Mute key at the same
(c) When UPS is in operation this key is pressed with the Off key
simultaneously for 3 seconds, the UPS will be switched off after two beeps
13. Off key: It should be pressed with the control key (see the above item 12) simultaneously to switch off the UPS.
LCD Version
1. LCD Display: This indicates the UPS operation information, including UPS status, input/output voltage, input/output frequency, battery voltage, battery capacity left, output load, inside temperature, and the times of history events.
2. LCD Select Up-key: It is pressed to select upward the UPS status on LCD Display.
3. LCD Select Down-key: It is pressed to select downward the UPS status on LCD Display. Beside, press it simultaneously with the Up-key to switch off the UPS.
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4. Enter-Key: it is pressed with the LCD Select Down-key to turn on the UPS.
3.2 Outline Description
In battery operation mode, press it with LCD Select Up-key at the same time to disable the buzzer. Beside, it is pressed to confirm and enter the item selected.
5. Fault LED (red): To indicate the UPS is in fault condition because of inverter shutdown or over-temperature.
6. Warning LED (yellow): To indicate the UPS is in the status of overload, bypass and battery back-up.
7. Normal LED (green): To indicate the UPS is operating normally.
LED -- 1KVA / 2KVA / 3KVA Rack Mount Case
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LCD -- 1KVA / 2KVA / 3KVA Rack Mount Case
1KVA Rack Mount Case
1. Fax / Modem (Surge Protection) 6. SNMP Intelligent Slot (Option)
2. DB 9 (RS-232) Interface Port 7. Fan
3. Input Socket
8. Remote Control
(Mini LCD for LED panel only, Option)
4. Remote Control
9. Breaker
(Detachable LCD Panel, Option)
5. External Battery Socket 10. Output Socket (NEMA or IEC)
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4. CABLE CONNECTION
2KVA / 3KVA Rack Mount Case
1. Input Socket 7. SNMP Intelligent Slot (Option)
2. Remote Control
8. Fax / Modem (Surge Protection)
(Detachable LCD Panel, Option)
3. External Battery Socket 9. Output Socket (NEMA or IEC)
4. Output Terminal 10. Fan
11. Remote Control
5. DB 9 (RS-232) Interface Port (Mini LCD for LED panel only, Option)
6. Breaker
4.1 Inspection
1. The system may be installed and wired only by qualified electricians in accordance with applicable safety regulations.
2. When installing the electrical wiring, please note the nominal amperage of your incoming feeder.
3. Inspect the packaging carton and its contents for damage. Please inform the transport agency immediately should you find signs of damage. Please keep the packaging in a safe place for future use.
4. Please ensure that the incoming feeder is isolated and secured to prevent it from being switched back on again.
4.2 Connection
1. UPS Input Connection
If the UPS is connected via the power cord, please use a proper socket with protection against electric current, and pay attention to the capacity of the socket.
2. UPS Output Connection
The output of this model is with socket-types only (NEMA or IEC). Simply plug the load power cord to the output sockets to complete connection.
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5. OPERATION
5.1 Check Prior to Start Up
1. Ensure the UPS is in a suitable positioning.
2. Check input cord is secured.
3. Make sure the load is disconnected or in the “OFF” position.
4. Check if input voltage meets the UPS rating required.
5.2 Operation Procedure
Please follow the instructions below for the UPS operation.
1. Once the AC source is connected, Line LED shall light up immediately to indicate ready to switch on the inverter. In case this LED blinks, it means the main AC source is out of tolerance.
2. Press both of the Control Key and the On/test/mute key simultaneously for 3 seconds, the UPS will start up after two beeps and Inverter LED lights up to indicate the UPS is powered through inverter.
5.3 Storage Instruction
Disconnect input power in rear panel if you will not use it for long period. If the UPS is stored over 3 months, please keep supplying power to the UPS for at least 24 hours to ensure battery fully recharged.
6. TROUBLE SHOOTING GUIDE
6.1 UPS Status and Action
The description of the following guideline may be helpful in problem solving.
No. UPS STATUS ACTION
AC utility power is normal. UPS is running normally, but battery capacity is low.
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Buzzer beeps once every second for battery low.
AC utility power is normal. The output load is supplied through bypass of AC utility.
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Fault LED lits up and buzzer beeps continuously.
AC utility power is normal but UPS is
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overloaded. Warning LED lits up and buzzer beeps per second.
AC utility power is normal but UPS is overloaded up to 125%. Warning LED
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does not fade out and buzzer beeps per
Charger may broke down. Please replace charger board.
Please contact your agent for service.
Please reduce the critical load to <100%.
Please reduce the critical load to <100%.
0.5 second. AC utility power is normal, but the load is
supplied by AC utility power via bypass.
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Output power is more than 150%. Warning LED lits up and buzzer beeps continuously.
