PowerTech KIT PL600, KIT PL1000, PL600H, PL1000H Instructions Manual

SLIDING GATE OPENER
DESIGNED FOR RESIDENTIAL APPLICATION
KIT PL600/PL1000
for sliding gates
SLIDING GATE OPENERS
PL600/PL1000 electro-mechanical sliding gate openers are designed for residenal applicaon. Stylish appearance of the gear motors with innovave design of motor release by the key in case of power failure. Magnec limit switch and spring limit switch are available for customer’s choice. Over-current funcon with adjustable seng provides various choices for the gate installaon.
KIT PL600/PL1000
PL600
Gear Motor
PL1000
Gear Motor
Flashing Light Photocells Transmitter Key Selector Push Button
PRK-1
Rack
Index
1. Warnings 2
2. Product Description and Applications 3
2.1 Applications...........................................3
2.2 Description of The Automation...............3
2.3 Description of Devices............................3
2.3.1 PL600/PL1000 Electromechanical
Gearmotor..............................................4
2.3.2 Release Keys.........................................4
2.3.2.1 Release Gearmotors……………............4
2.3.3 PH-1 Photocells......................................5
2.3.4 PR-1 Radio Transmitter..........................5
2.3.5 PF-1 Flashing Light................................5
2.3.6 PKS-1 Key selector................................5
2.3.7 PPB-1 Push Button…….........................5
3. Installation 6
3.1 Notes of Motors in Operation.................6
5. Testing 20
6. Maintenance and Disposal 21
6.1 Maintenance.........................................21
6.2 Disposal................................................21
7. Additional Information 21
7.1 Adding or Removing Device.................21
8. Technical Characteristics 21
8.1 PL600/PL1000......................................21
8.2 PH-1 Photocells....................................21
8.3 PR-1 Transmitter...................................22
8.4 PF-1 Flashing Light...............................22
8.5 PKS-1 Key Selector..............................22
8.6 PRB-1 Push Button..............................22
CE Declaration of Conformity 23
3.1.1 Tools in Installing....................................6
3.1.2 Motors, Components and Its Installation
in Illustration...........................................6
3.2 Power Connection..................................6
3.2.1 Notes for Power Connection..................6
3.3 Preparation for Motor Installation...........7
3.3.1 Installation of The Gearmotor.................9
3.3.1.1 Installing on Gates without Rack............9
3.3.1.2 Installing on Gates with Rack…...........11
3.3.2 PH-1 Photocells....................................12
3.3.3 PF-1 Flashing Light..............................13
3.3.4 PKS-1 Key selector..............................14
3.3.5 PPB-1 Push Button…...........................15
3.4 Power Supply Connections..................15
4. Final Checks and Start Up 16
4.1 Initial Checks........................................16
4.1.1 Design of PL600/PL1000 control unit...16
4.1.2 Recognition of LED Indication…….......17
4.1.3 Checking the Gate Movements…….....17
4.2 Programmable Functions List..............17
4.2.1 Programmable Functions of
LED Display..........................................19
4.2.2 Operations for Function Settings……...20
INSTRUCTIONS PL600/PL1000
1
1) Warnings
Please read this instruction manual carefully before the installation of gate-automated system.
This manual is exclusively for qualified installation personnel. Powertech Electronics Inc. is not responsible for improper installation and failure to comply with local electrical and building regulations.
Keep all the components of PL600/PL1000 system and this manual for further consultation.
In this manual, please pay extra attention to the contents marked by the symbol:
Be aware of the hazards that may exist in the procedures of installation and operation of the gate-automated system. Besides, the installation must be carried out in conformity with local standards and regulations.
Do not make any modifications to any components except that it is mentioned in this manual.
Do not try to manually open or close the gates before you release the gear motor.
If there is a failure that cannot be solved and is not mentioned in this manual, please contact qualified installation personnel.
Do not use the gate-automated system before all the procedures and instructions have been carried out and thoroughly read.
Test the gate-automated system weekly and have qualified installation personnel to check and maintain the system at least every 6-month.
Install warning signs (if necessary) on the both sides of the gate to warn the people in the area of potential hazards.
If the system is correctly installed and used following all the standards and regulations, it will ensure a high degree of safety.
Make sure that the gates works properly before installing the gate-automated system and confirm the gates are appropriate for the application.
Do not let children operate or play with the gate-automated system.
Do not cross the path of the gate-automated system when operating.
Please keep all the control devices and any other pulse generator away from children to avoid the gate-automated system being activated accidentally.
