Powertec OS1400 User Manual

Owner’s Manual
OSCILLATING
SPINDLE SANDER
QUESTION...
1•877•393•7121
Model No. OS1400
Visit us on the web at www.southerntechllc.com
You will need this manual for safety instructions, operating procedures, and warranty. Put it and the original sales invoice in a safe, dry place for future reference.
13-05-20
TABLE OF CONTENTS
PRODUCTION
SECTION PAGE
SAFETY RULES 1
Work Preparation Work Area Preparation Tool Maintenance Tool Operation
ASSEMBLY 2
Unpackaging Attach Abrasive Sleeves Onboard Storage Power Source Grounding Instructions Extension Cords Motor Electrical Connections
OPERATION 6
SPECIFICATIONS
Spindle diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .½”
Drum diameters. . . . . . . . . . . . 1/2”, ¾”, 1”, 1½”, 2” and 3”
Drum length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4½”
Spindle stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/8”
Spindle oscillation . . . . . . . . . . . . . . . . . . . . . . . . . 30 OPM
Spindle speed . . . . . . . . . . . . . . . . . . . . . . . . . . 1725 RPM
Table diameter . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .14”
Dust port diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2”
Basic Sanding Operation Dust Collection
MAINTENANCE 8
Cleaning Lubrication Tool Repairs
TROUBLESHOOTING 9
PARTS ILLUSTRATION & 10 LIST
WARRANTY 12
SAFETY RULES
1
WARNING
For your own safety, read and understand all warnings and operating instructions before using any tool or equipment.
WARNING
Some dust created by operation of power tool contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment. Always wear OSHA/NIOSH approved,
properly tting face mask or respirator when using such
tools.
WARNING
Failure to follow these rules may result in serious personal injury. Remember that being careless for even a fraction
of a second can result in severe personal injury.
WORK PREPARATION
• Wear proper apparel. Do not wear loose clothing,
gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts of the tool.
• Nonslip protective footwear is recommended.
• Wear protective hair covering to contain logn hair.
• Wear eye and hearing protection. Always use safety
glasses. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.
• Wear face mask or dust mask if operation is dusty.
• Be alert and think clearly. Never operate power tools
when tired, intoxicated or when taking medications that cause drowsiness.
WORK AREA PREPARATION
• Keep work area clean. Cluttered work areas and
benches invite accidents.
• Work area should be properly lighted.
• Do not use the machine in a dangerous environment.
The use of power tools in damp or wet locations or in rain can cause shock or electrocution.
• Three-prong plug should be plugged directly into
properly grounded, three-prong receptacle.
• Use the proper extension cord. Make sure your
extension cord is in good condition and should have a grounding prong and the three wires of extension cord should be of the correct gauge.
• Keep children and visitors away. Your shop is a poten-
tially dangerous environment. Children and visitors can be injured.
• Make your workshop childproof with padlocks, master
switches or remove switch keys to prevent any uninten­ tional use of power tools.
TOOL MAINTENANCE
• Turn the machine "OFF", and disconnect the machine
from the power source prior to inspection.
• Maintain all tools and machines in peak condition. Keep
tools sharp and clean for best and safest performance.
• Follow instructions for lubricating and changing
accessories.
• Check for damaged parts. Check for alignment of
moving parts, binding, breakage, mounting and any other condition that may affect tool's operation.
• Poorly maintained tools and machines can further
damage the tool or machine and/or cause injury.
• A guard or any other part that is damaged should be
repaired or replaced. Do not perform makeshift repairs.
TOOL OPERATION
• Avoid accidental start-up. Make sure that the tool is in
the “OFF” position before plugging in.
• Use the right tool for your job. Do not force your
tool or attachment to do a job for which it was not designed.
• Disconnect tool when changing parts.
• Don't force the workpiece on the machine. Damage to
the machine and/or injury may result.
• Never leave tool running unattended. Turn the power off
and do not leave tool until it comes to a complete stop.
• Do not overreach. Loss of balance can make you fall
into a working machine, causing injury.
• Never stand on tool. Injury could occur if the tool tips, or
if you accidentally contact the cutting tool.
• Know your tool. Learn the tool’s operation, application and specic limitations before using it.
• Use recommended accessories. Use of improper
accessories may cause damage to the machine or injury to the user.
• Handle workpiece correctly. Keep hands away from
moving parts.
• Turn tool off if it jams. .
• Always feed workpiece against the direction of the
sanding rotation. To maintain control, properly support long or wide work-pieces.
CAUTION: Think safety! Safety is a combination of opera­tor common sense and alertness at all times when tool is being used.
