PowerTec UT1004 Owner's Manual

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Owner’s Manual
Portable Multi Work Stand
QUESTION...
Model No. UT1004
Visit us on the web at www.southerntechllc.com
You will need this manual for safety instructions, operating procedures, and warranty. Put it and the original sales invoice in a safe, dry place for future reference.
15-0901
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TABLE OF CONTENTS
PRODUCT
SECTION PAGE
SAFETY RULES 1
ASSEMBLY 2
Unpacking Tools Needed Unfold the Work Legs Assemble Handle Assemble Extension Bar/Roller Bar Locking Knobs Mounting the Power tool
OPERATIONS 4
Roller Bar/Extension Bar Adjustment Leg Adjustment Transportation/Storage
MAINTENANCE 4
General Maintenance
PARTS ILLUSTRATION 5
& LIST
SPECIFICATIONS
Tabletop (LxW) ................................. 23-1/2" x 18"
(59.7 cm x 45.7)
Height (lowest position) ....................23-1/2" (59.7 cm)
Height (tallest position).....................32-1/4" (81.9 cm)
Height (6 preset positions) ............... 23-1/2" (59.7 cm),
28-1/4" (71.7 cm), 29-1/4" (74.3 cm), 30-1/4" (76.8 cm), 31-1/4" (79.4 cm), 32-1/4" (81.9 cm)
Stand
(folded w/o extensions (LxWxH) ...... 25-3/8" x 20-1/2" x
6-1/2" (64.4 cm x 52 cm x 16.5 cm)
Distance between rollers .................. 35" (89 cm) (min)
66-1/8" (168 cm)(max)
Rollers adjustment from table top .... 3" (7.6 cm) (min)
8-1/4" (20.9 cm) (max)
Metal rollers (DxL) ............................ 1-7/16" x 9-1/2"
(3.7 cm x (24 cm)
Maximum Load ................................330 lbs. (150 kg)
Weight without extensions ...............36.3 lbs. (16.5 kg)
Weight with extensions ....................39.16 lbs. (17.8 kg)
WARRANTY 6
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SAFETY RULES
WARNING
For your own safety, read all of the rules and precautions before operating tool.
WARNING
Always follow proper operating procedures as defined in this manual even if you are familiar with use of this ultra­work stand or any tool used with this stand. Remember that being careless for even a fraction of a second can result in severe personal injury.
You must be familiar with the use of any tool or accessory used with this ultra-work stand. The supplier cannot be held responsible for any accident, injury or damage incurred while using this stand with any tool.
WARNING
Some dust created by operation of power tool contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. To reduce your exposure to these chemicals, work in a well ventilated area and work with approved safety equipment. Always wear OSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.
CAUTION
Do not modify or use this stand for any application other than that for which it was designed.
ELECTRICAL SAFETY
• Avoid body contact with grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep the cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCl} protected supply. Use of a GFCI reduces the risk of electric shock.
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• Only use your ultra-work stand on a hard, dry and flat surface.
• Keep your work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not overreach. Keep proper footing and balance at all times.
• Do not load the ultra-work stand with more than 330 lbs. (150 kg).
• Store properly. Do not store the ultra-work stand outdoors or in a damp location.
• Do not stand or climb on ultra-work stand. It could tip over, causing serious injury.
• Do not permit children to use the ultra-work stand unsupervised. It is not a toy.
• Be sure work support extensions are locked in place before using your power tool and ultra-work stand.
• Take care when moving the stand, especially when a power tool is mounted.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. Always wear non-slip footwear. Tie back long hair. Roll long sleeves above the elbow.
• Always firmly attach the power tool used with this stand. Do not attempt to use the power tool on the ultra-work stand until the power tool is fastened firmly.
• Be aware of tipping. When a large piece is cut from one end of a job, the remaining piece may be heavy enough to tip the ultra-work stand. Always ensure the workpiece is well supported.
• Always keep all guards in place. Be sure all power tool guards are in good working order and are in proper adjustment and alignment.
• Always keep your hands away from the cutting area.
CAUTION
Think safety! Safety is a combination of operator common sense and alertness at all times when tool is being used.
WARNING
Do not attempt to operate tool until it is completely assembled according to the instructions.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
SAFETY RULES
1
SAFETY FOR WORK STAND
• Do not attempt to assemble or operate your ultra-work stand until you have read the safety instructions in this section.
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ASSEMBLY
2
ASSEMBLY
UNPACKING
Refer to Figure 1
Check for shipping damage. Check immediately whether all parts and accessories are included.
