PowerTec MSS1000 Owner's Manual

Page 1
Model No. MSS1000
QUESTION...
1•877•393•7121
Owner’s Manual
10" COMPOUND SLIDING
MITER SAW WITH LASER
You will need this manual for safety instructions, operating procedures, and warranty. Put it and the original sales invoice in a safe, dry place for future reference.
10-0112
Page 2
TABLE OF CONTENTS
SECTION PAGE
SAFETY RULES 1
WARRANTY 14
Work Preparation Work Area Preparation Tool Maintenance Tool Operation
ASSEMBLY 2
Mounting the miter saw Installation of miter handle Installation of table extension Installation of dust bag Installation of hold-down clamp assembly Removal and installation of the blade Miter scale 90° blade alignment 45° blade alignment Adjusting the groove depth Laser alignment Grounding instructions Extension cords Motor Electrical connections
PRODUCTION
SPECIFICATIONS
Horsepower (Maximum Developed)............................. 2 HP
Voltage..........................................................................120 V
Amperes..............................................................................15
Hertz...................................................................................60
Phase............................................................................Single
Motor RPM...........................................................4,800 RPM
Blade Diameter...............................................................10”
Depth of Cut at 90°............................................................. 3"
Depth of Cut at 45°.....................................................1-9/16"
OPERATION 8
Safety precautions Basic operation Body and hand position Switch activation Chop cut Miter cut Compound cut Sliding cut
MAINTENANCE 10
Inspect and replace the motor brushes Cleaning Lubrication Keep tool in repair
TROUBLESHOOTING 11
PARTS ILLUSTRATION & 13 LIST
Page 3
SAFETY RULES
1
WARNING
For your own safety, read and understand all warnings and operating instructions before using any tool or equipment.
WARNING
Some dust created by operation of power tool contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment. Always wear OSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.
WARNING
Failure to follow these rules may result in serious personal injury. Remember that being careless for even a fraction
of a second can result in severe personal injury.
WORK PREPARATION
• Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts of the tool.
• Nonslip protective footwear is recommended. Wear protective hair covering to contain long hair.
• Wear eye and hearing protection. Always use safety glasses. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.
• Wear face mask or dust mask if operation is dusty.
• Be alert and think clearly. Never operate power tools when tired, intoxicated or when taking medications that cause drowsiness.
WORK AREA PREPARATION
• Keep work area clean. Cluttered work areas and benches invite accidents.
• Work area should be properly lighted.
• Do not use the machine in a dangerous environment. The use of power tools in damp or wet locations or in rain can cause shock or electrocution.
• Three-prong plug should be plugged directly into properly grounded, three-prong receptacle.
• Use the proper extension cord. Make sure your extension cord is in good condition and should have a grounding prong and the three wires of extension cord should be of the correct gauge.
• Keep children and visitors away. Your shop is a poten­ tially dangerous environment. Children and visitors can be injured.
• Make your workshop childproof with padlocks, master switches or remove switch keys to prevent any uninten­ tional use of power tools.
TOOL MAINTENANCE
• Turn the machine "OFF", and disconnect the machine from the power source prior to inspection.
• Maintain all tools and machines in peak condition. Keep tools sharp and clean for best and safest performance.
• Follow instructions for lubricating and changing accessories.
• Check for damaged parts. Check for alignment of moving parts, binding, breakage, mounting and any other condition that may affect tool's operation.
• Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.
• A guard or any other part that is damaged should be repaired or replaced. Do not perform makeshift repairs.
TOOL OPERATION
• Avoid accidental start-up. Make sure that the tool is in the “OFF” position before plugging in.
• Use the right tool for your job. Do not force your tool or attachment to do a job for which it was not designed.
• Disconnect tool when changing parts.
• Don't force the workpiece on the machine. Damage to the machine and/or injury may result.
• Never leave tool running unattended. Turn the power off and do not leave tool until it comes to a complete stop.
• Do not overreach. Loss of balance can make you fall into a working machine, causing injury.
• Never stand on tool. Injury could occur if the tool tips, or if you accidentally contact the cutting tool.
• Know your tool. Learn the tool’s operation, application and specific limitations before using it.
• Use recommended accessories. Use of improper accessories may cause damage to the machine or injury to the user.
• Handle workpiece correctly. Keep hands away from moving parts.
• Turn tool off if it jams. .
CAUTION: Think safety! Safety is a combination of opera­tor common sense and alertness at all times when tool is being used.
WARNING
Do not attempt to operate tool until it is completely assembled according to the instructions.
