Powertronix Mizar-Alcor Service Manual

R&D –SERVICE MANUAL DT0489-E00

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POWERTRONIX

Mizar-Alcor

Service Manual

Document : DT0489 English PTX

Revision

Date Checked Approved

00

07-09-2009 07-09-2009

Ghezzi R.

07-09-2009

Ghezzi R.

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Index

1. GENERAL ITEMS......................................................................................................4

1.1 INTRODUCTION...................................................................................................4

1.1.1 GENERAL FAULT IDENTIFICATION PROCEDURE...................................4

1.2 TOOLS..................................................................................................................5

1.2.1 PORTABLE PC WITH SOFTWARE.............................................................5

1.2.2 OSCILLOSCOPE .........................................................................................5

1.2.3 DIGITAL MULTIMETER (DSM)....................................................................5

1.2.4 DISCHARGING RESISTOR.........................................................................5

2 UPS COMPONENTS RECOGNIZING .......................................................................6

2.1 UPS CLOSED.......................................................................................................6

2.2 INNER VIEW WITH SAFETY COVER REMOVED...............................................7

2.3 REAR UPS DESCRIPTION..................................................................................8

2.4 UPS-10-15KVA ELECTRONIC PARTS LAYOUT.................................................9

2.5 UPS-20-30KVA ELECTRONIC PARTS LAYOUT...............................................10

2.6 UPS-10-15KVA BOARDS..................................................................................11

2.7 UPS-20-30KVA BOARDS..................................................................................11

2.8 BOARDS LAYOUT..............................................................................................12

2.8.1 UPS-10-15KVA POWER INTERFACE BOARD COMPONENT LAYOUT..12

2.8.2 UPS-20-30KVA POWER INTERFACE BOARD COMPONENT LAYOUT..13

2.8.3 CS0150 UPS-10-15KVA UPS-20-30KVA CONTROL BOARD...................14

2.8.4 CS0153 UPS-10-15KVA UPS-20-30KVA POWER SUPPLY BOARD........15

2.8.5 CS0098 RELAY & COMUNICATION BOARD............................................16

2.8.6 SNMP COMUNICATION BOARD...............................................................16

2.8.7 TERMINAL BLOCKS..................................................................................17

3 TROUBLESHOOTING.............................................................................................18

3.1 POWER FUSE....................................................................................................18

3.1.1 UPS-10-15KVA...........................................................................................18

3.1.2 UPS-20-30KVA...........................................................................................19

3.2 CHECK ALL PFC & INVERTER OUT IGBTS.....................................................20

3.2.1 UPS-10-15KVA...........................................................................................20

3.2.2 UPS-20-30KVA...........................................................................................21

3.2.3 CHECK AUXILIARY POWER SUPPLY CONTROL BOARD......................23

3.2.4 LED STATUS .............................................................................................25

3.2.5 CHECK CONTROL BOARD.......................................................................26

3.2.6 CHECK POWER SUPPLY VOLTAGE........................................................26

3.3 POWER INTERFACE UPS-10-15KVA BOARD..................................................27

3.4 POWER INTERFACE UPS-20-30KVA BOARDS (CS0151)...............................29

4 PC BASED CHECKS AND SETTINGS ...................................................................31

5 ELECTRICAL DIAGRAM.........................................................................................40

5.1 PCB ELECTRICAL DIAGRAM INDEX................................................................40

5.1.1 DE1237 UPS 10-15KVA GENERAL DIAGRAM .........................................41

5.1.2 DE1112 UPS 20-30KVA GENERAL DIAGRAM .........................................43

5.1.3 DE0098 RELAY & COMMUNICATION BOARD.........................................46

5.1.4 DE0138 TEMPERATURE SENSOR PCB..................................................47

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5.1.5 DE0143 BATTERY FUSE PCB (BATTERY 7.2-9AH) / DE0157 BATTERY

FUSE PCB (BATTERY 4.5-5.2AH)...........................................................47

5.1.6 DE0150 CONTROL LOGIC........................................................................48

5.1.7 DE0151 UPS 20-30KVA INVERTER DRIVER & FEEDBACK....................59

5.1.8 DE0152 UPS 10-15KVA INVERTER DRIVER & FEEDBACK....................65

5.1.9 DE0153 POWER SUPPLY BOARD ........................................................... 69

5.1.10 DE0111 UPS 10-30KVA H-F FILTER.........................................................70

5.1.11 DE0155 LCD MIMIC DISPLAY...................................................................71

5.1.12 DE1235 BATTERY STRING.......................................................................72

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WARNING !

The following documentation requires the knowledge and the support of
USER MANUAL .

1. GENERAL ITEMS

1.1 INTRODUCTION

The UPS contains complex electronic control circuits which require a firm understanding
in order to carry out comprehensive fault diagnosis and repair of the equipment.
The aim of the information contained in this chapter is to provide sufficient guidance to
the trained service engineer, to enable successful fault location to printed circuit board
level. When a faulty circuit board or component has been identified, it should be replaced
or returned to the nearest service centre to repair.
The troubleshooting information include the following items :

• Component location and identification

• Diagnostic information

• Troubleshooting procedures

• Test procedures

Note: when following the procedures cross referencing is inevitable, therefore
it is recommended that this chapter is read in its’ entirety, before commencing
work on the equipment.

There is no practical way detecting an impending UPS malfunction, as most problems do
not emerge as a gradual performance degradation. Generally the UPS will either work
correctly or shut down with or without a warning indication.
In the event of a UPS malfunction troubleshooting should be carried out methodically
along the following guide lines.

1.1.1 General Fault Identification Procedure

When first summoned to the UPS fault the immediate action should be to observe and
record the LED indication displayed on the unit operator panel.

a) Determine the UPS power status.
b) Note the control switch configuration, and also the warning horn sequence if it is

operating.

WARNING: during the troubleshooting it will be necessary to power up the

unit whit the side or top covers removed. In this situation exposure
to potentially lethal voltage is possible even whit the input utility
supply switched off.
Take great care at all switch to minimise the risk of contact whit live
voltage, especially when working around the battery or DC bus

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c) Power down the unit, and ensure that the DC Bus Safety discharge check is

carried out.

d) Gain access to the internal components follow the procedure for removing the UPS

covers.
e) Check the status of the UPS fuses refer to the check list on table 1,2,3
f) Apply power and analyse LCD indications
g) Refer troubleshooting chart to identify possible fault
h) Check PFC converter power components. Pag.20 for component location
i) Check inverter power components. Pag.20 for component location

1.2 TOOLS

Special mechanical tools aren’t required to service the UPS, a normal electricians tool kit
will be adequate. Are necessary insulating gloves and glasses for safety. However to
carry out the check procedures in this chapter the following test equipment will be
required.

1.2.1 Portable PC with software

UPS Maintenance UCT
See the chapter 4

is absolutely necessary for a skilled service engineer because every set point or UPS
logic status or regulation constant can be set or checked only via PC and software

1.2.2 Oscilloscope

A dual trace oscilloscope, which has the ability to sum the two channel, allowing
differential voltage measurements to be made.
For the measure points that it is needed to check it is mandatory to have the
oscilloscope insulated from the supply whit a transformer or battery fed scope.
A storage facility is useful, but not essential.

1.2.3 Digital multimeter (DSM)

A standard digital multimeter is necessary to take essential measurements ; a reference
type could be the FLUKE 70 series multimeter or equivalent.

1.2.4 Discharging resistor

To discharge electrolytic capacitors bank in a short time it’s necessary use a discharging
resistor , ref. value 10K / 50W nom. Before using discharging resistor verify that

battery circuit breaker is open !

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2 UPS COMPONENTS RECOGNIZING

To do servicing it’s necessary to recognize UPS parts , so , before troubleshooting ,
some pictures of UPS and parts will be shown in the following pages . To check pictures
it’s necessary to follow the UPS general schematic diagram (DE1244 and DE1245 )
attached at the end of this document .

2.1 UPS CLOSED

Fig.1

*** WARNING !! Before removing safety covers after power disconnection , it’s
necessary to wait for 10 minutes to have discharged inner capacitors . In any case be
careful and never touch circuits or components before a voltage check

UPS Control Panel

UPS Side Cover panel

UPS Front Cover

BATTERY Front Cover

E:P:O: Command

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2.2 INNER VIEW WITH SAFETY COVER REMOVED

Fig.2

UPS Power Section

UPS Battery Location

BATTERY Connections

BATTERY String

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2.3 REAR UPS DESCRIPTION

Fig.3

Breaker

SNMP-Net Com

Slot location

RS232 & Status
Remote Control

Slot location

Output

Air window

Tagblock

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2.4 UPS-10-15KVA ELECTRONIC PARTS LAYOUT

LEFT SIDE

Fig.4

RIGHT SIDE

Fig. 5

NEUTRAL BAR

Connection

DC Busbar

HEATSINK

FAN

Power Impedence

DC

Busbar

Power Impedence

CS0150

CS0153

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2.5 UPS-20-30KVA ELECTRONIC PARTS LAYOUT

LEFT SIDE

Fig. 6

RIGHT SIDE

Fig. 7

NEUTRAL BAR

CONNECTION

DC Busbar

HEATSINK

Power Impedence

DC Busbar

Power Impendence

Fuse

Fuse

CS0153

CS0150

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2.6 UPS-10-15KVA BOARDS

This paragraph describes the PCB 's fitted in the UPS,

Subassembly code Description Diagram Circuit code
0sde 0150 Control Logic 7-30KVA DE0150 CS0150

0sde 0152 Inverter Drivers&Feedback Mizar DE0152 CS0152
0sde 0153 Aux. Converter DE0153 CS0153
0sde 0155 LCD Mimic Display "4*20" DE0155 CS0155
0sde 0143 Fuse Holder x 7-9 Ah DE0143 CS0143
0sde 0157 Fuse Holder x 7-9 Ah DE0157 CS0157
0sde 0154 H-F Filter DE0154 CS0161
0sde 0162 Temperature Sensor SMT DE0138 CS0138
0sde 0098 Relay Board DE0098 CS0098

2.7 UPS-20-30KVA BOARDS

This paragraph describes the PCB 's fitted in the UPS,

Subassembly code Description Diagram Circuit code
0sde 0150 Control Logic 7-30KVA DE0150 CS0150

0sde 0151 Inverter Drivers&Feedback Mizar DE0151 CS0151
0sde 0153 Aux. Converter DE0153 CS0153
0sde 0155 LCD Mimic Display "4*20" DE0155 CS0155
0sde 0143 Fuse Holder x 7-9 Ah DE0143 CS0143
0sde 0157 Fuse Holder x 7-9 Ah DE0157 CS0157
0sde 0161 H-F Filter DE0161 CS0161
0sde 0162 Temperature Sensor SMT DE0138 CS0138
0sde 0098 Relay Board DE0098 CS0098
0sde 0114 Fan Board DE0114 CS0114

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2.8 BOARDS LAYOUT

2.8.1 UPS-10-15KVA Power Interface Board Component Layout

Refer to Electrical Diagram :DE0152

Fig. 8

Input
Precharge
Relay

Negative
DC Capacitor
Fuse

Negative
DC Battery Fuse

RESERVE
Relay
Static Switch

Positive
DC Batter

y

Fuse

Positive
DC Ca

p

acitor Fuse

IGBT
Input
Section

IGBT
Output
Section

INVERTER
Relay
Static Switch

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2.8.2 UPS-20-30KVA Power Interface Board Component Layout

Refer to Electrical Diagram :DE0151

Fig. 9

Input
Precharge
Thyristor

IGBT
INPUT
SECTION

RESERVE
Static Switch
Thyristor

IGBT
OUTPUT
SECTION

INVERTER
Static Switch
Thyristor

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2.8.3 CS0150 UPS-10-15KVA UPS-20-30KVA CONTROL BOARD

Refer to Electrical Diagram :DE0150

Fig. 10

Fiber Optic
Connector
Parallel
Comunication

LCD Mimic
Display Board
Connectors

LED BAR
UPS STATUS

LED BAR
Processor
STATUS

Battery
Keep Timer

Interface
Board
Connectors

Relay Board
Connectors

SNMP
Connector

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2.8.4 CS0153 UPS-10-15KVA UPS-20-30KVA POWER SUPPLY BOARD

Refer to Electrical Diagram :DE0153

Fig. 11

Input Mains

Connector

Input Reserve

Connector

DC Bus

Connector

Interface

Board

Connector

Power

Supply

status

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2.8.5 CS0098 RELAY & COMUNICATION BOARD

Refer to Electrical Diagram :DE0098

Fig. 12

2.8.6 SNMP COMUNICATION BOARD

Fig. 13

DB9
RS232
Comunication
Connector

E.P.O.
Terminal
Connection

FREE VOLTAGE
CONTACTS
UPS STATUS

CONTROL
LOGIC
CONNECTOR

Control
Logic
Connection

Config Switch

NET RJ45 +

status led

CONNECTOR

Serial Comport

Aux
Input/Output
Dr

y

contact

Status Led

Error Link

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2.8.7 TERMINAL BLOCKS

Fig. 14

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3 TROUBLESHOOTING

To identify a fault cause please refer to the following items.

3.1 POWER FUSE

F1-F2: Positive and Negative DC BUS.
F3-F4: Positive and Negative BATTERY

3.1.1 UPS-10-15KVA

Refer to Electrical Diagram :DE0152
Refer to Fig.8 UPS 10-15kVA Interface Board Component Layout

TAB.2

Fuse Value Protection of Location

F1-F2

32A

10x38mm

Battery Input

Power Interface BOARD (DE0152)

UPS 10-15kVA

F3-F4

32A

10x38mm

DC BUS

Power Interface BOARD (DE0152)

UPS 10-15kVA

SCH.2

P+5

P+5

E1-T

16_+DC-BUS

G3-T

E4-B

G1-T G4-T

E5-B

G5-T

G2-B

E3-B

G6-B

G4-BG1-B

E3-T E6-T

REF

16_-DC-BUS

G3-B

E5-T

G6-T

E2-B

G2-T

E6-B

G5-B

E4-T

E1-B

E2-T

AUX_CONV -DC

AUX_CONV +DC

FS6
L1

FS5
L2

FS22
L3

R183
100K 0.25W

R184
100K 0.25W

Q3

SK60GB128

28

6 13

27

2

1

24

125

23

F2

32A 10x38

1
2

3
4

C37

2.2µF PHB

850V

21

FS21
L2

Q6

SK60GB128

28

6 13

27

2

1

24

125

23

R180

150K 0.25W

R186
100K 0.25W

FS14
+ DC

R181

150K 0.25W

R188
150K 0.25W

C38

2.2µF PHB

850V

21

Q2

SK60GB128

28

6 13

27

2

1

24

125

23

C43

2.2µF PHB

850V

21

Q4

SK60GB128

28

6 13

27

2

1

24

125

23

R96

150K 0.25W

C40

2.2µF PHB

850V

21

R97

150K 0.25W

FS4
L3

C41

2.2µF PHB

850V

21

D42

1N4148

2 1

+

C62

10µF 16V

R187
100K 0.25W

F3

32A 10x38

1
2

3
4

Q1

SK60GB128

28

6 13

27

2

1

24

125

23

F1

32A 10x38

123

4

FS15

-DC

R185
100K 0.25W

F4

32A 10x38

1
2

3
4

D41

1N4148

2 1

R98

150K 0.25W

R99

6.8K

R100

6.8K

FS20
L1

R182
100K 0.25W

FS11

- BATTERY

R95

150K 0.25W

Q5

SK60GB128

28

6 13

27

2

1

24

125

23

FS10

+ BATTERY

CN3

DC BUS

1

2

3

4

C39

2.2µF PHB

850V

21

From Input

Inductor

To Aux.
Converter
CS0153

OUTPUT INVERTER

To Inverter
Inductor

INPUT INVERTER

Note the location of fuse are different in UPS 10-15kVA compare to UPS 20-30kVA

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3.1.2 UPS-20-30KVA

Refer to Fig.6/7 UPS 20-30kVA LEFT/RIGHT SIDE electronic parts LAYOUT

TAB.3

Fuse Value Protection of Location

F1-F3 100A 690V

Positive Battery Input

Positive DC BUS

Right side Heatsink

UPS 20-30kVA

F2-F4 100A 690V

Negative Battery Input

Negative DC BUS

Left side Heatsink

UPS 20-30kVA

If you find one or more fuses blown, you have to check firstly
ALL the POWER semiconductors on the UPS

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3.2 CHECK ALL PFC & INVERTER OUT IGBTS.

well locked . If IGBT is damaged , remember that probably the driver circuitry could be
damaged , so the following parts on interface board.

3.2.1 UPS-10-15KVA

CS 0152 have to be tested.
The following diagram detail regards only the driver circuitry for PFC L1 , only to indicate
the part of circuit .
Obviously also PFC L2&L3 and INVERTER L1&L2&L3 driver has to be tested.

SCH.3

P+15

P+15

HF supply 1
HF supply 2

DRV_L1-TOP_ING

DRV_L1-BOTT_ING

G1-T

E1-T

G1-B

E1-B

R4

1.8K

R10
270

R28
270

R19

1.8K

D4

UF4007

2 1

Z4
15V

2 1

+

C7

100µF 35V

TP1

D10

1N4148

2 1

T1

VAC4721X004

1

6

3

2
4

5

+

C1

100µF 35V

D13

1N4148

21

+

C16

100µF 35V

+

-

Totem

ISO4

HCPL3120

2
3

6

5 8

7

R13
1K

+

C10

100µF 35V

+

-

Totem

ISO1

HCPL3120

2
3

6

5 8

7

TP10

R22 33

Z10

P6KE18CAC250

2 1

R7 33

C4

1µF

D1

1N4148

2 1

Z1

P6KE18CAC250

2 1

D7

UF4007

2 1

TP4

Z7

15V

21

R16
1K

R1 33

TP7

R25

33

D16

1N4148

2 1

C13
1µF

INVERTER_IN PHASE L1

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3.2.2 UPS-20-30KVA

CS 0151 have to be tested.
The following diagram detail regards only the driver circuitry for PFC L1 , only to indicate
the part of circuit .
Obviously also PFC L2&L3 and INVERTER L1&L2&L3 driver has to be tested.

