SWING GATE OPENERS
FOR RESIDENTIAL
USER MANUAL
24V DC GEAR MOTOR
Flashing Light
Control box
Push Button
Gate 2
Gate 1
INSTRUCTIONS PW150/PW200
1
Index
1. Warnings
2. Product Description
2.1 Applications
2.2 Description of The Automation
2.3 Description of Devices
2.3.1 PW150/PW200 Electromechanical
Gear Motors
2.3.2 Control Box
2.3.3 PH-1 Photocells
2.3.4 PKS-1 Key Selector
2.3.5 PPB-1 Push Button
2.3.6 PF-1 Flashing Light
2.3.7 PR-1 Radio Transmitter
2.3.8 PEL-1 Electric Latch and PS-1 Stopper
3. Installation
3.1 Notes of Motors in Operation
3.1.1 Tools in Installing
3.1.2 Motors, Components and Its Installation
in Illustration
3.2 Power Connection
3.2.1 Notes for Power Connection
3.3 Installation
3.3.1 Preparation for Motor Installation
3.3.2 Installation of The Gear Motors
3.3.3 PKS-1 Key Selector
3.3.4 PPB-1 Push Button
3.3.5 PF-1 Flashing Light
3.3.6 PH-1 Photocells
3.3.7 PEL-1 Electric Latch and PS-1 Stopper
4. Technical Characteristics
4.1 PW150
4.2 PW200
4.3 PH-1 Photocells
4.4 PKS-1 Key Selector
4.5 PPB-1 Push Button
4.6 PF-1 Flashing Light
4.7 PR-1 Transmitter
4.8 PEL-1 Electric Latch
5. CE Declaration of Conformity
2
3
3
3
3
4
4
4
4
5
5
5
5
5
5
6
6
6
6
7
7
9
11
12
12
13
14
16
16
16
16
16
16
17
17
17
18
Flashing Light
Photocell
Photocell
Key Selector
INSTRUCTIONS PW150/PW200
2
1) Warnings
Please read this instruction manual carefully before the
installation of gate-automated system.
This manual is exclusively for qualified installation
personnel. Powertech Electronics Inc. is not responsible for
improper installation and failure to comply with local
electrical and building regulations.
Keep all the components of PW150/PW200 system and this
manual for further consultation.
In this manual, please pay extra attention to the contents
marked by the symbol:
Be aware of the hazards that may exist in the procedures
of installation and operation of the gate-automated
system. Besides, the installation must be carried out in
conformity with local standards and regulations.
If the system is correctly installed and used following all
the standards and regulations, it will ensure a high degree
of safety.
Make sure that the gates works properly before installing
the gate-automated system and confirm the gates are
appropriate for the application.
Do not let children operate or play with the
gate-automated system.
Do not cross the path of the gate-automated system when
operating.
Please keep all the control devices and any other pulse
generator away from children to avoid the gate-automated
system being activated accidentally.
Do not make any modifications to any components except
that it is mentioned in this manual.
Do not try to manually open or close the gates before you
release the gear motor.
If there is a failure that cannot be solved and is not
mentioned in this manual, please contact qualified
installation personnel.
Do not use the gate-automated system before all the
procedures and instructions have been carried out and
thoroughly read.
Test the gate-automated system weekly and have
qualified installation personnel to check and maintain the
system at least every 6-month.
Install warning signs (if necessary) on the both sides of
the gate to warn the people in the area of potential
hazards.
INSTRUCTIONS PW150/PW200
3
2.1 Applications
2.2 Description of the Automation
PW150/PW200 is applied for residential automation of single or dual leaf gate. PW150/PW200 has to be operated
with electricity and it’s forbidden to be operated by back-up batteries for normal use. Back-up batteries are only
allowed for emergent operation when there is a power failure, and the gear motors can be released by special keys
to move the gate manually.
The following diagram of PW150/PW200 typical installation describes some terms and accessories of a gate
automation system:
2.3 Description of Devices
A
B
C D
E
PW150/PW200 includes the accessories shown in Figure 2.
Please check the accessories the same as the package provided.
Attention: Some accessories of PW150/PW200 are not included due to local regulations or customized order.
A) 2 PW150/PW200 electromechanical gear motors.
