PowerTech PW220, PW230 User Manual

INSTRUCTIONS PW220/PW230 1
INDEX
Warnings 2
1. Product Description 3
1.2 Description of The Automation .................................................................................................................3
1.3.1 PW220/PW230 Electromechanical Gear Motors ..........................................................................4
1.3.2 PC160 Control Box ........................................................................................................................4
1.3.3 PH-1 Photocells .............................................................................................................................4
1.3.4 PKS-1 Key Selector .......................................................................................................................5
1.3.5 PPB-1 Push Button ........................................................................................................................5
1.3.6 PF-1 Flashing Light .......................................................................................................................5
1.3.7 PR-1 Radio Transmitter .................................................................................................................5
1.3.8 PEL-1 Electric Latch and PS-1 Stopper ........................................................................................6
2. Installation 6
2.1 Notes of Motors in Operation .....................................................................................................................6
2.1.1 Tools in Installing ..........................................................................................................................6
2.1.2 Motors, Components and Its Installation in Illustration……........................................................7
2.2.1 Notes for Power Connection ..........................................................................................................7
2.3.1 Preparation for Motor Installation .................................................................................................8
2.3.2 Installation of The Gear Motors ...................................................................................................10
2.3.3 PKS-1 Key Selector .....................................................................................................................12
2.3.4 PPB-1 Push Button ......................................................................................................................13
2.3.5 PF-1 Flashing Light .....................................................................................................................14
2.3.6 PH-1 Photocells ...........................................................................................................................15
2.3.7 PEL-1 Electric Latch and PS-1 Stopper ......................................................................................16
2.3.8 PC160 Control Box ......................................................................................................................18
3. Dip Switch Setting 21
3.1 Functional Switch and LED lights Introduction........................................................................................22
3.2 Transmitter Memorizing and Erasing Process...........................................................................................23
3.3 System Learning Process……………………….......................................................................................24
3.4 Gate Operation…………..........................................................................................................................24
3.5 Gate-moving Logic....................................................................................................................................24
4. Trouble Shooting 25
5. Technical Characteristics 25
5.1 PW220 ......................................................................................................................................................25
5.2 PW230 ......................................................................................................................................................26
5.3 PC160 Control Box .................................................................................................................................26
5.4 PH-1 Photocells .......................................................................................................................................26
5.5 PKS-1 Key Selector ................................................................................................................................27
5.6 PPB-1 Push Button .................................................................................................................................27
5.7 PF-1 Flashing Light .................................................................................................................................27
5.8 PR-1 Transmitter .....................................................................................................................................27
5.9 PEL-1 Electric Latch ...............................................................................................................................27
6. Annexes 28
6.1 CE Declaration of Conformity .................................................................................................................28
2 INSTRUCTIONS PW220/PW230
Warnings
Please read this instruction manual carefully before the installation of gate-automated system.
This manual is exclusively for qualified installation personnel. Powertech Electronics Inc. is not responsible for improper installation and failure to comply with local electrical and building regulations.
Keep all the components of PW220/PW230 system and this manual for further consultation.
In this manual, please pay extra attention to the contents
marked by the symbol:
Be aware of the hazards that may exist in the procedures of
installation and operation of the gate-automated system. Also, the installation must be carried out in conformity with local standards and regulations.
If the system is correctly installed and used following all
the standards and regulations, it will ensure a high degree of safety.
Make sure that the gates works properly before installing
the gate-automated system and confirm the gates are appropriate for the application.
Do not let children operate or play with the gate-automated
system.
Do not cross the path of the gate-automated system when
operating.
Please keep all the control devices and any other pulse
generator away from children to avoid the gate-automated system being activated accidentally.
Do not make any modifications to any components except
that it is mentioned in this manual.
Do not try to manually open or close the gates before you
release the gear motors.
If there is a failure that cannot be solved and is not
mentioned in this manual, please contact qualified installation personnel.
Do not use the gate-automated system before all the
procedures and instructions have been carried out and thoroughly read.
Test the gate-automated system weekly and have qualified
installation personnel to check and maintain the system at least every 6-month.
Install warning signs (if necessary) on the both sides of the
gate to warn the people in the area of potential hazards.