2
INSTRUCTIONS PL600/PL1000
2) Product Description and Applications
2.1 Applications
PL600/PL1000 is applied for residential automation of sliding gates. PL600/PL1000 has to be operated with electricity and it’s forbidden to be operated by back-up batteries for normal use. Back-up batteries (optional) are only allowed for emergent operation when there is a power failure, and the gearmotor can be released by the key to move the gate manually.
2.2 Description of the Automation
The following diagram of PL600/PL1000 typical installation describes some terms live in whereever you are and whenever you are and accessories of a gate automation system:
G F C C E
Figure 1
H
I
A
H
2.3 Description of Devices
PL600/PL1000 may include the accessories shown in Figure 2.
Please check the accessories the same as the package provided.
Attention: Some accessories of PL600/PL1000 are not included due to local regulations or customized order.
A) 1 PL600/PL1000 electromechanically gearmotor including control unit B) 2 release keys C) 1 pair of PH-1 photocells D) 2 PR-1 radio transmitters E) 1 PF- flashing light F) 1 PKS-1 key selector with two keys G) 1 PPB-1 push button H) 2 limit switch brackets I) Various small parts: screws, nuts, etc. (see table1) J) 4 PRK-1 Rack
Table 1: List of small parts for PL600 & PL1000
Bent bins / Washers / Nut 2 pcs / 6 pcs / 4 pcs
Foundation Plate 1 pce
Screws with no head 4 pcs
Limit Switch 2 sets
A
F G
I
Figure 2
B
516
H
C
D
J
E
INSTRUCTIONS PL600/PL1000
3
2.3.1 PL600/ PL1000 Electromechanical Gearmotor
PL600/PL1000 consists of an electronic control unit and connector for the optional radio control receiver. The gearmotor could be released manually by special release keys when there is power failure. Besides, it has a back-up battery (optional) which can be used during the power failure as well.
2.3.2 Release Keys
The two keys enable the gearmotor to be released when there is power failure.
Figure 3
516
Fuse knob
A
Terminals for devices
B
RF leaning button
E
Digital led display
D
Function setting buttons
C
Back-up batteries
F
(optional)
2.3.2.1 Release Gearmotor
Figure 4
1) Slide the lock cover disc. 2) Insert and turn the key clockwise.
3) Pull the release handle. 4) Move the leaf manually.
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INSTRUCTIONS PL600/PL1000
2.3.3 PH-1 Photocells
The pair of PH-1 photocells has to be installed on the wall and connected to the control panel. The function of the photocells is to detect the obstacles found on the optical axis between the transmitter (TX) and the receiver (RX).
Figure 5
TX RX
2.3.4 PR-1 Radio Transmitter
PR-1 radio transmitter is used for the remote control of the gate movement. To use the transmitter, press and hold the button for 1 second. There are two buttons on the transmitter and (A) button is “open-stop-close mode” and (B) button is “pedestrian mode”.
2.3.5 PF-1 Flashing Light
PF-1 flashing light is controlled by PL600/1000 control unit and blinks when the gate is moving or blinks 3 seconds before the gate moves. The flashing light stops blinking when the gates
Table 2: List of small parts for PPB-1 Quantity
3*20 Screw 3 pcs
Nylon screw anchor 3 pcs
Figure 6
Figure 7
2.3.6 PKS-1 Key selector
The PKS-1 key selector is used for opening the gate outdoors without the radio transmitter. PKS-1 key selector is supplied with two keys
Table 3: List of small parts for PKS-1 Quantity
3*20 Screw 3 pcs
Nylon screw anchor 3 pcs
Keys 3 pcs
2.3.7 PPB-1 Push Button
The PPB-1 push button is used for opening the gate indoors without the radio transmitter.
Table 4: List of small parts for PPB-1 Quantity
3*20 Screw 3 pcs
Nylon screw anchor 3 pcs
Figure 8
Figure 9
INSTRUCTIONS PL600/PL1000
5
3) Installation:
3.1 Notes of Motors in Operation
The PL600/PL1000 gate openers are applicable to per gate leaf of 600/1000 kg in weight for residential use; where the performance shall be influenced by the factors such as gate dimension, weight and climate that the driven torque is necessarily to be adjusted properly.
3.1.1 Tools in Installing
Please make sure all tools and cables are ready and conform to the industrial safety standard before installation. Please refer to Figure 10.
Figure 10
3.1.2 Motors, Components and Its Installation in Illustration
The installation procedure of PL600/PL1000 may be changed due to various accessories and quantities installed. No wiring cables for accessories are supplied with KIT PL600/PL1000.
3.2 Power Connection
The users are advised to read the installation manual carefully before going for it. After getting to know all accessories and their positions, suggest starting from cable conduit arrangement to prevent the cables from being broken or damaged.