B) Mounting brackets.
C) 1 pair of PH-1photocells.(one TX and one RX)
D) 2 PR-1 radio transmitters.
E) 1 PKS-1 key selector with two keys.
F) 1 PPB-1 push button switch.
G) 1 PF-1 flashing light.
H) 1 Control box
I) 1 PEL-1 electric latch.
J) 1 PS-1 stopper.
K) Various small parts: bolts, nuts, etc.
See Tables 1, 2, 3, 4, 5, 6.
Figure 2
Figure 1
2) Product Description and Applications
F
G H
I J
K
I
J
A
F
E
C
H
G
INSTRUCTIONS PW150/PW200
4
2.3.1 PW150/PW200 Electromechanical Gear Motors
PW150/PW200 consists of a worm screw reduction
gear and a 24V direct current motor. The gear motor
could be released manually by special release keys
when there is a power failure.
The gear motor is installed with two post brackets, one
rear plate and one front plate for the installation.
2.3.2 Control Box
Front bracket 1pce 1pce
Rear bracket 1pce 1pce
M8*40L hex bolt 1pce 1pce
M8 self-locking nut 1pce 1pce
M12 *8L hex bolt 1pce 1pce
M12 Steel bar 1pce 1pce
Release key 2pcs 2pcs
Table 1: List of small parts PW150 PW200
5*30 Screw 4 pcs
Nylon screw anchor 4 pcs
Table 2: List of small parts for Control Box Quantity
Figure 3
Figure 4
Figure 5
Figure 6
2.3.3 PH-1 Photocells
The pair of PH-1 photocells has to be installed on the
wall and connected to the control panel. The function of
the photocells is to detect the obstacles found on the
optical axis between the transmitter (TX) and the
receiver (RX).
2.3.4 PR-1 Radio Transmitter
In dual gate installation:
Press the button “A” on the transmitter for dual-gate operation.
Press the buttom “B” on the transmitter for single-gate operation.
In single gate installation:
Press the buttom “A” on the transmitter for single-gate operation.
TX RX
PW150
PW200
Control box consists of one control panel with
incorporated receiver, one transformer and two back-up
batteries.
Control box provides the complete automation of the gear
motors and other accessories of PW150/PW200 kit.
To connect separate terminals on the control panel and
activate the gear motors and other accessories, the
installation manual has to be carefully read beforehand.
A
B
INSTRUCTIONS PW150/PW200
5
3*20 Screw 3 pcs
Nylon screw anchor 3 pcs
Table 2: List of small parts for PF-1 Quantity
3*20 Screw 3 pcs
Nylon screw anchor 3 pcs
Table 4: List of small parts for PPB-1 Quantity
3*20 Screw 3 pcs
Nylon screw anchor 3 pcs
Keys 2 pcs
Table 3: List of small parts for PKS-1 Quantity
Figure 7
Figure 8
Figure 9
2.3.5 PF-1 Flashing Light
PF-1 flashing light is controlled by control box and blinks
when the gate is moving. The flashing light stops
blinking when the gates finish opening or closing.
2.3.6 PKS-1 Key selector
The PKS-1 key selector is used for opening the gate
outdoors without the radio transmitter. PKS-1 key
selector is supplied with two keys
2.3.7 PPB-1 Push Button
The PPB-1 push button is used for opening the gate
indoors without the radio transmitter.
3.1 Notes of Motors in Operation
The PW150/PW200 gate openers are applicable to per leaf of 2/2.5 meters in width and 150/200 kg in weight which
can be opened up to 110 degrees primarily for residential use; where the performance shall be influenced by the
factors such as gate dimension, weight and climate that the driven torque is necessarily to be adjusted properly.
3) Installation:
M8*25L hex bolt 3 pcs
M8 self-locking nut 3 pcs
Key 2 pcs
Table 6: List of small parts for PEL-1 and PS-1 Quantity
Figure 10
2.3.8 PEL-1 Electric Latch and PS-1 Stopper
PEL-1 electric latch is used to lock the gate and it has to be used
with PS-1 stopper and installed on the master gate.
INSTRUCTIONS PW150/PW200
6
Figure 11
Figure 12
3.1.1 Tools in Installing
Please make sure all tools and cables are ready and conform to the industrial safety standard before installation.