INSTRUCTIONS PW220/PW230 3
1 Product Description
1.1 Applications
PW220/PW230 is applied for residential automation of single or dual leaf gate. PW220/PW230 has to be operated with electricity and it’s
forbidden to be operated by back-up batteries for normal use. Back-up batteries are only allowed for emergent operation when there is a
power failure, and the gear motors can be released by special keys to move the gate manually.
1.2 Description of the Automation
The following diagram of PW220/PW230 typical installation describes some terms and accessories of a gate automation system:
Figure 1
1.3 Description of Devices
PW220/PW230 includes the accessories shown in Figure 2. Please check the accessories the same as the package provided.
Attention: Some accessories of PW220/PW230 are not included due to local regulations or customized order.
A) 2 PW220/PW230 electromechanical gear motors with
mounting brackets.
B) 2 release keys.
C) 1 pair of PH-1photocells.(one TX and one RX)
D) 2 PR-1 radio transmitters.
E) 1 PKS-1 key selector with two keys.
F) 1 PPB-1 push button switch.
G) 1 PF-1 flashing light.
H) 1 PC160 control box
I) 1 PEL-1 electric latch.
J) 1 PS-1 stopper.
K) Various small parts: bolts, nuts, etc.
See Tables 1, 2, 3, 4, 5, 6.
Figure 2
4 INSTRUCTIONS PW220/PW230
1.3.1 PW220/PW230 Electromechanical Gear Motors
1.3.2 PC160 Control Box
1.3.3 PH-1 Photocells
Figure 3
1)PW220 2)PW230 3)Release Key
Figure 4
Table 2: List of small parts for PC160 Quantity
5*30 Screw 4pcs
Nylon screw anchor 4pcs
Figure 5
The pair of PH-1 photocells has to be installed on the wall and connected to the control panel. The function of the photocells is to detect the obstacles found on the optical axis between the transmitter (TX) and the receiver (RX).
PC160 control box consists of one control panel with incorporated receiver, one transformer and two back-up batteries.
PC160 provides the complete automation of the gear motors and other accessories of PW220/PW230 kit.
To connect separate terminals on the control panel and activate the gear motors and other accessories, the installation manual has to be carefully read beforehand.
PW220/PW
2
30 cons
ists of a worm screw reduction gear and a 24V
direct current motor. The gear motor could be released manually by special release keys when there is a power failure.
The gear motor is installed with two post brackets, one rear plate and one front plate for the installation.
Table 1: Lis
t of
small parts PW220 PW230
Front plate
2pcs 2pcs
Rear plate
2pcs 2pcs
Post bracket
4pcs 4pcs
M8*25L hex bolt
4pcs 4pcs
M8 self-locking nut
4pcs 4pcs
M12 *25L hex bolt
0 2pcs
M12 self-locking nut
2pcs 2pcs
Release key
2pcs 2pcs
Front
Rear
INSTRUCTIONS PW220/PW230 5
1.3.4 PKS-1 Key Selector
Table 3: List of small parts for PKS-1 Quantity
3*20 Screw 3pcs
Nylon screw anchor 3pcs
Key 2pcs
1.3.5 PPB-1 Push Button
Table 4: List of small parts for PPB-1 Quantity
3*20 Screw 3pcs
Nylon screw anchor 3pcs
1.3.6 PF-1 Flashing Light
Table 5: List of small parts for PF-1 Quantity
3*20 Screw 3pcs
Nylon screw anchor 3pcs
1.3.7 PR-1 Radio Transmitter
Figure 6
Figure 7
Figure 8
Figure 9
PR-1 radio transmitter is used for the remote control of the gate movement.
To use the transmitter, press and hold the button for 1 second.
There are two buttons on the transmitter for operating dual-gate (A) or single-gate (B) opening and closing.
PF-1 flashing light is controlled by PC160 control box and blinks when the gate is moving. The flashing light stops blinking when the gates finish opening or closing.
The PPB-1 push button is used for opening the gate indoors without the radio transmitter.
