PowerTec DC1080 Owner's Manual

Owner’s Manual
Model No. DC1080
17-0619
You will need this manual for safety instructions, operating procedures, and warranty. Put it and the original sales invoice in a safe, dry place for future reference.
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Dust Collector
QUESTION...
Horsepower ..................................1 HP
Voltage .................................120/240V
Hertz ......................................60 Hz
Phase .........................................1
Motor Speed ............................3450 RPM
Air Capacity .............................. 800 CFM
Max. Static Pressure ...........................5.67"
Main Inlet Size .........................4"(101.6 mm)
Impeller Type ............................Radial Fin
Impeller Size ..........................10" (254 mm)
Collection Bags
Upper bag (filter) ....................... 2.5 micron
Lower bag( collection) .......................plastic
Bag Overall Dimensions ............... 14-1/2" x 22"
Weight ..............................55 lbs (25 kgs)
NOISE DATA
a weighted sound pressure level measuring (no load)
Operators position .......................... 83dB
a weighted sound pressure level measuring (loaded) .....
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85dB
TABLE OF CONTENTS
PRODUCT
SPECIFICATIONS
SAFETY RULES 1
Work Preparation Work Area Preparation Tool Maintenance Tool Operation Specific Safety Instructions
ASSEMBLY 2
Unpacking Installation Test Power Source Grounding Instructions Extension Cords Motor Electrical Connections
OPERATION 7
Basic Operations
MAINTENANCE 8
General Maintenance Cleaning Lubrication Machine Storage Tool Repairs
TROUBLESHOOTING 9
PARTS ILLUSTRATION & 10
LIST
WARRANTY 12
SECTION PAGE
SAFETY RULES
1
WARNING
For your own safety, read and understand all warnings and operating instructions before using any tool or equipment.
WARNING
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks and cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures vary, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment. Always wear OSHA/ NIOSH approved, properly fitting face mask or respirator when using such tools.
WARNING
Always follow proper operating procedures as defined in this manual even if you are familiar with the use of this or similar tools. Remember that being careless for even a fraction of a second can result in severe personal injury.
WORK PREPARATION
• Wear proper apparel. Do not wear loose clothing,
gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts of the tool.
• Wear protective hair covering to contain long hair.
• Wear safety shoes with non-slip soles.
• Wear safety glasses complying with United States ANSI
Z87.1. Everyday glasses have only impact resistant lenses. They are NOT safety glasses.
• Wear face mask or dust mask if operation is dusty.
• Be alert and think clearly. Never operate power tools
when tired, intoxicated or when taking medication that cause drowsiness.
WORK AREA PREPARATION
• Keep work area clean. Cluttered work areas invite
accidents.
• Do not use power tools in dangerous environments. Do
not use power tools in damp or wet locations. Do not expose power tools to rain.
• Work area should be properly lit.
• Ground all tools. Proper electrical receptacle should
1
SAFETY RULES
be available for tool. Three-prong plug should be plugged directly into properly grounded, three-prong receptacle. If an adapter is used to accomodate a two-prong receptacle, the adapter lug MUST be to a known ground.
• Extension cords should have a grounding prong and the three wires of the extension cord should be of the correct gauge.
• Keep visitors at a safe distance from work area.
• Keep children out of the work area. Ensure your work shop is child-proof. Use padlocks, master switches or remove switch keys to prevent any unintentional use of power tools.
TOOL MAINTENANCE
• Always unplug tool prior to inspection.
• Consult manual for specific maintaining and adjusting procedures.
• Keep tool lubricated and clean for a safe operation.
• Remove adjusting tools. Form habit of checking to see adjusting tools or accessories are removed before switching tool on.
• Keep all parts in working order. Check to determine that guard or other parts will operate properly and perform their intended function.
• Check for damaged parts. Check for alignment of moving parts, binding, breakage, mounting and any other condition that may affect tool’s operation.
• A guard or any other part that is damaged should be properly repaired or replaced. Do not perform makeshift repairs.
TOOL OPERATION
• Use the right tool for your job. Do not force your tool or attachment to do a job for which it was not designed.
• Avoid accidental start-up. Make sure that the tool is in the “OFF" position before plugging in.
• Never leave tool running unattended.
• Know your tool. Learn the tool’s operation, application and specific limitations before using it.