SCH.4

P+15

P+15

HF supply 1
HF supply 2

DRV_L1-BOTT_ING

G1-T

E1-T

DRV_L1-TOP_ING

E1-B

G1-B

R10
270

R4

1.8K

R19

1.8K

R28
270

+

C7

100µF 35V

Z4
15V

2 1

D4

UF4007

2 1

D10

1N4148

2 1

TP1

+

C1

100µF 35V

T1

VAC4721X004

1

6

3

2
4

5

R13
1K

+

-

Totem

ISO4

HCPL3120

2
3

6

5 8

7

+

C16

100µF 35V

D13

1N4148

21

R22 10

TP10

+

-

Totem

ISO1

HCPL3120

2
3

6

5 8

7

+

C10

100µF 35V

Z10

P6KE18CAC250

2 1

D1

1N4148

2 1

C4

1µF

R7 10

Z7

15V

21

TP4

D7

UF4007

2 1

Z1

P6KE18CAC250

2 1

R25

10

TP7

R1 10

R16
1K

D16

1N4148

2 1

C13
1µF

INVERTER_IN PHASE L1

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CS 0153 AUXILIARY DC/DC CONVERTER BOARD

Fig. 15

This board receives power from three different redundant sources :
800Vdc Voltage coming from DC bus ,
400V ac Voltage coming from Reserve ac input
400V ac Voltage coming from Mains ac input

These voltages, rectified are applied to a flyback dc/dc insulated converter that gives
regulated dc voltages on the output to all the boards of the UPS
Each line coming in are protected with resistor on the board.

Name Description Value Note

R57-R58 Positive and Negative DC input

47 ohm Fig.15

R50-R51-R52 Input Mains AC L1-L2-L3 input

47 ohm Fig.15

R53-R54-R55 Reserve Input AC L1-L2-L3 input

47 ohm Fig.15

LED D23

R57-R58

R50-R51-R52

R53-R54-R55

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Output dc voltages status is monitored by a green Led D23 that have to be light while the
Power Supply is running

Name Description ON OFF

D23 Power Supply status P+15 Volt Output Present P+15 Volt Output not

Present

3.2.3 Check Auxiliary Power Supply Control Board

• 1-Check Input Voltage
1a-DC source Coming from DC BUS

(check between R57& R58 DC BUS Voltage >800Vdc)

1b-AC source Coming from AC Reserve Line

(check between R53 - R54 – R55 > 400Vac)

1c-AC source Coming from AC Mains Line

(check between R50 - R51 – R52 > 400Vac)

• 2-Check Output Voltage
3a-DC Output 7.5Volt dc

(check between TP7&TP9 DC Voltage ->7.5Vdc)

3b--DC Output 15Volt dc

(check between TP7&TP4 DC Voltage ->15Vdc)

3c--DC Output Isolated 15Volt dc

(check between TP14&TP12 DC Voltage ->15Vdc)

------------------------------------------------------------------------------------------------------------------­Safe-Life Battery remote UPS’s location function

During battery discharging , the battery voltage is monitored by the control board ; when
the battery voltage reaches the minimum value the inverter is stopped ;
After few minutes (If SLB function is enabled) the control board sends an off command to
the dc/dc converter that switches off itself , avoiding the deep discharge of the UPS
battery .

The dc/dc converter turns automatically on when mains or reserve ac voltages come
back present .

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CS0150 CONTROL LOGIC BOARD

Refer to Electrical Diagram :DE0150

Fig. 16

DL1= Green ON when Power supply 5Volt Volt is present
DL2= Yellow ON when Power supply 12Volt Volt is present
DL3= Green ON when Power supply 12 Volt is inside the right parameters

SW1=Push Button
SW2=Push Button
Upload STL Software Enable Function

LED BAR
UPS STATUS

LED BAR
Processor
STATUS

SW1-Button

Not Used

SW2-Button

Up-load

software micro

LED DL1-Green
Power Supply +5
Volt
Enabled

LED DL2-Yellow
Power Supply +12
Volt
Enabled

LED DL3-Green
Power Supply
+12 Volt
Enabled

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Every control function of UPS depends by this board ,
Neither jumpers nor trimmers are employed for setting all UPS quantities on this board .
To change parameters it’s necessary to access to this board through the RS232 interface
communication board (CS0098) with a PC and follow the procedures described in
chapter 4.
No settings are needed , except when a new control board , not set in factory , has to be
placed in substitution of a faulty one.
Here is described meaning and localization of the LED present on the board

3.2.4 LED Status

On the control Logic you will find two LED BAR showing the status of the main block of
the ups.(Ref. to Fig.16 for localization)
Here you will find the meaning of each one.

The first BAR of LED L1-L6 shows the status of the Main blocks of the UPS.
The second BAR of LED M1-M4 show the status of the Microprocessor inside the control.

Name Colour Description ON OFF BLINKING

L1 Green Mains Line Status MAINS is OK Mains is not OK PFC-overload
L2 Green Battery Status Battery VOLT-OK Battery VOLT -NOK Battery-Prealarm
L3 Green Inverter Status RUNNING NOT RUNNING INV-overload
L4 Green Reserve Line Status Res. Line is OK Res. Line is not OK Phase-Rot. ERR
L5 Green PFC Status Battery-Charged PFC-NOT RUNN. Battery-In Charge
L6 Red Static Switch Status Load on Reserve Load on Inverter Load not Feed
L7 Yellow Normal Mode Synchro-OK Sync-Not Present X
L8 Green Parallel Status Master Slave X

M1

Yellow

M2

Yellow

M3

Yellow

M4

Red

Description

Blinking - - - µP normal operation
Blinking - - Blinking µP normal operation + memory writing. Do not switch off the power supply

- - - On µP update mode. Ready to receive the software "Standard"
Blinking Blinking - On µP update mode. Receiving the software "Standard"
Blinking Blinking Blinking On µP update mode. Verifying received software

On - - On µP update mode. Update error

- - - Blinking No valid software found. Ready to receive the software "Application"

On On On Blinking µP update mode. Erasing internal application memory

Blinking Blinking Blinking Blinking µP update mode. Receiving the software "Application"

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3.2.5 Check Control Board

If at least one of the source input are available (reserve/Mains/Battery)is possible to
check the control Logic board

3.2.6 Check Power Supply Voltage

With references to electrical drawing DE 0150 check the following voltage-on the board

Name Description Test Point Value

P+15 Input Power Supply from CS0152

TP55-TP52 17.5Vdc

(15-20Vdc)

P+7.5 Input Power Supply from CS0152

TP61-TP58 7.5Vdc

(7.5-10Vdc)

P+12 Internal stabilized Power Supply

TP55-TP53 12Vdc

(11.75-12.25Vdc)

P+5 Internal stabilized Power Supply

TP61-TP59 5Vdc

(4.75-5.25Vdc)

P+3.3 Internal stabilized Power Supply

TP61-TP63 3.3Vdc

(3.1-3.5Vdc)

P+1.5 Internal stabilized Power Supply

TP61-TP65 1.5Vdc

(1.4-1.6Vdc)

N-7 Internal Power Supply

TP61-TP67 -7Vdc

(-6/-10Vdc)

P+12Delay Internal Power Supply Delay

TP61-TP54 12Vdc

After this control is possible to understand the status of the rest of the UPS connecting
the control board through the RS232 interface communication board with a PC and
follow the procedures described in chapter 4.

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3.3 POWER INTERFACE UPS-10-15KVA BOARD

On this board are present all the electrical circuit used to adapt the level to the real used
from control, and all the actuators circuit used to drive the power parts present on UPS :

Here are described all the main component present on board (look figure 17 in the next
page):

Description N°

Ref.

Drawing

IGBT –L1 Input PFC 1 DE0152-Pag.2
IGBT –L2 Input PFC 2 DE0152-Pag.2
IGBT –L3 Input PFC 3 DE0152-Pag.2
IGBT –L1 Output INV 4 DE0152-Pag.2
IGBT –L2 Output INV 5 DE0152-Pag.2
IGBT –L3 Output INV 6 DE0152-Pag.2
Pre-charge Input section RELE 7 DE0152-Pag.2
SS-Switch Inverter Relay 8 DE0152-Pag.3
SS-Switch Reserve Relay 9 DE0152-Pag.3
Positive Battery Fuse Protection 10 DE0152-Pag.2
Positive DC Capacitors Fuse 11 DE0152-Pag.2
Negative DC Capacitors Fuse 12 DE0152-Pag.2
Negative Battery Fuse Protection 13 DE0152-Pag.2
Snubber Capacitors 14 DE0152-Pag.2
J4 50-pin Flat Cable Connector to Control Logic CS 0150 15 DE0152-Pag.4
J5 40-pin Flat Cable Connector to Control Logic CS 0150 16 DE0152-Pag.4
J7 20-pin Flat Cable Connector to Auxiliary Power Supply CS 0153 17 DE0152-Pag.4
CN9 2-Pin Molex Connector to Thermal Sensor “°C External Battery Box” 18 DE0152-Pag.4
CN7 2-Pin Molex Connector to Thermal Sensor “°C Internal Battery Box” 19 DE0152-Pag.4

CN6 2-Pin Molex Connector to Thermal Sensor “°C Heatsink” 20 DE0152-Pag.4
CN5 2-Pin Molex Connector “Not used” 21 DE0152-Pag.4
CN1 2-Pin Molex Connector to Over Temperature Protection 85°C 22 DE0152-Pag.4
CN10 2-Pin Molex Connector to “AUX Contact MANUAL BYPASS” 23 DE0152-Pag.2
CN11 2-Pin Molex Connector “Not used” 24 DE0152-Pag.2
CN2 5-Pin Molex Connector “Mains line to CS 0153” 25 DE0152-Pag.2
CN3 4-Pin Molex Connector “Feedback DC-BUS Voltage” 26 DE0152-Pag.2
CN4 5-Pin Molex Connector “Reserve line to CS 0153” 27 DE0152-Pag.3
F42 1A 250V Fuse protection for Fan 28 DE0152-Pag.2

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UPS-10-15KVA Component Layout

Refer to Electrical Diagram :DE0152

Fig.17

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20 21 22

23

24

25

26

27

28

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3.4 POWER INTERFACE UPS-20-30KVA BOARDS (CS0151)

On this board are present all the electrical circuit used to adapt the level to the real used
from control, and all the actuators circuit used to drive the power parts present on UPS :

Here are described all the main component present on board:

Description N°

Ref.

Drawing

IGBT – Input PFC 1 DE0151-Pag.1
IGBT – Output INV 2 DE0151-Pag.1
Pre-charge Input section SCR 3 DE0151-Pag.2
SS-Switch Inverter SCR 4 DE0151-Pag.2
SS-Switch Reserve SCR 5 DE0151-Pag.2
J1 50-pin Flat Cable Connector to Control Logic CS 0150 6 DE0151-Pag.6
J4 40-pin Flat Cable Connector to Control Logic CS 0150 7 DE0151-Pag.6
J2 14-pin Flat Cable Connector to Control Logic CS 0150 8 DE0151-Pag.6
J3 20-pin Flat Cable Connector to Auxiliary Power Supply CS 0153 9 DE0151-Pag.6
CN11 2-Pin Molex Connector to Thermal Sensor “°C External Battery Box” 10 DE0151-Pag.6
CN9 2-Pin Molex Connector to Thermal Sensor “°C Internal Battery Box” 11 DE0151-Pag.6
CN8 2-Pin Molex Connector “Not used” 12 DE0151-Pag.6
CN7 2-Pin Molex Connector “Not used” 13 DE0151-Pag.6
CN6 2-Pin Molex Connector “Not used” 14 DE0151-Pag.6
CN5 2-Pin Molex Connector “Not used” 15 DE0151-Pag.4
CN4 2-Pin Molex Connector to “AUX Contact MANUAL BYPASS” 16 DE0151-Pag.4
CN1 4-Pin Molex Connector “Feedback DC-BUS Voltage” 17 DE0151-Pag.2
CN12 2-Pin Molex Connector “Second Speed Fan to CS 0114” 18 DE0151-Pag.4
CN2 5-Pin Molex Connector “Mains line to CS 0153” 19 DE0151-Pag.2

CN3 5-Pin Molex Connector “Reserve line to CS 0153” 20 DE0151-Pag.4

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UPS-20-30KVA Interface Boards Component Layout

Refer to Electrical Diagram :DE0166 – DE0167 – DE0168

Fig.18

10

11

12 13 14

15

16

6

7

9

17

8

1

2

3

19

18

20

4

5

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4 PC BASED CHECKS AND SETTINGS

As the UPS is equipped with LCD panel, most of basic operations can be done by the
user without using additional tools. Although, for the convenience and time save while
executing more complicated operations, the UPS logic control can be accessed also by
PC with dedicated UPS Maintenance UCT program.
This program is also the only way to modify some UPS parameters which are not
accessible through LCD panel.
Necessary things: PC with program installed, serial communication cable DB9-DB9 and
RS232 / Relay board CS0098 (standard on-board).

Below there is a short description of the program and its possibilities.
Few seconds after start, the program will be ready to use. The initial screen is similar to

the following picture:

As there is no standard way of using the program, the informations below contain just the
description of major functions. The user decides, which of them wants to use.

In most of cases it will be necessary to start the transmission between UPS and
computer. To do this, the user must define the serial port number and transmission
speed (usually 2400 bps),

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and click on OK button. After this, program sends control data string to the UPS,
expecting correct response.

This process will be initiated automatically before any try of interaction between PC and
UPS, or can be involved manually by the user (menu Options > Communication mode).

Program remembers parameters (port number, speed, etc.) of last successful
transmission and uses them later as default settings.

Below there is description of main program functions.
Attention: all further explanations refers to the UPS-20-30KVA/ and R&D user access
level. Depending on the program version (R&D, service, user) some functions may be
hidden or disabled.

1. UPS identification button
Opens window containing UPS identification informations (model name, serial

number, firmware version, test date and service contact details). User can read all
the informations from the UPS or the backup file, modify them (except firmware
version) and write back to the UPS.

1

press

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2. UPS configuration button

Opens window containing three tabs as described below:

• Main configuration tab

This tab contains essential UPS parameters: parallel mode and batteries
settings, output parameters (frequency, number of phases), and others.

• Nominal values tab

2

p

ress

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"Nominal values" tab gives an access to some nominal UPS numeric
settings: output power and voltage, number of phases, battery parameters,
power factor and input/output frequencies.

• UPS Real Time Clock tab

This tab lets to control and change UPS internal clock and calendar
settings. The "Update from system" button serves for copying actual
computer time and date to the form.

With any tab, the user can read the informations from the UPS or from the file,
modify them and write back to the UPS.
The program operates (read / write operations) on the parameters which are
present on visible tab only.

3. UPS status and meters button
This button opens the window containing four different tabs, as described below.

All of them (except of the last one called "UDBS Obj.history") use the Idle read
mode to present actual UPS state and meters.
It means that the content of the "UPS status and meters" window is valid only when
the "Idle read" control is activated (green colour).

Otherwise, all the values in the window are not updated and becomes grey to
indicate inactive state.

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• Main screen tab

This tab presents the mimic screen with the simplified diagram of the UPS
and 5 sections with values of measures. When the Idle read mode is active,
all the tab content is refreshed every second.

• UDBS object 2 to 9 tab

This tab gives an access to several informations available in UDBS
protocol. The user can choose from 1 to 6 different parameters from the
lists and watch them simultaneously. When the Idle read mode is active, all
the tab content is refreshed every second.

3

p

ress

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• UDBS object 10 tab

With this tab user can observe several important internal UPS signals. It
can be useful in the case of UPS malfunction, servicing or maintenance.
As for the previous tabs, also this tab content is refreshed every second if
the Idle read mode is activated.

• UDBS object history tab

Using this tab user can download event log content from the UPS. Updated
log can be also saved to the file (button "Save to file" or File > Save UPS

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history menu option). Unlikely to previous tabs, this one does not use Idle

read mode.

4. Commands and update button
This button opens the window containing two tabs, as described below.

• UPS commands tab

This tab contains several UPS commands, which can be useful while UPS
service or maintenance. To send the command to the UPS, the user should
choose the command and click "Execute command".

4

p

ress

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• Software updates tab

"Software updates" tab allows changing the UPS firmware and/or LCD
panel language file, depending on the selected radio button. After clicking
on the "Open file" button, the user chooses the right update file, and the
program controls its content. If the file content is correct, the "Send update
to UPS" button will be enabled and ready to use.

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5. Power/voltage button

This button opens the window with three tabs, containing important internal
numeric values of the UPS. Normally all the values are set correctly in the factory
and there is no need to modify them.

6. UPS setup button

This button opens "UPS setup" window, which contains some of the power/voltage
UPS values, used while performing unit setup process in the factory.

Except of the functions described above, the program allows creating the UPS backup
file (File > Save UPS backup option), saving Program Event Log, UPS History Log,
changing the interface language, supervising the transmission, etc.