Please refer to Figure 11.
The installation procedure of PW150/PW200 may be changed due to various accessories and quantities installed.
The basic wiring diagram is shown in Figure 12.
No wiring cables for accessories are supplied with KIT PW150/PW200.
3.1.2 Motors, Components and Its Installation in Illustration
PW150/PW200 requires very low voltage that no professionally trained personnel is required in installation; however,
the users are advised to read the installation manual carefully before going for it. After getting to know all accessories
and their positions, suggest starting from cable conduit arrangement to prevent the cables from being broken or
damaged.
3.2 Power Connection
1).The installation of power supply cable to the motor should be implemented by a qualified professional electrician.
2).The power supply cable of the motor should be equipped with short circuit protection and leakage protection.
Please make sure to shut off the power before going installation or maintenance.
3.2.1 Notes for Power Connection
INSTRUCTIONS PW150/PW200
7
Check the following items before going for installation:
Figure 13
Figure 14
3.3.1 Preparation for Motor Installation
3.3 Installation
PW150/PW200 is not applicable to a gate which is inefficient or unsafe, neither to solve the defects due to incorrect
installation nor poor maintenance.
1). Make sure the weight and dimensions of the gate conform to the operation range of PW150/PW200. Don’t use
PW150/PW200 if the gate specifications do not meet the requirements.
2). Make sure the gate structure conform to the criteria of automatic operation and force regulations.
3). Make sure there is no serious friction existing in the opening or closing travel of the gate leaves.
4). Make sure the gate is at horizontal level that the gate will not move aside at any position.
5). Make sure the gate can bear the impact of the motor torque when it is installed on any hole of the bracket which
the surface is sufficiently sturdy.
6). Make sure the photo sensors are installed on flat surfaces to ensure the two ends of receiving and transmitting
corresponded to each other.
7). Check the dimensions of the motors as below.
8). Make sure to leave enough space when the gate is opening.
98mm
170mm
46mm
117mm
93mm
640mm
360mm
29mm
674mm
98mm
46mm
117mm
93mm
170mm
765mm
400mm
799mm
29mm
Min
150mm
MAX
120mm
Min
150mm
MAX
150mm
PW150
PW150
PW200
PW200
INSTRUCTIONS PW150/PW200
8
Figure 16 (Aerial View)
Figure 17
Figure 15 (Aerial View)
10) . Using the leaf-opening angle as criteria to make sure all criteria in Figure 17 can be met.
11). “C” value is 139mm.
12). “D” can be measured from the gate easily.
13). “A” = “C” + “D”
14). The value of “B” can be calculated from the value of “A” and the leaves opening angle. Ex. If “A”=160mm with
the leaves opening angle of 100 degrees, then the value of “B” is approximate 190mm.
**Please make sure “B” and “A” are similar or the same in value that the leaves can be operated smoothly,
also to reduce the burden of the motor.
9). If the gate is OPENED OUTWARD, please leave at least 70mm between the post brackets and the gate.
Min
70mm
Min
70mm
PW150
PW200
PW150
PW200
150
160
170
180
190
150 160 170 180 190
A
B
200
210
200 210140
140
>120° 110°~120°
100°~110°
90°~100°
150 160 170 180 190140
150
160
170
180
190
A
B
140
130
120
130120
>120°
110°~120°
100°~110°
90°~100°
INSTRUCTIONS PW150/PW200
9
Figure 18
Figure 19
Figure 22
Figure 20
Figure 19
3.3.2 Installation of The Gear Motors
1). Choose the correct dimensions of the motors and position to be installed.
2). Check if the mounting surface the brackets to be installed is smooth, vertical and rigid.
3). Arrange the cable conduit for power supply cable of the motors.
4). Loosen the screw and remove the cover of the motor as shown in Figure18.
5). Place the leaves in the closed position.
6). Refer to the distance of “B” in Figure 17, place the rear plate in the correct position on the mounting surface.
Inspect if the distance is proper as shown in Figure 22 i.e. the position the front plate of the motor to be installed.
7). Place two post brackets on the surface to be installed and mark the drilling points, then drill minimum diameter
of 8mm holes by four on the mounting surface to be installed and fasten up the brackets with screws and washers.
