Powertrax 9206053500 User Manual

INSTALLATION GUIDE

Installation Guide

Contents Page

Open Differential Part Identification & Terminology ......... 2

Powertrax No-Slip Differential Exploded View .................. 3

Vehicle Preparation for Installation (steps 1 to 5) ............. 4

Removal of Open Differential Parts (steps 6 to 14) ........... 5

Preparation of Parts to be Installed (steps 15 to 17) ......... 8

Assembly (steps 18 to 32) .............................................. 9

Verification of Proper Assembly Test (steps 33 to 37) ....... 14

Finish Installation (steps 38 to 42) .................................. 15

Thoroughly read User Manual.

Traction output and resulting handling characteristics of your vehicle will be modified by installation.

Drive carefully and use caution under all on-road and off-road conditions.

Axle Shaft (2)

Ring Gear

Differential Case

Bearing Cap (2)

Pinion Gear

2

Yoke

OPEN DIFFERENTIAL

PART IDENTIFICATION/TERMINOLOGY

Axle Housing

Synchro

Ring

Coupler (2)

Paddle

Paddle Opening

in Synchro

Driver (2)

Saddle Springs (8)

Block

Paddle Notch

in Driver

Inner Springs (2)

Outer Springs (2)

EXPLODED VIEW

Gage Block

3

Gage

Ring

Pinion Shaft

(3)

4

1. Put transmission in gear (or park), and

turn off engine.

2. Set parking brake.

3. Safeguard the vehicle from rolling.

4. Safely raise vehicle and

apply jack stands.

5. Put transmission in neutral and release parking brake.

7. Remove axle shafts from housing.

8. Mark the position and orientation

of the bearing caps to the housing.

These parts are not interchangeable
and must be reinstalled in their original
positions.

5

Bearing

Cap

6. Remove Differential cover and

drain fluid. Clean the diff cover and
housing sealing surface.