5

p

ress

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5 ELECTRICAL DIAGRAM

5.1 PCB electrical diagram index

- DE1237 UPS general diagram Mizar

- DE1112 UPS general diagram Alcor

- DE0098 Relay & Communication Board

- DE0138 Temperature sensor PCB

- DE0143 Battery Fuse PCB gap18mm

- DE0150 Control Logic

- DE0151 Inverter Driver & Feedback Alcor

- DE0152 Inverter Driver & Feedback Mizar

- DE0153 Power Supply Board

- DE0111 H-F Filter UPS 10-30kVA

- DE0155 LCD Mimic Display

- DE0157 Battery Fuse PCB gap22mm

- DE1235 Battery String

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5.1.1 DE1237 UPS 10-15kVA general diagram

0SDE0178-A

EMC FILTER

PW21

PW22

PW23

PW24

PW2

PW3

PW4

PW5

PW20 PW1

Cabinet Temp

0SDE162

1

2

External Battery Temp

0SDE162

1

2

0SDE0178-B

EMC FILTER

PW25

PW26

PW27

PW28

PW7

PW8

PW6

PW9

PW18

0SDE0178-D

EMC FILTER

PW32

PW33

PW33

PW35

PW13

PW14

PW15

PW16

PW36PW17

Power Board and Feedback

0SDE0152

FS7

FS8

FS9

FS47

FS29

FS30

FS31

FS38

FS45

FS38
FS39
FS40

FS41

CN3

FS34

FS1

FS48

FS49

FS50

FS2

FS3

FS16

FS10

FS11

CN9[1..2]

J5[1..40]
J4[1..50]

CN6[1..2]

J7[1..20]

CN7[1..2]

FS6

FS23

FS4

FS5

FS28

FS25

FS20

FS21

FS22

CN2

CN4

CN9[1. .2]

CN5[1. .2]

CN1[1..2]

FS26

FS24
FS27

FS37

GND UPS

FS51

CN10[1. .2]

FS35
FS39

FS36
FS40

FS32

FS42

FS44

FS43

0SDE0153

AUX CONVERTER

CN2

CN4

J7[1..20]

CN3

CN1

0SDE0150

CONTROL LOGIC&SIGNALLING

J1[1..26]

J5[1..40]
J4[1..50]

J2[1..20]

J3[1..26]

0SDE0098

RELAY BOAR D

J2[1..20]

SNMP

J3[1..26]

0SDE0155

LCD BOARD

J1[1..26]

P9

10x(5-7-9Ah)

+

-

P11

10x(5-7-9Ah)

+

-

P7

10x(5-7-9Ah)

+

-

P12

10x(5-7-9Ah)

+

-

P10

10x(5-7-9Ah)

+

-

P8

10x(5-7-9Ah)

+

-

0SDE0178-C

EMC FILTER

PW29

PW30

PW12

PW10

PW31

PW11

Module Temp

0SDE162

1

2

NEUTRAL BAR

PW16

UPS_GND

N

UPS_GND

PW35

PW28, PW24, P W 30

CM1173

PW5, PW9, PW 11

UPS_GND

N

N

F4 F1

Neutral Breaker

I6

C1

40µF / 400-450V

L6

DSM191

VT1

0CEVTM2204P16W

I1

Input_Breaker

C2

40µF / 400-450V

L5

DSM191

L1

DSM191

C5

10µF / 400-450V

C9

10µF / 400-450V

C7

10µF / 400-450V

C8

10µF / 400-450V

P7

1
2

P10

1
2

P9

1
2

P8

1
2

P12

1
2

P11

1
2

P7

1
2

P8

1
2

P12

1
2

P10

1
2

P11

1
2

P9

1
2

C°

ST1

85°C

C3

40µF / 400-450V

CN10

MATLOK

123

4

I4

Output_Breaker

C6

10µF / 400-450V

L4

DSM191

L2

DSM191

L3

DSM191

Manual_By-Pass _Breaker

I3

20

22 21

24

19

23

123

4

C4

10µF / 400-450V

36 35

I2

Reserv e_Breaker

F3

32A

F2

32A

L1-BYPASS

L3-BYPASS

L2-BYPASS

- BATTERY

PHASE FAN

NEUTRAL FAN

AUX FAN

CM1293

31

6

7

345

29

8

33

40 - p1, 41 - p2

34

79 - 80

787776

75

16 17 18

15 15

19

22 21 20

15

23

12

15

24 25 26

27

15

13

15

73

74

14

31

31

UPS INPUT RESERVEEXT BATTERY

NEUTRAL BAR CM1173

NEUTRAL BAR CM1173

INPUT SECTION

INVERTER OUT SECTION

L1

L2

L3

N

L1

L2

L3

N

GND

+

-

Neutral

N

L2

UPS OUTPUT

L1

L3

GND

91011

28

32 32 32

353637

383940

414243

44

45

495051

525354

555657

46

4748

5859

2

3

4

7

10

11

12

14

16

6

12

34

65

78

910

11 12

21

221112910

CM1173

61 - 62 - 63

64 - 65 - 66

67 - 68

81 - 82

71 - 72

69 - 70

8

9

5

15

13

17

1

11

10987654

14 14 1313 1212 11

1

1312

23

1411

+ BATTER Y

30

To DC filter page 2|

FUSE
HOLDER_I5

FUSE
HOLDER_I5a

Aux_C o n tact

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FS37

N - RES

FS45

N - RES

FS15

-DC

F3

32A 10x38

1

2

3

4

F2

32A 10x38

1

2

3

4

FS10

+ BAT

C9

10µF 400-450 V

FS35

L2

FS34

L3

FS36

L1

FS44

N

C7

10µF 400-450 V

C8

10µF 400-450 V

FS32

N

FS6

L1

FS4

L3

FS5

L2

FS48

L1

FS49

L2

FS50

L3

K4

9

8

7

1
2

6

5

4

F4

32A 10x38

1

2

3

4

F1

32A 10x38

1

2

3

4

FS40

L1 - RES

C6

10µF 400-450V

C5

10µF 400-450V

C4

10µF 400-450V

FS16

NEUTRAL

FS39

L2 - RES

FS38

L3 - RES

Q5

28

6 13

27

2

1

24

125

23

Q4

28

6 13

27

2

1

24

125

23

Q6

28

6 13

27

2

1

24

125

23

FS47

L3-OUT

FS11

- BAT

K5

9

8

7

1

2

6

5

4

FS7

L1 - IN

+

CE4

4400µF

450V

+

CE2

4400µF

450V

L3

DSM191

L2

DSM191

L1

DSM191

FS8

L2 - IN

FS9

L3 - IN

FS43

N - IN

FS25

L1

FS24

L2

FS23

L3

L4

DSM191

L5

DSM191

L6

DSM191

FS20

L1

FS28

L1

+

CE1

4400µF

450V

FS29

L1-OUT

FS31

L3-OUT

+

CE3

4400µF

450V

FS22

L3

FS21

L2

FS26

L3

FS27

L2

C3

40µF 400-450 V

C2

40µF 400-450 V

FS30

L2-OUT

C1

40µF 400-450 V

Q1

28

6 13

27

2

1

24

125

23

Q2

28

6 13

27

2

1

24

125

23

FS2

L2

FS3

L3

FS1

L1

Q3

28

6 13

27

2

1

24

125

23

FS14

+DC

R64

56R 10W

R63

56R 10W

R65

56R 10W

K1

735-3A-C-T SONG CHUAN

9

8

7

1

2

6

5

4

COMMON_NEUTRAL BAR

COMMON_NEUTRAL BAR

0SDE0152\B

PFC AND

INVERTER

SECTION

0SDE0152\C

S.SWITCH

SECTION

CM1181

CM1180

CM1180

CM1173

CM1181

CM1173

1

17

23

2

19

15

15

16

17

18

H3

H2

H1

Q1..Q3: SK60GB128 Q4..Q6: SK60GB128

0SDE0152\A

PRECHARGE

SECTION

31

15

15

22

21

20

H4

H5

H6 H10

H9

H8

30

18

18

27

28

29

15

16

K4, K5:

735-3A-C-T SONG CHUAN

2

1

65

10

9

3

4

7

8

11

12

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5.1.2 DE1112 UPS 20-30kVA general diagram

0SDE0178

EMC FILTER

PW21

PW22

PW23

PW24

PW3

PW4

PW5

PW2

PW20 PW1

Trasduttore di temperat ura0

0SDE0162

2

1

0SDE0178

EMC FILTER

PW25

PW26

PW27

PW28

PW7

PW8

PW6

PW9

PW18

0SDE0161/D

EMC FILTER

PW32

PW33

PW34

PW35

PW13

PW14

PW15

PW16

PW36PW17

0SDE0151

Power Board and Feedback

PW4

PW5

PW6

FS12

PW14

PW15

PW16

FS15

FS9

PW23
PW22
PW21

FS13

CN3

FS14

L1 IGBT INV OUT

L2 IGBT INV OU T

L3 IGBT INV OU T

PW20

PW19

PW18

GND UPS

PW1

PW12

CN8[1..2]

J4[1..40]
J1[1..50]

CN11[1..2]

J3[1..20]

CN7[1..2]

PW7

PW9

PW8

PW25

PW26

PW27

FS4

FS5

FS6

CN2

FS10

CN9[1..2]

CN5[1..2]

CN6[1..2]

FS1

FS2

FS3

FS11

CN1

J2[1..14]

CN12[1..2]

CN4[1..2]

0SDE0114

FAN BOA RD

FS5

FS3

FS4

FS6

FS1

FS7

FS2

0SDE0098

RELA Y BOA RD

J2[1..20]

0SDE0153

AUX CON VERTER

CN2

CN4

J7[1..20]

CN3

CN1

0SDE0150

CONTROL L OGIC & SIGNALLING

J1[1..26]

J5[1..40]
J4[1..50]

J2[1..20]

J3[1..26]

J6[1..14]

0SDE0155

LCD BOA RD

J1[1..26]

SNMP

J3[1..26]

I553981

10x7Ah

+

-

I553977

10x7Ah

+

-

I553973

10x7Ah

+

-

I553985

10x7Ah

+

-

I553993

10x7Ah

+

-

I553989

10x7Ah

+

-

0SDE0178

EMC FILTER

PW29

PW31

PW30

PW10

PW12

PW11

Cabinet Temp.

