PowerWalker VFI 20000TP User Manual
PowerWalker VFI 3/3 Series
VFI 30000TP/40000TP 3/3 BE/BI
380/400/415V 50/60Hz
(3-phase input/output)
User Guide
EN
©2013 BlueWalker GmbH
All Rights Reserved
The contents of this manual are the copyright of the publisher and may not be
reproduced (even extracts) unless permission granted. Every care has been
taken to ensure the accuracy of the information contained in this manual, but
no liability can be accepted for any errors or omission. The right to make design
modications is reserved.
User Guide UPS 30/40kVA B, 380/400/415V, 50/60 Hz
(3-phase input/3-phase output)
614-09946-01
Contents
Safety instructions….....……………………………………………………....………..
1.
1.1 Safety caution….....………………… .....………………….....………………….....
1.2 Audience caution….....……… ………….....…… …………….....………………
1.3 CE marking….....………………….....………………….....………………….....…
1.4 User precaution….. ...………………….....………………….....………………
1.5 Environment…. .. ..…………………..... ………………….....…… …………….....
1.6 Inquiries… .....………………….....…………… …….....…… …………….....……
2.
Introduction..........................................…………………………….....………………
01
01
01
02
02
03
03
04
2.1 System description….....………………….....………………….....………………
2.2 Basic system configuration….....………………….....…………… …….....……
2.3 Panel fi
2.4 Exterior figure….....………………….....…………………. ....………………….....
Technical data…………………………………………….……………….....…………
3.
3.1 Standards…………………… …………………………………………… ………
3.2 Environment…………………………………………… …………………………
3.3 Dimensional drawings… …………………………………………………………
3.4 Characteristics……………………………………………………………………
3.5 AC input……………………… …………………………… ………………………
3.6 DC circuit……………………………………………… ……………………………
3.7 AC output……………………………………………………………………………
3.8 Battery and charger……………………… ………………………………………
Mechanical installation.….…....………… ……………………………………………
4.
4.1 Delivery check………………………………………………………………………
4.2 Unpacking and visual inspection………………………………………………
4.3 Planning before installation………………………………………………………
4.4 Cabinet installation………………………………………………………………
4.5 Maintenance Bypass Switch (MBS) …… ………………………… …………
gure….....…… …………….....………………….....………………….....…
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05
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06
08
08
08
08
09
09
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11
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13
14
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5.
Electrical installation………………………… ………..............……… ………………
5.1 Electrical Preparations……………………………… ……………………………
5.2 Installation and wire connection diagram………………………………………
5.3 Suggested cable and protective devices……………… ………………………
5.4 Internal Battery Installation……… …………………………………… ………
5.5 Connecting the external battery………………………………………………
5.6 Connections between battery c
5.7 Handling the batteries……………………………………………………………
Software and connectivity…………………… ……………………… ………………
6.
abinet and UPS………………… ……………
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35
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37
EN
User operations………………………………………………………………………
7.
7.1 Single machine operation………………………………………………………
7.2 Parallel machine operation……………………………… ………………………
Maintenance…………………………………………………………… ………………
8.
8.1 Battery Maintenance……………………………………………………… ………
8.2 Regular service/intervals…………………………………………………………
8.3 Cooling fan…………………………………………………………………………
Parallel systems…………… .……………………………………… …………………
9.
Recycling the used UPS or battery………………………………………………
10.
Display reference Table………… ………………………………………………
11.
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1 Safety instructions
This user manual contains important safety instructions and operating instructions. Please
read the user manual carefully before operating or working on the UPS and save it for refer-
ence in the future.
1.1 Safety caution
The UPS operates with external AC mains, battery cabinet(s) or bypass power. It contains
components that carry hazardous voltages and high currents, The properly installed enclo-
sure is earthed and IP20 rated against electrical shock and foreign objects. The user is not
permitted to open it. Failure to observe this could result in electric shock risk.
Only qualied personnel is allowed to install and service the UPS.
Warning!
Operations inside the UPS must be performed by a service engineer from the manufac-
turer or from an agent authorised by the manufacturer.