WARNING
Do not attempt to operate tool until it is completely assembled according to the instructions.
2
ASSEMBLY
UNPACKAGING
Refer to Figure 1.
Check for shipping damage. If damage has occurred, a
claim must be lled with carrier. Check to ensure all parts
are present. Immediately report missing parts to dealer. The sander comes assembled as one unit. Additional parts should be located and accounted for before assembling.
A Table Inserts (6), (½”, ¾”, 1”, 1½”, 2” and 3”)
B Spindle Knob
C Drum Washers (5), (¾”, 1”, 1½”, 2” and 3”) D Spindle Drums (5), (¾¾”, 1”, 1½”, 2” and 3”) E Abrasive Sleeves (6), (½”, ¾”, 1”, 1½”, 2” and 3”)
Figure 1 - Unpacking
C
E
A
D
B
Refer to Figures 2 - 5. CAUTION: Do not attempt assembly if parts are missing. Use this manual to order replacement parts.
WARNING
Do not operate machine until completely assembled. Do not operate machine until you have completely read and understood this manual.
TO ATTACH ¾” – 3” ABRASIVE SLEEVES
Example: 2”
• Place the 2” table insert over spindle and onto the table. The top side of the insert has directional arrows, as shown.
Slide 2” sleeve over the 2” drum first, then slide drum with sleeve onto spindle.
• Place 2" drum washer on drum.
• Tighten the knob to secure drum in position. Knob and washer must hold the drum securely so that it does not spin loose during operation.
Figure 3- Attaching 2” Drum with Sleeve
ASSEMBLY
3
ATTACH ABRASIVE SLEEVES
Refer to Figures 2 and 3.
TO ATTACH ½ ABRASIVE SLEEVE
• Place the ½ table insert over spindle and onto the table. The top side of the insert has directional arrows, as shown.
• Slide sleeve over the spindle.
• Tighten the knob by turning counterclockwise to secure sleeve in positon so that sleeve will not spin loose during operation.
Figure 2- Attaching the 1/2” Sleeve
Knob
Sleeve
Knob
2” Drum Washer
Direction Arrow on Insert
ONBOARD STORAGE
Onboard storage is provided to hold drums, inserts and washers.
Figure 4- Onboard Storage
Direction Arrow on Insert
Table Inserts
Drums with Sleeves
Drum Washers
POWER SOURCE
ASSEMBLY
WARNING
Do not connect to the power source until the machine is completely assembled. The machine is wired for 120 volts, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the "OFF" position. Running the unit on voltages which are not within range may cause overheating and motor burn-out. Heavy loads require that voltage at motor terminals be no less than the
4
voltage specified on nameplate.
• Power supply to the motor is controlled by a single pole locking rocker switch. Remove the key to prevent unauthorized use.
GROUNDING INSTRUCTIONS
WARNING
Do not permit fingers to touch the terminals of plug when
installing or removing from outlet.
• Inspect tool cords periodically, and if damaged, have repaired by an authorized service facility.
• The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the green (or green and yellow) wire to a live terminal.
A temporary 3-prong to 2-prong grounding adapter (see Figure 6) may be used to connect this plug to a matching 2-conductor receptacle as shown in figure 6. The tempo­rary adapter should be used only until a properly ground-
ed outlet can be installed by a qualified electrician.
WARNING
Improper connection of equipment grounding conductor can result in the risk of electrical shock.
• The machine should be grounded while in use to protect operator from electrical shock.
• In the event of an electrical short circuit, grounding reduces the risk of electrical shock by providing an escape wire for the electric current.
• This machine is equipped with an approved 3-conductor cord rated at 150V and a 3-prong grounding type plug (Figure 5) for your protection against shock hazards.
• Grounding plug should be plugged directly into a properly installed and grounded 3-prong grounding-type receptacle, as shown (Figure 5)
• The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Check with a qualified electrician or service personnel if these instructions are not completely understood or if in doubt as to whether the tool is properly grounded.
Do not modify plug provided. If it will not fit in outlet,
have proper outlet installed by a qualified electrician.
Use only 3-wire extension cords, that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine's plug, as show in Figure 5
Figure 6 - 3-Prong Receptacle
Grounding Lug
Adapter
3-Prong Plug
Make Sure This Is Connected To A Known Ground
2-Prong Receptacle
In Canada, the use of temporary adapter is not permitted by the Canadian Electric Code. Where permitted, the rigid green tab or terminal on the side of the adapter must be securely connected to a permanent electrical ground such as a properly grounded water pipe, a properly grounded outlet box or a properly grounded wire system.