The PKS-1 key selector is used for opening the gate outdoors without the radio transmitter. PKS-1 key selector is supplied with two keys
6 INSTRUCTIONS PW220/PW230
1.3.8 PEL-1 Electric Latch and PS-1 Stopper
Table 6: List of small parts for PEL-1 and PS-1 Quantity
M8*25L hex bolt 3pcs
M8 self-locking nut 3pcs
Key 2pcs
2. Installation:
2.1 Notes of Motors in Operation
The PW220/PW230 gate openers are applicable to per leaf of 2.5/3.5 meters in width and 200/300 kg in weight which can be opened up
to 110 degrees primarily for residential use; where the performance shall be influenced by the factors such as gate dimension, weight and
climate that the driven torque is necessarily to be adjusted properly.
2.1.1 Tools in Installing
Please make sure all tools and cables are ready and conform to the industrial safety standard before installation. Please refer to
Figure 11.
Figure 11
Figure
10
PEL-1 electric latch is used to lock the gate and it has to be
used with PS-1 stopper and installed on the master gate.
INSTRUCTIONS PW220/PW230 7
2.1.2 Motors, Components and Its Installation in Illustration
The installation procedure of PW220/PW230 may be changed due to various accessories and quantities installed. The basic wiring
diagram is shown in Figure 12.
No wiring cables for accessories are supplied with KIT PW220/PW230.
Figure 12
2.2 Power Connection
PW220/PW230 is required to connect two cores wires, which requires very low voltage that no professionally trained personnel is
required in installation; however, the users are advised to read the installation manual carefully before going for it. After getting to know
all accessories and their positions, suggest starting from cable conduit arrangement to prevent the cables from being broken or damaged.
2.2.1 Notes for Power Connection
1. The installation of power supply cable to the motor should be carried out by a qualified professional electrician.
2. The power supply cable of the motor should be equipped with short circuit protection and leakage protection. Please make sure to shut off the power before going installation or maintenance.
8 INSTRUCTIONS PW220/PW230
2.3 Installation
2.3.1 Preparation for Motor Installation
PW220/PW230 is not applicable to a gate which is inefficient or unsafe, neither to solve the defects due to incorrect installation nor
poor maintenance.
Check the following items before going for installation:
1. Make sure the weight and dimensions of the gate conform to the operation range of PW220/PW230. Don’t use PW220/PW230 if the gate specifications do not meet the requirements.
2. Make sure the gate structure conform to the criteria of automatic operation and force regulations.
3. Make sure there is no serious friction existing in the opening or closing travel of the gate leaves.
4. Make sure the gate is at horizontal level that the gate will not move aside at any position.
5. Make sure the gate can bear the impact of the motor torque when it is installed on any hole of the bracket which the surface is sufficiently sturdy.
6. Make sure the photo sensors are installed on flat surfaces to ensure the two ends of receiving and transmitting corresponded to each other.
7. Check the dimensions of the motors as below.
Figure 13
(1) Dimension of PW220 (2) Dimension of PW230
8. Make sure to leave enough space when the gate is opening.
Figure 14 (aerial view)
(1)PW220 (2)PW230
INSTRUCTIONS PW220/PW230 9
9. If the gate is OPENED OUTWARD, please leave at least 70mm between the post brackets and the gate.
Figure 15 (aerial view)
(1)PW220 (2)PW230
10. Using the leaf-opening angle as criteria to make sure all criteria in Figure 17 can be met.
Figure
16
(aerial view)
(1) PW220 (2) PW230
Figure 1
7
(1) PW220 (2) PW230
Model:PW220 Model:PW230
11. “C” value is 139mm.
12. “D” can be measured from the gate easily.
10 INSTRUCTIONS PW220/PW230
13. “A” = “C” + “D”
14. The value of “B” can be calculated from the value of “A” and the leaves opening angle. Ex. If “A”=160mm with the leaves
opening angle of 100 degrees, then the value of “B” is approximate 190mm.
**Please make sure “B” and “A” are similar or the same in value that the leaves can be operated smoothly, also to reduce the burden of the motor.
2.3.2 Installation of The Gear Motors
1. Choose the correct dimensions of the motors and
position to be installed.
2. Check if the mounting surface the brackets to be
installed is smooth, vertical and rigid.
3. Arrange the cable conduit for power supply cable of the
motors.
4. In order to obtain the optimal supporting from the rear
plate, please assemble two post brackets and one rear metal plate according to Figure 18.