Use the optional Maintenance Bypass Switch (MBS) for service inside the UPS when in-
stalled to the system. Remember to open battery cabinet(s) breaker. Always ensure by mea-
suring with a multimeter that no dangerous voltages are present. For detailed MBS opera-
tion instructions please see 4.5.
1.2 Audience caution
The intended audiences of this manual are people who plan the installation, install, com-
mission, and use or service the UPS. The manual provides guidelines to check delivery,
installing and commissioning of the UPS. The reader is expected to know the fundamentals
of electricity, wiring, electrical components and electrical schematic symbols. This manual is
written for a global reader.
1
Caution!
Read the manual before operating or working on the UPS.
1.3 CE marking
The product has the CE marking in compliance with the following European directives:
LVD Directive (Safety) 2006/95/EEC
EMC Directive 2004/108/EEC
Note!
This product for commercial and industrial application in the second environment Instal-
lation restrictions or additional Measures may be needed to prevent disturbances.
1.4 User precaution
The only user operations permitted are:
Start up and shut down the UPS, excluding the commissioning start-up.Use of the LCD con-
trol panel and Emergency Power Off (EPO) switch.Use of optional connectivity modules and
their software.The user must follow the precautions and only perform the described opera-
tions.Any deviations from the instructions could be dangerous to the user or cause acciden-
tal load loss.
EN
Warning!
The user is not permitted to open any screws excluding connectivity plates and the
Emergency Power Off (EPO) switch. Failure to recognise the electrical hazards could
prove fatal.
2
1.5 Environment
The UPS must be installed according to the recommendations in this manual.Under no cir-
cumstances the UPS should be installed in an airtight room, in the presence of ammable
gases, or in an environment exceeding the specication.Excessive amount of dust in the
operating environment of UPS may cause damage or lead to malfunction. The UPS should
be always protected from the outside weather and sunshine. The recommended operating
temperature is from +15 to +20 Celsius degrees.The recommended operating humidity:20%
to 90%.
1.6 Inquiries
Address any inquiries about the UPS and battery cabinet(s) to the local office or agent
authorized by the manufacturer. Please quote the type code and the serial number of the
equipment.
3
2 Introduction
The product described in this manual is an Uninterruptible Power Supply (UPS). It is a true
online, continuous duty, double conversion, solid state, three-phase system, providing con-
ditioned and uninterruptible AC power to protect the end-user's load.
2.1 System description
PowerWalker VFI 3/3 Series products are high-efficiency and high-performance, double
conversion, pure-online and three phase input and three phase output UPS, with unit
capacity ranging between 20KVA-40KVA. Categorized by capacity, the products can be
further divided into 20KVA, 30KVA and 40KVA. This series not only provides perfect solu-
tion for power source protection and successfully solves problems such as blackout, boost,
brownouts, sags, decaying, oscillation, high voltage impulse, voltage uctuations, surges,
harmonic distortion, disturbances, frequency uctuation etc, but also enhances adaptability
to complicated working environments so that the application elds is well extended to com-
puter equipments, communication equipments and other controlling equipments with good
adaptability to complicated industrial environments as well. Therefore, this series products
can be applied in a diversied multi-industries eld such as telecommunications, nancing,
transportation, government, manufacturing and energy sectors.
PowerWalker VFI 3/3 Series products are also capable of ECO mode. ECO mode means
UPS load is powered by bypass AC supply while in case of abnormal AC supply the load
will be supplied by accumulator battery after conversion through inverter. As the energy
conversion efciency reaches as high as 98% and transfer time less than 10ms under ECO
mode when there is normal AC supply, the energy saving effect of UPS is remarkable.
Remark: ECO mode is applicable only to single unit.
EN
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2.2 Basic system conguration
2.3 Panel gure
5
AC: This light and inverter light will turn "green" when UPS is powered by Rectier Input;
①
Inverter: This light will turn "green" when UPS load is through the inverter;
②
Battery: This light will turn "yellow" when UPS is powered by batteries;
③
Bypass: This light will turn "green" when UPS load is powered by Bypass Input;
④
Fault: If the UPS worked under fault condition,this light would turn on and stay “red” with
⑤
continuous warning tone being given off in case of UPS abnormal function;or ash “red” with
intermittent warning tone being given off.