• Many cover plate screws, water pipes and outlet boxes are not properly grounded. To ensure proper ground, grounding means must be tested by a qualified electrician.
Figure 5 - 3-Prong Receptacle
Grounded Plug
3-Prong Plug
Grounded Prong
EXTENSION CORDS
Use proper extension cords. Make sure the extension cord is in good condition. Use only 3-wire extension cords have 3-prong grounding type plugs and 3-pole receptacles which accept the tool plug. When using an extension cord, make sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in the voltage, resulting in loss of power and overheating. Use the table to determine the minimum wire size (A.W.G.) extension cord.
Extension Cord Length
Wire Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.W.G.
Up to 25 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
25 to 50 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
NOTE: Using extension cords over 50 ft. long is not recommended.
MOTOR
The machine is assembled with motor and wiring installed. The electrical wiring schematic is shown in Figure 8.
MOTOR SPECIFICATIONS:
Horsepower (Peak HP). . . . . . . . . . . . . . . . . . . . . . . . . 0.4
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single
RPM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1725
ELECTRICAL CONNECTIONS
WARNING
All electrical connections must be performed by a qualified
power source while motor is mounted, connected, recon­nected or anytime wiring is inspected. Motor and wires are installed as shown in wiring schemat­ic (See Figure 7). Motor is assembled with approved, 3-conductor cord to be used at 120 volts.
Figure 7 - Wiring Schematic
The power lines are inserted directly onto the switch. The green ground line must remain securely fastened to the frame to properly protect against electrical shock. The power supply to the motor is controlled by a single pole locking rocker switch.
ASSEMBLY
5
6
OPERATION
Refer to Figures 8 and 9.
DESCRIPTION
The POWERTEC Oscillating Spindle Sander makes sanding irregular shapes and curves in wood easy and convenient. Sander features a large 14” cast iron table, dust port and onboard storage of durms, inserts and washers. Six sizes of drums are included.
SPECIFICATIONS
Spindle diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ½”
Drum diameters. . . . . . . . . . . . . ½”, ¾”, 1”, 1½”, 2” and 3”
Drum length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4½”
Spindle stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/8”
Spindle oscillation . . . . . . . . . . . . . . . . . . . . . . . . . 30 OPM
Spindle speed . . . . . . . . . . . . . . . . . . . . . . . . . . 1725 RPM
Table diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14”
Dust port diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2”
WARNING
Operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles complying with United States ANSI Z87.1 (shown on package) before commencing power tool operation.
• Make sure workpiece is well supported by table during operation.
• Replace abrasives when they become worn or glazed.
ON/OFF SWITCH
Refer to Figure 8.
The ON/OFF switch is located on the sander base. To turn the sander ON, pull the switch to the up position. To turn the sander OFF, push the switch to the down position.
NOTE: when the machine is not in use, the switch should be locked in the "OFF" position to prevent unauthorized use.
• To lock the machine, turn the switch to "OFF" position. Pull the key out. The switch can't be turned on without the key.
• If the key is removed when the switch is at the "ON"
turned on again.
• To unlock, place the key into the slot on switch unit until it snaps.
Figure 8 - Locking Switch in OFF Position
CAUTION: Always observe following safety precautions.
SAFETY PRECAUTIONS
• When adjusting or replacing any parts on the tool, turn switch OFF and unplug the power cord.
• Make sure all moving parts are free and clear of any interference.
• Make sure all guards are properly attached and fastened in position.
• Make sure all fasteners are tight and have not vibrated loose.
• Always wear eye protection or face shield.
• Test operation by hands for clearance and adjust if
• The drum should trun clockwise.
• Allow drum to come up to full speed before starting sanding.
• Do not attemp to stall motor or reduce speed. Do not force the work into the abrasives.
• Keep your hands clear of any moving parts.
• Avoid kickback of the workpiece by sanding in accordance with the directional arrows.
• Never push a sharp object rapidly against sleeve. Abrasive backing may be damaged.
• Never use the machine for wet sanding, which can result in hazard of electrical shock.
BASIC SANDING OPERATION
NOTE: This tool is designed for sanding wood and wood products only.
• Use the desired sanding sleeve and drum for the par­ticular application. Choose the size that is similar to the contour of your workpiece.
WARNING
Failure to use the correct size table insert with its
matching sanding sleeve could result in injuries to fingers
or the workpiece being pulled down between the table insert and sanding sleeve. For best results, start with a coarse grit and sand until the surface is uniform. Medium grit may then be used to
remove scratches from by the coarser grit and finer grit used for the final finishing.
DUST COLLECTION
Refer to Figure 9.