0SDE0162

1

2

NEUTRAL BAR

UPS_GND

PW5, PW9, PW11

N

PW28, PW24, PW 30

PW16

UPS_GND

N

UPS_GND

CM1173

PW35

N

VT1

0CEVTM2204P16W

I1 63A

C8

10µF 400-450VC710µF 400-450V

L3

DSM192

L1

DSM192

C9

10µF 400-450V

L2

DSM192

I3 63A

C1

60µF 400-450V

C2

60µF 400-450V

I6 125A

C3

60µF 400-450V

AUX CONTACT

P1

1
2

P4

1
2

P2

1
2

P3

1
2

P5

1
2

P7

1
2

P6

1
2

P8

1
2

P9

1
2

P10

1
2

P12

1
2

P11

1
2

L3

DSM192

L1

DSM192

L2

DSM192

I5

F4 FUSE 50A

I5

F1 FUSE 50A

I5

F3 FUSE 50A

I5

F2 FUSE 50A

C5

10µF 400-450V

C4

10µF 400-450V

C6

10µF 400-450V

C°

ST1

85°C

I4 63A

I2 63A

L1-BYPASS

L3-BYPASS

L2-BYPASS

+ BATT ERY

- BATTERY

To DC filter page 2

AUX FAN

NEUTRAL FAN

PHASE FAN

COM

+

-

69

35 - p1, 36 - p2

L3L1L2

N

62 - 63 - 64

NEUTRAL BAR CM1173

EXT BATTERY

UPS OUTPUT

INVERTER OUT SECTION

INPUT SECTION

7

NCNCNC

CM1173

NEUTRAL BAR CM1173

CM1173

3°Floor

3 (Batt 1-) 874

2

1°Floor

1910

2°Floor

(Batt 2+)65

8

6

UPS INPUT

RESERVE

L2

N

L3

L3

NL2L1

L1

234

5

9

101112

13

141615

321

456

789

1213

14

15

161718

192021

22

23

24

101010

111111

25

26

29

28

31

27

32

30

30

30

30

34

30

30

36

35

37

38 39

404142

44 45

474849

505152

53

54

55

GND 17

GND 1

56

57

70

72

75 - 76

43

56

3

421

7

8

9

10

11

12

- ALCOR II Cod.0S 0195

WIRING

- BATTERY Cod. 0S0197

- INDUCTANCE Cod. 0S0191

59 - 60 - 61

68

67

71

73 - 74

77 - 78

65 - 66

79 - 80

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 44 of 72

L2L3L1

H2

ACS754

1
3

2

4 5

H1

ACS754

1
3

2

4 5

H3

ACS754

1
3

2

4 5

PW7

L1

PW9L3PW8

L2

PW27

L3

PW5

L2

PW6

L3

PW4

L1

C4 10µF 475V

C6 10µF 475V

C5 10µF 475V

+

CE4

4400µF

+

CE5

4400µF

+

CE6

4400µF

F1

100A

F2

100A

PW25

L1

F3

100A

PW12

- Batt

L5

L6

F4

100A

L4

S1

SCR SKUT85

3

5

1

2

4

6

7

101312

14

11

PW25

L1

PW26

L2

PW27

L3

PW1

+ Batt

PMB

2.5 µF

Q1

SEM iX201GD 128Ds

543

21

8
9

6

7

12
13

10

11

16

17

14

15

19

20

PMB

2.5 µF

Q2

SEMiX201GD128D s

543

21

8

9
6
7

12

13
10
11

16

17

14

15

19
20

+

CE2

4400µF

+

CE1

4400µF

+

CE3

4400µF

FS1

FS2

FS3

PW26

L2

Inverter IN

AC INPUT

CAPACITORS

INPUT MAINS

Inverter OUT

Neutral Bar CM 1 181

CM1448

CM1217

CM1173

CM1447

CM1216

CM1223

CM1444

CM1444

TO PAGE 3

Neutral Bar CM 1181

46

CM1173

CM1222 CM1449

850V 850V

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 45 of 72

PW21

L1-RES

PW22

L2-RES

PW23

L3-RES

H6

ACS754

1

3
2

54

C8

10µF 475V

C9

10µF 475V

C7

10µF 475V

H8

ACS754

1
3

2

4 5

H10

ACS754

1
3

2

4 5

H9

ACS754

1
3

2

4 5

FS11

FS12

FS9

L6

L5

L4

S2

SCR SKUT85

3

5

1

2

4

6

7

101312

14

11

R151

10 / 5W

C67

0.1µF MABA01

C69

0.1µF MABA01

C73

0.1µF MABA01

R155

10 / 5W

R156

10 / 5W

PW20

L3

S3

SCR SKUT85

3

5

1

2

4

6

7

101312

14

11

C2

60µF 450V

PW19L2PW18

L1

FS13

C1

60µF 450V

C3

60µF 450V

FS14

FS15

FS10

FS6

L3

FS4

L1

FS5

L2

C74

0.1µF MABA01

R157

10 / 5W

R158

10 / 5W

R159

10 / 5W

C76

0.1µF MABA01

C75

0.1µF MABA01

H5

ACS754

1

3
2

54

PW14

L1-OUT

PW15

L2-OUT

PW16

L3-OUT

H7

ACS754

1

3
2

54

FROM PAGE 2

Neutral Bar CM1173

Neutral Ba r CM 117 3

AC RESERVE

CAPACITORS

AC INVERTER

CAPACITORS

3430 30

45 44 43

30 3630

40 41 42

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 46 of 72

5.1.3 DE0098 Relay & Communication Board

P+15 P+15

P+15

P+15

P+15

P+15

P+15

P+15

IC1 4N35

1

2

5

4

6

R7

470K

C6

0.1nF50V

CN2

CON20

123456789

1011121314151617181920

D7

4007

D8

4007

D9

4007

R9 1K

R5 1K

TP2

M1

123456789

10

11

12

D6

4007

TP4

TP5

R6

2.7K

TP3

R12

100

TP1

R13

100

D5

1N4148

R14

100

T1

TRANSF OR MER F LAT 2+2

1

342 8

7

5

6

Z1

47V

C5

1µF

R3

1.2K

R2 100Q1

2N2222

R1 100

IC3 4N35

1

2

5

4

6

R17

470K

C80.1nF

50V

R15

1K

C7 1nF

50V

R11

100

K1

12V-12A

4

5

3

1

2

R4

22

C4

1µF

D1

1N4148

R8

10K

CN1

1

2

D2

1N4148

Z3

12VZ212V

R10

470K

K2

12V-12A

4

5

3

1

2

K3

12V-12A

4

5

3

1

2

D3

1N4148

K4

12V-12A

4

5

3

1

2

D4

1N4148

C1

1µF

C3

1µF

D10

1N4148

C9

1µF

Z4

12V

+

C2

10µF

CN3

DB9-FEMALE

594837261

JP1

IC2 4N35

1

2

5

4

6

R16

2.2K

A/C FAILURE

INVERTER

ONLOW

BATTERY

LOAD ON

AUTOMATIC BY-PASS

EPOA

EPOB

EPO

SER+12V

SER-12V

5 Turns

Coil

10 Turns

Coil

9 Turns

Coil

1 Turn

Coil

R&D –SERVICE MANUAL DT0488

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Page. 47 of 72

5.1.4 DE0138 Temperature sensor PCB

R1R4

C1

1uF 25V

J1

1

2

U1
LM334M

1
2
3
45

6

7

8

RESISTOR TABLE
R1 R4

18 ohm4.7 ohm 10µA\°K ALCOR\M I ZAR 0SDE0162

5.1.5 DE0143 Battery Fuse PCB (Battery 7.2-9Ah) / DE0157 Battery Fuse PCB
(Battery 4.5-5.2Ah)

FS4

FASTON-F

FS3

FASTON-F

FS2

FASTON-F

FS1

FASTON-F

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 48 of 72

5.1.6 DE0150 Control Logic

P+5P+3.3

UPS-LD3

UPS-LD6

UPS-LD7
UPS-LD5

UPS-LD2
UPS-LD1

UPS-LD4

DEBUG_LED1

DEBUG_LED2

DEBUG_LED3

DEBUG_LED4

UPS-LD8

L7

Yellow

21

L1

Green

21

L3

Green

21

L2

Green

21

L5

Green

21

L4

Green

21

RP3

470

1
2
3
45

6

7

8

U16C

ULN2003A

3 14

U16D

ULN2003A

4 13

U16B

ULN2003A

2 15

U16E

ULN2003A

5 12

U15A

ULN2003A

1 16

98

M3

Yellow

21

M2

Yellow

21

M1

Yellow

21

M4

Red

21

U15C

ULN2003A

3 14

U15B

ULN2003A

2 15

RP4

470

1

2

3

45
6
7
8

U15E

ULN2003A

5 12

U15D

ULN2003A

4 13

U15F

ULN2003A

6 11

RP6

470

1

2

3

45
6
7
8

RP5

470

1

2

3

45
6
7
8

RP1

470

1
2
3
45

6

7

8

U15G

ULN2003A

7 10

U16A

ULN2003A

1 16

98

RP2

470

1
2
3
45

6

7

8

L8

Green

21

L6

Red

21

DEBUG/STATUS LEDUPS-STATUS LED

OK

LD3 = INVERTER STATUS

MASTER \

SYNCRO OK

LOAD NOT FEEDLOAD ON RE S

BATTERY OK

OK

SLAVE \

SYNCRO NOK

FLOAT CHARG ELD5 = BATTERY CH ARG E R

RUN

BATT. DISCHARGE

ON

LD1 = MAINS STATU S

RX-. AL L \

X

LD4 = RES.LINE S T ATU S

BATT. PREALARMLD2 = BATT E RY STATU S

LD7 = PARALLEL STATUS

NORMAL MODE

INV.OVERLOAD

LD6 = STATIC-SW STATUS

X

OFF

OFF

PHASE ROTATIONNOK

BLINK

LOAD ON IN V

NOK

B.CH O F F

From Cyclone

BATT. FULL

LD8 = TEST TEST MODE PC COMM.X

R&D –SERVICE MANUAL DT0488

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Page. 49 of 72

P+3.3

P+3.3

P+3.3P+3.3P+3.3

P+3.3

EPO-REM

SPARE_1

BY-PASS_ON

SPARE_2

Sync ro

Synchro-Front

CN-EPO_LOCAL

EPO_LOCAL

PIO_0

CL_RESET

ENABLE _DC/DC

FAST-SPEED

REM_BYPASS_ON

REM_INVERTER_ON

REM_BATT_LOW

REM_ MAINS_NOK

OVER-85TMP_ALL

85TMP_ALL

MAINS_NOK

BYPASS_ON

INVERTER_ON

BATT_LOW

ENA _DC/DC

FAST-FAN

SPARE_ULN

CN_EPO-REM

AUX_BY-PASS_ON

CONTACT_SPARE_2

CONTACT_SPARE_1

TP1

U19B

ULN2003A

2 15

U18A

1 2

147

U19C

ULN2003A

3 14

R7

1M

C7

1µF

U19D

ULN2003A

4 13

C8

0.1µF

U19E

ULN2003A

5 12

R8 1M

C9

1µF

U18B

3 4

147

R9

100K

C5

1nF

R5 100K

C10

0.1µF

U17E

11 10

147

RP10

10K

1
2
3
45

6

7

8

SW2

PBswitch

13

SW1

RESET-CL

13

C1

1µF

U17A

1 2

147

R1

1M

RP7

10K

1
2
3
45

6

7

8

C6

0.1µF

RP8

470

1
2
3
45

6

7

8

C2

1µF

C3

1µF

R166

1K

U17D

9 8

147

C4

1µF

R4

100K

U19F

ULN2003A

6 11

U19G

ULN2003A

7 10

TP3

U18C

5 6

147

C11

0.1µF

R10

100K

TP7

TP5

TP2

TP9

TP4

TP6

U19A

ULN2003A

1 16

98

TP8

TP11

R3

100K

U17C

5 6

147

TP10

TP12

U17F

13 12

147

DZ3

24V

2 1

R6 1M

R159

1K

RP9

470

1
2
3
45

6

7

8

R2

1M

U17B

3 4

147

RELAYS COMMAND TO BOTH COMMUNICATION CARDS

WIRED-AND EPO SIGNALS

VL1-Rese rv e Line

To

Cyclone

From

Cyclone

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 50 of 72

REF_2.5V

REF_2.5V

REF_2.5V REF_2.5V

REF_2.5V

REF_2.5V

P+5

P+5

P+5

P+5

P+5

P+5

P+5

REF_2. 5V

REF_2. 5V

REF_2. 5VP+5

P+5

P+5

REF_2.5V

P+5

P+5

P+5

P+5

P+5

P+5

P+5

P+5

P+5

P+5

P+5

P+5

P+5

P+5

P+5

P+3.3

P+5 P+3.3

P+5

P+5

P+5 P+5

P+5

P+5

P+5

P+5

P+5 P+5 P+5

P+5

P+5

P+5

P+5

P+5 P+5

P+5 P+5

P+5

P+5

ANALOG-00

ANALOG-01

ANALOG-03

ANALOG-04

ANALOG-05

ANALOG-06

ANALOG-07

ANALOG-08

ANALOG-09

ANALOG-10

ANALOG-11

ANALOG-12

ANALOG-13

ANALOG-14

ANALOG-0202_V-INV_L3

ANALOG-07

ANALOG-08

ANALOG-06

07_V-MAINS_L2

08_V-MAINS_L3

12_V-OUT_L1 18_V-RES_L1

ANALOG-19

ANALOG-20

ANALOG-18

13_V-OUT_L2

14_V-OUT_L3

19_V-RES_L2

20_V-RES_L3

ANALOG-0303_A-INV_L1

04_A-INV_L2 ANALOG-04

ANALOG-0505_A-I NV_L3

09_A-MAINS_L1

ANALOG-09

10_A-MAINS_L2

ANALOG-10

11_A-MAINS_L3

ANALOG-11

21_A-OUT_L1 ANALOG-21

ANALOG-2222_A-OUT_L2

23_A-OUT_L3 ANALOG-23

ANALOG-16

16_+DC-BUS

ANALOG-1717_A-BATTERY

16_-DC-BUS

ANALOG-2424_MODULE_TEMP ANALOG-2525_INT-BATT_TEMP

ANALOG-26

06_V-MAINS_L1

ANALOG-13

ANALOG-14

ANALOG-12

ANALOG-17

ANALOG-18

ANALOG-19

ANALOG-20

ANALOG-21

ANALOG-22

ANALOG-23

ANALOG-24

ANALOG-25

ANALOG-26

ANALOG-27

000-A_MPX-0
000-B_MPX-0
000-C_MPX-0
000-D_MPX-0

000-A_MPX-1
000-B_MPX-1
000-C_MPX-1
000-D_MPX-1

000-INBT_-CS_0

000-SDATA_0

000-SCLK_0

000-INBT_-CS_1
000-SDATA_1
000-SCLK_1

ANALOG-02

ANALOG-16

ANALOG-0000_V-INV_L1

ANALOG-0101_V-INV_L2

ANALOG-28

26_EXT-BAT T_TEMP

27_I NVER TER_TEMP

28_PFC_TEMP

ANALOG-27

ANALOG-28

D27

1N4148

21

R19

82K

C20

10nF

R60

1K

R38

82K

C15

0,1µF

R57

1K

R173

1K

D19

1N4148

21

R36

82K

C36

10nF

TP36

TP22

R51

82K

R169

1K

D1

1N4148

2 1

C146

10nF

R165

1K

C40

1µF

R63

1K

D29

1N4148

C45

1µF

R70

1K

R61

1K

R170

1K

U9

HCF4067BM

1011141315

1

9876543

2

23222120191817

16

24

12

A

B

C

D

INBT

OUT

I0I1I2I3I4I5I6I7I8I9I10

I11

I12

I13

I14

I15

VCC

GND

R72

1K

TP24

C39

1µF

TP23

TP25

D18

1N4148

21

TP26
TP27
TP28

TP49

D24

1N4148

21

+

C136

100µF (10V)

TP39

TP38

C41

10nF

TP40
TP41

R66

1K

TP21

R49

82K

TP37

R73

1K

C46

10nF

D14

1N4148

21

R23

82K

R40

82K

R21

82K

U13

121S101

1

3 4

5

6

2

Vdd

Vin sclk

sdata

-cs

GND

R53

82K

C16

1µF

C37

10nF

C18

0,1µF

C19

0,1µF

R58

1K

U11

CD4504B

1234567

8

16

15

14

131211109

VCC

Aout

AinBout

BinCout

Cin

VSS

VDD

Fout

Fin

Sel

Eout

Ein

Dout

Din

R65

0 ohm

R64

NOT MOUNTED

R25

82K

R48

1K

C35

10nF

R42

82K

R55

82K

R171

1K

R30

10K

R31 10K

C24

0.1µF

C26

0.1µF

+

-

U14A

LM324

3

2

1

411

R28 10K

R27 22K

R29 22K

R67

1K

C42

10nF

+

C135

100µF (10V)

R12

2,2K

R11

470

R69

10M

R13

470

D2

1N4148

21

R74

1K

C47

10nF

R14

2,2K

U8

HCF4067BM

1011141315

1

9876543

2

23222120191817

16

24

12

A

B

C

D

INBT

OUT

I0I1I2I3I4I5I6I7I8I9I10

I11

I12

I13

I14

I15

VCC

GND

R172

1K

R15

3.3K

D16

1N4148

21

R20

470

C17

0,1µF

C38

10nF

R174

1K

R68

1K

C43

10nF

R59

1K

D17

1N4148

21

R75

1K

C48

10nF

D20

1N4148

21

TP14

R71

10M

R175

1K

TP15
TP16

D22

1N4148

21

TP17

R167

1K

TP19

TP18

R24

1K

TP20

R17

1K

C22

10nF

U10

CD4504B

1234567

8

16

15

14

131211109

VCC

Aout

AinBout

BinCout

Cin

VSS

VDD

Fout

Fin

Sel

Eout

Ein

Dout

Din

R41

1K

+

C134

100µF (10V)

R34

1K

R32

3.3K

R54

1K

C27

10nF

D23

1N4148

U12

121S101

1

3 4

5

6

2

Vdd

Vin sclk

sdata

-cs

GND

R46

1K

C29

10nF

R164

1K

C30

10nF

D6

1N4148

21

R56

1K

C34

10nF

R37

470

C33

10nF

R43

1K

R47

1K

D15

1N4148

21

R35

1K

TP29

R26

1K

C23

10nF

R18

1K

TP13

TP30

C145

10nF

D21

1N4148

21

R50

470

R62

1K

R44

3.3K

TP31

C31

10nF

C12

1µF

TP32

TP34

TP33

TP35

C14

0,1µF

C13

0,1µF

C25

0.1µF

D25

1N4148

21

D10

1N4148

21

D26

1N4148

21

C21

10nF

R33

1K

R22

1K

R16

1K

R45

1K

C28

10nF

R39

1K

R168

1K

C32

10nF

R52

1K

V-MAINS V-OUTPUT V-RESERVE

V BOOST FBK

DC-BUS

Temperatur e

HTSK-MODULE

Temperature

Battery

CABINET

Temperature

EXT-BATTER Y

Analog-04 = V-Inverter_L2

Corrispondenza Misure

Analog-27 = Temp.°C-Inverter IGBT

Analog-03 = V-Inverter_L1

Analog-31 = N.U.

Analog-02 = V-Inverter_L3

Analog-26 = Temp.°C-External Batt ery

Analog-30 = N.U.

Analog-01 = V-Inverter_L2

Analog 18 = V-Reserve_L1

Analog-29 = N.U.

Analog-00 = V-Inverter_L1

Analog-17 = A-DC Battery

Analog-25 = Temp.°C-Internal Battery

Analog-11 = A-Mains_L3

Analog-16 = V-DC bus

Analog-28 = Temp.°C- PFC IGBT

Analog-15 = N.U.

Analog-21 = A-Out_L1

Analog-24 = Temp.°C-Heatsink

Analog-14 = V-Out_L3

Analog-06 = V-Mains_L1

Analog-13 = V-Out_L2

Analog-20 = V-Reserve_L3

Analog-23 = A-Out_L3

Analog-05 = A-Inverter_L3

Analog-19 = V-Reserve_L2

Analog-22 = A-Out_L2

Analog-12 = V-Out_L1

Analog-10 = A-Mains_L2

Analog-09 = A-Mains_L1

Analog-08 = V-Mains_L3

Analog-07 = V-Mains_L2

V-INVERTER

Temperature

IGBT Inverter

30kVA

from NTC

Temperature

IGBT PFC

30kVA

from NTC

MONTATA AL

POSTO DI D3

1N4148

MONTATA AL

POSTO DI D4

1N4148

MONTATA AL

POSTO DI D5

1N4148

MONTATA A L

POST O DI D7

1N4148

MONTATA AL

POSTO DI D8

1N4148

MONTATA AL

POSTO DI D9

1N4148

MONTATA A L

POSTO DI

D11 1N4148

MONTATA AL

POSTO DI

D12 1N4148

MONTATA AL

POSTO DI

D13 1N4148

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 51 of 72

P+3.3

P+12_DELAY P+12_DELAY P+12_DELAY

P+12_DELAY

P+3.3

P+12_DELAYP+12_DELAY P+12_DELAY

P+3.3

P+12_DELAY

P+12_DELAY

P+12_DELAY

P+12_DELAY

P+12_DELAY

L1-TOP_INV

L2-BOTT_INV

L1-BOTT_INV

L3-BOTT_INV

L3-TOP_INV

L2-TOP_INV

DRV_L3-TOP_INV

DRV_L2-BOTT_INV

DRV_L1-BOTT_INV

DRV_L3-BOTT_INV

DRV_L1-TOP_INV

DRV_L2-TOP_INV

L1-BOTT_ING
L2-BOTT_ING

L3-TOP_ING

L1-TOP_ING
L2-TOP_ING

L3-BOTT_ING

DRV_L2-TOP_ING

DRV_L3-TOP_ING

DRV_L1-BOTT_ING

DRV_L3-BOTT_ING

DRV_L1-TOP_ING

DRV_L2-BOTT_ING

C54

0.1µF

Totem

U22B

ICL7667

4 5

18

C55

0.1µF

C56

0.1µF

Totem

U23B

ICL7667

4 5

18

C51

0.1µF

Totem

U23A

ICL7667

2 7

63

Totem

U24A

ICL7667

2 7

63

Totem

U24B

ICL7667

4 5

18

R82

100

R88

100

R86

100

R83

100

R84

100

R90

100

R81

100

R85

100

R89

100

R87

100

R91

100

Totem

U25B

ICL7667

4 5

18

Totem

U22A

ICL7667

2 7

63

R80

100

Totem

U25A

ICL7667

2 7

63

Totem

U26B

ICL7667

4 5

18

Totem

U27A

ICL7667

2 7

63

Totem

U27B

ICL7667

4 5

18

Totem

U26A

ICL7667

2 7

63

C52

0.1µF

RP12

470

1
2
3
45

6

7

8

RP13

470

1
2
3
45

6

7

8

RP14

470

1
2
3
45

6

7

8

C53

0.1µF

TP80

TP79

TP78

TP77

TP76

TP75

TP86

TP85

TP84

TP83

TP82

TP81

Input inverter (PFC)

IGBT commands

From

Cyclone

Output inverter

IGBT commands

From

Cyclone

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 52 of 72

P+3.3

P+3.3

P+12_DELAY

P+12_DELAY

P+12_DELAY

P+12_DELAY

P+12_DELAYP+12_DELAY

P+12_DELAY

P+12_DELAY

SS-RELE_RES

DRV_SS-RELE_RES

DRV_SS-RELE_INV

SS-INV_H F0

SS-INV_H F1

SS-BY_HF0

SS-BY_HF1

SS-RELE_INV

DRV_SS-BY_HF1

DRV_SS-BY_HF0

DRV_SS-INV_HF1

DRV_SS-INV_HF0

DRV_SCR_L3

DRV_Precharge-MAINS

DRV_SCR_L2

SCR_L2

Precharge-MAI NS

SCR_L3

DRV_SCR_L1

SCR_L1

Totem

U28A

ICL7667

2 7

63

Totem

U28B

ICL7667

4 5

18

R94

100

TP88

TP87

R92

100

Totem

U29A

ICL7667

2 7

63

Totem

U29B

ICL7667

4 5

18

R96

100

R98

100

TP90

TP89

R158

1K

C61

0.1µF

C60

0.1µF

Totem

U33B

ICL7667

4 5

18

Totem

U31A

ICL7667

2 7

63

Totem

U31B

ICL7667

4 5

18

R95

100

R93

100

R97

100

RP15

470

1

2

3

45
6
7
8

R156

1K

R157

1K

RP17

470

1

2

3

45
6
7
8

U38G

ULN2003A

7 10

98

U38F

ULN2003A

6 11

98

U38E

ULN2003A

5 12

98

TP98

TP97

TP96

C58

0.1µF

C57

0.1µF

Totem

U33A

ICL7667

2 7

63

From

Cyclone

Static Switch

SCR Commands

(20/30 kVA)

Static Switch

Relay

Commands

(7/15 kVA)

From

Cyclone

Precharge SCR

Commands

(20/30 kVA)

Precharge

Relay

Command

(7/15 kVA)

R&D –SERVICE MANUAL DT0488

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Page. 53 of 72

P+3.3P+3.3

P+3.3

P+3.3

P+3.3

P+3.3

P+3.3

P+3.3

P+3.3

P+3.3

P+3.3

P+3.3

CLK_IN

TDO

TCK

A4A3A2A1D0D1D3

D4

D5

A17

A16

A15

A14

A13

D7

D6

A5

A9

A10

A11

A12

A13

A14

D2

D12

D13

D14

D15

RAM_LBn

RAM_UBnA6RAM_OEnA8A7

D11

D10D9D8

A4A3A2A1D0D1D3

D4

D5

A19

A18

A17

A15

D7

D6

RAM_WEn

A5

D2

A16

A9

A10

A11

A12

D12

D13

D14

D15A6A8

A7

D11

D10D9D8

RAM_CEn

A6

A17

D13

D3

D9

A10

A2

A16

FLASH_WEn

A21

A19

D7

D12

A4

A14

A7

D2

A1

D6A20

D0

D11

A11

A12

D8

D5

FLASH_CEn

A8

A5

A15

D15

D1

D4

A9

D10

D14

A3

A13

FLASH_BYTEn

A18

FLASH_OEn

RAM_UBn

RAM_OEn

RAM_LBn

RAM_WEn

RAM_CEn

CLK_OUT

A19

A18

nCSO

TDI

TMS

nCE

DCLK

nCONFIG

ASDO

nSTATU S

CONF_DONE

DATA0

TMR_SC L

TMR_SD A

RP22

10K

1

2

3456
7
8

XT1

16.128.000 Hz

R104

5K6

C68

0.1µF

128Kx16bit

TSOP2-44pin

U2

BS616LV2010

123456789

10111213141516171819202122

444342414039383736353433323130292827262524

23

A4A3A2A1A0

CEn

DQ0

DQ1

DQ2

DQ3

VCC

GND

DQ4

DQ5

DQ6

DQ7

WEn

A16

A15

A14

A13

A12

A5A6A7

OEn

UBn

LBn

DQ15

DQ14

DQ13

DQ12

GND

VCC

DQ11

DQ10

DQ9

DQ8

NC

A8

A9

A10

A11

NC

CN_PRG2

10p-2.54

123456789

10

C65

1µF

RP19

10K

123

4 5

678

C63

1µF

TP42

U5

EPCS1

26

1

5

4

7
8

3

DATADCLK

NCS

ASDI

GND

VCC
VCC

VCC

RP20

10K

1

2

3

4 5

6
7
8

R105

1M

C66 33pF

R108 1K

C67 33pF R107 220

CN_PRG1

10p-2.54

123456789

10

BT1

3V Lithium

512Kx8bit

256kx16bit

U4 AM29LV400-TSOP48

123456789

101112131415161718192021222324

4847464544434241403938373635343332313029282726

25

A15

A14

A13

A12

A11

A10A9A8NCNC

nWE

nRESETNCNC

NY/nBYNCA17A7A6A5A4A3A2

A1

A16

nBYTE

VSS

DQ15/A-1

DQ7

DQ14

DQ6

DQ13

DQ5

DQ12

DQ4

VCC

DQ11

DQ3

DQ10

DQ2

DQ9

DQ1

DQ8

DQ0

nOE

VSS

nCE

A0

C69

1µF

RP21

1K

1

2

3

4 5

6
7
8

RP23

10K

1

2

3

4 5

6
7
8

512Kx16bit

TSOP2-44pin

U3 BS616LV8010

123456789

10111213141516171819202122

444342414039383736353433323130292827262524

23

A4A3A2A1A0

CEn

DQ0

DQ1

DQ2

DQ3

VCC

GND

DQ4

DQ5

DQ6

DQ7

WEn

A18

A17

A16

A15

A14

A5A6A7

OEn

UBn

LBn

DQ15

DQ14

DQ13

DQ12

GND

VCC

DQ11

DQ10

DQ9

DQ8

A8

A9

A10

A11

A12

A13

M41T00

U7

1

3

4

5627

8

OSCI

VBAT

VSS
SDA

SCLOSCO

FT/OUT

VCC

C64

1µF

Y2

32.768kHz

Byte-Blaster FPGA
programming

Byte-Blast er
EPCS1
programming

50maH

These two RAM are never mounted together. PCB footprints m ust be overlapping.

