PowerTec HP1005 Owner's Manual

Owner’s Manual
Model No. HP1005
4-3/8" Portable Hand Planer
You will need this manual for safety instructions, operating procedures, and warranty. Put it and the original sales invoice in a safe, dry place for future reference.
Visit us on the web at www.southerntechllc.com
15-1006
QUESTION...
PRODUCT
SPECIFICATIONS
Power .................................... 950 W
Voltage ....................................120 V
Hertz ......................................60 Hz
Amperage .....................................8A
Operating Speed ........................16,000 RPM
Cutting Capacity Width ................4-3/8" (110 mm)
Cutting Capacity Depth ................... 1/8" (3 mm)
Rabbeting Depth ........................ 1/3" (8 mm)
TABLE OF CONTENTS
SAFETY RULES 1
ASSEMBLY 3
Unpacking Attaching Dust Extraction Adjusting The Depth Of Cutting Parallel Fence Power Source Grounding Instructions Guidelines For Using Extension Cords
OPERATIONS 5
Switching On And Off Tool Park Rest Planing Chamfering
MAINTENANCE 6
Removing Or Installing Planer Blades Replacing The Drive Belt Lubrication Carbon Brushes Bearings Cleaning
TROUBLESHOOTING 8
PARTS ILLUSTRATION 10
& LIST
WARRANTY 12
SECTION PAGE
GENERAL SAFETY RULES
1
WARNING
For your own safety, read and understand all warnings and operating instructions before using any tool or equipment.
WARNING
Your Powertec planer is designed and engineered to plane wood or wood products. Planing of steel or other ferrous materials is a fire hazard and could damage your planer.
WARNING
Some dust created by operation of power tool contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. To reduce your exposure to these chemicals, work in a well ventilated area and work with approved safety equipment. Always wear OSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.
WARNING
Failure to follow these rules may result in serious personal injury. Remember that being careless for even a fraction of a second can result in severe personal injury.
WORK PREPARATION
• Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts of the tool.
• Nonslip protective footwear is recommended. Wear protective hair covering to contain long hair.
• Wear eye and hearing protection. Always use safety glasses. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.
• Wear face mask or dust mask if operation is dusty.
• Be alert and think clearly. Never operate power tools when tired, intoxicated or when taking medications that cause drowsiness.
WORK AREA PREPARATION
• Keep work area clean. Cluttered work areas and benches invite accidents.
• Work area should be properly lit.
• Do not use the machine in a dangerous environment. The use of power tools in damp or wet locations or in rain can cause shock or electrocution.
• Three-prong plug should be plugged directly into properly grounded, three-prong receptacle.
• Use the proper extension cord. Make sure your extension cord is in good condition. It should have grounding prong and should be of the correct gauge.
1
SAFETY RULES
• Keep children and visitors away. Your shop is a potentially dangerous environment. Children and visitors can be injured.
• Make your workshop childproof with padlocks, master switches or remove switch keys to prevent any unintentional use of power tools.
• It should have a grounding prong and should be of the correct gauge.
TOOL MAINTENANCE
• Turn the machine "OFF", and disconnect the machine from the power source prior to inspection.
• Maintain all tools and machines in peak condition. Keep tools sharp and clean for best and safest performance.
• Follow instructions for lubricating and changing accessories.
• Check for damaged parts. Check for alignment of moving parts, binding, breakage, mounting and any other condition that may affect tool's operation.
• Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.
• A guard or any other part that is damaged should be repaired or replaced. Do not perform makeshift repairs.
TOOL OPERATION
• Avoid accidental start-up. Make sure that the tool is in the “OFF” position before plugging in.
• Use the right tool for your job. Do not force your tool or attachment to do a job for which it was not designed.
• Disconnect tool when changing parts.
• Don't force the workpiece on the machine. Damage to the machine and/or injury may result.
• Never leave tool running unattended. Turn the power off and do not leave tool until it comes to a complete stop.
• Do not overreach. Loss of balance can make you fall into a working machine, causing injury.
• Never stand on tool. Injury could occur if the tool tips, or if you accidentally contact the cutting tool.
• Know your tool. Learn the tool’s operation, application and specific limitations before using it.
• Use a proper extension cord of the correct gauge. Your extension cord should have a grounding prong, and should be in good condition.
• Handle workpiece correctly. Keep hands away from moving parts.
CAUTION
Think safety! Safety is a combination of operator common sense and alertness at all times when tool is being used.
WARNING
Do not attempt to operate tool until it is completely assembled according to the instructions.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
SPECIFIC SAFETY RULES FOR PLANER
2
Be aware of general power tool safety. Make sure all the safety rules are understood.