3.2.1 Notes for Power Connection
1).The installation of power supply cable to the motor should be implemented by a qualified professional electrician.
2).The power supply cable of the motor should be equipped with short circuit protection and leakage protection. Please make sure to shut off the power before going installation or maintenance.
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INSTRUCTIONS PL600/PL1000
3.3 Preparation for Motor Installation
PL600/PL1000 is not applicable to a gate which is inefficient or unsafe, neither to solve the defects due to incorrect installation nor poor maintenance.
Check the following items before going for installation:
1). Make sure the weight and dimensions of the gate conform to the operation range of PL600/PL1000. Don’t use PL600/PL1000 if the gate specifications do not meet the requirements.
2). Make sure the gate structure conform to the criteria of automatic operation and force regulations.
3). Make sure there is no serious friction existing in the opening or closing travel of the gate.
4). Make sure the gate is at horizontal level that the gate will not move aside at any position.
5). Make sure the gate can bear the impact of the motor torque when it is installed on the plate which the surface is sufficiently sturdy.
6). Make sure that the installation area is not easy to be invaded by flood. If necessary, mount the raised from the ground.
7). Make sure the photo sensors (optional) are installed on flat surfaces to ensure the two ends of receiving and transmitting corresponded to each other.
8). Make sure the installation area is suitable to the size of and the area is safe and easy to release the gearmotor.
Check the dimensions of the motors as below:
Figure 11
287mm
332mm
9). The installed at the left side and at the right site as below: Gate without rack: the distances indicated in Figure 12.
Figure 12
91mm
216mm
50mm
50mm
SX DX
50mm
INSTRUCTIONS PL600/PL1000
50mm
7
Gate with rack: the distances indicated in Figure 13.
Figure 13
10mm
10) To install the limit switch brackets, the rack must project from the axis of the pinion by distances indicated in Figure 14 (Left opening) and Figure 15 (Right opening).
170mm
200mm
SX
Figure 14 (Left opening)
DX
50mm50mm
10mm
Figure 15 (Right opening).
170mm
200mm
11) If the rack is already installed on the gate, make sure the position of the rack is fitted for the size limits indicated in
Figure16.
Figure 16
86-88mm
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INSTRUCTIONS PL600/PL1000
3.3.1 Installation of the Gearmotor
The PL600/PL1000 can be installed in two situations:
1). Installing on gates without rack; in this condition must be installed first, followed by PRK-1 rack.
2). Installing on a gate with rack; in this condition must be connected to the existing rack.
3.3.1.1 Installing on Gates without Rack
1). Dig the foundations based on “Preparation for Motor Installation” and please notice the distances indicated in Figure 12.
2). Lay the conduits for the power cables and leave 30-50 cm longer as Figure 17.
3). Fit the two bent bins (as below part in Figure 18) into the foundation and fix them above and below with two nuts (as below part in Figure 18); make sure the outstanding part does not exceed the maximum height as Figure 18.
A
B
Figure 17
25~35mm
4). Put the foundation plate and make sure the gate keeping the distances shown as Figure 12.
5). Fit the conduits through the hole of the foundation plate.
6). Pour the concrete.
7). Sink the plate into the concrete and make sure it is parallel to the leaf.
8). After the concrete is dry enough, remove the two upper nuts form the plate and cut the cable conduits above the plate if the conduits are too long.
9). Remove the two caps beside the left and right sides of the gearmotor as shown in Figure 19.
10). Put gearmotor on the plate and then screw the two nuts and washers as Figure 20.
Figure 18
A
B
Figure 19
Figure 20
INSTRUCTIONS PL600/PL1000
9
11). Release the gearmotor by using the release key if necessary.
12). Fully open the gate and place the first piece of the rack on the pinion so that it projects from the axis of the pinion by distance followed as Figure 14 or Figure 15, which means, the space reserved for the limit switch brackets.
13). To keep the rack level with the pinion, mark the hole for fixing when the slot matches the axis of the pinion. Repeat this operation for each fixing point Figure 21.
14). Keep 1~2 mm space as Figure 22 between the rack and pinion so that the gate does not weigh on the gearmotor. Continually install the other pieces of the rack until the racks are sufficient for work.
Figure 21
Figure 22
1~2mm
15). After fixing the last piece, cut away the unnecessary parts of racks by a hacksaw if necessary.
16). Open and close the gate several times manually and make sure that the rack goes with the pinion smoothly within a maximum tolerance of 5mm.
17). Fix the two limit switch brackets with the relative dowels as the part in Figure 23.