A dust collection port has been provided; it is located beneath the work table on the rear side of the sander.
The dust port is sized to fit many commomly used
wet/dry vacuums. The use of dust collection is highly recommended. Sawdust buildup beneath the table may prevent the spindle from oscillating completely, causing damage to the tool.
Figure 9 - Location of Dust Port
Dust Port
7
OPERATION
7
8
MAINTENANCE
WARNING
Disconnect the unit from power source before servicing or disassembling any components.
CLEANING
Keep machine and workplace clean. Avoid accumulation of sawdust on the tool. Be certain motor is kept clean and free of dust. Use soap and water to clean painted parts, rubber parts and plastic guards.
LUBRICATION
The shielded ball bearings in this unit are permanently lubricated at the factory. They require no more lubrication.
• A light coat of paste wax on the work table, will make it easier to feed the workpiece and prevent rust.
KEEP TOOL IN REPAIR
• If power cord is worn, cut, or damaged in any way, do not operate the machine.
• Replace any worn, damaged, or missing parts. Use parts list to order parts. Any attempt to repair motor may create a hazard unless
repair is done by a qualified service technician.
NOTE
TROUBLESHOOTING
9
SYMPTON
Motor will not start
Motor stalls or fails to reach full speed
Motor overheats
Machine slows down while operating
POSSIBLE CAUSE(S)
1. Low voltage
2. Short circuit in line cord or plug
3. Short circuit in motor
4. Open circuit or loose connection in motor
5. Incorrect fuses or circuit breakers
6. Defective switch
1. Power overload
2. Low voltage from power supply
3. Undersized line cord
4. Motor overload
5. Short circuit or loose connection in motor
6. Incorrect fuses or circuit breakers
Motor overloaded
Applying too much pressure during operation
SOLUTIONS
1. Check power supply for proper voltage
2. Inspect line cord and plug for faulty insulation or shorted connection
3. Inspect connection on motor.
4. Inspect connection on motor
5. Replace with correct fuses or circuit breakers
6. Replace switch
1. Reduce workload on the power supply
2. Check power supply for proper voltage
3. Use line cord of adequate size or reduce length of wiring
4. Reduce load on motor
5. Inspect the connection in motor for loose or shorted connection
6. Replace with correct fuses or circuit breakers
Reduce load on motor. Turn off the machine until motor cools down
Ease up on pressure
Sandpaper slips on drum
Sandpaper not removing wood
Wood burns while sanding
Spindle cannot complete the entire oscillating circle
Excessive noise or vibration
1. Applying too much pressure during operation
2. Spindle knob loose
Sandpaper glazed or loaded with sawdust
Sandpaper glazed or loaded with sawdust
1. Too much sawdust builds up
2. Faulty oscillating mechanism
1. Spindle and motor not aligned
properly
2. Drum and sleeve not secured
properly
1. Ease up on pressure
2. Tighten spindle knob
Replace sandpaper
Replace sandpaper
1. Vacuum clean the machine
2. Inspect the oscillating mechanism
1. Adjust motor and spindle alignment and tighten all fasteners
2. Adjust and tighten spindle knob properly to secure drum and sleeve in position
10
OSCILLATING SPINDLE SANDER PARTS ILLUSTRATION
Key No.
Part
No.
OSCILLATING SPINDLE SANDER PARTS LIST
Description
Specification
Key No.
Part No.