• Wait for the cutter to stop before setting the tool down. An exposed rotating cutter may engage the surface, leading to possible loss of control and serious injury.
• Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the powert tool “live” and could give the operator an electric shock.
• Secure the workpiece to a stable platform using clamps or another practical method. Holding the work by hand or against the body leaves it unstable and may lead to a loss of control.
• Secure the material being planed. Never hold it in your hand or across your legs. Small workpieces must be adequately secured so that the rotating planer blades don’t pick them up during the forward motion of the planer. Unstable support causes the blades to bind, resulting in a loss of control and possible injury.
• Always start the planer before allowing the blade to contact with the workpiece. Let the blade reach full speed before using the tool. The planer can vibrate or chatter and possibly kickback if the speed while cutting is too slow.
• Check the workpiece for nails. If there are nails, either remove them or set them well below intended finished surface. If the planer blades strike objects like nails it may cause serious personal injury from kickback.
• Only use this planer with wood and wood products.
• Unplug the planer before changing accessories. Accidental start-ups may occur if the planer is plugged in during an accessory change. Before plugging the tool back in, check that the trigger lock is OFF.
2
SPECIFIC SAFETY RULES
• After changing blades, rotate the cutter drum to ensure the blades do not hit any part of the blade head housing and the blade locking screws are tight. Loose or misaligned blades can strike tool housing and damage the tool and cause possible injury.
• Always hold the tool firmly with both hands for maximum control.
• Never pull the planer backwards over the workpiece. Loss of control may occur.
• Do not put fingers or any objects into the chip ejector. Do not clean out chips while the tool is running. Contact with the cutter drum will cause injury.
• Remove the plug from power source before removing chips. The blades are hidden from view and you may be cut if the blade is contacted.
• GFCI and personal protection devices such as electrician’s rubber gloves and footwear will increase personal safety.
• Keep handles and hands dry, clean and free from oil and grease. Slippery surfaces cannot safely maintain control of the power tool.
• Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the tool. Internal wires may be misplaced or pinched and safety guard return springs may be improperly mounted.
• Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
ASSEMBLY
3
ASSEMBLY
3
UNPACKING
Refer to Figure 1
• Examine shipping carton for freight damage before opening. If shipping carton is damaged file a claim with the carrier immediately.
• Carefully remove all contents from shipping carton. The shipping carton contains:
1 - Planer
1 - Parallel Fence (bracket, bolt, washer, wingnut)
1 - Dust Extraction Adapter
1 - Locking Knobs
1 - Wrench
1 - Owner's Manual (not shown)
Planer
Parallel
Fence
Bolt
Washer
Wingnut
Locking
Knob
Figure 1
Dust Extraction
Adapter
Parallel Bracket
Wrench
NOTE: Contact the customer service center if any of these parts are missing.
NOTE: After unit is assembled dispose of all packaging material in an environmentally safe way.
ATTACHING DUST EXTRACTION (optional)
Refer to Figure 2
NOTE: A dust extraction adapter can be fitted to the
appropriate port to allow a dust extraction system or a suitable vacuum cleaner to be connected to the tool for a cleaner and safer work area.
• Rotate the extraction guide switch to the desired dust extraction port.
• Attach the dust extraction adapter to the desired dust extraction port
Attach the dust extraction system or a suitable vacuum
cleaner hose to the adapter.
Figure 2
Extraction
Guide Switch
Dust Extraction Port
Dust
Extraction
Port
Dust Extraction
Adapter
NOTICE: Shavings may jam the dust extraction port. DO NOT place fingers inside the dust extraction port. Switch off and unplug the planer from the power supply, wait for the cutter to come to a complete stop before cleaning out the dust extraction port.
ADJUSTING THE DEPTH OF CUTTING
Refer to Figure 3
WARNING
Turn switch OFF, remove the plug from the power source outlet and wait until the blades have come to a complete standstill before making any adjustments or removing or installing accessories.
• Rotate the depth adjustment knob clockwise for a deeper cut or counterclockwise for a shallower cut.
• The numbers on the depth adjustment scale indicate the depth of cut. The minimum cutting increment is 1/128” (0.2 mm).
Figure 3
Depth
Adjustment
Knob
Depth
Adjustment
Scale
NOTE: It is recommended to make test cuts into a scrap piece of wood after each adjustment to ensure the desired amount of wood is being removed. Making several shallow cuts instead of one deep cut will create a smoother finish.
Loading...
+ 11 hidden pages