E
Slide the gate in the open position keeping at least 2~3 cm from the mechanical stop. And then slide the bracket along the rack in the opening direction until the limit switch cuts-in. The brackets should be located at a sufficient distance from mechanical stops in order to keep the gate from crashing. Operate the same steps for the limit switch in the closed position.
E
Figure 23
18). For electrically connections of the various devices, please see “4.1.1 Design of PL600/PL1000 control unit”.
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INSTRUCTIONS PL600/PL1000
3.3.1.2 Installing on Gates with Rack
1). Dig the foundations based on “Preparation for Motor Installation” and please notice the distances indicated in Figure 12.
2). Lay the conduits for the power cables and leave 30-50 cm longer as Figure 24.
3). Fit the two bent bins (as below part in Figure 25) into the foundation and fix them above and below with two nuts (as the part in Figure 25); make sure the outstanding part does not exceed the maximum height 25~35 mm as Figure 25.
A
B
Figure 24
25~35mm
4). Put the foundation plate and make sure the gate keeping the distances shown as Figure 12.
5). Fit the conduits through the hole of the foundation plate.
6). Pour the concrete.
7). Sink the plate into the concrete and make sure it is parallel to the leaf as below Figure 26.
8). After the concrete is dry enough, remove the two upper nuts (which will no longer be used) form the plate and cut the cable conduits above the plate if the conduits are too long.
9). Open the cap by the rear of the gearmotor as shown in Figure 27.
Figure 25
A
B
Figure 26 Figure 27
10). Put the gearmotor onto the plate and underneath the rack. This step of installation can be operated by tilting the gearmotor so that the pinion can be easily under the rack. Make sure the gearmotor lies ideally parallel with the gate. Then fix it by fastening the two nuts and washers. (as the & parts in Figure 28)
11). If necessary, adjust the height of the gearmotor (Max. 10mm) with the 4 dowels. It is better to fix the gearmotor without dowels as it is fastened firmly and securely on the plate.
C D
Figure 28
C
D
INSTRUCTIONS PL600/PL1000
11
12). Keep 1~2 mm space as Figure 29 between the rack and pinion so that the gate does not weigh on the gearmotor. Continually install the other pieces of the rack until the racks are sufficient for work.
13). Release the gearmotor by using the release key if necessary.
14). Open and close the gate several times manually and make sure that the rack goes with the pinion smoothly within a maximum tolerance of 5mm
15). Fix the two limit switch brackets with the relative dowels as the part in Figure 30. Slide the gate in the open position keeping at least 2~3 cm from the limit switch. And then slide the bracket along the rack in the opening direction until the limit switch cuts-in. The brackets should be located at a sufficient distance from mechanical stops in order to keep the gate from crashing. Operate the same steps for the limit switch installed in the closed position.
16). For electrically connections of the various devices, please see “4.1.1 Design of PL600/PL1000
Control Unit”.
Figure 29 Figure 30
E
1~2mm
E
3.3.2 PH-1 Photocells
1). Decide the installation position of the photocells. See Figure 3.3.2 (1).
2). Unscrew the screws and secure the photocells on the post A, B or C. See Figure 3.3.2 (2) and (3).
Figure 3.3.2 (1) Figure 3.3.2 (2) Figure 3.3.2 (3)
B
12
A
C
INSTRUCTIONS PL600/PL1000
3). Wiring connection: TX: Connect the (1) and (2) terminals on the transmitter with the terminals GND and PH+ on the PL600/ 1000 PCB. RX: Connect the (1), (2) and NC terminals on the receiver with the terminals GNDPH+ and PH1 on the PCB600/1000 PCB. See Figure 3.3.2 (4) Figure 3.3.2 (5).
Figure 3.3.2 (4)
CA CC
NA NC C
1 2 3 4 5
NA: Normal Open NC: Normal Close : DC(+) Input Voltage : DC(-) Input Voltage
O R
I
Z
C: Common CA: AC(12~24) CC: DC(12~24) VERT:Vertical ORIZ:Horizontal
Figure 3.3.2 (5)
Transmitter
V E R T
CA CC
1 2 3 4 5
Power LED: Green
NA NC C
O R
I
Z
LED:Red(Beam Alignment)
Receiver
V E R T
CA CC
1 2 3 4 5
Vertical Adjustment
Horizontal Adjustment
NA NC C
O R
I
Z
3.3.3 PF-1 Flashing Light
1). Decide the installation position of the flashing light. The flashing light has to be installed near the gate and easy to be seen by users and passersby. The flashing light can be installed horizontally or vertically. See Figure 3.3.3 (1).