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2
G
F
E
D
C
B
A
ASSEMBLY
UNPACKING
Check for shipping damage. If damage has occurred, a claim must be filled with carrier. Check for completeness. Immediately report missing parts to dealer. You miter saw is shipped complete in one container. Carefully unpack the table saw and all loose items from the shipping container. Figure 1, illustrates the miter saw and all loose parts.
A. Miter Saw B. Dust Bag C. Miter Handle D. Foot E. Hold-Down Assembly F. Hex Wrench G. Table Extensions
Figure 1
Page 5
CAUTION: Do not attempt assembly if parts are missing.
Ø3/8”
16-3/4”
11-3/4”
Miter handle
Table Extension
45
o
30
o
Dust bag
Dust port
Use this manual to order replacement parts.
WARNING
Do not operate machine until completely assembled. Do not operate machine until you have completely read and understood this manual.
MOUNTING THE MITER SAW
Refer to Figure 2
• The miter saw must be installed in a well-lighted area with correct power supply.
• The miter saw can be installed on either a workbench or a tool stand by using bolts, lock washers, and hex nuts.
• The miter saw must be bolted to a firm and level surface.
• There must be enough clearance for the moving workpiece during operation and enough room for safety operation of the machine.
• Figure 2 shows the base dimension and mounting holds.
INSTALLATION OF TABLE EXTENSION
Refer to Figure 4
Table extensions can be mounted both to the left and
right of the machine.
Insert table extensions into the holes on the base of the
machine.
Secure the table extensions by tightening the lock knob
located in the rear of the table.
Figure 4
ASSEMBLY
3
Figure 2
INSTALLATION OF MITER HANDLE
Refer to Figure 3
WARNING
Do not use the power cord or head assembly power switch handle to carry the tool. Always lock the cutting head in the down position when moving or storing the saw.
• Insert the miter handle into the threaded hole located at the front of the table.
INSTALLATION OF DUST BAG
Refer to Figure 5
Slide dust bag onto the dust port.
Regularly empty the dust bag.
Figure 5
Figure 3
INSTALLATION OF HOLD-DOWN CLAMP ASSEMBLY
Refer to Figure 6
Loosen the lock knob from the rear side of the saw
base.
Place the hold-down clamp assembly in one of the
mounting holes.
Tighten the lock knob located in the rear of the table.
Page 6
Figure 6
Hold-down clamp
assembly
Lock knob
45
o
30
o
22.5
o
15
Arbor lock
Slide mechanism lock knob
Hold-down latch
Blade guard
Adapter
Outer flange
Fixing screw
Blade
Inner flange
45
o
30
o
22.5
o
15
o
0
o
ASSEMBLY
4
REMOVAL AND INSTALLATION OF THE
BLADE
Refer to Figure 7 and 8
WARNING
Turn the switch in OFF position and disconnect the machine from power source.
Figure 7
Figure 8
NOTE: Pay attention to pieces removed, noting their position and direction they face.
Lock the slide mechanism.
Lock the cutting head in its highest position.
Raise the blade guard to the up position.
Engage the arbor lock button located on the rear of the
motor and keep it depressed.
Loosen the fix screw and remove it.
Remove the outer flange, the old saw blade, the adapter
and the inner flange.
Clean the flanges and the adapter.
Place the inner flange and adapter onto the saw blade shaft.
Place the new saw blade with the teeth pointing in the
direction of rotation.
Place the outer flange on the saw blade shaft.
Engage the lock knob, mount the fixing screw and
tighten it.
Lower the blade guard.
WARNING
Do not use saw blades made of HSS steel.
Make sure the blade arbor diameter match arbor size.
After installation of new blade, lower the blade into the
table slot and check for any contact with the base or turn table structure. If blade contacts table, seek authorized service.
MITER SCALE
Refer to Figure 9
The miter scale assists the user in setting the desired miter angles from 45° left to 45° right. The miter saw table has nine of the most common angle settings with positive stops at 0 °, 15 °, 22.5 °, 30 ° and 45 °. These positive stops position the blade at the desired angle quickly and accurately.
Unscrew the miter clamp knob.
Use miter handle to rotate table to the desired angle.
Tighten the miter clamp knob to lock the angle.
Page 7
Figure 9
Miter handle
Miter clamp knob
45
o
45
o
30
o
22.5
o
15
Adjusting screw
Pointer screw
Pointer
Bevel scale
Adjusting screw
Adjusting screw
Locknut
Grooving stop
90° BLADE ALIGNMENT
Refer to Figure 10
Rotate table to 0 ° position and lock in place.
Lower the blade and lock the cutting head.
Place a combination square on the table and press it
against the blade to check the blade squareness to table.