ITEM DESCRIPTION QTY
A Ultra-work stand 1
2
B Extension bars 2 C Roller bars 2 D Locking knobs 4 E Handle 1 F Screws and lock nuts (handle) 2 G Power tool mounting hardware
(mounting bolt, washer, lock washers and nut)
H Pan head screws 2
Figure 1
A
TOOLS NEEDED
The following tools (not included) are needed to assemble the ultra-work stand:
Phillips head screwdriver
10 mm open end wrench
UNFOLD THE WORK LEGS
Refer to Figure 2
• Place the ultra-work stand on a flat surface with the folded legs facing up.
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• Depress the leg release spring pins and rotate the leg until it clicks and locks into the open position. Repeat for each leg.
Figure 2
Leg
F
E
D
C
B
G
H
WARNING
Do not use the ultra-work stand until it is completely assembled and you have read and understood this entire operating manual and the operating manual of the tool being used with this ultra-work stand.
WARNING
Do not use the ultra-work stand for scaffolding or as a ladder. Make sure to securely tighten all fasteners before using. Maximum capacity is 330 lbs. (150 kg). Power tools on the ultra-work stand should not exceed a combined overall height of 60" (152.4 cm) from the floor.
Leg Release
Spring Pins
• Place the ultra-work stand in the upright position on a flat surface.
ASSEMBLE HANDLE
Refer to Figure 3
• Secure handle to frame with hardware supplied.
Figure 3
Lock Nut
Handle
Screw
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ASSEMBLY
3
ASSEMBLY
ASSEMBLE EXTENSION BAR/ROLLER BAR LOCKING KNOBS
Refer to Figure 4, 5
The two extension bars can be assembled in the extension bar brackets found at the right and left of the stand.
Figure 4
Extension
Bar
Pan Head Screw
Extension
Bar Bracket
Locking Knob
• Slide the extension bar into the extension bar bracket. Insert the pan head screw into the hole in the end of extention bar.
• Slide the extension bar in or out to desired location and secure in place with locking knob.
• Place the roller arm into the roller bar support, slide up and down to desired location and secure in place with large locking knobs.
Figure 5
Roller Bar
Extension
Bar Bracket
MOUNTING THE POWER TOOL
WARNING
Risk of accidental starting and serious personal injury. Unplug the power tool before attaching it to the ultra-work stand.
WARNING
Risk of serious personal injury. Always make sure the power tool is fully supported and securely attached to a level work surface. Make sure the ultra-work stand is located on a flat surface.
IMPORTANT: Use the mounting hardware supplied to mount the power tool to the ultra-work stand. Always insert the bolt from the bottom of the ultra-work stand. Secure at all four feet of the power tool.
• Place the tool to be used on the table top.
• Move the tool around until the hole pattern matches the slot combination on the table top, secure with the mounting hardware supplied.
• Insert the bolt through the bottom of the table and secure with flat washer, lock washer and nut.
Figure 6
Nut
Lock Washer
Flat Washer
3
Roller Bar Support
Locking Knob
Bolt
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OPERATION
WARNING
Do not use the ultra-work stand for scaffolding or as a ladder. Make sure to securely tighten all fasteners before using. Maximum capacity is 330 lbs. (150 kg). Power tools on the ultra-work stand should not exceed a combined overall height of 60" (152.4 cm) from the floor.
ROLLER BAR/EXTENSION BAR
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ADJUSTMENT
Refer to Figure 7
The extension bars move in and out to properly support the workpiece.
The roller bars are used as directional rollers or with the extension bars as stationary stop guides.
• Loosen the locking knobs and slide the extension bar in or out to desired position and tighten the locking knobs.
Figure 7
Locking
Knob
Extension Bar
Locking
Knob
Roller Bar
OPERATION
• Loosen the locking knobs, slide the roller bars up and down to desired location, tighten the large locking knobs.
LEG ADJUSTMENT
Refer to Figure 7
To adjust the legs:
• Determine the work height needed based on the tool being used.
• Depress the spring pin on the leg and slide the leg up or down to the desired height. Release the spring pin into one of the six preset holes on the leg. Repeat on other three legs.
TRANSPORTATION/STORAGE
Refer to Figure 7, 8
• Depress the leg release spring pins and fold up the legs. The legs will lock into place.
• Lift the ultra work stand by the handle.
Figure 8
Handle
Locking Knob
Leg Release
Spring Pin
Sping Pin
Leg
4
Preset
Holes
MAINTENANCE
GENERAL MAINTENANCE
MAINTENANCE
WARNING
When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. To ensure safety and reliability, all repairs should be performed by a qualified service technician.
WARNING
Keep the ultra-work stand dry, clean, and free from oil and grease. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum based products or any strong solvent to clean the ultra-work stand. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.