2). Unscrew the four screws on the light base and separate the base with the bottom as shown in Figure 3.3.3 (2).
3.) Connect the wires and penetrate the wires into the hole of the base. See Figure 3.3.3 (3).
4.) Drill the holes in the wall and fix the bottom to the wall by three screws. See Figure 3.3.3 (4).
Figure 3.3.3 (1) Figure 3.3.3 (2) Figure 3.3.3 (3) Figure 3.3.3 (4)
INSTRUCTIONS PL600/PL1000
13
5). Connect the four wires of the light and the antenna to the PCB terminals and place the wires into the conduit if necessary. See Figure 3.3.3 (5).
6). Tighten the four screws back on the light base. Figure 3.3.3 (6)
7). Replacing the bulb set. See Figure 3.3.3 (7)
7.1) Unscrew the flashing light wires from the PCB terminals and make sure the power of the light is off.
7.2) Release the three screws (A)(B)(C) of the flashing light cover.
7.3) Separate the flashing light cover and replace the bulb set with a new one.
7.4) Tighten the three screws (A)(B)(C) of the flashing light cover.
Figure 3.3.3 (5) Figure 3.3.3 (6) Figure 3.3.3 (7)
A
C
B
3.3.4 PKS-1 Key Selector
1). PKS-1 key selector is installed outside and close to the gate at the height of about 100cm, so that it could be used by most people. Decide the installation position of PKS-1 first. See Figure 3.3.4 (1).
2). Remove the round cover (A) by prizing it out with a screwdriver. See Figure 3.3.4 (2).
3). Unscrew the two screws beside the lock body. See Figure 3.3.4 (3).
4). Turn the key and separate the bottom of the shell with the lock body. See Figure 3.3.4 (4).
Figure 3.3.4 (1)
1000mm
Figure 3.3.4 (3)
Figure 3.3.4 (2)
A
Figure 3.3.4 (4)
14
INSTRUCTIONS PL600/PL1000
5). Breach the three holes at the bottom and mark the points by the holes as reference.
6). Drill the holes in the wall and fix the bottom to the wall by three screws. See Figure 3.3.4 (5).
7). Connect the electric wires to the terminals as shown in Figure 3.3.4(6), and it’s not required to distinguish any polarity. The terminals can be removed for connecting the wires easily.
8). Turn the key and insert the shell on the bottom. Turn the key back to the center position and the shell will be fixed to the bottom.
9). Tighten the lock body with the two screws and insert the round cover by pressing it to attach to the whole unit.
Figure 3.3.4 (5)
Figure 3.3.4 (6)
3.3.5 PPB-1 Push Button
1). PPB-1 push button is installed indoors at the height of about 100cm, so that it could be used by most people.
2). Remove the round cover (A) by prizing it out with a screwdriver. See Figure 3.3.5 (1).
3). Unscrew the two screws beside the button.
4). Separate the upper shell with the bottom. See Figure 3.3.5 (2).
5). Breach the three holes at the bottom and mark the points by the holes as reference.
6). Drill the holes in the wall and fix the bottom to the wall by three screws. See Figure 3.3.5 (3).
Figure 3.3.5 (1) Figure 3.3.5 (2)
A
Figure 3.3.5 (3)
3.4 Power Supply Connections
Please kindly notice that the operation of power connection should be carried out by a qualified electrician with following steps:
1). Make sure the gearmotor is not connected to the power supply before the installation is done.
2). Make sure all the wires are firmly connected.
3). Supply the gearmotor with the power.
INSTRUCTIONS PL600/PL1000
15
4) Final Checks and Start Up
4.1 Initial Checks
4.1.1 Design of PL600/PL1000 control unit
LED1 Photocells
LED2 Photocells
LED3 RF Learning
3
2 1
Jumper4
ANT
GND
RF Learn (SW1)
LED Display
UP (SW3)
SET (SW4)
DOWN (SW5)
SW2
ON OFF
14
13
12
11
9
8
7
6
5
4
3
2
1
101011
6
3 4
6 7
9
9 6 8 9
6 9
If the Led display is in normal performing refer to “4.2.1”, you can control the gate by either transmitters or the button on the board: “UP”-clockwise moving, “SET”- stop and “DOWN”- Counterclockwise moving.
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INSTRUCTIONS PL600/PL1000
1). The transmitter Reaction
Channel/Functions SW2 switch on SW2 switch off
2 channel transmitter
4 channel transmitter
Important notice: (1) Jumper 4: and in place: remote control button (C) usable ; Jumper 4: ① and in place: remote control button (D) usable. (2) Pedestrian mode follows function “F6-0~F6-5” settings.