If the blade is not 90 ° square with the miter table,
loosen the locknut on the adjusting screw.
Adjust the screw to achieve a 90° angle.
Tighten the locknut.
Loosen the pointer screw and adjust the pointer to 0°
and tighten the screw.
If the blade is not at 45 ° to the miter table, loosen
the locknut on the adjusting screw and adjust screw to achieve a 45 ° angle and tighten the locknut.
Figure 11
ADJUSTING THE GROOVE DEPTH
Refer to Figure 12
• Slide the groove stop into position.
• Loosen the locknut on the adjusting screw.
• Turn the screw to set the groove depth.
• Tighten the locknut.
• Slide the groove stop out of the way to cancel the grooving feature.
ASSEMBLY
5
Figure 10
45° BLADE ALIGNMENT
Refer to Figure 11
Rotate table to 0 ° position and lock in place.
Lower head assembly and lock in place.
Loosen bevel lock handle and tilt the head assembly to
45 ° bevel. The pointer should be on the 45 ° mark.
Figure 12
Page 8
LASER ALIGNMENT
Grounded outlet Box
3 - Prong Plug
Grounding Prong
Switch
OPERATION
Refer to Figure 13
• Remove the locking screw on the battery cover using a Phillips screwdriver and open the cover.
• Insert the two AAA batteries in the case.
• Put on the battery cover ,replace the locking screw and tighten it securely.
Figure 13
6
• To turn laser on, turn switch to “On”position
• To turn laser off ,turn switch to “Off”position
• Use a small flat head screwdriver to rotate the back adjustment screw to adjust the parallelism of the laser lines to the cut in the workpiece.
• Rotate the front adjustment screw to center the laser line over the cut in the workpiece.
WARNING
• Laser is radiated when laser guide is turned on .Avoid direct eye contact. Always un-plug the miter saw from power source before making any adjustments.
• Use of controls or adjustments of performance of procedures other than those specified herein may result in hazardous radiation exposure.
• The use of optical instruments with this product will increase eye hazard.
• Do not attempt to repair or disassemble the laser. If unqualified persons attempt to repair this laser product, serious injury may result. Any repair required on this laser product should be performed by qualified service center. NOTE: All the adjustments for the operation of this ma­chine have been completed at the factory
• Power supply to the motor is controlled by a locking rocker switch. Remove the key to prevent unauthorized use.
GROUNDING INSTRUCTIONS
WARNING
Improper connection of equipment grounding conductor can result in the risk of electrical shock.
• The machine should be grounded while in use to protect operator from electrical shock.
• In the event of an electrical short circuit, grounding reduces the risk of electrical shock by providing an escape wire for the electric current.
• This machine is equipped with an approved 3-conductor cord rated at 150V and a 3-prong grounding type plug for your protection against shock hazards.
• Grounding plug should be plugged directly into a properly installed and grounded 3-prong grounding-type receptacle.
• The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
• Check with a qualified electrician or service personnel if these instructions are not completely understood or if in doubt as to whether the tool is properly grounded.
• Do not modify plug provided. If it will not fit in outlet, have proper outlet installed by a qualified electrician. Use only 3-wire extension cords, that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine's plug, as show in Figure 14.
Figure 14 - 3-Prong Receptacle
POWER SOURCE
WARNING
Do not connect to the power source until the machine is completely assembled.
The machine is wired for 120 volts, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the "OFF" position. Running the unit on voltages which are not within range may cause overheating and motor burn-out. Heavy loads require that voltage at motor terminals be no less than the voltage specified on nameplate.
WARNING
Do not permit fingers to touch the terminals of plug when installing or removing from outlet.
• Inspect tool cords periodically, and if damaged, have repaired by an authorized service facility.
• The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the green (or green and yellow) wire to a live terminal.
Page 9
A temporary 3-prong to 2-prong grounding adapter (see
Grounding Means
Grounded outlet Box
Adapter
Figure 16) may be used to connect this plug to a matching 2-conductor receptacle. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician.
Figure 15 - 2-Prong Receptacle
In Canada, the use of temporary adapter is not permitted by the Canadian Electric Code. Where permitted, the rigid green tab or terminal on the side of the adapter must be securely connected to a permanent electrical ground such as a properly grounded water pipe, a properly grounded outlet box or a properly grounded wire system.
• Many cover plate screws, water pipes and outlet boxes are not properly grounded. To ensure proper ground, grounding means must be tested by a qualified electrician.
