Powertrax 9207762885 User Manual
INSTALLATION GUIDE
Installation Guide
Contents Page
Open Differential Part Identification & Terminology ......... 2
Powertrax No-Slip Differential Exploded View .................. 3
Vehicle Preparation for Installation (steps 1 to 5) ............. 4
Removal of Open Differential Parts (steps 6 to 17) ........... 5
Preparation of Parts to be Installed (steps 18 to 20) ......... 9
Assembly (steps 21 to 46) .............................................. 10
Verification of Proper Assembly Test (steps 47 to 51) ....... 19
Finish Installation (steps 52 to 56) .................................. 20
Thoroughly read User Manual.
Traction output and resulting handling characteristics of your vehicle will be modified by installation.
Drive carefully and use caution under all on-road and off-road conditions.
Axle Housing
Axle Shaft (2)
Ring Gear
Side Gear (2)
Differential Case
Bearing Cap (2)
Pinion Gear
Thrust Washer (2)
Pinion Shaft
Pinion Shaft
Retaining Bolt
C-Clip (2)
2
Spider Gear Washer (2)
Counterwieght
Clutches
GOV LOK DIFFERENTIAL
PA RT IDENTIFICATION/TERMINOLOGY
Spider Gear (2)
Tumbler
Plugs (2)
Pinion Shaft
Driver
(Slotted)
Synchro
Ring
Coupler (Thin)
3
Paddle
Driver
(Non Slotted)
Saddle
Spring (8)
Active Spacer
(Non Slotted)
Paddle Opening in Driver
(Missing Extended Tooth)
Active Spacer
(Slotted)
EXPLODED VIEW
Inner
Spring (2)
Outer
Spring (2)
Check
Block
Paddle Opening
in Synchro Ring
Coupler (Thick)
Extractio
n Tool
4
1. Put transmission in gear (or park), and
turn off engine.
2. Set parking brake.
3. Safeguard the vehicle from rolling.
4. Safely raise vehicle and
apply jack stands.
5. Put transmission in neutral and release parking brake.
5
6. Remove differential cover and
drain fluid. Clean the diff cover and
housing sealing surface.
7. Expose pinion shaft;remove
retaining bolt and shaft.
8. Push both axles inward and
remove both c-clips.
9. Pull axles out approx. 8”.
6
10. Mark the bearing cap on the
passenger side and remove it. The
bearing cap must be reinstalled in its
original position.
11. Assemble the enclosed extrac-
tion tool as shown.
12. Use the extraction tool to
remove the tumbler and counterweight plugs. A wrench may be
needed to hold the tool in place.
7
13. Remove the counterweight and
tumbler assemblies from the differential.
14. Remove the block.
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