PowerTec MSC1000 Owner's Manual

Model No. MSC1000
QUESTION...
1•877•393•7121
Owner’s Manual
10" COMPOUND MITER
SAW WITH LASER
You will need this manual for safety instructions, operating procedures, and warranty. Put it and the original sales invoice in a safe, dry place for future reference.
10-0106
TABLE OF CONTENTS
SECTION PAGE
SAFETY RULES 1
Work Preparation Work Area Preparation Tool Maintenance Tool Operation
ASSEMBLY 2
Mounting the miter saw Installation of miter handle Installation of rear extension stay Installation of table extension Cutting Head Installation of dust bag Installation of hold-down clamp assembly Removal and installation of the blade Fence Squareness Adjustment Miter scale Cutting arm travel adjustment 90° blade alignment 45° blade alignment Laser alignment Power source Grounding instructions Extension cords Motor Electrical Connections
TROUBLESHOOTING 13
PARTS ILLUSTRATION & 15 LIST
WARRANTY 16
PRODUCTION
SPECIFICATIONS
Horsepower (Maximum Developed)............................. 2 HP
Voltage..........................................................................120 V
Amperes..............................................................................15
Hertz...................................................................................60
Phase............................................................................Single
Motor RPM...........................................................4,800 RPM
Blade Diameter...............................................................10”
Depth of Cut at 90°............................................................. 3"
Depth of Cut at 45°.....................................................1-9/16"
OPERATION 9
Safety precautions Body and hand position Basic saw operation Switch activation Miter cut Bevel cut Compound cut Cutting bowed material Cutting base molding Cutting crown molding
MAINTENANCE 12
Inspect and replace the motor brushes Cleaning Lubrication Keep tool in repair
SAFETY RULES
1
WARNING
For your own safety, read and understand all warnings and operating instructions before using any tool or equipment.
WARNING
Some dust created by operation of power tool contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment. Always wear OSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.
WARNING
Failure to follow these rules may result in serious personal injury. Remember that being careless for even a fraction
of a second can result in severe personal injury.
WORK PREPARATION
• Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts of the tool.
• Nonslip protective footwear is recommended. Wear protective hair covering to contain long hair.
• Wear eye and hearing protection. Always use safety glasses. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.
• Wear face mask or dust mask if operation is dusty.
• Be alert and think clearly. Never operate power tools when tired, intoxicated or when taking medications that cause drowsiness.
WORK AREA PREPARATION
• Keep work area clean. Cluttered work areas and benches invite accidents.
• Work area should be properly lighted.
• Do not use the machine in a dangerous environment. The use of power tools in damp or wet locations or in rain can cause shock or electrocution.
• Three-prong plug should be plugged directly into properly grounded, three-prong receptacle.
• Use the proper extension cord. Make sure your extension cord is in good condition and should have a grounding prong and the three wires of extension cord should be of the correct gauge.
• Keep children and visitors away. Your shop is a poten­ tially dangerous environment. Children and visitors can be injured.
• Make your workshop childproof with padlocks, master switches or remove switch keys to prevent any uninten­ tional use of power tools.
TOOL MAINTENANCE
• Turn the machine "OFF", and disconnect the machine from the power source prior to inspection.
• Maintain all tools and machines in peak condition. Keep tools sharp and clean for best and safest performance.
• Follow instructions for lubricating and changing accessories.
• Check for damaged parts. Check for alignment of moving parts, binding, breakage, mounting and any other condition that may affect tool's operation.
• Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.
• A guard or any other part that is damaged should be repaired or replaced. Do not perform makeshift repairs.
TOOL OPERATION
• Avoid accidental start-up. Make sure that the tool is in the “OFF” position before plugging in.
• Use the right tool for your job. Do not force your tool or attachment to do a job for which it was not designed.
• Disconnect tool when changing parts.
• Don't force the workpiece on the machine. Damage to the machine and/or injury may result.
• Never leave tool running unattended. Turn the power off and do not leave tool until it comes to a complete stop.
• Do not overreach. Loss of balance can make you fall into a working machine, causing injury.
• Never stand on tool. Injury could occur if the tool tips, or if you accidentally contact the cutting tool.
• Know your tool. Learn the tool’s operation, application and specific limitations before using it.
• Use recommended accessories. Use of improper accessories may cause damage to the machine or injury to the user.
• Handle workpiece correctly. Keep hands away from moving parts.
• Turn tool off if it jams. .
CAUTION: Think safety! Safety is a combination of opera­tor common sense and alertness at all times when tool is being used.
WARNING
Do not attempt to operate tool until it is completely assembled according to the instructions.
2
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ASSEMBLY
UNPACKING
Check for shipping damage. If damage has occurred, a claim must be filled with carrier. Check for completeness. Immediately report missing parts to dealer. You miter saw is shipped complete in one container. Carefully unpack the table saw and all loose items from the shipping container. Figure 1, illustrates the miter saw and all loose parts.
A. Miter Saw B. Miter Handle C. Hex Wrench D. Wrench E. Rear Extension Stay F. Table Extensions G. Dust Bag H. Hold-down Clamp Assembly
CAUTION: Do not attempt assembly if parts are missing.
Ø3/8”
16-7/8”
7-1/2”
Miter handle
Rear extension stay
Table extension holes
Use this manual to order replacement parts.
INSTALLATION OF REAR EXTENSION STAY
ASSEMBLY
Refer to Figure 4
WARNING
Do not operate machine until completely assembled. Do not operate machine until you have completely read and understand this manual.
MOUNTING THE MITER SAW
Refer to Figure 2
• The miter saw must be installed in a well-lighted area with correct power supply.
• The miter saw can be installed on either a workbench or a tool stand by using bolts, lock washers, and hex nuts.