Figure 18
5. Loosen the two screws and remove the back cover of the
motor as shown in Figure19.
Figure 19
6. Place the leaves in the closed position.
7. Refer to the distance of “B” in Figure 17, place the rear
plate in the correct position on the mounting surface. Inspect if the distance is proper as shown in Figure 23 i.e. the position the front plate of the motor to be installed.
Figure 20
8. Place two post brackets on the surface to be installed and mark the drilling points, then drill minimum diameter of 8mm holes by four on the mounting surface to be installed and fasten up the brackets with screws and washers.
Figure 21
9. Please make sure the front plate is completely installed horizontally.
Figure 22
PW230
INSTRUCTIONS PW220/PW230 11
10. Refer to Figure 23, the distance between front plate of the motor and rear plate is 735mm (PW220) / 798mm (PW230), the difference in height is 18.3mm (PW220) /
22.5mm (PW230).
Figure 23
(1) PW220
(2) PW230
11. Clamp and fix the motor front plate on the door temporarily.
Figure 24
(1) PW220
(2) PW230
12. Lift up the motor and insert the screws into the front plate.
13. Lift the motor overhead and push the gate to the end until the screw holes of the motor end matches the holes on the rear plate. Fasten the motor to the rear plate with the bolt as shown in
Figure25.
Figure 25
14. Fasten the nut tightly and loosen it for half round for motor supporting in rotating.
15. Fasten the motor front end to the front plate with the bolt (A) and nut (B) tightly. Fully tighten the screw.
Figure 26
(1) PW220
(2) PW230
16. Use appropriate release key to release the gear motor.
17. Try to push the released gate and make sure the motor can be manually moved easily.
18. Make sure the motor front plate can be fastened on the gate to be installed permanently.
19. Use the appropriate release key to fasten the gear motor again.
20. Loosen the plastic nut under the power cable of the motor end, and penetrate the power cable through the nut and screw it up.
21. Connect the motor power cable as shown in Figure 27.
Figure 27
22. Close the gear motor cover by tightening the two screws as shown in Figure28.
Figure 28
12 INSTRUCTIONS PW220/PW230
23. Gear Motor Release
1) Turn the round plate on the release part to “OPEN” position.
See Figure 29.
Figure 29
2) Push out the release part to the end. See Figure 30.
Figure 30
3) Use the release key to turn the pin anti-clockwise
to the end. See Figure 31.
Figure 31
2.3.3 PKS-1 Key-Selector
1. PKS-1 key selector is installed outside and close to the gate at the height of about 100cm, so that it could be used by most people. Decide the installation position of PKS-1 first. See Figure
2.3.3 (1).
Figure 2.3.3 (1)
2. Remove the round cover (A) by prizing it out with the tip of a screwdriver. See Figure 2.3.3 (2).
Figure 2.3.3 (2)
3. Unscrew the two screws beside the lock body.
See Figure 2.3.3 (3).
Figure 2.3.3 (3)
INSTRUCTIONS PW220/PW230 13
4. Turn the key and separate the bottom of the shell with the lock body. See Figure 2.3.3 (4).
Figure 2.3.3 (4)
5. Breach the three holes at the bottom and mark the points by the holes as reference.
6. Drill the holes in the wall and fix the bottom to the wall by three screws. See Figure 2.3.3 (5).
Figure 2.3.3 (5)
7. Connect the electric wires to the terminals as shown in Figure 2.3.3(6), and it’s not required to distinguish any polarity. The terminals can be removed for connecting the wires easily.
Figure 2.3.3 (6)
8. Turn the key and insert the shell on the bottom.
Turn the key back to the center position and the shell will be fixed to the bottom.
9. Tighten the lock body with the two screws and
insert the round cover by pressing it to attach to the whole unit.
2.3.4 PPB-1 Push Button
1. PPB-1 push button is installed indoors at the height of about 100cm, so that it could be used by most people.
2. Remove the round cover (A) by prizing it out with the tip of a screwdriver. See Figure 2.3.4 (1).
Figure 2.3.4 (1)
3. Unscrew the two screws beside the button.
Figure 2.3.4 (2)
4. Separate the upper shell with the bottom. See Figure
2.3.4 (2).