LCD: Display UPS commands.
⑥
:Conrm/Enter; press this button to select a menu or conrm an operation.
⑦
:PageDown; press this button to switch to next screen display under the same menu.
⑧
:PageUp; press this button to return to next screen display under the same menu.
⑨
Esc: Escape; press this button to return to previous menu or cancel a certain operation.
⑩
Remark: Refer to Chapter 12 for detailed information of LED in accordance with UPS
condition.
2.4 Exterior view
Exterior gure of PowerWalker VFI 30000TP 3/3 BE/BI, 40000TP 3/3 BE/BI UPS
PARALLEL
LCD panel
Button
LED indicator
light
Intelligent slot
Extended slot
SERVICE
AS400
EPO
RS485
RS232
Fan
EN
Front view Rear view
6
Front view(door open)
CHGR FAN
Battery trays
7
3 Technical data
3.1 Standards
UPS VFI 30000TP 3/3 BE/BI VFI 40000TP 3/3 BE/BI
Safety IEC62040-1:2008,EN62040-1:2003 and EN60950-1:2005
EMC IEC62040-2:2006 and EN62040-2:2005
Product IEC62040-3:1999 and EN62040-3:2001
3.2 Environment
UPS VFI 30000TP 3/3 BE/BI VFI 40000TP 3/3 BE/BI
Working Temperature 0℃ ～ +40
Storage Temperature
Relative Humidity 5%～ 90%, no condensation allowed
Altitude derating coefcient See user operations section for more detail information
Vibration
-30
0
IEC68-2-6; max. 0.3mm (2 to 9Hz), max. 1m/s2 (9 to 200Hz) sinusoidal
+65℃ (without batteries)
℃ ～
+40℃ (with batteries)
℃ ～
℃
3.3 Dimensional drawings
EN
UPS VFI 30000TP 3/3 BE/BI VFI 40000TP 3/3 BE/BI
W×D×H (mm)
Net Weight (Kg)
Gross Weight (Kg)
470*700*1752.5 Without package
974*743*2008 With package
195 Without batteries
515 With batteries
255 Without batteries
575 With batteries
470*700*1752.5 Without package
974*743*2008 With package
195 Without batteries
515 With batteries
255 Without batteries
575 With batteries
8
3.4 Characteristics
VFI 30000TP 3/3 BE/BI VFI 40000TP 3/3 BE/BI
Noise (ISO 7779) <57dB at 75% load
Efciency-nominal load
Up to 92%
3.5 AC input
VFI 30000TP 3/3 BE/BI VFI 40000TP 3/3 BE/BI
Rectier input 3 phases + N
Bypass input 3 phases + N
Voltage (L-N) 121V-274 Volts without using battery
Frequency 40-70 Hz
Power factor 0.99
Input distortion < 5% THD(I)
Rated input voltage
Rated input current 43A/41A/40A 57A/54A/52A
380V/400 V/415V
3.6 DC circuit
Battery number 2×16
Battery nominal volt-
age
Positive battery +192V DC
Negative battery -192V DC
Cut off voltage
Battery charging current (A)
9
154±2V DC(when load＞2kw)
176±2V DC(when load≤2kw)
±
4.5A
3.7 AC output
VFI 30000TP 3/3 BE/BI VFI 40000TP 3/3 BE/BI
Active power 24KW 32KW
Number of phases 3-phases + N
Frequency 50/60HZ
Voltage (L-N) 220/230/240 VAC
Overload
capability
(Mains
available)
Overload
capability
(battery
available)
110%<Load<=125%
125%<Load<=150%
Load>150%
110%<Load<=125%
125%<Load<=150%
Load>150%
10 minutes minimum,
then transfer to bypass and alarm
1 minutes minimum,
then transfer to bypass and alarm
0.5 seconds minimum,
then transfer to bypass and alarm
10 minutes minimum,
then transfer to bypass and alarm
1 minutes minimum,
then transfer to bypass and alarm
0.5 seconds minimum,
then transfer to bypass and alarm
3.8 Battery and Charger
VFI 30000TP 3/3 BE/BI VFI 40000TP 3/3 BE/BI
Internal battery package Panasonic LC-RW 1245W / CSB HR 1234WF2
Dimensions 94*151*64.5/pc(Panasonic) 94*151*65/pc(CSB)
Strings 2 x 16
Stored energy time
Restored energy time <8Hours Up to 90% charge
Charger Input Protection 8 A fuse
Rated Charge Voltage ±216V Default for Integrated bettery
Initial Charging Current 4.5A
Battery Leakage < 3.5mA
Battery protection
Max discharging current
up to 860s At Rated liner Load,25℃
30A Fuse*3 For PCBA level 30A Fuse*2*3 For PCBA level
125A Breaker