EXTENSION CORDS
Use proper extension cords. Make sure the extension cord is in good condition. Use only 3-wire extension cords have 3-prong grounding type plugs and 3-pole receptacles which accept the tool plug. When using an extension cord, make sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in the voltage, resulting in loss of power and overheating. Use the table to determine the minimum wire size (A.W.G.) extension cord.
Extension Cord Length
Wire Size................................................................. A.W.G.
Up to 25 ft....................................................................... 18
25 to 50 ft........................................................................ 16
MOTOR
The Miter Saw is supplied with a 2.4 HP motor installed. The 120 Volt AC universal motor has the following specifications:
Horsepower (Maximum Developed)........................... 2 HP
Voltage......................................................................... 120
Amperes......................................................................... 15
Hertz............................................................................... 60
Phase........................................................................ Single
Cutterhead RPM........................................................ 4,800
ELECTRICAL CONNECTIONS
WARNING
• Turn the switch off and disconnect the machine from power source before any repair or maintenance work.
• Some electrical wiring and connection work must be performed by qualified electrician in accordance with local regulations.
• There is a green grounding wire fastened to the frame of the machine to provide Shock Protection. Do not disconnect the Grounding Wire from the frame.
• The Motor is rated for used at 120 Volts.
• Connect this machine to 3-Conductor Power outlet with appropriate rating only.
• Use only 3-pronged Extension Power Cord with appropriate rating with this machine.
• When change the power cord, use only 3-pronged Power Cord with appropriate rating.
• The Power switch is a Single Pole Rocker switch with Locking Mechanism. Remove the Key when not in use to prevent accidents.
OPERATION
7
NOTE: Using extension cords over 50 ft. long is not
recommended.
Page 10
8
OPERATION
WARNING
For your own safety, read the operating manual and all the safety instructions before using the saw. The failure to follow the general safety rules and safety precautions can greatly increase the likelihood of injury.
SAFETY PRECAUTIONS
• Be aware of general power tool safety. Make sure all the safety rules are understood.
• Disconnect the machine from power source whenever adjusting or replacing any parts.
• Do not plug in unless switch is in “OFF” position.
• Keep hands away from all moving parts.
• Ware eye protection or face shield during operation.
• Make sure all guards are attached and securely fastened. Keep saw and blade guards in proper working condition.
• Make sure all the mobile parts move freely and are free from interference.
• Keep blades shaft aligned and properly attached.
• Never turn the machine “ON” with the workpiece contacting the blade.
• Make sure the blade teeth points downward at the front of the table.
• Make sure the arbor bolt is always tightened.
• Make sure the cover plate screw is always tightened.
• Make sure all clamps and locks are tight and there is no excessive play in any parts.
• Use this miter saw to cut only wood, wood-like products, or non-ferrous metal.
• Don’t force the saw.
• Make sure the trigger switch is disengaged before plugging the miter saw into a power outlet.
• Do not use this saw to cut small pieces. If the workpiece being cut would cause your hand or fingers to be within 6-3/4 inches of the saw blade, the workpiece is too small. Keep hands and fingers out of the “no hands zone” area marked on the saw table.
• When cutting odd shaped workpieces, plan your work so it will not bind in the blade and cause possible injury .
• Molding must lie flat or be held by a fixture or jig that will not let it move when cut.
• Choose the correct 10 in. diameter blade for the material and the type of cutting your plan to do. Do not use thin kerf blades.
• Make sure the blade and arbor collars are clean.
• Do not perform a workpiece that is warped, contains knobs, or is embedded with foreign objects (nails, staples, etc) to prevent kickback.
• Do not allow anyone to stand or cross in line of blade rotation.
• Keep saw maintained. Follow maintenance instructions.
BODY AND HAND POSITION
WARNING
Position your body and hands properly to make cutting.
• Keep hands outside the “No Hands Zone”. The “No Hands Zone” is between the marked lines on the left and right side of the base. The area is including the entire table and portion of the fence within these marked lines. This zone is labeled by “No Hands” symbols placed inside the marked lines.
• Hold workpiece firmly to the fence to prevent movement.
• Keep hands in position until trigger has been released and blade has stopped completely.
• Follow the miter arm when mitering left or right.
• Sight through the lower guard if following a pencil line.
• With the power off, lower the blade to preview the blade path before making any cut.
BASIC SAW OPERATION
• Place away from the path of the blade-out of the “no-hands zone”.
• Hold workpiece firmly against the fence to prevent movement toward the blade.
• With the power switch OFF, bring the saw blade down to the workpiece to see the cutting path of the blade.
• Press in lock-off switch in trigger switch handle.
• Squeeze trigger switch to start saw.
• Lower blade into workpiece with a firm downward position.