5. Breach the three holes at the bottom and mark the points by the holes as reference.
14 INSTRUCTIONS PW220/PW230
6. Drill the holes in the wall and fix the bottom to the wall by three screws. See Figure 2.3.4 (3).
Figure 2.3.4 (3)
7. Connect the electric wires to the terminals as shown in Figure 2.3.4 (4), and it’s not required to distinguish any polarity. The terminals can be removed for connecting the wires easily.
Figure 2.3.4 (4)
8. Attach the upper shell to the bottom and screw them up by two screws and insert the round cover by pressing it to attach to the whole unit.
2.3.5 PF-1 Flashing Light
1. Decide the installation position of the flashing light. The flashing light has to be installed near the gate and easy to be seen by users and passersby. The flashing light can be installed horizontally or vertically. See Figure 2.3.5 (1).
Figure 2.3.5 (1)
2. Unscrew the four screws on the light base and separate the base with the bottom as shown in Figure 2.3.5 (2).
Figure 2.3.5 (2)
3. Connect the wires and penetrate the wires into the hole of the base.
Figure 2.3.5 (3)
4. Drill the holes in the wall and fix the bottom to the wall by three screws.
Figure 2.3.5 (4)
INSTRUCTIONS PW220/PW230 15
5. Connect the four wires of the light and the antenna to the PCB terminals and place the wires into the conduit if necessary.
Figure 2.3.5 (5)
6. Tighten the four screws back on the light base.
Figure 2.3.5 (6)
7. Replacing the bulb set. See Figure 2.3.5 (7)
1) Unscrew the flashing light wires from the PCB terminals
and make sure the power of the light is off.
2) Release the three screws (A)、(B)、(C) of the flashing light
cover.
3) Separate the flashing light cover and replace the bulb set
with a new one.
4) Tighten the three screws (A)、(B)、(C) of the flashing light
cover.
Figure 2.3.5 (7)
2.3.6 PH-1 Photocells
1. Decide the installation position of the photocells. See
Figure 2.3.6 (1)
Figure 2.3.6 (1)
2. Unscrew the screws and secure the photocells on the post
A, B or C.
Figure 2.3.6 (2) Figure 2.3.6 (3)
3. Wiring connection:
TX: Connect terminals 1(+) and 2(-)on the transmitter with
the terminals 12V and GND on the PC160 PCB.
RX: Connect terminals 1, 2 and 4 on the receiver with the
terminals 12V, GND and SAFE on the PC160 PCB.
And use an extra wire to connect terminals 2 and 5 on the
receiver as a bridge.
See Figure 2.3.6 (4) Figure 2.3.6 (5) and Figure 2.3.8 (4)
16 INSTRUCTIONS PW220/PW230
Figure 2.3.6 (4)
Figure 2.3.6 (5)
2.3.7 PEL-1 Electric Latch and PS-1 Stopper
1. Stopper:
1) Before installing the stopper, please make sure the gates are
in close positions and the surface to be installed is flat.
2) Place the stopper on the ground using the bottom as
reference, and mark the 3 drilling points.
See Figure 2.3.7 (1) For the gate opened inward.
See Figure 2.3.7 (2) For the gate opened outward.
Figure 2.3.7(1)
Note: If the gate is opened outward, place the stopper in
opposite direction.
Figure 2.3.7(2)
3) Drill the 3 marked points, and then securely attach the
stopper to the ground with screws and washers.
See Figure 2.3.7 (3)
Figure 2.3.7(3)
INSTRUCTIONS PW220/PW230 17
2. Electric Latch:
(If the gate is opened outward)
1) If the gate is opened outward, please change the spring inside and screw it in the different place.
See Figure 2.3.7 (4), Figure 2.3.7 (5),
Figure 2.3.7 (6) & Figure 2.3.7 (7)
Figure 2.3.7(4) Unscrew the screws.
Figure 2.3.7(5) Take the casing off.
Figure 2.3.7(6) The location of the spring.
Figure 2.3.7(7)
Change the spring and screw it in the different place.
(Installation)
2) Weld the back plate of the electric latch to the surface on the master gate. See Figure 2.3.7 (8). Please avoid melting the wires by the heat of the fixed plate.
Figure 2.3.7(8) For the gate opened inward.
Figure 2.3.7(9) For the gate opened Outward.