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Please reduce the critical load to <100%.
7. OPERATION MODES OF THE UPS
No. UPS STATUS ACTION
If AC utility power fails, reduce the less critical
AC utility power fails .The load is
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supplied by battery power. Buzzer alarm sounds every 4 seconds.
AC utility fails. UPS is in battery backup mode and battery power is approaching
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low level. Buzzer alarm beeps every second.
AC utility power fails and battery runs
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out. UPS has shut down automatically.
load in order to extend backup time. If it is not abnormal power failure, please check the rated input or connected line.
UPS will shut down automatically. Please save data soon.
UPS will restart up when AC utility power is restored. If AC utility power failure is more than 6 hours, please
7.1 UPS System Block Diagram
7.2 Normal Operation
There are two main loops when AC utility is normal: the AC loop and the battery charging loop. The AC output power comes from AC utility input and passes through AC/DC rectifier, DC/AC inverter and static switch to support power to load. The battery charging voltage comes from AC utility input and converted by AC/DC charger to support battery-charging power.
follow storage instruction.
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7.3 AC Utility Failure
The AC output comes from battery, passing through DC/AC inverter and static switch within the battery backup time.
8. COMPUTER INTERFACE
8.1 communication interface
The communication interface (DB9 port) on the back of the UPS may be connected to a host computer. The port provides two different modes for communicating with the computer like below.
1. Supply dry contact function (like RUPS of Megatec Company) The port simulates relays closing to communicate with the computer. Its major functions are as follows.
(1) To broadcast a warning when power fails. (2) To close any open files before the battery exhausted out.
7.4 Bypass Enable
Under the following conditions, the bypass will be enabled:
1.Overload.
2.Inverter failure.
3.Over-temperature
(3) To turn off the UPS.
2. Supply RS-232 for monitoring software UPSilon 2000 The UPS communicates with the computer by sending out RS-232 data streams to one of the serial ports. By this method the user is able to monitor the following parameters.
Indicates the present input voltage to the UPS
Input Voltage
system when AC power is present.
Output Voltage Indicates the present output voltage of the UPS.
AC Frequency Indicates the actual output frequency of the UPS.
Indicates the present DC voltage of the UPS
Battery Voltage
battery.
Temperature Indicates the actual temperature inside the UPS.
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DB9 PIN Assignment
PIN 2: RS232 RXD PIN 3: RS232 TXD PIN 5: GND The other PINs have no function.
SPECIFICATIONS (Rack Mount Case)
Rated Power Capacity 1KVA / 700W 2KVA / 1400W 3KVA / 2100W
Voltage
Input
Output
Battery
Bypass
Transfer Time AC fail 0 ms; 2.5ms typical from inverter to bypass and vice versa
Audible Alarm
Indicator
Frequency 50Hz or 60Hz +/- 4Hz Power Factor 0.95 0.97
Voltage, Frequency Transient Response +/- 3% (100% load variation)
Waveform / Distortion Sine wave, THD < 3% at 0-100% linear load Over Load Capacity Crest Ratio 3 : 1
Voltage (longer backup time is available upon request)
Recharge Time 5 hrs to 90% of full capacity after full load discharge
By setting: Voltage Range 176V~ 253V+/-20V (re-settable via LCD panel)
Battery Mode Overload > 125% Beeping twice per second
Fault Beep Continuously LCD
LED Normal (green), Warning (yellow), Fault (red) LED
Single phase 220Vac, 160~300Vac at 70~100% load
140~300Vac at 50~70% load, 118~300Vac at 0~50% load
Single phase 220Vac +/- 2% (230V or 240V re-settable via
LCD panel), 50Hz or 60Hz +/-0.5% (Battery mode)
125~150% 30sec, then switch to bypass and auto
re-transfer; >150% for 200ms
7Ah / 12V * 3pcs
Automatic: Overload and UPS failure
Beeping every 4 seconds (re-settable) and per second
UPS status, I/P&O/P voltage& frequency, Battery voltage, Battery capacity, Loading %, Temperature, History record
7Ah / 12V * 8pcs
when battery low
DB9 Connector RS-232 Interface; Power monitoring software (Option)
Communications
Network Surge Protection
Environment
Physical
Specifications are subject to change without notice.
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SNMP Intelligent Slot
Temperature 0-40 degree C; 32-104 degree F Relative Humidity 0-95% non-condensing Acoustic Noise (at 1 M) < 45 dBA < 50 dBA Net Weight (w/o batt.) Net Weight (w/ batt.) 15.5 kgs N/A N/A Dimension (WxHxD)mm 440 x 88 x 465
For Net Agent II / Mini (Option) with SNMP manager and
Web browser
RJ11 I/O port available for 10 base-T network
or Fax / Modem
8.0 kgs 9.5 kgs 10.5 kgs
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