PowerTec MSS1000 Owner's Manual

Model No. MSS1000
QUESTION...
1•877•393•7121
Owner’s Manual
10" COMPOUND SLIDING
MITER SAW WITH LASER
You will need this manual for safety instructions, operating procedures, and warranty. Put it and the original sales invoice in a safe, dry place for future reference.
10-0112
TABLE OF CONTENTS
SECTION PAGE
SAFETY RULES 1
WARRANTY 14
Work Preparation Work Area Preparation Tool Maintenance Tool Operation
ASSEMBLY 2
Mounting the miter saw Installation of miter handle Installation of table extension Installation of dust bag Installation of hold-down clamp assembly Removal and installation of the blade Miter scale 90° blade alignment 45° blade alignment Adjusting the groove depth Laser alignment Grounding instructions Extension cords Motor Electrical connections
PRODUCTION
SPECIFICATIONS
Horsepower (Maximum Developed)............................. 2 HP
Voltage..........................................................................120 V
Amperes..............................................................................15
Hertz...................................................................................60
Phase............................................................................Single
Motor RPM...........................................................4,800 RPM
Blade Diameter...............................................................10”
Depth of Cut at 90°............................................................. 3"
Depth of Cut at 45°.....................................................1-9/16"
OPERATION 8
Safety precautions Basic operation Body and hand position Switch activation Chop cut Miter cut Compound cut Sliding cut
MAINTENANCE 10
Inspect and replace the motor brushes Cleaning Lubrication Keep tool in repair
TROUBLESHOOTING 11
PARTS ILLUSTRATION & 13 LIST
SAFETY RULES
1
WARNING
For your own safety, read and understand all warnings and operating instructions before using any tool or equipment.
WARNING
Some dust created by operation of power tool contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment. Always wear OSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.
WARNING
Failure to follow these rules may result in serious personal injury. Remember that being careless for even a fraction
of a second can result in severe personal injury.
WORK PREPARATION
• Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts of the tool.
• Nonslip protective footwear is recommended. Wear protective hair covering to contain long hair.
• Wear eye and hearing protection. Always use safety glasses. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.
• Wear face mask or dust mask if operation is dusty.
• Be alert and think clearly. Never operate power tools when tired, intoxicated or when taking medications that cause drowsiness.
WORK AREA PREPARATION
• Keep work area clean. Cluttered work areas and benches invite accidents.
• Work area should be properly lighted.
• Do not use the machine in a dangerous environment. The use of power tools in damp or wet locations or in rain can cause shock or electrocution.
• Three-prong plug should be plugged directly into properly grounded, three-prong receptacle.
• Use the proper extension cord. Make sure your extension cord is in good condition and should have a grounding prong and the three wires of extension cord should be of the correct gauge.
• Keep children and visitors away. Your shop is a poten­ tially dangerous environment. Children and visitors can be injured.
• Make your workshop childproof with padlocks, master switches or remove switch keys to prevent any uninten­ tional use of power tools.
TOOL MAINTENANCE
• Turn the machine "OFF", and disconnect the machine from the power source prior to inspection.
• Maintain all tools and machines in peak condition. Keep tools sharp and clean for best and safest performance.
• Follow instructions for lubricating and changing accessories.
• Check for damaged parts. Check for alignment of moving parts, binding, breakage, mounting and any other condition that may affect tool's operation.
• Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.
• A guard or any other part that is damaged should be repaired or replaced. Do not perform makeshift repairs.
TOOL OPERATION
• Avoid accidental start-up. Make sure that the tool is in the “OFF” position before plugging in.
• Use the right tool for your job. Do not force your tool or attachment to do a job for which it was not designed.
• Disconnect tool when changing parts.
• Don't force the workpiece on the machine. Damage to the machine and/or injury may result.
• Never leave tool running unattended. Turn the power off and do not leave tool until it comes to a complete stop.
• Do not overreach. Loss of balance can make you fall into a working machine, causing injury.
• Never stand on tool. Injury could occur if the tool tips, or if you accidentally contact the cutting tool.
• Know your tool. Learn the tool’s operation, application and specific limitations before using it.
• Use recommended accessories. Use of improper accessories may cause damage to the machine or injury to the user.
• Handle workpiece correctly. Keep hands away from moving parts.
• Turn tool off if it jams. .