18 INSTRUCTIONS PW220/PW230
3) The gap between the bottom of electric latch and the stopper should be less than 7mm. See Figure 2.3.7 (10)
Figure 2.3.7(10) For the gate opened inward.
Figure 2.3.7(11) for the gate opened Outward.
4) Connect the wires of the electric latch to the
terminal LATCH and GND on the PCB.
See Figure 2.3.8 (5)
2.3.8 PC160 Control Box
1. Decide the installation position of PC160 control box first, it is suggested to be installed near the gate and should be protected from possible damage. Be aware of the motor cable length before deciding the installation position.
2. Remove the cover by unscrewing the four screws on the cover. See Figure 2.3.8 (1).
Figure 2.3.8 (1)
3. Use a screwdriver to puncture the holes beneath the bottom of the control box. See Figure 2.3.8 (2).
Figure 2.3.8 (2)
4. Secure it on the wall. See Figure 2.3.8 (3).
Figure 2.3.8 (3)
INSTRUCTIONS PW220/PW230 19
5. Wiring Connection:
Prepare all the wires of the accessories beforehand and connect the wires to the gear motors and accessories on the PCB as shown
in Figure 2.3.8 (4). All of the wiring connections of the accessories are not requested to distinguish the positive (+) and the
negative (-) polarity.
1) PF-1 Flashing light: Connect the two wires from the flashing light to the terminal LIGHT and GND on the PCB.
2) PEL-1 Electric Latch: Connect the two wires from the electric latch to the terminal LATCH and GND on the PCB.
3) PW220/PW230 Gear Motors: Refer to Figure 2.3.8 (5) and connect the wires separately to the terminals on the PCB.
M1: Connect the motor wire (White +) to the terminals M1 (+), and (Yellow -) to the M1 (-).
M2: Connect the motor wire (White +) to the terminals M2 (+), and (Yellow -) to the M2 (-). Notes: For gates opened outward,
M1: Connect the motor wire (Yellow -) to the terminals M1 (+), and (White +) to the terminals M1 (-).
M2: Connect the motor wire (Yellow -) to the terminals M2 (+), and (White +) to the terminals M2 (-).
4) PH-1 Photocells: Please remove the cover of JP1 and connect the wires to proper terminals.
5) PKS-1 Key Selector: For Single leaf operation­Refer to Figure 2.3.8 (4) and connect the two wires from the key selector to the terminal BUTT1 and GND (J7) on the PCB. For Dual leaf operation­Refer to Figure 2.3.8 (4) and connect the two wires from the key selector to the terminal BUTT2 and GND (J7) on the PCB.
6) PPB-1 Push Button: For Single leaf operation­Refer to Figure 2.3.8 (4) and connect the two wires from the key selector to the terminal BUTT1 and GND (J7) on the PCB. For Dual leaf operation­Refer to Figure 2.3.8 (4) and connect the two wires from the key selector to the terminal BUTT2 and GND (J7) on the PCB.
20 INSTRUCTIONS PW220/PW230
Figure 2.3.8 (4)
INSTRUCTIONS PW220/PW230 21
Figure 2.3.8 (5)
3. Dip Switch Setting
LIGHT DELAY:
ON: The flashing light blinks for 5 seconds before the gate moves.
OFF: The flashing light blinks and the gate moves simultaneously.
OPENING PHOTO:
When the gate moves in the opening phase, t
he photo sensor can be selected as
active or inactive.
ON: In the opening phase, the gate will stop when the photo sensor is activated.
In the closing
phase, the gate will stop and open to the end when the photo
sensor is activated.
OFF:
In the opening phase, the gate will not stop when the photo sensor is
activated.
In the closing phase, the gate will stop and open to the end when the photo
sensor is activated.
22 INSTRUCTIONS PW220/PW230
SLOW DOWN SPEED:
The final speed can be set when the gate is moving at slow-down speed
ON: The final speed = 55% normal speed.
OFF: The final speed = 70% normal speed.
AUTO CLOSE1:
The function of auto close or without auto close can be selected
AUTO CLOSE2:
The function of auto close or without auto close can be selected
DIP4 (Auto close1) DIP5 (Auto close2) Function
OFF OFF Without auto close function
OFF ON Auto close On, waiting time 50 seconds
ON OFF Auto close On, waiting time 25 seconds
ON ON Auto close On, waiting time 12 seconds
3.1 Functional Switch and LED lights Introduction
SW2
The button of transmitter memorizing and erasing.