(A)Button: “Open- Stop- Close- Stop” (B)Button: “Pedestrian mode”
(A) Button: “Open- Stop- Close- Stop” (B) Button: “Pedestrian mode” (C) Button: Long Press for other device turn-on, like garage door system
Or
(D) Button: Long Press for other device turn-on, like garage door system
(A)Button: “Open- Stop- Close- Stop” (B)Button: Long Press for other device turn-on, like garage door system
(A) Button: “Open- Stop- Close- Stop” (B) Button: Long Press for other device turn-on, like garage door system (C) Button: “Pedestrian mode”
Or
(D) Button: “Pedestrian mode”
Button (C) Usable Button (D) Usable
3 2 1 3 2 1
2). The transmitter Learning
Press “RF Learn” button for 2 seconds, and the LED3 is on; then press the transmitter (A) button; the LED3 will blink twice and then be off. The system learning is complete.
4.1.2 Recognition of LED
LED Indication Descriptions
LED1 Photocells
LED2 Photocells
LED3 RF Learning
LED1 will be on when the first pair of the photocells are activated.
LED2 will be on when the second pair of the photocells are activated.
LED3 will be on when RF-learn button is pressed.
4.1.3 Checking the Gate Movements
1). Release the gearmotor with the release key and move the gate to the middle so that it is free to move in both opening and closing directions; then lock the gearmotor.
2). Perform the gate opening and closing several times and make sure the gates reaches the limit switch at least 2~3 centimeters before the mechanical stop.
4.2 Programmable Functions Lists
LED Display Definition Function Value Description
F1
F2
Options of Gate
Opening direction
Automatic Closing
F1-0
F1-1
F2-0
F2-1
F2-2
F2-3
F2-4
F2-5
F2-6
F2-7
F2-8
Clockwise Opening
Counterclockwise Opening
No automatic closing
5 seconds
15 seconds
30 seconds
45 seconds
60 seconds
80 seconds
120 seconds
180 seconds
1. The function can adjust the direction of gate opening.
2. The factory setting is "F1-1".
1. This function can cause the gate to close automatically after the paused time.
2. The factory setting is "F2-2”: 30secs as the pause time.
INSTRUCTIONS PL600/PL1000
17
LED Display Definition Function Value Description
F3
The reactions of the
photocells/ safety
edge/ loop detector
F3-1
F3-2
Please the function setting
after F8
1. Please the function setting after F8
2. The factory setting is “F3-1”.
when they detecting
F3-3
F4-1
F4-2
F4-3
F4-4
Slow
Medium
Fast
Very Fast
1. The function can adjust the
running speed of motor.
2. The factory setting is "F4-4".
F4
obstacles
Motor Speed
F5
F6
F7
F8
Motor Force
Open Partially
Pre-flashing
The deceleration
setting for gate
moving
F5-1
F5-2
F5-3
F5-4
F5-5
F5-6
F5-7
F5-8
F5-9
F6-0
F6-1
F6-2
F6-3
F6-4
F6-5
F7-0
F7-1
F8-0
F8-1
Light
Light
Light
Light
Light
Light
Light
Light
Light
Heavy
Heavy
Heavy
Heavy
Heavy
Heavy
Heavy
Heavy
Heavy
3 seconds
6 seconds
9 seconds
12 seconds
15 seconds
18 seconds
The flashing light blinks
when the gate starts to move.
The flashing light blinks 3
seconds before the gate
starts to move.
The gate moves without
deceleration.
The gate moves with
deceleration.
1. The function can adjust the
running force of motor to be
compatible with the gate weight.
2. The factory setting is "F5-4".
3. The motor force value:
F5-1: 2A F5-6: 7A
F5-2: 3A F5-7: 8A
F5-3: 4A F5-8: 10A
F5-4: 5A F5-9: 13A
F5-5: 6A
1. The function can adjust the time
of opening partially.