FPGA Programming Connector

Hardware Boot Memory Programming Connector

CPU Clock Crystal

System Calendar Clock

Male header

JTAG

connections:

pin# jtag

1 TCK

2 GND

3 TDO

4 Vcc

5 TMS

6 Vccio

7 (NC)

8 (NC)

9 TDI

10 GND

Output Test Frequency:

512Hz when Oscillator is

at 32.768KHz

Flash memory

R&D –SERVICE MANUAL DT0488

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Page. 54 of 72

P+3.3

P+3.3

P+12

P+12

P+12

P+12

P+12

P+12

BOTT1
BOTT2
BOTT3
BOTT4

CN-LCD_E

CN-LCD_RW

CN-LCD_RS

CN-T4

CN-T2

CN-T3

CN-T1

LCD_D0

LCD_D2

LCD_D3

LCD_D4

LCD_D5

LCD_D6

LCD_D7

LCD_D1

LCD_E

LCD_RW

LCD_RS

CN-LCD_D2

CN-LCD_D5

CN-LCD_D4

CN-LCD_D1

CN-LCD_D6

CN-LCD_D0

CN-LCD_D3

CN-LCD_D7

CN-LD2

CN-LD1

LD1

BUZZER

LD2

CN-BUZZER

CN-LCD_LIGHT_ON

LCD_LIGHT_ON

Totem

U48B

ICL7667

4 5

18

Totem

U44A

ICL7667

2 7

63

Totem

U49B

ICL7667

4 5

18

Totem

U44B

ICL7667

4 5

18

Totem

U49A

ICL7667

2 7

63

C71

0.1µF

U38A

ULN2003A

1 16

98

U38B

ULN2003A

2 15

98

U35D

40106

9 8

147

C70

0.1µF

U35B

40106

3 4

147

U35A

40106

1 2

147

U35C

40106

5 6

147

TP43

TP45

TP44

C77

0.1µF

RP30

470

123

4 5

678

RP29

470

123

4 5

678

RP28

470

123

4 5

678

C74

0.1µF

C78

0.1µF

RP24

10K

1

2

3

4 5

6
7
8

RP25

10K

123

4 5

678

DZ4

24V

2 1

Totem

U45A

ICL7667

2 7

63

Totem

U45B

ICL7667

4 5

18

TP93

TP

U38C

ULN2003A

3 14

98

Totem

U46A

ICL7667

2 7

63

Totem

U46B

ICL7667

4 5

18

Totem

U48A

ICL7667

2 7

63

Totem

U47A

ICL7667

2 7

63

Totem

U47B

ICL7667

4 5

18

BOTTONS FROM LCD BOARD

U38E, U38F, U38G

spostati a pag.5

to Cyclone

From

Cyclone

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 55 of 72

P+12

P+5

P+5

P+3.3

P+3.3

P+3.3

P+5

P+5

CN-SER_RX

CNSER_TX

SER_TX

ISO_N-15

CN-SNMP_SER_RX

ISO_P+15

ISO_P+15

CN-SNMP_SER_TX

ISO_N-15

SNMP_SER_T X

PAR-OPT_SER_TX

PAR-OPT_SER_RX

SER_RX

SNMP_SER_R X

R145

560

R144

560

R137

1K

TP74

R139

10K

TRX1

HFBR-1528

123

4

5

8

IC

nc

Vcc

Gnd

Vo

Gnd

Gnd

RX1

HFBR-2528

123

4

5 8

TP46

Totem

U50A

ICL7667

2 7

63

C137

0.1µF

TP47

TP51

R140

1K

TP50

U35E

40106

11 10

147

U35F

40106

13 12

147

R138

10K

C128

0.1µF

U39D

40106

9 8

147

R109 10K

C80

1nF

U39A

40106

1 2

147

C79

0.1µF

U38D

ULN2003A

4 13

98

U39E

40106

11 10

147

U39F

40106

13 12

147

R116

560K

R115 10K

R114

2.2K

R113

1K

R112

2.7K

R111

270

Q1

1

2

3

ISO2

4N35

1

2 4

6

5

R117

560K

Totem

U50B

ICL7667

4 5

18

U39B

40106

3 4

147

C84

1nF

D28

1N4148

2 1

C82

1nF

R142

1K

U39C

40106

5 6

147

ISO1

4N35

1

2 4

6

5

C83

1nF

R141

2.2K

R143

100

TP72

USER SERIAL INTERFACE

SNMP SERIAL INTERFACE

0.25 W

UPS PARALLEL SERIAL INTERFACE

from Cycloneto Cyclone

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 56 of 72

P+3.3 P+3.3 P+3.3P+3.3P+3.3P+3.3

P+3.3

P+3.3

P+1.5

P+3.3

P+1.5P+1.5P+1.5 P+1.5P+1.5P+1.5

P+3.3P+3.3 P+3.3P+3.3

P+1.5

P+3.3

P+1.5

P+1.5

P+1.5

P+1.5

P+1.5

P+1.5

nCONFI G

TDO

TDI

CLK_OUT

DATA0

UPS-LD3

DEBUG_LED1

UPS-LD6

DEBUG_LED2

UPS-LD7

UPS-LD5

DEBUG_LED3

UPS-LD2

UPS-LD1

DEBUG_LED4

Precharge-MAINS

EPO-REM

SPARE_1

SPARE_2

EPO_LOCAL

PIO_0

CL_RESET

85TMP_ALL

ENA _DC/D C

FAST-FAN

000-B_MPX-0

000-D_MPX-0

000-A_MPX-1

000-C_MPX-1

000-D_MPX-1

000-INBT_-CS _1

L3-BOTT_ING

L1-BOTT_ING

L2-BOTT_ING

L3-TOP_INV

L2-TOP_INV

SER_RX

HQ4

RUN

CONF_DONE

Sync hro-Front

000-SCLK_1

BOTT1

BOTT2

BOTT3

BOTT4

MAIN S_N OK

BATT_LOW

BYPASS_ON

PAR-OPT_SER_TX

PAR-OPT_SER_RX

A15

A14

A3A4A5

A6

A17

A18

A20

A8

A9

A10

A11

A12

D0D1D2D3D4D5D6

D8

D10

A7

A16

A1

L1-TOP_INV

LD1

LD2

BUZZER

LCD_E

LCD_RW

LCD_RS

UPS-LD8

000-INBT_-CS _0

A19

L1-TOP_ING

UPS-LD4 LCD_LIGH T_ON

SS-INV_HF0

SS-RELE_INV

SS-BY_HF0

RAM_OEn

RAM_LBn

RAM_WEn

TMR_S CL

FLASH_WEn

FLASH_BYTEn

FLASH_OEn

000-SCLK_0

D12

A21

SS-BY_HF1

000-SDATA_0

000-B_MPX-1

CLK_IN

SS-INV_HF1

SNMP_SER_RX

RAM_UBn

L2-BOTT_INV

INVERTER_ON

D7

D9

RAM_CEn

L3-BOTT_INV

A2

DCLK

A13

000-SDATA_1

SER_TX

L3-TOP_ING

SCR_L3

BY-PASS_ON

D11

TMR_S DA

000-A_MPX-0

225-TP_DBG4

TCK

ASDO

D13

nSTATUS

L2-TOP_ING

FLASH_CEn

L1-BOTT_INV

SCR_L1

nCE

SNMP_SER_TX

000-C_MPX-0

TMS

SPARE_ULN

SS-RELE_RES

LCD_D0

LCD_D1

LCD_D2

LCD_D3

LCD_D4

LCD_D5

LCD_D6

LCD_D7

nCSO

224-TP_DBG3

222-TP_DBG1

223-TP_DBG2

222-TP_DBG1

223-TP_DBG2

224-TP_DBG3

225-TP_DBG4

D14

D15

SCR_L2

C141

0.1µF

C142

0.1µF

IC

STD

ALTERA EP1C6 QFP 240

U1

EP1CC6Q240C7

112

92

70

172

157

130

231

209

189

51

22

9

154

27

150

31

151

30

232

230

212

210

192

190

171

142

129

111

109

91

89

71

69

52

40

10

240

239

1

144

143

38

39

238

237

236

235

234

233

226

225

224

223

222

221

220

219

218

217

216

199

198

197

196

195

188

187

186

185

184

183

182

181

332625

149

155

1473534

73

108

131

170

193

228

11

50

152

153

29

28

212019181716151413

12

87642

36

145332

146

24

148

37

107

93

74

176

156

127

194

208

227

5

23

55

72
90
110
191
211
229

616263646566676875767778798081828384858687889495969798

99

100

101

102

103

104

105

106

113

114

115

116

117

118

119

120

121

122

123

124

125

126

128

132

133

134

135

136

137

138

139

140

141

200

201

202

203

204

205

206

207

213

214

215

158

159

160

161

162

163

164

165

166

167

168

169

173

174

175

177

178

179

180

414243444546474849535456575859

60

VCCIO4

VCCIO4

VCCIO4

VCCIO3

VCCIO3

VCCIO3

VCCIO2

VCCIO2

VCCIO2

VCCIO1

VCCIO1

VCCIO1

VCCA_PLL2

VCCA_PLL1

GNDG_PLL2

GNDG_PLL1

GNDA_PLL2

GNDA_PLL1

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

DEV_CLRN

DEV_OE

INIT_DONE

PLL2_OUT1P

PLL2_OUT1N

PLL1_OUT0P

PLL1_OUT0N

IO_V2B2_16

IO_V2B2_15

IO_V2B2_14

IO_V2B2_13

IO_V2B2_12

IO_V2B2_11

IO_V2B2_10

IO_V2B2_9

IO_V2B2_8

IO_V2B2_7

IO_V2B2_6

IO_V2B2_5

IO_V2B2_4

IO_V2B2_3

IO_V2B2_2

IO_V2B2_1

IO_V2B2_0

IO_V0B2_12

IO_V0B2_11

IO_V0B2_10

IO_V0B2_9

IO_V0B2_8

IO_V0B2_7

IO_V0B2_6

IO_V0B2_5

IO_V0B2_4

IO_V0B2_3

IO_V0B2_2

IO_V0B2_1

IO_V0B2_0

NCE

NCONFIG

DATA0

TDO

TDI

TCK

MSEL1

MSEL0

DPCLK7

DPCLK6

DPCLK5

DPCLK4

DPCLK3

DPCLK2

DPCLK1

DPCLK0

CLK3

CLK2

CLK1

CLK0

IO_V0B1_14

IO_V0B1_13

IO_V0B1_12

IO_V0B1_11

IO_V0B1_10

IO_V0B1_9

IO_V0B1_8

IO_V0B1_7

IO_V0B1_6

IO_V0B1_5

IO_V0B1_4

IO_V0B1_3

IO_V0B1_2

IO_V0B1_1

IO_V0B1_0

DCLK

CONF_DONE

CLKUSR

NCEO

NSTATUS

NCSO

TMS

ASDO

VREF0B4

VREF1B4

VREF2B4

VREF0B3

VREF1B3

VREF2B3

VREF0B2

VREF1B2

VREF2B2

VREF0B1

VREF1B1

VREF2B1

VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT

IO_V2B4_0

IO_V2B4_1

IO_V2B4_2

IO_V2B4_3

IO_V2B4_4

IO_V2B4_5

IO_V2B4_6

IO_V2B4_7

IO_V2B4_8

IO_V2B4_9

IO_V2B4_10

IO_V2B4_11

IO_V2B4_12

IO_V2B4_13

IO_V2B4_14

IO_V2B4_15

IO_V2B4_16

IO_V2B4_17

IO_V2B4_18

IO_V1B4_0

IO_V1B4_1

IO_V1B4_2

IO_V1B4_3

IO_V1B4_4

IO_V1B4_5

IO_V1B4_6

IO_V1B4_7

IO_V1B4_8

IO_V1B4_9

IO_V1B4_10

IO_V0B4_0

IO_V0B4_1

IO_V0B4_2

IO_V0B4_3

IO_V0B4_4

IO_V0B4_5

IO_V0B4_6

IO_V0B4_7

IO_V0B4_8

IO_V0B4_9

IO_V0B4_10

IO_V0B4_11

IO_V0B4_12

IO_V2B3_0

IO_V2B3_1

IO_V2B3_2

IO_V2B3_3

IO_V2B3_4

IO_V2B3_5

IO_V2B3_6

IO_V2B3_7

IO_V2B3_8

IO_V2B3_9

IO_V2B3_10

IO_V2B3_11

IO_V2B3_12

IO_V2B3_13

IO_V2B3_14

IO_V2B3_15

IO_V2B3_16

IO_V1B2_0

IO_V1B2_1

IO_V1B2_2

IO_V1B2_3

IO_V1B2_4

IO_V1B2_5

IO_V1B2_6

IO_V1B2_7

IO_V1B2_8

IO_V1B2_9

IO_V1B2_10

IO_V0B3_0

IO_V0B3_1

IO_V0B3_2

IO_V0B3_3

IO_V0B3_4

IO_V0B3_5

IO_V0B3_6

IO_V0B3_7

IO_V0B3_8

IO_V0B3_9

IO_V0B3_10

IO_V0B3_11

IO_V0B3_12

IO_V0B3_13

IO_V0B3_14

IO_V0B3_15

IO_V0B3_16

IO_V0B3_17

IO_V0B3_18

IO_V2B1_0

IO_V2B1_1

IO_V2B1_2

IO_V2B1_3

IO_V2B1_4

IO_V2B1_5

IO_V2B1_6

IO_V2B1_7

IO_V2B1_8

IO_V2B1_9

IO_V2B1_10

IO_V2B1_11

IO_V2B1_12

IO_V2B1_13

IO_V2B1_14

IO_V2B1_15

C144

0.1µF

C99

0.1µF

C98

0.1µF

C92

0.1µF

C91

0.1µF

R160

1K

C96

0.1µF

C97

0.1µF

C93

0.1µF

C94

0.1µF

C95

0.1µF

R163

1K

R1621KR161

1K

C139

0.1µF

TP100

TP95

TP94

TP56

C101

0.1µF

C100

0.1µF

C104

0.1µF

C103

0.1µF

C102

0.1µF

C140

0.1µF

C90

0.1µF

C143

0.1µF

C88

0.1µF

C89

0.1µF

C86

0.1µF

C87

0.1µF

C85

0.1µF

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 57 of 72

P+12

P+5

P+3.3

P+1.5

P+15

P+5

P+5

P+7.5

P+12

P+15P+5

P+7.5

P+15

P+5

P+12 P+12_DELAY

P+5

P+12

N-7

HQ4

RUN

N-7

N-7

TP70

R150

10M

D39

1n4148

2 1

TP71

U18F

13 12

14 7

+

-

U14D

LM324

12

13

14

4 11

+

-

U14B

LM324

5

6

7

4 11

U16G

ULN2003A

7 10

TP58TP62TP64

TP59TP63TP65

TP67

U18E

11 10

14 7

U18D

9 8

147

U16F

ULN2003A

6 11

TP52

+

-

U14C

LM324

10

9

8

4 11

+

C109

10µF35V

DZ5

3.9V

2 1

TP53

DZ8

6.2V

21

C119

0.1µF

R124

1K

R123

1K

U40 7812

1 3

2

IN OUT

REF

TP61

+

C120

10µF 35V

DL3

Green

21

C123

0.1µF

U43

NCP1117DT15

3 2

1

IN OUT

REF

DL1

GREEN

21

R131

680

R134

1K

R125

1K

+

C121

10µF 35V

C122

0.1µF

C117

0.1µF

+

C111

10µF 35V

+

C115

10µF 35V

+

C116

10µF 35V

C118

0.1µF

DL2

YELLOW

21

C113

0.1µF

Q2 BDX54

1

23

U41 7805

1 3

2

IN OUT

REF

U42

LM2937IMP3.3

1 3

2
4

+

C105

10µF 35V

C114

0.1µF

R135

2.2K

+

C112

10µF 35V

C108

0.1µF

D37

1n4148

2 1

TP55

R120

10K

+

C106

10µF 35V

R119

560

C107

0.1µF

C110

1µF

D38

1n4148

21

R122

1.2K

R118

1K

D31

UF4007

21

R121

560

D32

UF4007

21

R132

1K

R133

1K

+

C127

10µF35V

C126

1µF

TP57

TP60

TP54

D34

1n4148

2 1

TP68

R146

470

TP69

DPAK

D2PAK

D2PAK

SOT223

distribuiti

sulla scheda

scrivere

simbolo di

massa

POWER SOURCE TEST LED

1=RUN t o EP LD

0=pow-OK

Sorveglianza PSP OK

(+15V e +7.5V)