• Hold the cutting arm in the down position .
• Release trigger switch and wait for all moving parts to stop before moving your hands and raising the cutting arm.
• If the blade doesn’t stop within 6 seconds unplug the saw and follow the instructions in TROUBLESHOOTING section.
SWITCH ACTIVATION
To reduce the likelihood of accidental starting a thumb activated lock-OFF switch is located on top of the switch handle. The lock –OFF switch must be pushed in before the trigger switch can be activated and the miter saw started.
CHOP CUT
• Slide the sliding mechanism to the rear as far as possible.
• Tighten the slide lock knob to lock the sliding mechanism in place.
• Lock the cutting head in 0° position.
• Rotate the table to 0 ° position and lock miter clamp knob.
• Follow basic saw operation.
Page 11
OPERATION
9
MITER CUT
• Slide the sliding mechanism to the rear as far as possible.
• Tighten the slide lock knob to lock the sliding mechanism in place.
• Lock the cutting head in 0 ° position.
• Loosen the miter clamp knob and rotate the miter table to the desired angle position.
• Lock the miter clamp knob.
• Follow basic saw operation.
COMPOUND CUT
• Slide the sliding mechanism to the rear as far as possible.
• Tighten the slide lock knob to lock the sliding mechanism in place.
• Loosen the bevel lock handle and position the cutting head at the desired bevel position. Lock the bevel lock handle.
• Loosen the miter clamp knob and rotate the miter table to the desired angle position.
• Lock the miter clamp knob.
• Follow basic saw operation.
SLIDING CUT
You can extend the cuts chop cut, miter cut, compound cut to larger places by loosening the slide lock mecha­nism.
• Release the slide lock mechanism to allow the sliding mechanism to slide freely.
• Completely pull the cutting head towards the operator.
• Follow basic saw operation.
Page 12
10
MAINTENANCE
WARNING
Disconnect the unit from power source before serving or disassembling any components.
INSPECT AND REPLACE THE MOTOR BRUSHES
• Turn the switch in “OFF” position and disconnect the saw from the power source.
• Inspect the motor brushes after every 100 hours of use. Brush life varies, depending on the motor loads.
• Replace the motor brushes in set (two brushes) only. Replace with new parts only.
• To inspect motor brushes, unscrew brush caps on the sides of motor. There are two caps, one on each side of motor.
• Remove brush assembly from motor.
• Replace motor brushes if the length of carbon has been worn to less than 3/8”, or if the springs are worn, or if the motor does not run smoothly.
• Replace with new motor brush assembly.
• Replace the brush cap and tighten the screw.
• Repeat the same procedure on the other side of motor.
LUBRICATION
• The tool has been properly lubricated and is ready to use. It is recommended that tools with gears be regreased with a special gear lubricant at every brush change.
• The sliding fence should slide smoothly left and right, lubricate if needed.
• All bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions. No further lubrication is required.
KEEP TOOL IN REPAIR
• If power cord is worn, cut, or damaged in any way, do not operate the machine.
• Replace any worn, damaged, or missing parts. Use parts list to order parts. Any attempt to repair motor may create a hazard unless repair is done by a qualified service technician.
CLEANING
• Vacuum clean the miter saw to remove wood chips, saw dust, and debris. Avoid accumulation of sawdust on the tool.
• Make sure motor is kept clean and free of dust.
• Use cleaner solution to remove resin and grease residue.
• Check and empty dust bag.
• Remove saw dust, wood chips, and grease from chains and gears.
• Be certain motor is kept clean and free of dust.
• Use soap and water to clean painted parts, rubber parts and plastic guards.
Page 13
TROUBLESHOOTING
11
SYMPTON POSSIBLE CAUSE(S)