VR1
Over-current limit can be adjusted from min 0.8Amp to Max 4.2 Amp.
VR2
The over-current sensitivity of Master Gate (M1) could be adjusted from 1.8 second to 3.8 second.
VR3
The over-current sensitivity of Master Gate (M1) could be adjusted from 1.8 second to 3.8 second.
VR4
Close delay of two leaves can be adjusted from min 0 second to Max. 7 second.
LED1(Red)
LED1 is ON when AC input is in. And LED1 blinks quickly when the gate is in slow-down speed.
LED2(Yellow)
When the photocells are triggered, LED2 will be on.
LED3(Green)
When the transmitter/push button/key selector is triggered, LED3 will be on.
NC: No Connection
INSTRUCTIONS PW220/PW230 23
3.2 Transmitter Memorizing and Erasing Process
RF Transmitter Memorizing & Erasing
1.1.1 Press button SW2 for 1 second, the blue LED light on the receiver board will be on and receiver module will be
changed to “Learning Mode” for 10 seconds. During the period of learning mode, press the left button on the
transmitter, then the transmitter can be memorized by receiver module. (Up to 200 different transmitter can be
memorized) The blue light on the receiver board will blink twice after pressing the button on the transmitter. The
blue light on the receiver board will go off when the transmitter memorizing is done.
1.1.2 The memory can be cleared completely if the SW2 (code learning) is pressed continuously for 10 seconds after the
blue light.
Self-Learning mode for gate operation systems
Step1:
Connect the wires of two motors with terminal M1+/M1- & M2+/M2-
Step2:
Connect 230VAC with terminal J1 and battery with J2.
Setp3:
In single leaf installation, just connect the motor wires with terminal M1+/M1-
Step4:
Press SW2 button for more than 1 second and the blue light on the receiver board
is on. Press the left
button on the transmitter to m
emorize the transmitter with the receiver board. The blue light will be off
after the transmitter memorizing is done.
Step5:
In Single or Dual leaf installation, please press the left button of the remote control for system learning.
After pressing the left button, system learning will be executed step by step as follows:
1. Dual Gate:
Slave Gate Close → Master Gate Close → Master Gate Open → Slave Gate Open →
Slave
Gate Close → Master Gate Close
2. Single Mode :
Master Gate Close → Master Gate Open → Master Gate Close
Step 6:
If motor stops during the learning mode, please adjust the over current switch to proper position.
24 INSTRUCTIONS PW220/PW230
3.3 System Learning Process
Connect the master motor wires to M1 terminals and the slave motor wires to M2 terminals correctly. If only one gate is installed,
the motor wires have to be connected to M1 terminals.
In system learning mode, the gates will proceed with the following procedures.
(A) Dual-Gate Mode: Slave Gate closes→ Master Gate closes→ Master Gate opens →Slave Gate opens →Slave Gate closes→ Master Gate closes.
(B) Single-Gate Mode: Master Gate closes→ Master Gate opens→ Master Gate closes.
Notes: System learning fails and needs to be learned again when an unpredictable interruption occurs.
3.4 Gate Operation
Figure 34
3.5 Gate-moving Logic
(A) In gate-opening phase: The gates stop if the transmitter/push button/key selector is activated, and close when the
transmitter/push button/key selector is reactivated.
(B) In gate-closing phase: The gates stop if the transmitter/push button/key selector is activated, and open when the
transmitter/push button/key selector is reactivated.
(C) In gate-opening or gate-closing phase: For safety purpose, the gates stop if encountering obstacles.
In dual gate installation:
Press the button “A” on the transmitter for dual-gate operation.
Press the button “B” on the transmitter for single-gate
operation.
In single gate installation:
Press the button “A” on the transmitter for single-gate
operation
.
INSTRUCTIONS PW220/PW230 25
4. Trouble Shooting
Overheated Back-up Batteries
Check the wiring connection of the batteries.