2. The factory setting is "F6-1".
1. The factory setting is "F7-0".
1. The factory setting is "F8-1".
The position of safety devices:
Safety Edge
Photocell
18
INSTRUCTIONS PL600/PL1000
Loop Detector
Photocell 1
Photocell 2
Photocell 1
or
Photocell 1 / Photocell 2
● F3 function settings:
Logic F3-1 The reactions of the photocells when detecting obstacles
Gate Status
Closed
Open
Stop during moving
Closing
Opening
Logic F3-2 The reactions of the safety edge/ photocell when detecting obstacles
Gate Status
Closed
Open
Stop during moving
Closing
Opening
Logic F3-3 The reactions of the loop detector/ photocell when detecting obstacles
Gate Status
Closed
Open
Stop during moving
Closing
Opening
Photocell 2
Stop opening
No effect
Stop opening
No effect
Closes the leaf
Safety Edge
Stop opening
Stop opening/ closing
Reverses to open for 2 seconds
Reverses to close for 2 seconds
Loop Detector
Photocell 1
Open
Open
Open
Open
No effect
Reloads automatic closing time
Reloads automatic closing time
Open
No effect
Reloads automatic closing time
Reloads automatic closing time
Locks and, on release, reverses to open
Locks and, on release, continues opening
Reloads automatic closing time
Reloads automatic closing time
Photocell 1/ Photocell 2
Stop opening
Photocell 1
No effect
Open
No effect
Photocell 1
No effect
Open
No effect
4.2.1 Programmable Functions of LED Display
LED Display Programmable Functions
“N-L”: The PL600 system learning is not done.
“RUN”: The PL600 system is in normal performing.
“LEA”: Enter learning mode and then wait for learning instructions.
The operation of gate learning:
(1). Press “SET” one time; then press “SET” + “DOWN” for 3seconds, and the LED display
shows “LEA” ; and then press the transmitter (A) button one time. After 1~3seconds, the LED
display shows “ARN”
“ARN”: The system learning is in progress.
The Auto-learning process of gate moving: “Gate open to the end- stop close to the end- stop.
INSTRUCTIONS PL600/PL1000
19
4.2.2 Operations for Function Settings
For exmple: How to set the function “F1-0”; the steps are following:
Step Operations LED Display after the Step
(1) Press the “SET” button for 3seconds then releases it, and the
system enters the first option. The LED will display “F1” (*) as the
1.
2.
right hand-side picture.
(*) If you would like to enter “F2” function or others as the first option,
please press the “UP” button to adjust F2~F8 until you get “F2”.
(2) After completing the operation (1), then press the “SET” button
again, you will enter the second option as the right hand-side picture.
And you will see the third number for the second option.
(3) Continually press the “Down” button until you search the function
“0” (**) of F1 as the right hand-side picture. “F1-0” is set completely.
(**) If you would like to set one of functions “0 ~ 8” as the second
option, please press the “UP” or “Down” button to adjust it.
3.
5) Testing
(4) If you would continue setting up the next functions, please press
“SET” to return the first option, like F1 or F2 or F3…or F8.
For example, after complete “F1-0” setting. You would continue
setting “F2-5”, please press “SET” to return the formal option. The
LED display shows the first two numbers as as the first option as the
right hand-side picture, “F1”. And then follow the operation (*) and (2)
~ (3) until you get “F2-5” as the right hand-side picture. “F2-5” is set
completely.
After setting all functions you need, then wait for 10seconds, the LED
will display “RUN”. And you can use transmitter to operate the gate.
Make sure the notices included in chapter 1 “WARNINGS” have been carefully observed.
Release the gearmotor with the proper release key.
Make sure the gate can be moved manually during opening and closing phases with a force of max. 390N
(40 kg approx.)
Lock the gearmotor.
Using the Key selector switch, push button device or the radio transmitter, test the opening, closing and stopping
of the gate and make sure that the gate is in the intended direction.
Check the devices one by one (photocells, flashing light, key selector, etc.) and confirm the control unit recognizes each device.
Measure the impact force according to EN 12445 standard. If “motor force” control is used to support the system for the reduction of the impact force, try to find the adjustment which offers the best results.
20
INSTRUCTIONS PL600/PL1000
6) Maintenance and Disposal
6.1 Maintenance
The maintenance operations must be performed in strict compliance with the safety directions provided in the manual and according to the applicable legislation and standard. In order to have good and safety performances, test the gate-automated system weekly and have qualified installation personnel to check and maintain the system at least every 6-month.
6.2 Disposal
Some electronic components and the batteries may contain polluting materials; do not pollute the environment. Make sure the recycling or disposal systems available under the regulations locally in fore. PL600/PL1000 are consist of different types of materials; some of them can be recycled such as aluminum, plastic, electric cables while some need to be disposed, such as electronic boards.
7) Additional Information
7.1 Adding or Removing Device
After you have added or removed any devices, the automation system must be tested again according to the operation mentioned in paragraph 5 “Testing”.