Motor will not start
Motor stalls or fails to reach full speed
Motor overheats 1. Motor overloaded
1. Low voltage
2. Short circuit in line cord or plug
3. Short circuit in motor
4. Open circuit or loose connection in motor
5. Incorrect fuses or circuit breakers
6. Defective switch
7. Defective capacitor
8. Motor overload results in circuit breaker tripped
1. Power overload
2. Low voltage from power supply
3. Undersized line cord
4. Motor overload
5. Short circuit or loose connection in motor
6. Incorrect fuses or circuit breakers
7. Wood chips clogged
2. Excessive dust build-up results in decreased air circulation
SOLUTIONS
1. Check power supply for proper voltage
2. Inspect line cord and plug for faulty insulation or shorted connection
3. Inspect connection on motor.
4. Inspect connection on motor
5. Replace with correct fuses or circuit breakers
6. Replace switch
7. Replace capacitor
8. Turn the machine off and reset overload protection.
1. Reduce workload on the power supply
2. Check power supply for proper voltage
3. Use line cord of adequate size or reduce length of wiring
4. Reduce load on motor
5. Inspect the connection in motor for loose or shorted connection
6. Replace with correct fuses or circuit breakers
7. Inspect chip blower assembly and fan belt. Remove excessive wood chips
1. Reduce load on motor. Turn off the machine until motor cools down
2. Remove dust build-up
Frequent tripping of circuit breaker
Brake does not Stop the blade Within 6 seconds
Brush spark When switch released
Blade hits table 1. Misalignment 1. Adjust cutting head
Angle of cut not accurate 1. Miter table unlocked
Cutting arm wobbles 1. Loose pivot points 1. Contact service center
1. Motor overload
2. Inadequate capacity of circuit breaker
3. Circuit overload
4. Blades are dull
1. Motor brushes not sealed or lightly sticking
2. Motor brake overheated from use of defective or wrong size blade
3. Arbor bolt loose
4. Cracked or damaged brushes
5. Other
1. Brush worn
2. Other
2. Sawdust under table
1. Reduce load on motor
2. Replace with correct circuit breaker
3. Reduce circuit load
4. Sharpen or replace blades
1. Replace brushes
2. Use a recommended blade. Let cool Down
3. Retighten the arbor bolt
4. Replace brushes
5. Contact Service Center
1. Replace brushes
2. Contact Service Center
1. Lock miter table
2. Vacuum or blow out dust
Page 14
12
TROUBLESHOOTING
SYMPTON POSSIBLE CAUSE(S)
Cutting arm will not fully raise or blade guard won’t fully close
Blade binds jams ,burns wood
Saw vibrates or shakes 1. Saw blade not round/damaged/
The laser guide fails to turn on
1. Pivot bolt too tight
2. Pivot spring not replaced properly after service
3. Sawdust build-up
1. Improper operation
2. Dull or wareped blade
3. Improper blade size
4. Wood is moving during cut
loose
2. Arbor bolt loose
1. The batteries are dead
2. The battery contacts need adjustment
SOLUTIONS
1. Loosen pivot bolt lock nut
2. Contact Service center
3. Clean and lubricate moving parts
1. See OPERATION section for the proper use.
2. Replace or sharpen blade
3. Replace with 10-in.diameter blade
4. Use hold down clamp to secure workpiece to table
1. Replace blade
2. Tighten arbor bolt
1. Replace with new AAA batteries
2. Reload the batteries and make certain that they make solid contact to the battery spring
Page 15
10" COMPOUND SLIDING MITER SAW ILLUSTRATION
1 26
1 2
4
12
2
12
3
1 2
8
1 25
12
7
1 2
6
12
4
12
3
1 2
2
1 2
5
Figure 16
13
Page 16
14
Key No. Part No. Part Name Qty Key No. Part No. Part Name Qty
10" COMPOUND SLIDING MITER SAW PARTS LIST
1 MSS1000-001 extension wing 2 2 MSS1000-002 wing screw 6x46 2 3 MSS1000-003 rubber foot 4 4 MSS1000-004 base 1 5 MSS1000-005 M5 custom made screw 1 6 MSS1000-006 turnplate steel piece 3 7 MSS1000-007 turnplate 1 8 MSS1000-008 battery box cover 1 9 MSS1000-009 battery 1 10 MSS1000-010 battery box 2 11 MSS1000-011 laser 1 12 MSS1000-012 laser seat 1 13 MSS1000-013 indicator 1 14 MSS1000-014 M6x14cross pan head screw 1 15 MSS1000-015 link support 1 16 MSS1000-016 link 1 17 MSS1000-017 M6x20 cross counter-sunk screw 2 18 MSS1000-018 M5x8 cross pan head screw 9 19 MSS1000-019 kerboard(small) 1 20 MSS1000-020 kerboard(big) 1 21 MSS1000-021 8 flat washer 1 22 MSS1000-022 M6 anti-loose nut 4 23 MSS1000-023 rivet2x4 2 24 MSS1000-024 