Powertec OS1400 User Manual
Owner’s Manual
OSCILLATING
SPINDLE SANDER
QUESTION...
1•877•393•7121
Model No. OS1400
Visit us on the web at www.southerntechllc.com
You will need this manual for safety instructions, operating procedures, and warranty.
Put it and the original sales invoice in a safe, dry place for future reference.
13-05-20
TABLE OF CONTENTS
PRODUCTION
SECTION PAGE
SAFETY RULES 1
Work Preparation
Work Area Preparation
Tool Maintenance
Tool Operation
ASSEMBLY 2
Unpackaging
Attach Abrasive Sleeves
Onboard Storage
Power Source
Grounding Instructions
Extension Cords
Motor
Electrical Connections
OPERATION 6
SPECIFICATIONS
Spindle diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .½”
Drum diameters. . . . . . . . . . . . 1/2”, ¾”, 1”, 1½”, 2” and 3”
Drum length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4½”
Spindle stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/8”
Spindle oscillation . . . . . . . . . . . . . . . . . . . . . . . . . 30 OPM
Spindle speed . . . . . . . . . . . . . . . . . . . . . . . . . . 1725 RPM
Table diameter . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .14”
Dust port diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2”
Basic Sanding Operation
Dust Collection
MAINTENANCE 8
Cleaning
Lubrication
Tool Repairs
TROUBLESHOOTING 9
PARTS ILLUSTRATION & 10
LIST
WARRANTY 12
SAFETY RULES
1
WARNING
For your own safety, read and understand all warnings
and operating instructions before using any tool or
equipment.
WARNING
Some dust created by operation of power tool contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
To reduce your exposure to these chemicals: work in a
well ventilated area and work with approved safety
equipment. Always wear OSHA/NIOSH approved,
properly tting face mask or respirator when using such
tools.
WARNING
Failure to follow these rules may result in serious personal
injury. Remember that being careless for even a fraction
of a second can result in severe personal injury.
WORK PREPARATION
• Wear proper apparel. Do not wear loose clothing,
gloves, neckties, rings, bracelets or other jewelry which
may get caught in moving parts of the tool.
• Nonslip protective footwear is recommended.
• Wear protective hair covering to contain logn hair.
• Wear eye and hearing protection. Always use safety
glasses. Eye protection equipment should comply with
ANSI Z87.1 standards. Hearing equipment should
comply with ANSI S3.19 standards.
• Wear face mask or dust mask if operation is dusty.
• Be alert and think clearly. Never operate power tools
when tired, intoxicated or when taking medications that
cause drowsiness.
WORK AREA PREPARATION
• Keep work area clean. Cluttered work areas and
benches invite accidents.
• Work area should be properly lighted.
• Do not use the machine in a dangerous environment.
The use of power tools in damp or wet locations or in
rain can cause shock or electrocution.
• Three-prong plug should be plugged directly into
properly grounded, three-prong receptacle.
• Use the proper extension cord. Make sure your
extension cord is in good condition and should have a
grounding prong and the three wires of
extension cord should be of the correct gauge.
• Keep children and visitors away. Your shop is a poten-
tially dangerous environment. Children and visitors can
be injured.
• Make your workshop childproof with padlocks, master
switches or remove switch keys to prevent any uninten tional use of power tools.
TOOL MAINTENANCE
• Turn the machine "OFF", and disconnect the machine
from the power source prior to inspection.
• Maintain all tools and machines in peak condition. Keep
tools sharp and clean for best and safest performance.
• Follow instructions for lubricating and changing
accessories.
• Check for damaged parts. Check for alignment of
moving parts, binding, breakage, mounting and any
other condition that may affect tool's operation.
• Poorly maintained tools and machines can further
damage the tool or machine and/or cause injury.
• A guard or any other part that is damaged should be
repaired or replaced. Do not perform makeshift repairs.
TOOL OPERATION
• Avoid accidental start-up. Make sure that the tool is in
the “OFF” position before plugging in.
• Use the right tool for your job. Do not force your
tool or attachment to do a job for which it was not
designed.
• Disconnect tool when changing parts.
• Don't force the workpiece on the machine. Damage to
the machine and/or injury may result.
• Never leave tool running unattended. Turn the power off
and do not leave tool until it comes to a complete stop.
• Do not overreach. Loss of balance can make you fall
into a working machine, causing injury.
• Never stand on tool. Injury could occur if the tool tips, or
if you accidentally contact the cutting tool.
• Know your tool. Learn the tool’s operation, application
and specic limitations before using it.
• Use recommended accessories. Use of improper
accessories may cause damage to the machine or injury
to the user.
• Handle workpiece correctly. Keep hands away from
moving parts.
• Turn tool off if it jams. .
• Always feed workpiece against the direction of the
sanding rotation. To maintain control, properly support
long or wide work-pieces.
CAUTION: Think safety! Safety is a combination of operator common sense and alertness at all times when tool is
being used.
WARNING
Do not attempt to operate tool until it is completely
assembled according to the instructions.
2
ASSEMBLY
UNPACKAGING
Refer to Figure 1.
Check for shipping damage. If damage has occurred, a
claim must be lled with carrier. Check to ensure all parts
are present. Immediately report missing parts to dealer.
The sander comes assembled as one unit. Additional
parts should be located and accounted for before
assembling.
A Table Inserts (6), (½”, ¾”, 1”, 1½”, 2” and 3”)
B Spindle Knob
C Drum Washers (5), (¾”, 1”, 1½”, 2” and 3”)
D Spindle Drums (5), (¾¾”, 1”, 1½”, 2” and 3”)
E Abrasive Sleeves (6), (½”, ¾”, 1”, 1½”, 2” and 3”)
Figure 1 - Unpacking
C
E
A
D
B
Refer to Figures 2 - 5.
CAUTION: Do not attempt assembly if parts are missing.
Use this manual to order replacement parts.
WARNING
Do not operate machine until completely assembled.
Do not operate machine until you have completely read
and understood this manual.
TO ATTACH ¾” – 3” ABRASIVE SLEEVES
Example: 2”
• Place the 2” table insert over spindle and onto the table.
The top side of the insert has directional arrows, as
shown.
• Slide 2” sleeve over the 2” drum first, then slide drum
with sleeve onto spindle.
• Place 2" drum washer on drum.
• Tighten the knob to secure drum in position. Knob and
washer must hold the drum securely so that it does not
spin loose during operation.
Figure 3- Attaching 2” Drum with Sleeve
ASSEMBLY
3
ATTACH ABRASIVE SLEEVES
Refer to Figures 2 and 3.
TO ATTACH ½ ABRASIVE SLEEVE
• Place the ½ table insert over spindle and onto the table.
The top side of the insert has directional arrows, as
shown.
• Slide sleeve over the spindle.
• Tighten the knob by turning counterclockwise to secure
sleeve in positon so that sleeve will not spin loose
during operation.
Figure 2- Attaching the 1/2” Sleeve
Knob
Sleeve
Knob
2” Drum
Washer
Direction Arrow
on Insert
ONBOARD STORAGE
Onboard storage is provided to hold drums, inserts and
washers.
Figure 4- Onboard Storage
Direction Arrow
on Insert
Table Inserts
Drums with
Sleeves
Drum Washers
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