CAUTION: Think safety! Safety is a combination of opera­tor common sense and alertness at all times when tool is being used.
WARNING
Do not attempt to operate tool until it is completely assembled according to the instructions.
2
G
F
E
D
C
B
A
ASSEMBLY
UNPACKING
Check for shipping damage. If damage has occurred, a claim must be filled with carrier. Check for completeness. Immediately report missing parts to dealer. You miter saw is shipped complete in one container. Carefully unpack the table saw and all loose items from the shipping container. Figure 1, illustrates the miter saw and all loose parts.
A. Miter Saw B. Dust Bag C. Miter Handle D. Foot E. Hold-Down Assembly F. Hex Wrench G. Table Extensions
Figure 1
CAUTION: Do not attempt assembly if parts are missing.
Ø3/8”
16-3/4”
11-3/4”
Miter handle
Table Extension
45
o
30
o
Dust bag
Dust port
Use this manual to order replacement parts.
WARNING
Do not operate machine until completely assembled. Do not operate machine until you have completely read and understood this manual.
MOUNTING THE MITER SAW
Refer to Figure 2
• The miter saw must be installed in a well-lighted area with correct power supply.
• The miter saw can be installed on either a workbench or a tool stand by using bolts, lock washers, and hex nuts.
• The miter saw must be bolted to a firm and level surface.
• There must be enough clearance for the moving workpiece during operation and enough room for safety operation of the machine.
• Figure 2 shows the base dimension and mounting holds.
INSTALLATION OF TABLE EXTENSION
Refer to Figure 4
Table extensions can be mounted both to the left and
right of the machine.
Insert table extensions into the holes on the base of the
machine.
Secure the table extensions by tightening the lock knob
located in the rear of the table.
Figure 4
ASSEMBLY
3
Figure 2
INSTALLATION OF MITER HANDLE
Refer to Figure 3
WARNING
Do not use the power cord or head assembly power switch handle to carry the tool. Always lock the cutting head in the down position when moving or storing the saw.
• Insert the miter handle into the threaded hole located at the front of the table.
INSTALLATION OF DUST BAG
Refer to Figure 5
Slide dust bag onto the dust port.
Regularly empty the dust bag.
Figure 5
Figure 3
INSTALLATION OF HOLD-DOWN CLAMP ASSEMBLY
Refer to Figure 6
Loosen the lock knob from the rear side of the saw
base.
Place the hold-down clamp assembly in one of the
mounting holes.
Tighten the lock knob located in the rear of the table.
Figure 6
Hold-down clamp
assembly
Lock knob
45
o
30
o
22.5
o
15
Arbor lock
Slide mechanism lock knob
Hold-down latch
Blade guard
Adapter
Outer flange
Fixing screw
Blade
Inner flange
45
o
30
o
22.5
o
15
o
0
o
ASSEMBLY
4
REMOVAL AND INSTALLATION OF THE
BLADE
Refer to Figure 7 and 8
WARNING
Turn the switch in OFF position and disconnect the machine from power source.
Figure 7
Figure 8
NOTE: Pay attention to pieces removed, noting their position and direction they face.
Lock the slide mechanism.
Lock the cutting head in its highest position.
Raise the blade guard to the up position.
Engage the arbor lock button located on the rear of the
motor and keep it depressed.
Loosen the fix screw and remove it.
Remove the outer flange, the old saw blade, the adapter
and the inner flange.
Clean the flanges and the adapter.
Place the inner flange and adapter onto the saw blade shaft.
Place the new saw blade with the teeth pointing in the
direction of rotation.
Place the outer flange on the saw blade shaft.
Engage the lock knob, mount the fixing screw and
tighten it.
Lower the blade guard.
WARNING
Do not use saw blades made of HSS steel.
Make sure the blade arbor diameter match arbor size.
After installation of new blade, lower the blade into the
table slot and check for any contact with the base or turn table structure. If blade contacts table, seek authorized service.
MITER SCALE
Refer to Figure 9
The miter scale assists the user in setting the desired miter angles from 45° left to 45° right. The miter saw table has nine of the most common angle settings with positive stops at 0 °, 15 °, 22.5 °, 30 ° and 45 °. These positive stops position the blade at the desired angle quickly and accurately.
Unscrew the miter clamp knob.
Use miter handle to rotate table to the desired angle.
Tighten the miter clamp knob to lock the angle.
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