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 58 of 72

P+15

P+5

P+5
P+5

P+7.5
P+7.5

P+15
P+15

P+5

P+5

P+5

P+5

P+5

P+7.5

CN-LCD_D5

CN-T2

CN-LCD_D1

CN-LCD_E

CN-LCD_D7

CN-LCD_RW
CN-LCD_D0
CN-LCD_D2

CN-LCD_RS

CN-LCD_D3

CN-LD2

CN-T1

CN-T4

CN-LCD_D6

CN-BUZZER

CN-T3

CN-LD1
CN-EPO_LOCAL

CN-LCD_D4

CN-SNMP_SER_RX
CN-SNMP_SER_TX

CN_EPO-REM

CN-SER_RX

REM_MAI NS _NOK
REM_BYPASS_ON
REM_INVERTER_ON
REM_BATT_LOW

CNSER_TX

DRV_SS-BY_HF1

DRV_SS-INV_HF0

DRV_SCR_L3

16_+DC-BUS

26_EXT-BATT_TEMP

25_INT-BATT_TEMP

24_MODULE_TEMP

17_A-BATTERY

16_-DC-BUS

23_A-OUT_L3

21_A-OUT_L1
22_A-OUT_L2

05_A-INV_L3

03_A-INV_L1
04_A-INV_L2

11_A-MAINS_L3

DRV_SS-INV_HF1

10_A-MAINS_L2

09_A-MAINS_L1

13_V-OUT_L2
14_V-OUT_L3

12_V-OUT_L1

02_V-INV_L3

00_V-INV_L1
01_V-INV_L2

19_V-RES_L2
20_V-RES_L3

18_V-RES_L1

08_V-MAINS_L3

07_V-MAINS_L2

06_V-MAINS_L1

DRV_SS-BY_HF0

ISO_N-15

CONTACT_SPAR E_2

DRV_L2-TOP_ING

DRV_SS-RELE_R ES

OVER-85TMP_ALL

DRV_L1-TOP_INV

DRV_L2-BOTT_ING

DRV_SS-RELE_INV

DRV_L3-TOP_ING

DRV_Precharge-MAINS

DRV_L3-TOP_INV

DRV_L1-BOTT_ING

ENABLE _DC/DC

ISO_N-15

ISO_P+15

ISO_P+15

FAST-SPEED

DRV_L3-BOTT_INV

DRV_L3-BOTT_ING

DRV_L1-BOTT_INV

ISO_N-15

AUX_BY-PASS_ON

DRV_L2-TOP_INV
DRV_L2-BOTT_INV

DRV_L1-TOP_ING

ISO_P+15

Syncro

CN-LCD _LIGHT_ON

DRV_SCR_L2

DRV_SCR_L1

27_INVERTER_TEMP
28_PFC_TEMP

CONTACT_SPARE_1

J5

CON40

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

J3

CON26

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

J4

CON50

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

C129
1µF

C130
1µF

C131
1µF

C132
1µF

J6

CON14

1
2
3
4
5
6
7
8
9
10
11
12
13
14

J2

CON20

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15
16
17
18
19
20

J1

CON26

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

Connettore LCD

DB2

DB7

DB5

DOWN-Back

DB0

BUZZER

DB1

DB6

DB4

LD1

Clear

R/W

LD2

Home

EN

DB3

EPO
RS

UP-Next

Connettore SERIALE RELE CONTATTI Connettore SNMP-BOX

to SNMP BOX

MAINS FAILURE

RX
TX

EPOA

BATTER Y LO W

EPOB

MANUAL BYPASS ACTIVE
INVERTER ON

Connettore DRIVER POWER Connettore DRIVER POWER Connettore ANALOG POWER

LCD LIGHT ON

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 59 of 72

5.1.7 DE0151 UPS 20-30kVA Inverter Driver & Feedback

P+15P+15

P+15

P+15

P+15 P+15 P+15

P+15

P+15 P+15

P+15P+15

HF suppl y 2

HF suppl y 1

HF suppl y 1

HF suppl y 2

HF supply 2

HF supply 1

HF supply 2

HF supply 1

HF supp ly 2

HF supp ly 1

HF supp ly 2

HF supp ly 1

DRV_L2-TOP_ING

DRV_L1-BOTT_ING

G1-T

E1-T

DRV_L1-TOP_INV

DRV_L1-BOTT_INV

G4-T

E4-T

DRV_L2-BOTT_ING

G2-T

E2-T

DRV_L2-TOP_IN V

DRV_L2-BOTT_INV

G5-T

E5-T

DRV_L3-TOP_IN G

DRV_L3-BOTT_ING

G6-T

E3-T

DRV_L3-TOP_IN V

DRV_L3-BOTT_INV

G3-T

E6-T

DRV_L1-TOP_ING

E1-B

G1-B G2-B

E2-B E3-B

G3-B

G6-B

E6-BE5-B

G5-BG4-B

E4-B

D5

UF4007

2 1

Z5

15V

2 1

D11
1N4148

2 1

R14

1K

+

C17

100µF 35V

+

C2

100µF 35V

D14

1N4148

21

R23 10

+

C11

100µF 35V

+

-

Totem

ISO2

HCPL3120

2

3

6

5 8

7

D2

1N4148

2 1

TP5

Z8

15V

21

R8 10

R26

10

R2 10

TP8

R17

1K

TP2

Z2

P6KE18CAC250

2 1

TP11

D8

UF4007

2 1

+

C8

100µF 35V

R6

1.8K

T2

VAC4721X004

1

6

324

5

C14

1µF

R12

270

C5

1µF

D17

1N4148

2 1

Z11

P6KE18CAC250

2 1

+

-

Totem

ISO5

HCPL3120

2

3

6

5 8

7

R10

270

R4

1.8K

TP26

TP13

R19

1.8K

R28

270

R29

270

R20

1.8K

R42

270

R36

1.8K

R59

270

R50

1.8K

R21

1.8K

R30

270

R35

1.8K

R41

270

Z6

15V

2 1

D6

UF4007

2 1

+

C18

100µF 35V

+

C3

100µF 35V

D12
1N4148

2 1

R15

1K

+

C12

100µF 35V

+

-

Totem

ISO3

HCPL3120

2

3

6

5 8

7

D15

1N4148

21

R24 10

Z9

15V

21

R9 10 D3

1N4148

2 1

TP6

TP9

R18

1K

R27

10

R3 10

TP12

TP3

Z3

P6KE18CAC250

2 1

C15

1µF

C6

1µF

D9

UF4007

2 1

+

C9

100µF 35V

+

-

Totem

ISO6

HCPL3120

2

3

6

5 8

7

D18

1N4148

2 1

Z12

P6KE18CAC250

2 1

D22

UF4007

2 1

Z16

15V

2 1

D28
1N4148

2 1

R43

1K

+

C34

100µF 35V

+

C19

100µF 35V

R58

270

D31

1N4148

21

R49

1.8K

R52 10

+

C28

100µF 35V

+

-

Totem

ISO7

HCPL3120

2

3

6

5 8

7

R37 10 D19

1N4148

2 1

TP17

Z19

15V

21

R55

10

R31 10

TP20

R46

1K

TP14

Z13

P6KE18CAC250

2 1

T4

VAC4721X004

1

6

324

5

TP23

D25

UF4007

2 1

+

C25

100µF 35V

C31

1µF

C22

1µF

+

-

Totem

ISO10

HCPL3120

2

3

6

5 8

7

D34

1N4148

2 1

Z22

P6KE18CAC250

2 1

Z23

P6KE18CAC250

2 1

T5

VAC4721X004

1

6

324

5 D26

UF4007

2 1

C23

1µF

+

-

Totem

ISO8

HCPL3120

2

3

6

5 8

7

TP15

+

-

Totem

ISO11

HCPL3120

2

3

6

5 8

7

R51

1.8K

R32 10

R60

270

+

C20

100µF 35V

D29
1N4148

2 1

D32

1N4148

21

TP18

D23

UF4007

2 1

Z20

15V

21

Z17

15V

2 1

C32

1µF

R47

1K

R56

10

TP21

+

C7

100µF 35V

Z4

15V

2 1

+

C35

100µF 35V

R53 10

D35

1N4148

2 1

D4

UF4007

2 1

D10
1N4148

2 1

+

C26

100µF 35V

+

C29

100µF 35V

TP1

Z14

P6KE18CAC250

2 1

TP24

R38 10 D20

1N4148

2 1

+

C1

100µF 35V

T1

VAC4721X004

1

6

324

5

R44

1K

C33

1µF

R13

1K

+

-

Totem

ISO4

HCPL3120

2

3

6

5 8

7

D24

UF4007

2 1

+

C16

100µF 35V

D33

1N4148

21

D13

1N4148

21

T6

VAC4721X004

1

6

324

5

D36

1N4148

2 1

R22 10

TP10

R45

1K

+

-

Totem

ISO1

HCPL3120

2

3

6

5 8

7

Z24

P6KE18CAC250

2 1

+

C10

100µF 35V

Z15

P6KE18CAC250

2 1

+

C36

100µF 35V

Z10

P6KE18CAC250

2 1

+

-

Totem

ISO9

HCPL3120

2

3

6

5 8

7

Z21

15V

21

D27

UF4007

2 1

D1

1N4148

2 1

R54 10

C24

1µF

C4

1µF

Z18

15V

2 1

R7 10

Z7

15V

21

+

C27

100µF 35V

TP4

D7

UF4007

2 1

R33 10

Z1

P6KE18CAC250

2 1

TP25

R25

10

D21

1N4148

2 1

R39 10

TP7

R1 10

TP19

R16

1K

+

C21

100µF 35V

D16

1N4148

2 1

R57

10

R48

1K

+

-

Totem

ISO12

HCPL3120

2

3

6

5 8

7

C13

1µF

TP16

+

C30

100µF 35V

TP22

D30
1N4148

2 1

R34

1.8K

R40

270

T3

VAC4721X004

1

6

324

5

R11

270

R5

1.8K

INVERT ER_I N P HAS E L1

INVERTER_OUT P HASE L 1

INVERT ER_I N P HAS E L2

INVERTER_OUT P HASE L 2

INVERT ER_I N P HA S E L3

INVERTER_OUT P HASE L 3

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 60 of 72

P+15

P+15

P+5

P+5

P+5

P+5

06_V-MAINS_L1

SCR_L2-IN

PRCH-G3_POS

SCR_L3-OUT

SCR_L2-OUT

PRCH-G3_NEG

09_A-MAINS_L1

10_A-MAINS_L2

PRCH-G2_NEG

A-MAINS_POS

PRCH-G1_NEG
PRCH-G2_POS

11_A-MAINS_L3

SCR_L3-IN

PRCH-G1_POS

07_V-MAINS_L2

SCR_L1-OUT

08_V-MAINS_L3

SCR_L1-IN

16_-DC-BUS

E4-T

G4-T

E4-B

16_+DC-BUS

G4-B

E5-B

G5-B

G5-T

E5-T

G6-T

E6-T

E6-B

G6-B

HF supply 2

HF supply 1

DC_Cor_L1

DC_Cor_L2

DC_Cor_L3

DC_Cor_L1

DC_Cor_L2 DC_Cor_L3

+DC_VOLT

-DC_VOLT

+DC_VOLT

-DC_VOLT

A-MAINS_NEG

A-BATT_POS

17_A-BATTERY

A-BATT_NEG

E1-B
G1-B

E2-B
G2-B

E1-T

G1-T

G2-T
E2-T

E3-T

G3-T

G3-B

E3-B

28_PFC_TEMP 27_I NVERTE R_TE MP

R64

150K 0.25W

R77

100K

R74

100K

R68

6.8K

R67

6.8K

R72

100K

R70

150K 0.25W

R69

150K 0.25W

R65

150K 0.25W

R210

5K

H2

ACS754

1
3

2

4 5

R86

100K

H1

ACS754

1
3

2

4 5

R84

100K

R82

100K

H3

ACS754

1
3

2

4 5

R75

150K

TP27

R211

10

TP29TP2 8

+

C46

10µF 16V

Q4

IRFD110

3

4 2

1

+

C98

100uF

PW9L3PW8L2PW7

L1

R76

10K

R80

10K

PW4

L1-INPUT

PW27

L3

R83

10K

PW6

L3-INPUT

PW5

L2-INPUT

R63

22K 0.25W

R61

22K 0.25W

R87

27K 0.25W

R88

27K 0.25W

R97

27K 0.25W

R96

27K 0.25W

R92

27K 0.25W

R91

27K 0.25W

CN2

INPUT MAINS

D68

1N4148

C44

0.1µF MABA01

C43

0.1µF MABA01

R79

10 5W

R78

10 5W

C45

0.1µF MABA01

CN1

DC BUS

123

4

R81

10 5W

R62

22K 0.25W

PW25

L1

S1

SCR SKUT85

3

5

1

2

4

6

7

101312

14

11

R95

1K

+

C48

10µF

U1

SG3525

2

13567

8

91016

4

11

14

13

15

12

+V

-V

SYNC

CTRTDISC

CSS

COMP

SD

VREF

OSC

OUTA

OUTB

VC

VCC

GND

+

C51

10µF

C47

1000pF

+

C99

100 uF

R100 47

R101

5.6K

C49

1nF

R99

47

R94 47

T7

VAC4097X055

1

6

325

4

R90

2.2 5W

R71

150K 0.25W

+

C50

100µF 35V

R66

150K 0.25W

+

C100

100uF

R85

100

Q1

SEMiX201GD128Ds

543

21

8
9

6

7

12
13

10

11

16

17

14

15

19

20

C40

0.1µF

C39

0.1µF

C41

0.1µF

R213

5K

R73

10 0.25W

R212

10

Q2

SEMiX201GD128Ds

543

21

8

9
6
7

12

13
10
11

16

17

14

15

19
20

C103

47nF

C104

4.7nF

Q3

IRFD110

3

4 2

1

R93

27K 0.25W

R89

27K 0.25W

R98

27K 0.25W

C105

47nF

FS2 FS1

PW12

- BATTERY

H4

HAIS 50-P

12345

6

+5V

0V

OUT

VREF

CE

NC

FS3

PW1

+ BATTERY

D67

1N4148

PW26

L2

TO AUX

CONVERTER

CS0153

Inverter IN Inverter OUT

TO INDUCTOR

to AC Input

Capacitors

TO AUX

CONVERTER

CS0153

3 = L1

4 = L2

5 = L3

3 = L3

4 = L2

5 = L1

TO PAGE 1

DRIV ERS SUPPLY

Q1_POS

Q1_NEG

Q2_POS

Q2_NEG

posizionare il

più vicino

possibile

a R62,R63,R61

LEM DI
BATTERIA

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 61 of 72

P+15

P+15

P+15

DRV_SCR_L1

SCR_L1-OUT

PRCH -G1_NEG SCR_L1-IN

PRCH-G1_POS

DRV_SCR_L2

SCR_L2-OUT

PRCH -G2_NEG SCR_L2-IN

PRCH-G2_POS

PRCH-G3_POS

SCR_L3-INPRCH-G3_NEG

SCR_L3-OUT

DRV_SCR_L3

C52

0,1uF

R106

100K

R104 100K

D37

1N4007

21

D39

1N4148

2 1

R118

470

ISO13

MOC3 051

1

2 4

6

ISO15

MOC3 051

1

2 4

6

R108

100/1W

R110

680R

C54

4700pF/2KV

R112

100K

R114

100K

C56

4700pF/2KV

C58

0,1uF

D41

1N4007

21

R102

470R

R116

100R

C60

0,1uF

R121 100K

R122

100K

ISO18

MOC3 051

1

2 4

6

ISO17

MOC3051

1

2 4

6

D43

1N4007

21

D44

1N4148

2 1

R124

680R

R123

100/1W

C61

4700pF/2KV

R128

470

R120

470R

R126

100K

C62

4700pF/2KV

R125

100K

TP32

R127

100R

C63

0,1uF

D45

1N4007

21

R109

100/1W

C55

4700pF/2KV

R111

680R

C57

4700pF/2KV

ISO16

MOC3 051

1

2 4

6

R119

470

ISO14

MOC3 051

1

2 4

6

R103

470R

R113

100K

R117

100R

D38

1N4007

21

TP31

R105 100K

R115

100K

D40

1N4148

2 1

C53

0,1uF

C59

0,1uF

D42

1N4007

21

R107

100K

TP30

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 62 of 72

P+15

G-POS_2

G-POS_3

K-POS_3

G-NEG_3

G-POS_1

G-NEG_1

K-NEG_1

G-NEG_2

K-POS_1

K-POS_2

K-NEG_2

K-NEG_3

SPARE_2

AUX_BY-PASS_ON

A-INV_POS

03_A-INV_L1

04_A-INV_L2

05_A-INV_L3

A-INV_NEG

00_V-INV_L1

01_V-INV_L2

02_V-INV_L3

K-POS_5

G-NEG_5

G-POS_6

K-POS_4K-NEG_4

G-POS_4

G-NEG_4

K-NEG_5

K-POS_6

K-NEG_6

G-POS_5

G-NEG_6

SIG_SYNCRO

20_V-RES_L3

19_V-RES_L2

18_V-RES_L1

12_V-OUT_L1
13_V-OUT_L2
14_V-OUT_L3

21_A-OUT_L1

22_A-OUT_L2

23_A-OUT_L3

A-OUT_POS
A-OUT_NEG

FAST-SPEED

CN12

Max_Speed

PW21

L1-RES

K8

N.O.