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PORTABLE MULTI WORK STAND PARTS ILLUSTRATION & LIST
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PARTS LIST
5
Key# Part# Description Specifications Qty
1 UT1004001 Feet End Cap PVC 4 2 UT1004002 Internal legs 4 3 UT1004003 Spring strip 65 Mn-Q235 4 4 UT1004004 Internal legs endcaps Ø38 4 5 UT1004005 External legs insert
6 UT1004006 External legs 4 7 UT1004007 Locking pin 7.8*57 4 8 UT1004008 Spring Ø11*Ø1.2,
9 UT1004009 Carriage bolts M10x60 4 10 UT1004010 Nylon fixing nut M10 M10 4 11 UT1004011 Locking pin Ø6 4 12 UT1004012 Phillip Pan Head Screw
13 UT1004013 Carry handle ABS 1
endcaps
Length=42.5
M6x35 2
M6x35
4
4
Key# Part# Description Specifications Qty
14 UT1004014 Work table 1 15 UT1004015 Square tube endcaps With Metal
hub,size :8”x2” 16 UT1004016 Adjust Knob M8x18 M8x18 4 17 UT1004017 PH screw M6x8 M6x8 2 18 UT1004018 Extension Rail 2 19 UT1004019 Roller endcaps PE 4 20 UT1004020 work support welding 2 21 UT1004021 Slotted screw Ø10x34.5 4 22 UT1004022 Rollers insert endcaps 4 23 UT1004023 Rollers Ø38 2 24 UT1004024 Carriage Bolt M8x45 M8x45 4 25 UT1004025 Flat washer Ø8xØ16x2.0 Ø8xØ16x2.0 4 26 UT1004026 Split washer Ø8 Ø8 4 27 UT1004027 M8 Nut M8 4 28 UT1004028 M6 Lock Nut M86 2
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WARRANTY
Thank you for investing in a POWERTEC power tool. This product has been designed and manufactured to meet high quality standards and is guaranteed for domestic use against defects in workmanship or material for a period of 12 months from the date of purchase. This guarantee does not affect your statutory rights.
SOUTHERN TECHNOLOGIES LLC. BENCH TOP AND STATIONARY POWER TOOL
LIMITED 1 YEAR WARRANTY AND 30-DAY SATISFACTION GUARANTEE POLICY
POWERTEC products are designed and manufactured by Southern Technologies LLC. All warranty communications should be directed to Southern Technologies LLC by calling 847-780-6120, 9 AM to 5 PM, Monday through Friday,
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US Central Time.
30- DAY SATISFACTION GUARANTEE POLICY
During the first 30 days after the date of purchase, if you are dissatisfied with the performance of this POWERTEC tool for any reason, you may return the tool to the retailer from which it was purchased for a full refund or exchange. You must present proof of purchase and return all original equipment packaged with the original product. The replacement tool will be covered by the limited warranty for the balance of the one year warranty period.
LIMITED ONE YEAR WARRANTY
This warranty covers all defects in workmanship or materials in this POWERTEC tool for a one year period from the date of purchase. This warranty is specific to this tool. Southern Technologies, LLC reserves the right to repair or replace the defective tool, at its discretion.
WARRANTY
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HOW TO OBTAIN SERVICE
To obtain service for this POWERTEC tool you must return it, freight prepaid, to POWERTEC. You may call 847-780-6120 for more information. When requesting warranty service, you must present the proof of purchase documentation, which includes a date of purchase. POWERTEC will either repair or replace any defective part, at our option at no charge to you. The repaired or replacement unit will be covered by the same limited warranty for the balance of one year warranty period.
WHAT IS NOT COVERED
This warranty applies to the original purchaser at retailer and may not be transferred. This warranty does not cover consumable items such as saw blades, knives, belts, discs, cooling blocks and sleeves. This warranty does not cover required service and part replacement resulting from normal wear and tear, including accessory wear. This warranty does not cover any malfunction, failure or defect resulting from:
1) misuse, abuse, neglect and mishandling not in accordance with the owner’s manual.
2) damage due to accidents, natural disasters, power outage, or power overload.
3) commercial or rental use.
4) alteration, modification or repair performed by persons not recommended by POWERTEC.
DISCLAIMER
To the extent permitted by applicable law, all implied warranties, including warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE, are disclaimed. Any implied warranties, that cannot be disclaimed under state law are limited to one year from the date of purchase. Southern Technologies LLC. is not responsible for direct, indirect, incidental or consequential damages. Some states do not allow limitations on how long an implied warranty lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Southern Technologies LLC., makes no warranties, representations, or promises as to the quality or performance of its power tools other than those specifically stated in this warranty.
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NOTE
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NOTE
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NOTE
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Southern Technologies, LLC
3816 Hawthron CT,
Waukegan, IL 60087
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