8). Please make sure the front plate is completely installed horizontally.
9). Refer to Figure 22, the distance between front plate of the motor and rear plate is 640mm (PW150) /
798mm (PW200), the difference in height is 15mm (PW150) / 155mm (PW200).
94
20
82
17mm
640mm
15mm
17mm
765mm
15mm
PW150
PW200
INSTRUCTIONS PW150/PW200
10
Figure 23 Figure 24
Figure 25 Figure 26
Figure 27
Figure 28 Figure 29 Figure 30
10). Clamp and fix the motor front plate on the door temporarily.
11). Lift up the motor and insert the screws into the front plate.
12). Lift the motor overhead and push the gate to the end until the screw holes of the motor end matches the holes
on the rear plate. Fasten the motor to the rear plate with the bolt as shown in Figure24.
13). Fasten the nut tightly and loosen it for half round for motor supporting in rotating.
14). Fasten the motor front end to the front plate with the bolt and nut tightly. Fully tighten the screw.
15). Use appropriate release key to release the gear motor.
16). Try to push the released gate and make sure the motor can be manually moved easily.
17). Make sure the motor front plate can be fastened on the gate to be installed permanently.
18). Use the appropriate release key to fasten the gear motor again.
19). Loosen the plastic nut under the power cable of the motor end, and penetrate the power cable through the nut
and screw it up.
20). Connect the motor power cable as shown in Figure 26.
A
A
B
B
21). Gear Motor Release (for left motor)
1). Insert the release key to the release slot Figure27.
2). Turn the release key anti-clockwise Figure28.
3). Pull out the release bar Figure29.
4). Turn the release key clockwise to fix the release bar, the release bar has to be in pulled out position
when you turn the release key clockwise Figure30.
5). The turning direction will be reversed for right motor.
White(+)
Yellow(-)
Red(5V)
Green(Signal)
Black(GND)
Motor
Hall Sensor
Hall Sensor
Hall Sensor
INSTRUCTIONS PW150/PW200
11
3.3.3 PKS-1 Key Selector
1). PKS-1 key selector is installed outside and close to the gate at the height of about 100cm, so that it could be used
by most people. Decide the installation position of PKS-1 first. See Figure 3.3.3 (1).
2). Remove the round cover (A) by prizing it out with a screwdriver. See Figure 3.3.3 (2).
3). Unscrew the two screws beside the lock body. See Figure 3.3.3 (3).
4). Turn the key and separate the bottom of the shell with the lock body. See Figure 3.3.3 (4).
5). Breach the three holes at the bottom and mark the points by the holes as reference.
6). Drill the holes in the wall and fix the bottom to the wall by three screws. See Figure 3.3.3 (5).
7). Connect the electric wires to the terminals as shown in Figure 3.3.3(6), and it’s not required to distinguish any
polarity. The terminals can be removed for connecting the wires easily.
8). Turn the key and insert the shell on the bottom. Turn the key back to the center position and the shell will be fixed
to the bottom.
9). Tighten the lock body with the two screws and insert the round cover by pressing it to attach to the whole unit.
Figure 3.3.3 (1)
Figure 3.3.3 (2)
Figure 3.3.3 (5) Figure 3.3.3 (6)
Figure 3.3.3 (3) Figure 3.3.3 (4)
1000mm
A
INSTRUCTIONS PW150/PW200
12
3.3.5 PF-1 Flashing Light
1). Decide the installation position of the flashing light. The flashing light has to be installed near the gate and easy
to be seen by users and passersby. The flashing light can be installed horizontally or vertically. See Figure 3.3.5 (1).
2). Unscrew the four screws on the light base and separate the base with the bottom as shown in Figure 3.3.5 (2).
3.) Connect the wires and penetrate the wires into the hole of the base. See Figure 3.3.5 (3).
4.) Drill the holes in the wall and fix the bottom to the wall by three screws. See Figure 3.3.5 (4).
3.3.4 PPB-1 Push Button
1). PPB-1 push button is installed indoors at the height of about 100cm, so that it could be used by most people.
2). Remove the round cover (A) by prizing it out with a screwdriver. See Figure 3.3.4 (1).
3). Unscrew the two screws beside the button.