The gate doesn’t move when pressing the button of the transmitter
1. Check if the voltage of the batteries is below 21V.
2. Check if LED1 is “ON”.
3. Make sure all the wiring connections are firmly connected to the terminals on the PCB.
4. Make sure the fuse is workable.
The Flashing light does not work
1. Check if the wiring connection of the flashing light is correct.
2. Check if the bulb is burned.
The leaves shall be closed instead of opening
Change the polarity connection of the positive (+) with the negative (-) of the gear motors.
The leaves does not move or only move toward one direction
1. Check if the “RESET” socket is activated.
2. Make sure the wiring connection of the gear motors is firm.
3. The GND terminal of the photocells on the PCB must be
short-circuited if no photocells installed.
The master gate closes to the end first and the slave gate stops, the flashing light blinks fast for five seconds.
Cut off the AC input power and the output of the batteries. Release the master gate and slave gate manually, then open the master to the end and close the slave gate to the end by hand, then power the whole unit by connecting the AC and battery terminals.
The gear motors does not run and the relay is noisy when operating the gate opening and closing.
Check if the fuse is burned.
5. Technical Characteristics
5.1 PW220
Motor
24Vdc motor with mechanical release
Gear type
Worm gear
Peak thrust
2500N
Nominal thrust
2000N
Stroke length
356mm with mechanical stop/400mm without mechanical stop.
Power supply
24Vdc
Maximum operating current
4A for maximum 10 seconds.
Maximum gate weight
200 kg per leaf
Maximum gate length
2.5 meters
Duty cycle
20%
Operating Temperature
-20~+50
Dimension
819mm * 115mm * 106mm
Weight
6.0kg
26 INSTRUCTIONS PW220/PW230
5.2 PW230
Motor
24Vdc motor with mechanical release
Gear type
Worm gear
Peak thrust
3000N
Nominal thrust
2500N
Stroke length
350mm
Power supply
24Vdc
Maximum operating current
4A for maximum 10 seconds.
Maximum gate weight
300 kg per leaf
Maximum gate length
3 meters
Duty cycle
20%
Operating Temperature
-20~+50
Dimension
844mm * 115mm * 106mm
Weight
6.25kg
5.3 PC160 Control Box
Application
For PW220/PW230 power supply
Main power supply
230Vac/110Vac, 50Hz/60Hz
Back-up battery
2pcs of batteries for emergency operation, 1.2A each
Transformer
4.2A, 24V
Receiver board
433.92MHz; 200 transmitters memory
Installation
Wall mounted vertically
Operating Temperature
-20~+50
Dimension
275mm * 195mm * 102mm
5.4 PH-1 Photocells
Detection type
Through beam
Operating distance
30 meters
Response time
100ms
Input voltage
AC/DC 12~24V
Operating Temperature
-20~+60
Protection class
IP66
Dimension
59mm * 87mm * 38mm
INSTRUCTIONS PW220/PW230 27
5.5 PKS-1 Key Selector
Application
For outdoor use
Installation
Wall mounted vertically
Operating Temperature
-20~+50
Dimension
85mm*60.5mm*40.5mm
5.6 PPB-1 Push Button
Application
For indoor use
Installation
Wall mounted vertically
Operating Temperature
-20~+50
Dimension
85mm*60.5mm*40.0mm
5.7 PF-1 Flashing Light
Application
For warning purpose during leaves movement
Lamp
24Vdc Halogens bulb
Operating Temperature
-20~+50
Installation
horizontally or vertically installed
Dimension
205mm * 80mm * 75mm
5.8 PR-1 Transmitter
Application
Radio transmitter for remote control of PW220/PW230
Frequency
433.92Mhz
Coding
Rolling code
Buttons
2, for single-gate or dual-gate operation
Power Supply
6V with two CR2016 type lithium batteries
Operating Temperature
-20~+50
Dimension
71.5mm * 33mm * 14mm
5.9 PEL-1 Electric Latch
Application
For locking the gate.
Power Supply
24Vdc
Operating Temperature
-20~+50
Operating Current
5A
Dimension
61mm * 55mm * 120mm
1095 Budapest, Mester utca 34.
Tel.: *218-5542, 215-9771, 215-7550,
1141 Budapest, Fogarasi út 77.
Tel.: *220-7940, 220-7814, 220-7959,
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