87A Ubat=308VDC,Full RCD load 116A Ubat=308VDC,Full RCD load
up to 540s At Rated liner Load,25
℃
EN
10
4 Mechanical installation
The UPS and accessories are delivered on a specically designed pallet that is easy to
move with a forklift or a pallet jack. Keep the UPS always in upright position and do not drop
the equipment. Do not stack the pallets.
4.1 Delivery check
The UPS is delivered with the following items:
1. Winpower disc
2.RS-232 serial cable
3.User Guide
4.Key
5.Battery kit(wires & trays)(Only for model without batteries)
4.2 Unpacking and visual inspection
Check that there are no signs of shipping damages. The equipment should be transported in
the upright position.
Note!
A claim for shipping damage must be filed immediately and the carrier must be in-
formed within 7 days of receipt of the equipment. The packing materials should be
stored for further investigation.
Unpack the equipment by removing the packing and shipping materials. Make a visual
inspection. Remove the equipment from the pallet and make sure that the oor surface is
solid and suitable for the wheeling and heavy weight.
Remove cover plate→Remove side plate→Remove stufng and x
11
Check the information on the type designation label of the equipment to verify that the unit is
of the correct type. The type designation label includes ratings, a CE marking, a type code,
a part number and a serial number. The serial number is important when making inquiries. It
allows individual recognition of the equipment.
EN
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4.3 Planning before installation
The equipment must be installed in upright position. The equipment requires space to front
and back to enable cooling airow. Service and maintenance require more than 500mm
clearance on right hand side. All cooling air enters at front and exits at unit rear. The re-
quired minimum clearance from unit rear to an obstruction is 400mm. Because the service
and user access is in the front there should be reserved enough space (min 800mm).
Preparation for installation.
1. Avoid extremes of ambient temperature; excessive dust, moisture or vibration; ammable
gases; and corrosive or explosive atmospheres.
2.Altitude for normal UPS function should not exceed 1000m.
3.The battery cabinet should work within a temperature range from15℃ to 25℃.
4.The maximum ambient temperature for normal UPS performance should not exceed
40℃.
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4.4 Cabinet installation
Note!
Please use stabilizing devices to x the UPS prior to the installation.
The required distance for UPS units should allow for service access. The same applies to
the battery cabinet(s) that should be installed next to the UPS cabinet(s).
Caution!
UPS cabinet(s) can fall over if the installation brake pads are not used. Both rear and
front pads must be used to secure the UPS cabinet to the oor.
Use a 19mm wrench in clockwise direction to screw the brake pad down to the ground,
keeping the machine from moving.
4.5 Maintenance Bypass Switch(MBS)
EN
Warning!
All operations inside the unit must be performed only by a service engineer from the
manufacturer or from an agent, authorised by the manufacturer.
The operation of the MBS is allowed for a service engineer from the manufacturer or from
an agent, authorised by the manufacturer. The full UPS wiring diagram with a MBS switch is
presented in the installation part of the manual.
14
The switching sequence for circuit breaker from normal position to maintenance position:
The normal positions of the MBS switches.
15
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