4). Separate the upper shell with the bottom. See Figure 3.3.4 (2).
5). Breach the three holes at the bottom and mark the points by the holes as reference.
6). Drill the holes in the wall and fix the bottom to the wall by three screws. See Figure 3.3.4 (3).
7). Connect the electric wires to the terminals as shown in Figure 3.3.4 (4), and it’s not required to distinguish any
polarity. The terminals can be removed for connecting the wires easily.
8). Attach the upper shell to the bottom and screw them up by two screws and insert the round cover by pressing
it to attach to the whole unit.
Figure 3.3.5 (1) Figure 3.3.5 (2) Figure 3.3.5 (3) Figure 3.3.5 (4)
Figure 3.3.4 (1)
Figure 3.3.4 (4)
Figure 3.3.4 (3)
A
INSTRUCTIONS PW150/PW200
13
3.3.6 PH-1 Photocells
1). Decide the installation position of the photocells. See Figure 3.3.6 (1).
2). Unscrew the screws and secure the photocells on the post A, B or C. See Figure 3.3.6 (2) and (3).
5). Connect the four wires of the light and the antenna to the PCB terminals and place the wires into the conduit if
necessary. See Figure 3.3.5 (5).
6). Tighten the four screws back on the light base. Figure 3.3.5 (6)
7). Replacing the bulb set. See Figure 3.3.5 (7)
7.1) Unscrew the flashing light wires from the PCB terminals and make sure the power of the light is off.
7.2) Release the three screws (A)、(B)、(C) of the flashing light cover.
7.3) Separate the flashing light cover and replace the bulb set with a new one.
7.4) Tighten the three screws (A)、(B)、(C) of the flashing light cover.
Figure 3.3.5 (5) Figure 3.3.5 (6) Figure 3.3.5 (7)
Figure 3.3.6 (1) Figure 3.3.6 (2) Figure 3.3.6 (3)
A
B
C
A
B
C
INSTRUCTIONS PW150/PW200
14
3.3.7 PEL-1 Electric Latch and PS-1 Stopper
1. Stopper:
1). Before installing the stopper, please make sure the gates are in close positions and the surface to be installed is flat.
2). Place the stopper on the ground using the bottom as reference, and mark the 3 drilling points.
See Figure 3.3.7 (1) For the gate opened inward.
See Figure 3.3.7 (2) For the gate opened outward.
Note: If the gate is opened outward, place the stopper in opposite direction.
3). Drill the 3 marked points, and then securely attach the stopper to the ground with screws and washers.
See Figure 3.3.7 (3)
3). Wiring connection:
TX: Connect the (1) and (2) terminals on the transmitter with the terminals GND and 24V on the PL600/ 1000 PCB.
RX: Connect the (1), (2) and NC terminals on the receiver with the terminals GND、24V and PH1 on the
PCB600/1000 PCB. See Figure 3.3.6 (4) Figure 3.3.6 (5).
Figure 3.3.6 (4) Figure 3.3.6 (5)
CA
CC
NA: Normal Open
NC: Normal Close
: DC(+) Input Voltage
: DC(-) Input Voltage
C: Common
CA: AC(12~24)
CC: DC(12~24)
VERT:Vertical
ORIZ:Horizontal
O
R
I
Z
NA NC C
1 2 3 4 5
Power LED: Green
Transmitter
Vertical Adjustment
Horizontal Adjustment
LED:Red(Beam Alignment)
CA
CC
NA NC C
1 2 3 4 5
O
R
I
Z
V
E
R
T
Receiver
CA
CC
NA NC C
1 2 3 4 5
O
R
I
Z
V
E
R
T
INSTRUCTIONS PW150/PW200
15
2. Electric Latch:
(If the gate is opened outward)
1). If the gate is opened outward, please change the spring inside and screw it in the different place.
See Figure 3.3.7 (4), Figure 3.3.7 (5), Figure 3.3.7 (6) & Figure 3.3.7 (7)
2). Weld the back plate of the electric latch to the surface on the master gate. See Figure 3.3.7 (8).
Please avoid melting the wires by the heat of the fixed plate.
Figure3.3.7(4) Unscrew the screws.
Figure3.3.7(7)
Change the spring and screw it in the different place.