4

5

3

1

2

PW23

L3-RES

PW22

L2-RES

R170

27K 0.25W

R171

27K 0.25W

R169

27K 0.25W

R168

270K 0.25W

H6

ACS754

1

3
2

54

R129

27K 0.25W

R130

27K 0.25W

R131

27K 0.25W

H8

ACS754

1
3

2

4 5

H9

ACS754

1
3

2

4 5

CN3

INPUT RESERVE

H10

ACS754

1
3

2

4 5

R138

27K 0.25W

R163

27K 0.25W

R140

27K 0.25W

R136

27K 0.25W

R162

27K 0.25W

R139

27K 0.25W

R167

27K 0.25W

R135

27K 0.25W

R165

27K 0.25W

R161

27K 0.25W

R137

27K 0.25W

R166

27K 0.25W

FS9

NEUTRAL

FS12FS11FS10

TP35 TP36 TP3 8TP37

S2

SCR SKUT85

3

5

1

2

4

6

7

101312

14

11

R156

10 5W

R155

10 5W

R151

10 5W

C73

0.1µF MABA01

C69

0.1µF MABA01

C67

0.1µF MABA01

R144

27K 0.25W

R141

27K 0.25W

R147

27K 0.25W

PW20

L3

S3

SCR SKUT85

3

5

1

2

4

6

7

101312

14

11

PW19L2PW18

L1

FS13 FS14

R134

10 0.25W

R133

10 0.25W

R132

10 0.25W

FS15

D69

1N4007

2 1

R209

47R 1W

C66

0.1µF

C65

0.1µF

C64

0.1µF

R148

27K 0.25W

R149

27K 0.25W

FS6

L3

FS5

L2

FS4

L1

R145

27K 0.25W

C72

0.1µF

C70

0.1µF

R142

27K 0.25W

C75

0.1µF MABA01

C76

0.1µF MABA01

R143

27K 0.25W

R146

27K 0.25W

C71

0.1µF

R159

10 5W

R158

10 5W

R157

10 5W

C74

0.1µF MABA01

H5

ACS754

1

3
2

54

CN5

SPARE_2

CN4

BY-PASS ON

TP33

TP34

PW14

L1-OUT

R164

270K 0.25W

R160

270K 0.25W

PW16

L3-OUT

PW15

L2-OUT

R154

10 0.25W

R153

10 0.25W

R152

10 0.25W

H7

ACS754

1

3
2

54

TO

ROTA RY

SWITCH

From
Inductor

TO A/ C CA PACITO RS

TO AUX

CONVERTER

CS0153

INPUT Reserve

UPS OUTPUT

TO AC-Capacitors

To Fan

Boar d

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 63 of 72

P+15

P+15

P+15

P+15

P+15

P+15

G-POS_1

K-POS_1

K-NEG_1

G-NEG_1

G-POS_2

K-POS_2

K-NEG_2

G-NEG_2

K-POS_3

G-NEG_3

G-POS_3

K-NEG_3

G-POS_6

G-NEG_6

K-NEG_6

K-POS_6

K-POS_5

G-POS_5

K-NEG_5

G-NEG_5

K-POS_4

G-NEG_4

G-POS_4

K-NEG_4

DRV_SS-INV_HF0

DRV_SS-INV_HF1

DRV_SS-BY_HF0

DRV_SS-BY_HF1

D47

UF4007

D53

1N4148

D56

1N4148

C86

1µF 63v

TP50

TP56

C80

1µF 63v

D49

UF4007

R187

10

5W

R177

10

5W

TP40

C84

1µF 63v

C82

0.1µF 63v

C78

0.1µF 63v

TP42

D59

1N4148

D58

1N4148

TP46

TP44

R188

470

R182

15 2W

D55

UF4007

C87

0.1µF 63v

R190

15 2W

D50

UF4007

C89

0.1µF 63v

R184

470

TP53

TP51

TP47

TP57

R194

15 2W

R200

470

R198

10

5W

C93

0.1µF 63v

R202

15 2W

R174

470

R172

15 2W

D62

UF4007

R180

15 2W

D64

UF4007

R192

4.7 5W

R196

470

R178

470

TP59

C95

0.1µF 63v

+

C91

100µF 25V

TP61

TP65

Q6

BD440

3

21

TP63

Q10

BD440

3

21

Q5

BD439

3

12

Q9

BD439

3

12

T10

VAC4721X004

1

6

324

5

T8

VAC4721X004

1

6

542

3

D52

1N4148

C85

1µF 63v

D54

1N4148

D46

UF4007

C79

1µF 63v

D48

UF4007

TP55

T12

VAC4721X004

1

6

324

5

T13

VAC4721X004

1

6

324

5

TP49

T11

VAC4721X004

1

6

542

3

R176

10

5W

R186

10

5W

C81

0.1µF 63v

C77

0.1µF 63v

C83

1µF 63v

TP39

TP45

TP43

TP41

D61

1N4148

D60

1N4148

R189

470

D57

UF4007

R191

15 2W

R183

15 2W

D51

UF4007

C88

0.1µF 63v

C90

0.1µF 63v

R185

470

TP54

TP52

TP48

TP58

R195

15 2W

R201

470

R199

10

5W

R203

15 2W

R173

15 2W

C94

0.1µF 63v

R181

15 2W

D63

UF4007

D65

UF4007

R175

470

R197

470

R193

4.7 5W

R179

470

C96

0.1µF 63v

TP62

TP60

+

C92

100µF 25V

TP64

Q8

BD440

3

21

Q12

BD440

3

21

TP66

Q11

BD439

3

12

T9

VAC4721X004

1

6

542

3

Q7

BD439

3

12

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 64 of 72

P+7.5

P+15

ISO_P+15

ISO_N-15

P+5

P+15 P+7.5 P+5

P+15

P+15

P+15

06_V-MAINS_L1
07_V-MAINS_L2
08_V-MAINS_L3

18_V-RES_L1
19_V-RES_L2
20_V-RES_L3

00_V-INV_L1
01_V-INV_L2
02_V-INV_L3

12_V-OUT_L1
13_V-OUT_L2
14_V-OUT_L3

A-MAINS_POS
09_A-MAINS_L1
10_A-MAINS_L2
11_A-MAINS_L3
A-MAINS_NEG
A-INV_POS
03_A-INV_L1
04_A-INV_L2
05_A-INV_L3
A-INV_NEG
A-OUT_POS
21_A-OUT_L1
22_A-OUT_L2
23_A-OUT_L3
A-OUT_NEG

16_+DC-BUS
16_-DC-BUS
A-BATT_POS

17_A-BATTERY
A-BATT_NEG

24_MODULE_TEMP
25_INT-BATT_TEMP

ISO_N-15
ISO_N-15
ISO_P+15
ISO_P+15

DRV_L1-TOP_INV
DRV_L1-BOTT_INV
DRV_L2-TOP_INV
DRV_L2-BOTT_INV
DRV_L3-TOP_INV
DRV_L3-BOTT_INV
DRV_L1-TOP_ING
DRV_L1-BOTT_ING
DRV_L2-TOP_ING
DRV_L2-BOTT_ING
DRV_L3-TOP_ING
DRV_L3-BOTT_ING

SIG_Sy ncro
FAST-SPEED
ENABLE _DC/DC
OVER-85TMP_ALL

AUX_BY-PASS_ON

SPARE_1
SPARE_2

DRV_SS-INV_HF0
DRV_SS-INV_HF1
DRV_SS-BY _HF0
DRV_SS-BY _HF1
DRV_SCR_L1
DRV_SCR_L2
DRV_SCR_L3

ENABLE _DC/DC

OVER-85TMP_ALL

SPARE_1

24_MODULE_TEMP

25_INT-BATT_TEMP

26_EXT-BATT_T E MP

26_EXT-BATT_TEMP

27_INVERTER_TEMP
28_PFC_TEMP

R207 1K

R205 1K

R204 1K

CN6

OVR TEMP

J1

FLAT 50 VIE

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

CN7

SPARE_1

TP72

TP70

TP69

J4

FLAT 40VIE

1

2

3

4

5

6

7

8

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

J3

FLAT 20VIE

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15
16
17
18
19
20

J2

FLAT 14VIE

1

2

3

4

5

6

7

8

9
10
11
12
13
14

CN8

MOD U LE TEMP

CN11

EXT BATTERY TEMP

CN9

CABINET TEMP

TP67

TP68

FROM AUX

CONVERTER

CS0153

TO CONTRO L LO GI C

CS0150

TO CS0138 TEMPE RAT URE

SENSOR

TO CONTROL LOGIC

CS0150

TO CONTROL LOGIC

CS0150

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 65 of 72

5.1.8 DE0152 UPS 10-15kVA Inverter Driver & Feedback

P+15

P+15

P+15P+15

P+15

P+15

P+15

P+15

P+15

P+15

P+15

P+15

HF su pply 1

HF su pply 2 HF s upply 2

HF s upply 1

HF s upply 2

HF s upply 1

DRV_L1-TOP_ING

DRV_L1-BOTT_ING DRV_L2-BOTT_ING DRV_L3-BOTT_ING

DRV_L2-TOP_ING DRV_L3-TOP_IN G

G1-T

E1-T

G2-T

E2-T

G3-T

E3-T

G1-B

E1-B

G2-B

E2-B E3-B

G3-B

E4-B

G6-B

DRV_L1-TOP_INV

HF supply 1

DRV_L3-BOTT_INV

G4-T

E5-T

G4-B

HF supply 1

G5-B

DRV_L3-TOP_IN V

DRV_L1-BOTT_INV

G5-T

HF supply 2

E6-T

E5-B E6-B

HF su pply 1

HF supply 2

DRV_L2-BOTT_INV

DRV_L2-TOP_IN V

E4-T

G6-T

HF su pply 2

Z5

15V

2 1

D5

UF4007

2 1

+

C2

100µF 35V

+

C17

100µF 35V

R14

1K

D11
1N4148

2 1

+

-

Totem

ISO2

HCPL3120

2

3

6

5 8

7

+

C11

100µF 35V

R23 33

D14

1N4148

21

R8 33

Z8

15V

21

TP5

D2

1N4148

2 1

R17

1K

TP8

R2 33

R26

33

TP11

T2

VAC4721X004

1

6

324

5

Z2

P6KE18CAC250

2 1

TP2

C5

1µF

R12

270

C14

1µF

R6

1.8K

+

C8

100µF 35V

D8

UF4007

2 1

+

-

Totem

ISO5

HCPL3120

2

3

6

5 8

7

Z11

P6KE18CAC250

2 1

D17

1N4148

2 1

R4

1.8K

R10

270

R28

270

R19

1.8K

TP25

COM

TP26

COM

R29

270

R42

270

R20

1.8K

R36

1.8K

R50

1.8K

R59

270

R30

270

R21

1.8K

R41

270

R35

1.8K

D6

UF4007

2 1

Z6

15V

2 1

R15

1K

D12
1N4148

2 1

+

C3

100µF 35V

+

C18

100µF 35V

R24 33

D15

1N4148

21

+

-

Totem

ISO3

HCPL3120

2

3

6

5 8

7

+

C12

100µF 35V

TP6

D3

1N4148

2 1

R9 33

Z9

15V

21

R3 33

R27

33

R18

1K

TP9

Z3

P6KE18CAC250

2 1

TP3

TP12

T3

VAC4721X004

1

6

324

5

+

C9

100µF 35V

D9

UF4007

2 1

C6

1µF

C15

1µF

Z12

P6KE18CAC250

2 1

D18

1N4148

2 1

+

-

Totem

ISO6

HCPL3120

2

3

6

5 8

7

Z16

15V

2 1

D22

UF4007

2 1

+

C19

100µF 35V

+

C34

100µF 35V

R43

1K

D28
1N4148

2 1

+

-

Totem

ISO7

HCPL3120

2

3

6

5 8

7

+

C28

100µF 35V

R52 33

R49

1.8K

D31

1N4148

21

R58

270

Z19

15V

21

TP16

D19

1N4148

2 1

R37 33

R46

1K

TP19

R31 33

R55

33

TP22

T4

VAC4721X004

1

6

324

5

Z13

P6KE18CAC250

2 1

TP13

C22

1µF

C31

1µF

+

C25

100µF 35V

D25

UF4007

2 1

Z22

P6KE18CAC250

2 1

D34

1N4148

2 1

+

-

Totem

ISO10

HCPL3120

2

3

6

5 8

7

Z23

P6KE18CAC250

2 1

+

-

Totem

ISO8

HCPL3120

2

3

6

5 8

7

C23

1µF

D26

UF4007

2 1

T5

VAC4721X004

1

6

324

5

+

C20

100µF 35V

R60

270

R32 33

R51

1.8K

+

-

Totem

ISO11

HCPL3120

2

3

6

5 8

7

TP14

D23

UF4007

2 1 TP17

D32

1N4148

21

D29
1N4148

2 1

C32

1µF

Z17

15V

2 1

Z20

15V

21

TP20

R56

33

R47

1K

D4

UF4007

2 1

D35

1N4148

2 1

R53 33

+

C35

100µF 35V

Z4

15V

2 1

+

C7

100µF 35V

TP23

Z14

P6KE18CAC250

2 1

TP1

+

C29

100µF 35V

+

C26

100µF 35V

D10
1N4148

2 1

R44

1K

T1

VAC4721X004

1

6

324

5

+

C1

100µF 35V

D20

1N4148

2 1

R38 33

T6

VAC4721X004

1

6

324

5

D13

1N4148

21

D33

1N4148

21

+

C16

100µF 35V

D24

UF4007

2 1

+

-

Totem

ISO4

HCPL3120

2

3

6

5 8

7

R13

1K

C33

1µF

Z15

P6KE18CAC250

2 1

+

C10

100µF 35V

Z24

P6KE18CAC250

2 1

+

-

Totem

ISO1

HCPL3120

2

3

6

5 8

7

R45

1K

TP10

R22 33

D36

1N4148

2 1

D27

UF4007

2 1

Z21

15V

21

+

-

Totem

ISO9

HCPL3120

2

3

6

5 8

7

Z10

P6KE18CAC250

2 1

+

C36

100µF 35V

R7 33

Z18

15V

2 1

C4

1µF

C24

1µF

R54 33

D1

1N4148

2 1

TP24

Z1

P6KE18CAC250

2 1

R33 33

D7

UF4007

2 1

TP4

+

C27

100µF 35V

Z7

15V

21

+

C21

100µF 35V

R16

1K

TP18

R1 33

TP7

R39 33D21

1N4148

2 1

R25

33

+

-

Totem

ISO12

HCPL3120

2

3

6

5 8

7

R48

1K

R57

33

D16

1N4148

2 1

TP21

+

C30

100µF 35V

TP15

C13

1µF

D30
1N4148

2 1

R40

270

R34

1.8K

R5

1.8K

R11

270

INVERTER_IN P HAS E L1

INVERTER_OUT PHAS E L 3

INVERT ER_I N P HAS E L2 INVERT ER_I N P HAS E L3

INVERTER_OUT PHASE L2INVERTER_OUT PHASE L1

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 66 of 72

P+5

P+15

P+5

P+15

P+15

P+15

G1-TE1-T

G1-B

E1-B

G2-TE2-T

G2-B

E2-B

G3-TE3-T

G3-B

E3-B

E5-TG5-T

G5-B

E5-B

E4-T

G4-T

G4-B

E4-B

G6-T E6-T

G6-B

E6-B

A-MAINS_NEG

09_A-MAINS_L1

11_A-MAINS_L3

A-MAINS_POS

06_V-MAINS_L1

07_V-MAINS_L2

08_V-MAINS_L3

AUX_BY-PASS_ON

SPARE_2

16_-DC-BUS

16_+DC-BUS

REF

DRV_Prec harge-MAINS

REF

10_A-MAINS_L2

17_A-BATTERY

A-BATT_POS

A-BATT_NEG

HF supply 1

HF supply 2

FAST-SPEED

VOUT_L1_FAN

AUX_BY-PASS _ON

SPARE_2

AUX_CONV -DC

AUX_MAINS-L3

AUX_MAINS-L2

AUX_MAINS-L1

07_V-MAINS_L2

06_V-MAINS_L1

08_V-MAINS_L3

A-MAINS_NEG

AUX_CONV +DC

DRV_Precharge-MAINS

09_A-MAINS_L1

A-MAINS_POS

10_A-MAINS_L2

11_A-MAINS_L3

FS10

+ BATTERY

FS11

- BATTERY

D45

Yellow

2 1

CN11

Spare_2

1

2

R95

150K 0.25W

R96

150K 0.25W

R97

150K 0.25W

R98

150K 0.25W

R99

6.8K

R180

150K 0.25W

R100

6.8K

R181

150K 0.25W

C39

2.2µF PHB

850V

21

H1

ACS754

1
3

2

4 5

H2

ACS754

1
3

2

4 5

Q6

SK60GB128

28

6 13

27

2

1

24

125

23

C37

2.2µF PHB

850V

21

H3

ACS754

1
3

2

4 5

R195

1.5K 0.25W

D42

1N4148

2 1

TP30 TP31

R188

150K 0.25W

TP29

Q1

SK60GB128

28

6 13

27

2

1

24

125

23

FS14

+ DC

FS15

-DC

R134

22K 0.25W

R135

22K 0.25W

R136

22K 0.25W

F3

32A 10x38

1

2

3

4

R89

27K 0.25W

F4

32A 10x38

1

2

3

4

R91

27K 0.25W

R92

27K 0.25W

R93

27K 0.25W

R94

27K 0.25W

R90

27K 0.25W

CN2

INPUT MAINS

12345

R187

100K 0.25W

CN3

DC BUS

123

4

FS20

L1

FS21

L2

FS22

L3

R145 10K 0.25W

C40

2.2µF PHB

850V

21

R65

56R 10W

R63

56R 10W

R64

56R 10W

Q2

SK60GB128

28

6 13

27

2

1

24

125

23

FS43

NEUTRAL IN

K1

735-3A-C-T SONG CHUAN

9

8

7

1

2

6

5

4

+

C62

10µF 16V

D37

1N4007

21

Q3

SK60GB128

28

6 13

27

2

1

24

125

23

R130

10 0.25W

R191

47 1W

R183

100K 0.25W

+

C65

100uF

3xDSMxxx

R146 10K 0.25W

D41

1N4148

2 1

+

C66

100uF

R185

100K 0.25W

C41

2.2µF PHB

850V

21

F2

32A 10x38

1

2

3

4

F1

32A 10x38

1

2

3

4

C49

0.1µF

Q5

SK60GB128

28

6 13

27

2

1

24

125

23

C50

0.1µF

FS7

L1-INPUT

FS8

L2-INPUT

FS9

L3-INPUT

C48

0.1µF

Q4

SK60GB128

28

6 13

27

2

1

24

125

23

C70

47nF

FS44

NEUTRAL IN

C69

4.7nF

FS1

L1

R184

100K 0.25W

FS2

L2

FS3

L3

FS4L3FS5L2FS6

L1

C38

2.2µF PHB

850V

21

+

C67

100uF

FS50L3FS49L2FS48

L1

R119

27K 0.25W

R117

27K 0.25W

R118

27K 0.25W

C68

47nF

C43

2.2µF PHB

850V

21

R144 10K 0.25W

H7

HAIS 50-P

12345

6

+5V

0V

OUT

VREF

CE

NC

TP39

TP38

CN10

BY-PASS ON

1

2

R182

100K 0.25W

R186

100K 0.25W

C45

1nF

Q7

IRFD110

3

4 2

1

R71

47

R66

100

+

C44

10µF

R72 47

R74

5.6K

T7

VAC4097X055

1

6

325

4

U1

SG3525

2

13567

8

91016

41114

131512

+V

-V

SYNC

CTRTDISC

CSS

COMP

SD

VREF

OSC

OUTA

OUTB

VC

VCC

GND

+

C46

100µF 35V

+

C47

10µF

R69 47

C42

1000pF

R68

22 5W

R67

1K

Q8

IRFD110

3

4 2

1

FS51

AUX FAN

F42

1A 250V

K7

N.O.

