Powertrax 9203923145 User Manual
INSTALLATION GUIDE
TM
Installation Guide
Contents Page
Limited Slip Differential Part Identification & Terminology . . . . .2
Powertrax No-Slip Differential Exploded View . . . . . . . . . . . . .3
Vehicle Preparation for Installation (steps 1 to 5) . . . . . . . . . . .4
Removal of Open Differential Parts (steps 6 to 13) . . . . . . . . . .5
Preparation of Parts to be Installed (steps 14 to 16) . . . . . . . . .8
Assembly (steps 17 to 39) . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Verification of Proper Assembly Test (steps 40 to 44) . . . . . . .17
Finish Installation (steps 45 to 49) . . . . . . . . . . . . . . . . . . . . .18
Thoroughly read User Manual.
Traction output and resulting handling characteristics of your vehicle will be modified by installation.
Drive carefully and use caution under all on-road and off-road conditions.
Axle Housing
Axle Shaft (2)
Ring Gear
Side Gear (2)
Differential Case
Bearing Cap (2)
Pinion Gear
Pinion Shaft
Pinion Shaft
Retaining Bolt or Roll Pin
C-Clip (2)
2
Spider Gear Washer (2)
Clutch Springs
Clutches
LIMITED SLIP DIFFERENTIAL
PART IDENTIFICATION/TERMINOLOGY
Spider Gear (2)
Pinion Shaft
Synchro
Ring
Coupler (2)
3
Paddle
Driver (2)
Saddle
Spring (8)
Paddle Opening in Driver
(Missing Extended Tooth)
Active Spacer
(2)
EXPLODED VIEW
Inner
Spring (2)
Outer
Spring (2)
Check
Block
Paddle Opening
in Synchro Ring
Thrust
Washer (12)
4
1. Put transmission in gear (or park), and
turn off engine.
2. Set parking brake.
3. Safeguard the vehicle from rolling.
4. Safely raise vehicle and
apply jack stands.
5. Put transmission in neutral and release parking brake.
5
6. Remove differential cover and
drain fluid. Clean the diff cover and
housing sealing surface.
7. Expose pinion shaft;remove
retaining bolt and shaft.
8. Push both axles inward and
remove both c-clips. Remove orings from c-clip grooves on axle
shafts if present.
9. Pull axles out approx. 8”. Mark
and remove bearing caps. Note:
bearing caps must be reinstalled in
their original positions to avoid damage to the gearset or bearings.
6
10. Remove the differential case
from the axle housing.
11. Remove the bearing races and
shims. Mark the bearing races and
shims. Note: bearing races and shims
must be reinstalled onto their original
bearings to avoid damage to the
gearset or bearings.
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