scale 1 25 MSS1000-025 M10x50 double head bolt 2 26 MSS1000-026 M8x30 inner hex screw 3 27 MSS1000-027 M8 nut 2 28 MSS1000-028 spring 1 29 MSS1000-029 slide locking screw 1 30 MSS1000-030 10 washer 2 31 MSS1000-031 M10 anti-loosing nut 1 32 MSS1000-032 pin cover 1 33 MSS1000-033 locking spring 1 34 MSS1000-034 rear handle 1 35 MSS1000-035 nut 1 36 MSS1000-036 rubber location limit bolt 2 37 MSS1000-037 bracket 1 38 MSS1000-038 bevel cutting indicator 1 39 MSS1000-039 M5x8 cross pan head screw 3 40 MSS1000-040 self locking handle 1 41 MSS1000-041 locking pin for saw head 1 42 MSS1000-042 bracket connector 1 43 MSS1000-043 M5x8 inner hex fasten screw 5 44 MSS1000-044 depth adjusting block 1 45 MSS1000-045 6 washer 1 46 MSS1000-046 semi-circle screw with step 1 47 MSS1000-047 guide rail 2 48 MSS1000-048 linear bearing 2 49 MSS1000-049 rear cover 1 50 MSS1000-050 locking pin for saw head 1 51 MSS1000-051 big torsion spring 1 52 MSS1000-052 fence 1 53 MSS1000-053 spring washer 4 54 MSS1000-054 M6x20 cross pan head screw 1 55 MSS1000-055 wing handle 6x14 3 56 MSS1000-056 location shaft 1
57 MSS1000-057 locking lever 1 58 MSS1000-058 locking handle 1 59 MSS1000-059 pan head screw with step 1 60 MSS1000-060 pressure plate 1 61 MSS1000-061 5 flat washer 4 62 MSS1000-062 wrench 1 63 MSS1000-063 M8x20 inner hex screw 1 64 MSS1000-064 outer flange 1 65 MSS1000-065 blade 1 66 MSS1000-066 blade location ring 1 67 MSS1000-067 inner flange 1 68 MSS1000-068 M5x16 cross pan head screw 2 69 MSS1000-069 bearing pressure cover 1 70 MSS1000-070 output shaft 1 71 MSS1000-071 4 semi-circle key 1 72 MSS1000-072 6203 bearing 1 73 MSS1000-073 bearing housing 1 74 MSS1000-074 big gear 1 75 MSS1000-075 17 circlip 1 76 MSS1000-076 HK121610 needle bearing 1 77 MSS1000-077 saw head 1 78 MSS1000-078 M4x10 cross counter-sunk screw 2 79 MSS1000-079 saw head block 1 80 MSS1000-080 M5x10 cross counter-sunk screw 1 81 MSS1000-081 rubber block 1 82 MSS1000-082 lable 1 83 MSS1000-083 depth adjusting nut 1 84 MSS1000-084 M6x35 hex head bolt 1 85 MSS1000-085 M6x25 inner hex screw 2 86 MSS1000-086 M6 nut 1 87 MSS1000-087 6202 bearing 1 88 MSS1000-088 self locking spring 1 89 MSS1000-089 self locking lever 1 90 MSS1000-090 sheath 1 91 MSS1000-091 rotro 1 92 MSS1000-092 carbon brush 2 93 MSS1000-093 6000 bearing 1 94 MSS1000-094 ari seal ring 1 95 MSS1000-095 ST4.8x70cross pan head tapping screw 2 96 MSS1000-096 stator 1 97 MSS1000-097 spring 2 98 MSS1000-098 M4x10 cross pan head screw 6 99 MSS1000-099 4 spring washer 4 100 MSS1000-100 self locking trigger 1 101 MSS1000-101 M3x8 cross pan head screw 1 102 MSS1000-102 spring for trigger 1 103 MSS1000-103 spring seat 1 104 MSS1000-104 8 circlip 1 105 MSS1000-105 trigger sheath 1 106 MSS1000-106 link for safty lock 1 107 MSS1000-107 sleeve 1 108 MSS1000-108 dust outlet 1 109 MSS1000-109 dust bag 1 110 MSS1000-110 M5x20 cros pan head screw 1 111 MSS1000-111 5 spring washer 3 112 MSS1000-112 transparent guard gasket 1
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10" COMPOUND SLIDING MITER SAW PARTS LIST
Key No. Part No. Part Name Qty Key No. Part No. Part Name Qty
15
113 MSS1000-113 transparent guard 1 114 MSS1000-114 torsion spring 1 115 MSS1000-115 M6x8 cross pan head screw 2 116 MSS1000-116 spring holder 1 117 MSS1000-117 transparent guard location piece 1 118 MSS1000-118 screw 1 119 MSS1000-119 screw 1 120 MSS1000-120 6 washer 1 121 MSS1000-121 link 1 122 MSS1000-122 6 flat washer 4 123 MSS1000-123 6 spring washer 5 124 MSS1000-124 M6x35 cross pan head screw 4 125 MSS1000-125 brush holder cap 2 126 MSS1000-126 brush holder 2 127 MSS1000-127 motor housing 1 128 MSS1000-128 label 1 129 MSS1000-129 M6x28 custom made screw 1 130 MSS1000-130 wheel 1 131 MSS1000-131 ring 1 132 MSS1000-132 turnplate foot 1 133 MSS1000-133 steel piece 1 134 MSS1000-134 5 spring washer 2
135 MSS1000-135 8 steel ball 1 136 MSS1000-136 spring 1 137 MSS1000-137 3 hollow pin 1 138 MSS1000-138 spring 1 139 MSS1000-139 M5x14 cross pan head screw 1 140 MSS1000-140 cotton ring 2 141 MSS1000-141 pressure ring 2 142 MSS1000-142 switch trigger 1 143 MSS1000-143 switch 1 144 MSS1000-144 handle 1 145 MSS1000-145 cable sleeve 1 146 MSS1000-146 ST3.9x16cross pan head tapping screw 8 147 MSS1000-147 cable holding board 1 148 MSS1000-148 switch safty button 1 149 MSS1000-149 spring 1 150 MSS1000-150 M5x40 cross pan head screw 2 151 MSS1000-151 M4x16 cross pan head tapping screw 8 152 MSS1000-152 handle cover 1 153 MSS1000-153 M6x18 cross pan head tapping screw 2 154 MSS1000-154 upper handle 1 155 MSS1000-155 plug 1