• The miter saw must be bolted to a firm and level surface.
• There must be enough clearance for the moving workpiece during operation and enough room for safety operation of the machine.
• Figure 2 shows the base dimension and mounting holds.
Figure 2
• Loosen the extension stay locking screw under the saw base.
• Place the rear extension stay into the holes in the saw base. Make sure the angle of the stay is in the down position for maximum support.
• Insert the extension stay locking screw back to the hole and tighten to hold the extension.
Figure 4
INSTALLATION OF TABLE EXTENSIONS
Refer to Figure 4
3
INSTALLATION OF MITER HANDLE
Refer to Figure 3
WARNING
Do not use the power cord or head assembly power switch handle to carry the tool. Always lock the cutting head in the down position when moving or storing the saw.
• Insert the miter handle into the threaded hole located at the front of the table.
Figure 3
• Loosen the extension locking screws located in the rear of the saw base.
• Place the table extension into the holes in the saw base.
• Insert the extension locking screws back into the hole and tighten to hold the extension.
CUTTING HEAD
WARNING
Always lock the cutting head in the down position while transporting or storing the miter saw. Always use the specified carrying handle. Never carry the saw by the switch handle, the cutting arm or the miter handle.
RAISING THE CUTTING HEAD
Refer to Figure 5
• Push down slightly on the saw handle.
• Pull the hold down latch out of the long slot of locking hole and turn 90° to insert into the short slot.
• This now will allow the saw switch handle to be raised to the up position.
Dust Bag
Wire
Port
Hold down cl amp
Mounting hol es
Blade guard
Plate screw
Cover plate
Arbor bolt
Figure 5
Hold down lock
Slot
Switch handle
Short slot
Long slot
Trigger Switch
ASSEMBLY
4
LOCKING CUTTING HEAD IN DOWN POSITION
Push the switch handle down to the lowest position
Pull the hold-down lock out of the short slot. Rotate 90°
to the lock position in the long slot.
Figure 7
REMOVAL AND INSTALLATION OF THE
BLADE
WARNING
Turn the switch to OFF position and disconnect the machine from power source.
INSTALLATION OF DUST BAG
Refer to Figure 6
Squeeze the wire located at the end of dust bag.
Place the dust bag opening onto the dust port and
release the wire securing the dust bag onto the dust port.
Figure 6
INSTALLATION OF THE HOLD-DOWN CLAMP ASSEMBLY
Refer to Figure 7
Loosen the lock knob from the rear side of the saw
base.
Place the hold-down clamp assembly in one of the
mounting holes.
Tighten the lock knob.
REMOVING BLADES
Refer to Figure 8, 9 and 10
Raise the cutting head to the upright position.
Raise the lower blade guard to the up position.
Loosen the cover plate screw using a Phillips or straight
screwdriver.
Rotate the cover plate counterclockwise so the arbor
bolt is exposed.
Press and hold the arbor lock.
Use the large hex wrench to remove the arbor bolt by
turning wrench clockwise.
Figure 8
Remove the arbor bolt, outer washer and the blade.
Inner washer does not need to be removed.
Cover plate
Arbor bolt
Blade collar
Blade
Blade
Arbor bolt
Figure 9
Arbor lock
Fence
locking bolt
Fence
Fence
locking bolt
NOTE: Pay attention to the pieces removed, noting their position and direction they face. Wipe the blade collars clean of any sawdust before installing the new blade.
Figure 10
WARNING
Do not use a blade larger or smaller than 10” and 5/8”
diameter arbor.
Never use the saw without the cover plate secure in
place. It keeps the arbor bolt from falling out and helps to prevent the spinning blade from coming off the miter saw.
After installation of new blade, lower the blade into the
table slot and check for any contact with the base or turn table structure. If blade contacts table, seek authorized service. .
FENCE SQUARENESS ADJUSTMENT
Refer to Figure 11
Loosen the three fence locking bolts.
Lower the cutting arm and lock in position.
Place a square. Lay the heel of the square against the
blade, and the ruler against the fence as shown. Check to see if the fence is 90° to the blade.
Tighten the fence locking bolts after adjustment.
After fence has been aligned, use a scrap piece of wood
to make a cut at 90° then check squarerness on the piece. Readjust if necessary.
ASSEMBLY
5
INSTALLING BLADES
Refer to Figure 8
Fit blade between the chip deflectors and onto the inner
washer shoulder to install the 10” blade.
NOTE: Make certain the rotation arrow on the blade matches the clockwise rotation arrow on the lower guard.
Replace the outer washer in the proper orientation, and
tighten arbor bolt finger tight.
Press the arbor lock, holding it in firmly while turning
the blade counterclockwise. When arbor lock engages, continue to press it in while tightening the arbor bolt securely.
Rotate the cover plate back to its original position until
the slot in the cover palte engages with the cover plate screw. While holding the lower blade guard, tighten the screw with a Phillips screw.
CAUTIONS: The lower blade guard must be raised to the upright position to access the cover plate screw.
Lower the blade guard and verify that the operation of
the guard does not bind or stick.
Make sure the arbor lock is released so the blade turns
freely.
Figure 11
MITER SCALE
Refer to Figure 12
The miter scale assists the user in setting the desired miter angles from 45° left to 45° right.The miter saw table has nine of the most common angle settings with positive stops at 0°, 15°, 22.5°, 31.6° and 45°. Theses positive stops position the blade at the desired angle quickly and accurately.
• Turn the miter handle counterclockwise to unlock the miter table.
• Press down the positive stop locking lever when holding the miter handle.
• Rotate the table to the desired angle.
• Release positive stop locking lever.
• Tighten miter handle.
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