CAUTION
Think safety! Safety is a combination of operator common sense and alertness at all times when tool is being used.
WARNING
Do not attempt to operate tool until it is completely assembled according to the instructions.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
UNPACKING
Refer to Figure 1.
Check for shipping damage. Check immediately whether all parts and accessories are included. If anything is missing or broken, contact your retailer or call 847-780-6120.
• Carefully remove all contents from shipping carton. The shipping carton contains:
ITEM DESCRIPTION QUANTITY
A Collector Body/Motor 1
B Base 1
C Casters 4
D Supports (rectangular) 2
E Support (round) 1
F Handle 1
G Filter Bag 1
H Collection Bag 1
I Upper Bag Support 1
J Elbow 1
K Quick Release Bag Clamp 2
ASSEMBLY
2
2
2
SAFETY RULES
SPECIFIC SAFETY INSTRUCTIONS
2
WARNING
Read and understand the instruction manual before operating the dust collector. Basic precautions listed below should always be followed when using your dust collector to reduce the risk of injury, electrical shock or fire.
• This dust collector is designed to collect sawdust only.
• Never attempt to use this dust collector to collect water or any other liquids.
• Never try to use this dust collector to collect large wood pieces.
• Never attempt to use this dust collector to collect metal materials such as screws, nails or other metal parts.
• Never attempt to use this dust collector to collect flammable or combustible dust/gas. DO NOT use near any flammable or combustible liquids.
• Never attempt to use this dust collector to collect anything that is burning or smoking.
• DO NOT use outdoors or on wet surfaces.
• Turn machine off, disconnect power cord and ensure all moving parts have stopped completely before servicing or changing/emptying the bags.
• Always wear approved eye protection and respirator when emptying collection/filter bags.
• Ensure the machine is turned off before unplugging the dust collector.
• Unplug dust collector when not in use.
• Grasp the plug not the cord to unplug the dust collector.
• Never pull the dust collector by the power cord.
• ALWAYS ensure collection/filter bags are secured in place.
• Do not place your hand or tools near the open inlet while operating. Serious personal injury or damage to the machine can happen.
• Always connect dust collector to the matched power source.
IMPORTANT : Always consider safety first as it applies to your individual working conditions, the environment in every shop is different.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
L Hardware Bag Contains
5/16" nuts (caster) 4
5/16-18" washer (caster)
4
Hex head screws 5/16" x 1/2" (supports) 12
Phillips head screws 5/16" x 1/2" (handle) 2
Flange screw 10-24-3/8" (Elbow) 1
12-10 mm Wrench 1
Foam Strip 1
Owner's Manual (not shown)
Figure 1
A
G
H
B
D
E
C
J
L
K
I
F
ASSEMBLY
3
ASSEMBLY
INSTALLATION
Refer to Figures 2 - 14
CAUTION
Do not attempt assembly if parts are missing.
Call the Customer service line to obtain replacement parts.
WARNING
Do not operate dust collector until completely assembled. Do not operate this tool until you have completely read and understood this manual.
NOTE: After unit is assembled dispose of all packaging material in an environmentally safe way.
Tools required for assembly:
• 10-12 mm Wrench
• Phillips Screwdriver
WARNING
Ensure the dust collector is unplugged before assembling.
1. Place the four casters through the bottom of the base plate. Secure with the 5/16-18 washers and 5/16" nuts, use the 12 mm wrench to tighten hardware.
Figure 2
Caster
Nut
Washer
2. Lay the collection body upside down on a protective surface as shown.
Figure 3
Collection Body
3. Attach the two rectangular supports to the collection body using the 5/16 x 1/2" hex head screws, use the 12 mm wrench to tighten hardware.
Figure 4
Collection Body
Rectangular Supports
5/16 X 1/2" Hex Head Screws
5/16 X 1/2" Hex Head Screws
4. Attach the round support to collection body with the 5/16 x 1/2" hex head screws, use the 12 mm wrench to tighten hardware.
Figure 5
Round Support
5/16 X 1/2" Hex Head Screws
5. Lay the collection body assembly on its side.
Figure 6
Collection Body
6. Use 5/16 x 1/2" hex head screws to attach the collection body assembly to the base assembly as shown. Use the 12 mm wrench to tighten hardware.
Round Support
Base Assembly
Rectangular Supports
Figure 7
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