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Thank you for investing in a POWERTEC power tool. These products have been designed and manufactured to meet high quality standards and are guaranteed for domestic use against defects in workmanship or material for a period of 12 months from the date of purchase. This guarantee does not affect your statutory rights.
SOUTHERN TECHNOLOGIES LLC. BENCH TOP AND STATIONARY POWER TOOL
LIMITED 1 YEAR WARRANTY AND 30-DAY SATISFACTION GUARANTEE POLICY
POWERTEC products are designed and manufactured by Southern Technologies LLC. All warranty communications should be directed to Southern Technologies LLC. 206 Terrace Dr. Mundelein, IL 60060, Attn: POWERTEC technical service ; or by calling 1-877-393-7121 (toll free), 9 AM to 5 PM, Mondy through Friday, US Central Time.
30- DAY SATISFACTION GUARANTEE POLICY
During the first 30 days after the date of purchase, if you are dissatisfied with the performance of this POWERTEC tool for any reason you may return the tool to the retailer from which it was purchased for a full refund or exchange. You must present proof of purchase and return all original equipment packaged with the original product. The replacement tool will be covered by the limited warranty for the balance of the one year warranty period.
LIMITED ONE YEAR WARRANTY
This warranty covers all defects in workmanship or materials in this POWERTEC tool for a one year period from the date of purchase. This warranty is specific to this tool. Southern Technologies, LLC reserves the right to repair or replace the defective tool, at its discretion.
WARRANTY
HOW TO OBTAIN SERVICE
To obtain service for this POWERTEC tool you must return it, freight prepaid, to an authorized POWERTEC service center for bench top and stationary power tools. You may obtain the location of the authorized service center nearest you by calling (toll free) 1-877-393-7121 or by logging on to the POWERTEC website at www.southerntechllc.com. When requesting warranty service, you must present the proof of purchase documentation, which includes a date of purchase. The authorized service center will either repair or replace any defective part, at our option at no charge to you. The repaired or replacement unit will be covered by the same limited warranty for the balance of one year warranty period.
WHAT IS NOT COVERED
This warranty applied to the original purchaser at retailer and may not be transferred. This warranty does not cover consumable items such as saw blades, knives, belts, discs, cooling blocks and sleeves. This warranty does not cover required service and part replacement resulting from normal wear and tear, including accessory wear. This warranty does not cover any malfunction, failure or defect resulting from:
1) misuse, abuse, neglect and mishandling not in accordance with the owner's manual.
2) damage due to accidents, natural disasters, power outage, or power overload
3) commercial or rental use
4) alteration, modification or reapair by other than an authorized service center for POWERTEC product.
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DISCLAIMER
To the extent permitted by applicable law, all implied warranties, including warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE, are disclaimed. Any implied warranties, that cannot be disclaimed under state law are limited to one year from the date of purchase. Southern Technologies LLC. is not responsible for direct, indirect, incidental or consequential damages. Some states do not allow limitations on how long an implied warranty lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Southern Technologies LLC., makes no warranties, representations, or promises as to the quality or performance of its power tools other than those specifically stated in this warranty.
NOTE
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Southern Technologies, LLC
206 Terrace Drive
Mundelein, Illinois 60060
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