8) Technical Characteristics
8.1 PL600/ PL1000
Motor Gear type Peak thrust Nominal thrust Power supply Nominal input power Maximum operating current Maximum gate weight Maximum gate length Duty cycle Operating Temperature Dimension Weight Main power supply Back-up battery
Transformer Receiver board
24Vdc motor with mechanical release Worm gear 6500N 6000N 24Vdc
2.5A
5.5A for maximum 10 seconds. 600 kg per leaf 8 meters 20%
-20~+50 333mm*216mm*287mm
10.2 kg 230Vac/50Hz, 110Vac/50Hz 2pcs of batteries for emergency operation, 1.2A each, 1.1kg 6A, 24V
433.92MHz; 200 transmitters memory
PL600 PL1000
24Vdc motor with mechanical release Worm gear 10500N 10000N 24Vdc
2.5A
5.5A for maximum 10 seconds. 1000 kg per leaf 12 meters 20%
-20~+50 333mm*216mm*287mm
10.4 kg 230Vac/50 Hz , 110Vac/50Hz 2pcs of batteries for emergency operation, 1.2A each, 1.1kg
11.4A, 22V
433.92MHz; 200 transmitters memory
8.2 PH-1 Photocells
Detection type Operating distance Response time Input voltage Operating Temperature Protection class Dimension
Through beam 30 meters 100ms AC/DC 12~24V
-20~+60 IP66 59mm * 87mm * 38mm
INSTRUCTIONS PL600/PL1000
21
8.3 PR-1 Radio Transmitter
Application Frequency Coding Buttons Power Supply Operating Temperature Dimension
8.4 PF-1 Flashing Light
Application Lamp Operating Temperature Installation Dimension
8.5 PKS-1 Key Selector
Radio transmitter for remote control of PL600/PL1000
433.92Mhz Rolling code 2, for single-gate or dual-gate operation 6V with two CR2016 type lithium batteries
-20~+50
71.5mm * 33mm * 14mm
For warning purpose during leaves movement 24Vdc Halogens bulb
-20~+50 horizontally or vertically installed 205mm * 80mm * 75mm
Application Installation Operating Temperature Dimension
8.6 PPB-1 Push Button
Application Installation Operating Temperature Dimension
For outdoor use Wall mounted vertically
-20~+50 85mm*60.5mm*40.5mm
For outdoor use Wall mounted vertically
-20~+50 85mm*60.5mm*40.0mm
22
INSTRUCTIONS PL600/PL1000
DESIGNED FOR RESIDENTIAL APPLICATION
THE STRONGEST SOLUTION FOR SLIDING GATES
KIT PL600/PL1000 SLIDING GATE OPENERS
PL600
PL600 maximum gate weight : 600kg. 24V DC electro-mechanical gear motors for residential use. Worm gear provides durability and silence in motor operation. Slowdown during the ends of opening and closing phases. Magnetic limit switch and spring limit switch are available for customer’s choice.
Gear Motor
Worm gear provides durability and silence in motor operation. Slowdown during the ends of opening and closing phases.
PL1000
PL1000 maximum gate weight : 1000kg. 24V DC electro-mechanical gear motors for residential use. Worm gear provides durability and silence in motor operation. Slowdown during the ends of opening and closing phases. Magnetic limit switch and spring limit switch are available for customer’s choice.
Gear Motor
PC600/1000
LCD display panel provides easy programming. 2 back-up batteries for power failure operation. Incorporated radio receiver matched with 200 transmitters. Safe design to prevent PCB burned for wrong wiring connection. 7 settings of motor torque adjustment.
Control Board
PF-1
Convenient horizontal and vertical installations. Stylish shape and fashionable appearance. 24V halogen bulb offers excellent illumination and long lifetime.
PKS-1
Eye-catching appearance for outdoor installation. Two keys attached with the key selector to open the gate without the transmitter.
PH-1
IP66 water proof for outdoor environment use. Long sensing distance for 30 meters. AC/DC 12~24V application.
Flashing Light
Key Selector
Photocells
Over- current function meets European safety requirements. Modern appearance and easy installation. 9 modes of gate auto-closed setting. 3 Digit LED Display provides user-friendly system programming.
PR-1
Rolling code 433MHZ transmitter. 30 meters transmitting distance. Two buttons for single-gate or dual-gate operation.
PPB-1
Easy opening for inddor use. Novel design of the appearance for opening the gate without the transmitter.
PRK-1
Rack of 1m long and 1cm thick.
1095 Budapest, Mester u. 34.
Tel.: *218-5542, 215-9771, 215-7550,
216-7017, 216-7018 Fax: 218-5542
Mobil: 30 940-1970, 20 949-2688
E-mail: delton@delton.hu W eb: www.delton.hu
www.kaputnyitunk.hu
1141 Budapest, Fogarasi út 77.
Tel.: *220-7940, 220-7814, 220-7959,
220-8881, 364-3428 Fax: 220-7940
Mobil: 30 531-5454, 30 939-9989
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