Figure3.3.7(8) For the gate opened inward. Figure3.3.7(9) For the gate opened Outward.
(Installation)
Figure3.3.7(5) Take the casing off.
Figure3.3.7(6)
The location of the spring.
INSTRUCTIONS PW150/PW200
16
3). The gap between the bottom of electric latch and the stopper should be less than 7mm. See Figure 3.3.7 (10)
4). Connect the wires of the electric latch to the terminal LATCH and GND on the PCB.
Figure3.3.7(10) For the gate opened inward. Figure3.3.7(11) For the gate opened Outward.
7mm 7mm
4) Technical Characteristics
4.1/4.2 PW150 / PW200
Motor
Gear type
Thrust
Stroke length
Power supply
Maximum operating current
Maximum gate weight
Maximum gate length
Duty cycle
Operating Temperature
Dimension
Weight
24Vdc motor with mechanical release
Worm gear
1500N
360mm
24Vdc
4.2A for maximum 10 seconds.
150 kg per leaf
2 meters
20%
-20℃~+50℃
674mm * 98mm * 170mm
3.1kg
24Vdc motor with mechanical release
Worm gear
2000N
400mm
24Vdc
4.2A for maximum 10 seconds.
200 kg per leaf
2.5 meters
20%
-20℃~+50℃
799mm * 98mm * 170mm
3.6kg
PW150 PW200
4.3 PH-1 Photocells
Detection type
Operating distance
Response time
Input voltage
Operating Temperature
Protection class
Dimension
Through beam
30 meters
100ms
AC/DC 12~24V
-20℃~+60℃
IP66
59mm * 87mm * 38mm
4.4 PKS-1 Key Selector
Application
Installation
Operating Temperature
Dimension
For outdoor use
Wall mounted vertically
-20℃~+50℃
85mm*60.5mm*40.5mm
4.5 PPB-1 Push Button
Application
Installation
Operating Temperature
Dimension
For outdoor use
Wall mounted vertically
-20℃~+50℃
85mm*60.5mm*40.0mm
INSTRUCTIONS PW150/PW200
17
4.7 PR-1 Radio Transmitter
Application
Frequency
Coding
Buttons
Power Supply
Operating Temperature
Dimension
Radio transmitter for remote control of PW220/PW230
433.92Mhz
Rolling code
2, for single-gate or dual-gate operation
3V with one CR2032 button type lithium battery
-20℃~+50℃
71.5mm * 33mm * 14mm
4.8 PEL-1 Electric Latch
Application
Power Supply
Operating Temperature
Operating Current
Dimension
For locking the gate.
24Vdc
-20℃~+50℃
5A
61mm * 55mm * 120mm
4.6 PF-1 Flashing Light
Application
Lamp
Operating Temperature
Installation
Dimension
For warning purpose during leaves movement
24Vdc Halogens bulb
-20℃~+50℃
horizontally or vertically installed
205mm * 80mm * 75mm
INSTRUCTIONS PW150/PW200
18
Applicant: Powertech Electronics Inc.
Manufacturer: Timotion Technology Co., Ltd.
Address: Shiyong Minying Industrial Zone, Hengli Town, DongGuan City, GuangDong, China
Model: PW150; PW200; PR-1
1. Certificate of conformity of a product with the essential requirements art. 3.2 of the R&TTE Directive 1999/5/EC.
2. The above product has been tested with the listed standards and in compliance with the European Directive LVD
2006/95/EC.
3. The submitted sample of the above product has been tasted for CE marking according to the following European Directives:
2006/42/EC Machinery Directive.
Comply with the following Standards:
EN 301489-1 V1.8.1: 2008
EN 301489-3 V1.4.1: 2002
EN 300220-1 V2.1.1: 2006
EN 300220-2 V2.1.2: 2007
EN 60335-1: 2002+A11:2004+A1:2004+A12:2006+A2:2006+A13:2008
EN 60335-2-103: 2003
EN 62233: 2008
EN 12445: 2001
EN 12453: 2001
And also declare that the machinery may not be put into service until the machine, which will be integrated or become one of
the components, and announced to comply with the provisions as the required.
David Lan
(Deputy Managing Director)
Taiwan, November 20, 2011
Declaration of Conformity
Loading...