4

5

3

1

2

FS42

PHASE_FAN

C63

4.4 uF 250Vac MAB

R190

22R 5W

D44

1N4007

2 1

C64

3uF 250Vac MAB

R194

47R 1W

FS41

NEUTRAL_FAN

R189

22R 5W

To Switches

From Input

Inductor

To Inverter

Inductor

To Aux.

Converter

CS0153

To Input Inductor

UPS
Input

To Connector

Page 4

To Aux.

Converter

CS0153

TO PAGE 4

TO PAGE 4

INPU T INVERTER OUTPUT INVER TER

To AC

Capaci tors

TO PAGE 4

LEM DI
BATTERIA

DRIVERS SUPPLY

TO PAGE 1

220Vac F a n

Supply

FROM

PAGE

3

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 67 of 72

P+15

P+15

05_A-INV_L3

04_A-INV_L2

03_A-INV_L1

A-INV_NEG

A-INV_POS

00_V-INV_L1

01_V-INV_L2

02_V-INV_L3

18_V-RES_L1

19_V-RES_L2

20_V-RES_L3

SIG_SYNCRO

23_A-OUT_L3

22_A-OUT_L2

21_A-OUT_L1

A-OUT_NEG

A-OUT_POS

14_V-OUT_L3

13_V-OUT_L2

12_V-OUT_L1

DRV_SS-RELE_RES

DRV_SS-RELE_INV

VOUT_L1_FAN

19_V-RES_L2

SIG_SYNCRO

18_V-RES_L1

20_V-RES_L3

05_A-INV_L3

A-INV_POS

A-INV_NEG

04_A-INV_L2

03_A-INV_L1

12_V-OUT_L1

13_V-OUT_L2

14_V-OUT_L3

A-OUT_NEG

A-OUT_POS

22_A-OUT_L2

23_A-OUT_L3

21_A-OUT_L1

AUX_RES-L1

AUX_RES-L3

AUX_RES-L2

R197

1.5K 0.25W

K5

735-3A-C-T SONG CHUAN

9

8

7

1

2

6

5

4

D47

Red

2 1

TP27

TP28

R122

27K 0.25W

R120

27K 0.25W

R121

27K 0.25W

R123

270K 0.25W

D39

1N4007

21

R193

47 1W

FS16

NEUTRAL

FS37

NEUTRAL RES

D40

1N4007

2 1

R137

27K 0.25W

R138

27K 0.25W

R139

27K 0.25W

H8

ACS754

1
3

2

4 5

R192

47 1W

CN4

INPUT RESER VE

12345

H10

ACS754

1
3

2

4 5

H9

ACS754

1
3

2

4 5

NEUTRAL

FS47

R102

27K 0.25W

R84

27K 0.25W

R103

27K 0.25W

R85

27K 0.25W

R86

27K 0.25W

R87

27K 0.25W

R101

27K 0.25W

R83

27K 0.25W

R104

27K 0.25W

R88

27K 0.25W

R105

27K 0.25W

FS39

L2

R106

27K 0.25W

FS24

L2

FS25

L1

FS23

L3

FS26

L3

FS45

NEUTRAL RES

FS28

L1

FS27

L2

FS29

L1-OUT

R126

27K 0.25W

R124

27K 0.25W

R125

27K 0.25W

NEUTRAL

FS32

FS31

L3-OUT

FS30

L2-OUT

K4

735-3A-C-T SONG CHUAN

9

8

7

1
2

6

5

4

FS40

L1

R127

10 0.25W

R128

10 0.25W

R129

10 0.25W

FS38

L3

FS34

L3-RES

FS35

L2-RES

FS36

L1-RES

C51

0.1µF

C52

0.1µF

C53

0.1µF

H5

ACS754

132

5 4

R77

27K 0.25W

R78

27K 0.25W

C54

0.1µF

C55

0.1µF

R79

27K 0.25W

C56

0.1µF

R80

27K 0.25W

R81

27K 0.25W

R82

27K 0.25W

H6

ACS754

132

5 4

H4

ACS754

132

5 4

R107

270K 0.25W

R108

270K 0.25W

R131

10 0.25W

R132

10 0.25W

R133

10 0.25W

R196

1.5K 0.25W

D46

Green

21

TO A /C CAPACI TORS

To page 4

RESERVE INPUT

To Aux.

Converter

CS0153

To page 5

To page 4

From Inverter Inductor

To page 4

UPS

Output

To page 4

To page 2

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 68 of 72

P+7.5

P+5

P+15

P+7.5

ISO_N-15

P+15

ISO_P+15

P+15

P+15

P+15

DRV_L1-BOTT_INV

DRV_L3-BOTT_INV

DRV_L3-BOTT_ING

DRV_L2-TOP_INV

DRV_L2-TOP_ING

DRV_L2-BOTT_INV

DRV_L2-BOTT_ING

DRV_L1-BOTT_ING

DRV_L3-TOP_INV

DRV_L1-TOP_INV

DRV_L3-TOP_ING

DRV_L1-TOP_ING

06_V-MAINS_L1

07_V-MAINS_L2

08_V-MAINS_L3

18_V-RES_L1

19_V-RES_L2

20_V-RES_L3

00_V-INV_L1

01_V-INV_L2

02_V-INV_L3

12_V-OUT_L1

13_V-OUT_L2

14_V-OUT_L3

A-MAINS_POS

09_A-MAINS_L1

10_A-MAINS_L2

11_A-MAINS_L3

A-MAINS_NEG

A-INV_POS

03_A-INV_L1

04_A-INV_L2

05_A-INV_L3

A-INV_NEG

A-OUT_POS

21_A-OUT_L1

22_A-OUT_L2

23_A-OUT_L3

A-OUT_NEG

16_+DC-BUS

16_-DC-BUS

A-BATT_POS

17_A-BATTERY

A-BATT_NEG

24_MODULE_TEMP

25_INT-BATT_TEMP

ENABLE _DC/DC

ISO_N-15

ISO_N-15

ISO_P+15

ISO_P+15

DRV_Precharge-MAINS

DRV_SS-RELE_INV

DRV_SS-RELE_RES

SIG_Sy ncro

FAST-SPEED

ENABLE _D C / D C

OVER-85TMP_ALL

SPARE_1

AUX_BY-PASS_ON

SPARE_2

OVER-85TMP_ALL

SPARE_1

24_MODULE_TEMP

25_INT-BATT_TEMP

26_EXT-BATT_TEMP

26_EXT-BATT_TEMP

ENABLE _DC/DC

DRV_SS-RELE_RES

10_A-MAINS_L2

ISO_P+15

14_V-OUT_L3

02_V-INV_L3

A-BATT_POS

DRV_Precharge-MAINS

20_V-RES_L3

A-BATT_NEG

AUX_BY-PASS_ON

01_V-INV_L2

25_INT-BATT_TEMP

A-INV_POS

17_A-BATTERY

12_V-OUT_L1

16_+DC-BUS

19_V-RES_L2

16_-DC-BUS

A-INV_NEG

05_A-INV_L3 FAST-SPEED

04_A-INV_L2

08_V-MAINS_L3

22_A-OUT_L2

SIG_Sy ncro

13_V-OUT_L2

11_A-MAINS_L3

A-MAINS_POS

A-MAINS_NEG

23_A-OUT_L3

18_V-RES_L1

OVER-85TMP_ALL

09_A-MAINS_L1

A-OUT_POS

SPARE_1

ISO_P+15

DRV_SS-RELE_INV

SPARE_2

ISO_N-15

06_V-MAINS_L1

03_A-INV_L1

24_MODULE_TEMP

21_A-OUT_L1

00_V-INV_L1

ISO_N-15

07_V-MAINS_L2

A-OUT_NEG

ENABLE _D C / D C

OVER-85TMP_ALL

SPARE_1

25_INT-BATT_TEMP

26_EXT -BATT_TEM P

24_MODULE_TEMP

26_EXT -BATT_TEM P

R140 1K

R141 1K

R143 1K

CN1

OVR TEMP

1

2

J4

FLAT 50 VIE

123456789

1011121314151617181920212223242526272829303132333435363738394041424344454647484950

CN5

Spare_1

1

2

J5

FLAT 40VIE

123456789

10111213141516171819202122232425262728293031323334353637383940

TP32

TP33

TP35

J7

FLAT 20VIE

123456789

1011121314151617181920

CN6

MODU L E TEMP

1

2

CN7

IN T-BATT_TEMP

1

2

CN9

EXT BATTERY TEMP

1

2

TP36

TP37

TO CONT ROL L OG I C

TO CONT ROL L OG I C

FROM AUX

CONVERTER

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 69 of 72

5.1.9 DE0153 Power Supply Board

ISO_N-15

ISO_P+15

P+15

P+7,5

P+7,5

P+15

P+15

A

PT0

VFBK

A

B

PK-Curr

PK-Curr

ENABLE_DC/DC

VFBK

B

PT0

VFBK

EN ABLE _DC/DC

R46

33K

D32

1N4148

21

TP9

TP7

C31

1µF

DZ5

18V

2 1

C3

1µF

R4

330

R26

220

D18

1N4148

21

C16

0.1µF

+

C22

220µF

50V

+

50V

C7

220µF

D8

BYT01400

21

+

C20

10µF

50V

C23

0.1µF

DZ2

15V

2 1

+

C5

220µF

50V

Q1

K1119

1

2

3

Q3

K1119

1

2

3

C33 1µF

C21 1µF

R17

1K

C18

1nF

R2 33

C1

1µF

+

C19

330µF

35V

R12

100K

1W

R43

10K

R6

100K

1W

R3

100K

1W

C24

1uF

R13 33

C12

1µF

D6

BYT01400

21

CN4

INPUT RESERVE

1

2

3

4

5

CN2

INPUT MAINS

1

2

3

4

5

R44 1K

CN3

DC BUS

123

4

R25

100

DZ4

8.2V

2 1

D17

1N4148

21

ISO1

4N35

1

24

6

5

D9

BYT11-1000

2 1

D3

BYT11-1000

2 1

TP18

R22

1,8

R21

1,8

R23

1,8

C28

0.47µF

MABA01

DZ6

24V

21

ISO3

4N35

1

24

6

5

R5

1.5K

D23

LED green

21

R31

1.5K

R30

1.5K

R11

1K

F2 1A 5x20

F1

1A 5x20

C29

1µF

+

C15

50V

220µF

TP4

TP14

+

C2

10µF 50V

C8

4700pF

2000V

C4

1µF

R1

47 2W

R10

10

C17

4700pF

2000V

D2

1N4148

2 1

TP12

ISO4

4N35

1

2 4

6

5

TP13

F6

1A

F5

1A

F4

1A

F3

1A

D30

1N4007

21

TP1

F8

1A

F7

1A

D5

MUR 154 0

2 1TP10

D4

MUR1540

2 1

+

C6

220µF

50V

+

C14

50V

220µF

TP3

R18

1K

T2

ferrit e philips

2

4

3

1

5

6

798

R20

2.2K

TP6

R38

10K

R16 330

C13

1nF

J7

FLAT 20VIE

12345678910111213141516171819

20

R15

33K

TP5

TP8

D10

MUR 154 0

2 1

TP2

U1

UC3844

8

6

7

5

421

3

REF

PWM

VCC

GND

RCINVE

CURR

R8

10K

R14

4.7K

T1

ferrite philips

1 3

2 4

R45 10K

DZ1

15V

2 1

TP11

TP17

Q6

2N2907

2

3

1

TP15

D1

1N4148

2 1

R41

10K

C11

0.47µF

MABA01

R9

6.8K

TP21

C9 1nF

D15

1N4007

2 1

D16

1N4007

2 1

D19

1N4007

2 1

D27

1N4007

2 1

D28

1N4007

2 1

D29

1N4007

2 1

D7

1N4148

2 1

D14

1N4007

2 1

D26

1N4007

2 1

D21

1N4007

2 1

D24

1N4007

2 1

D25

1N4007

2 1

D20

1N4007

2 1

TP19

TP20

C30

1µF

R27

100K 1W

Q8

2N2222

2

1

3

R33

100K 1W

D11

1N4007

2 1

D31

1N4007

2 1

R37

47K

R47 470K

C32 1µF

D12

1N4007

21

C10

0.1µF

DZ3

15V

2 1

400 / 800 Vdc

200W

80KHz

1/13_1/6.5

°°

R
ST

R

ST

+POSITIVE

-NEGA T IVE

TO INVERTER
DRIVERS&FEEDBACK

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 70 of 72

5.1.10 DE0111 UPS 10-30kVA H-F Filter

C4

2.2µF

MABA 02

320Vac

C5

2.2µF

MABA 02

320Vac

C7

1.0µF

MABA 02

320Vac

C2

4700pF

C6

2.2µF

MABA 02

320Vac

C3

4700pF

C17

2.2µF

MABA 02

320Vac

C16

2.2µF

MABA 02

320Vac

C15

2.2µF

MABA 02

320Vac

C1

4700pF

C8

1.0µF

MABA 02

320Vac

C9

4700pF

C10

4700pF

C18

4700pF

GND

Nb

Tb

Sb

C20

4700pF

C19

4700pF

Ra Rb

Ta

Na

Sa

GND

C11

4700pF

C14

1.0µF

MABA 02

320Vac

C13

1.0µF

MABA 02

320Vac

C12

4700pF

L1

R&D –SERVICE MANUAL DT0488

Powertronix spa reserves the right to modify this document without notice

Page. 71 of 72

5.1.11 DE0155 LCD Mimic Display

P+5

P+5

P+5

P+5

P+5

P+5

+

C1

10µF35V

R26

1.5K

R27

1.5K

C14

1nF

R22

1.5K
R23

1.5K

Q1

2N2222

+

C3

10µF35V

C4

1µF

R28

1.5K

R29

1.5K

R24

1.5K

R4

10k

R25

1.5K

TP2

CN1

MOLEX-2

T4

R30

1.5K
R31

1.5K

R3

10R

C15

1nF

C16

1nF

C17

1nF

R32

1.5K

R33

1.5K

P1 10K

R34

1.5K
R35

1.5K

BZ1

BUZZER

U2

7805

1 3

2

TP1

R18

1.5K
R19

1.5K

LD1

J2/U3

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

R36

1.5K
R37

1.5K

JP2

123

+

C5

1µF35V

T3 T1T2

J1

CON26

12345678910111213141516171819202122232425

26

C2

1µF

C7

1nF

R38

1.5K
R39

1.5K

LD2

R16

1K

C8

1nF

R17

10K

C9

1nF

C10

1nF

C11

1nF

C12

1nF

C13

1nF

R20

1.5K

R21

1.5K

JP1

123

R1

330

R2

330

Home ClearDOWN-Back UP-Next

DB0

DB7

EPO

green red

RS

R/W

EN

BACK-LIGHT

CONTRAST

DB1

DB2

DB3

DB4

DB5

DB6

Backlight Diode

15=K-16=A -> CLOSE JP1 pin 2-3, JP2 pin 1- 2

15=A-16=K -> CLOSE JP1 pin 1-2, JP2 pin 2- 3

Put a Label with following description:

R&D –SERVICE MANUAL DT0488

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Page. 72 of 72

5.1.12 DE1235 Battery String

Battery 7.2 – 9 Ah

CS0143

F3

F4

F1

F2

CS0143

F3

F4

F1

F2

CS0143

F3

F4

F1

F2

CS0143

F3

F4

F1

F2

30A 80V30A 80V

1

2

30A 80V

1

2

30A 80V

BATTERIES STRING RIGHT

BATTERIES STRING LEFT

From 7Ah up
to 9A h

NEG. POS.

From 7Ah up
to 9A h

POS.NEG.

From 7Ah up
to 9A h

POS.NEG.

From 7Ah up
to 9A h

POS.NEG.

From 7Ah up
to 9A h

POS.NEG.

From 7Ah up
to 9A h

POS.NEG.

From 7Ah up
to 9Ah

POS.NEG.

From 7Ah up
to 9A h

POS.NEG.

From 7Ah up
to 9Ah

POS.NEG.

From 7Ah up
to 9A h

POS.NEG.

From 7Ah up
to 9A h

POS.

NEG. NEG.

POS.

From 7Ah up
to 9A h

NEG.

POS.

From 7Ah up
to 9A h

NEG.

POS.

From 7Ah up
to 9A h

NEG.

POS.

From 7Ah up
to 9A h

NEG.

POS.

From 7Ah up
to 9A h

NEG.

POS.

From 7Ah up
to 9Ah

NEG.

POS.

From 7Ah up
to 9A h

NEG.

POS.

From 7Ah up
to 9Ah

NEG.

POS.

From 7Ah up
to 9A h

Battery 4.5 – 5.2 Ah

CS0157

F3F4F1

F2

CS0157

F3F4F1

F2

30A 80V

1

2

30A 80V

1
2

From 4.5Ah
up to 5Ah

POS.NEG. POS.NEG. POS.NEG. POS.NEG. POS.NE G.

POS.

NEG. NEG.

POS.

NEG.

POS.

NEG.

POS.

NEG.

POS.

From 4.5Ah
up to 5Ah

From 4.5Ah
up to 5Ah

From 4.5Ah
up to 5Ah

From 4.5Ah
up to 5Ah

From 4.5Ah
up to 5Ah

From 4.5Ah
up to 5Ah

From 4.5Ah
up to 5Ah

From 4.5Ah
up to 5Ah

From 4.5Ah
up to 5Ah

From 4.5Ah
up to 5Ah

NEG.POS.

From 4.5Ah
up to 5Ah

NEG.POS.

From 4.5Ah
up to 5Ah

NEG.POS.

From 4.5Ah
up to 5Ah

NEG.POS.

From 4.5Ah
up to 5Ah

NEG.POS .

From 4.5Ah
up to 5Ah

POS.NEG. NEG. POS.

From 4.5Ah
up to 5Ah

NEG. POS .

From 4.5Ah
up to 5Ah

NEG. POS.

From 4.5Ah
up to 5Ah

NEG. POS .

From 4.5Ah
up to 5Ah

BATTERIES STRING LEFT

BATTERIES STRING RIGHT