Description Specification Qty
Qty
11
1 OS1000001 Knob 1 2 OS1000002 Drum Washer (Set of 5: 3/4",1",1-1/2",2",3"_ 1 3 OS1000003 Abrasive Sleeve (Set of 5: 1/2",3/4",1",1-1/2",2",3") 1 4 OS1000004 Rubber Drum (Set of 5: 3/4",1",1-1/2",2",3") 1 5 OS1000005 Table Inserts (Set of 6: 1/2",3/4",1",1-1/2",2",3") 1 6 OS1400001 Table 1 7 OS1400002 Fan 1 8 OS1400003 Hex Sunk Screw M5×10 2 9 OS1400004 Fan Housing 1 10 OS1400005 Flat washer 11 OS1400006 Hex Socket Head Bolt M5×12 6 12 OS1400007 Seal 13 OS1400008 Bearing 6003-2Z 1 14 OS1400009 top bearing bracket 1 15 OS1400010 Set Screw M5x6L 1 16 OS1400011 Circlip For Shaft 17 OS1400012 shaft 1 18 OS1400013 A modelround flat key 5x5x20L 1 19 OS1400014 Spring 1 20 OS1400015 Flange Bevel Gear 1 21 OS1400016 Bearing 6001-2Z 2 22 OS1400017 Gear Shaft 1
ø
5 6
ø
16×ø30×2.5 1
ø
17 2
23 OS1400018 Motor Stud 3 24 OS1400019 Flange Straight Gear 1 25 OS1400020 Circlip For Shaft 26 OS1400021 Motor 1 27 OS1400022 Sound Insulation Cover 2 28 OS1400023 Diode rectfier bridge 1 29 OS1400024 Flat Washer 30 OS1400025 Spring Washer 31 OS1400026 Hexnut M10 3 32 OS1400027 Hex Pan Head Screw M5×10L 1 33 OS1400028 Serrated Washer 34 OS1400029 Strain Relief 6P-4 2 35 OS1400030 Power Cord 18AWG/3C×2.5m(L) 1 36 OS1400031 Base 1 37 OS1400032 Hex Pan Head Tapping Screw ST4×8 3 38 OS1400033 Switch(4 claws) 1 39 OS1400034 Flat Washer 40 OS1400035 Hex Socket Head Screw M6×12L 4 41 OS1400036 Switch Box 1 42 OS1400037 Strain Relief 5P-4 1 43 OS1400038 Nylon Ribbon 1 44 OS1400039 Foot 4
ø
12 1
ø
10 3
ø
10 3
ø
5 1
ø
6 4
12
Thank you for investing in a POWERTEC power tool. These products have been designed and manufactured to meet high quality standards and are guaranteed for domestic use against defects in workmanship or material for a period of 12 months from the date of purchase. This guarantee does not affect your statutory rights.
SOUTHERN TECHNOLOGIES LLC. BENCH TOP AND STATIONARY POWER TOOL
LIMITED 1 YEAR WARRANTY AND 30-DAY SATISFACTION GUARANTEE POLICY
POWERTEC products are designed and manufactured by Southern Technologies LLC. All warranty communications should be directed to Southern Technologies LLC. 206 Terrace Dr. Mundelein, IL 60060, Attn: POWERTEC technical service; or by calling 1-877-393-7121 (toll free), 9 AM to 5 PM, Mondy through Friday, US Central Time.
30- DAY SATISFACTION GUARANTEE POLICY
During the rst 30 days after the date of purchase, if you are dissatised with the performance of this POWERTEC tool for any reason, you may return the tool to the retailer from which it was purchased for a full refund or exchange. You must present proof of purchase and return all original equipment packaged with the original product. The replacement tool will be covered by the limited warranty for the balance of the one year warranty period.
LIMITED ONE YEAR WARRANTY
This warranty covers all defects in workmanship or materials in this POWERTEC tool for a one year period from the date of purchase. This warranty is specic to this tool. Southern Technologies, LLC reserves the right to repair or replace the defective tool, at its discretion.
WARRANTY
HOW TO OBTAIN SERVICE
To obtain service for this POWERTEC tool you must return it, freight prepaid, to an authorized POWERTEC service center for bench top and stationary power tools. You may obtain the location of the authorized service center nearest you by calling (toll free) 1-877-393-7121 or by logging on to the POWERTEC website at www.southerntechllc.com. When requesting warranty service, you must present the proof of purchase documentation, which includes a date of purchase. The authorized service center will either repair or replace any defective part, at our option at no charge to you. The repaired or replacement unit will be covered by the same limited warranty for the balance of one year warranty period.
WHAT IS NOT COVERED
This warranty applied to the original purchaser at retailer and may not be transferred. This warranty does not cover consumable items such as saw blades, knives, belts, discs, cooling blocks and sleeves. This warranty does not cover required service and part replacement resulting from normal wear and tear, including accessory wear. This warranty does not cover any malfunction, failure or defect resulting from:
1) misuse, abuse, neglect and mishandling not in accordance with the owner's manual.
2) damage due to accidents, natural disasters, power outage, or power overload.
3) commercial or rental use.
4) alteration, modication or repair by other than an authorized service center for POWERTEC product.
DISCLAIMER
To the extent permitted by applicable law, all implied warranties, including warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE, are disclaimed. Any implied warranties, that cannot be disclaimed under state law are limited to one year from the date of purchase. Southern Technologies LLC. is not responsible for direct, indirect, incidental or consequential damages. Some states do not allow limitations on how long an implied warranty lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may
not apply to you. This warranty gives you specic legal rights, and you may also have other rights which vary from state
to state. Southern Technologies LLC., makes no warranties, representations, or promises as to the quality or
performance of its power tools other than those specically stated in this warranty.
WARRANTY
13
Southern Technologies, LLC
206 Terrace Drive
Mundelein, Illinois 60060
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