Powertec BF600 User Manual
Owner’s Manual
Model No. BF600
6" Heavy Duty Bench Buffer
15-1106
You will need this manual for safety instructions, operating procedures, and warranty.
Put it and the original sales invoice in a safe, dry place for future reference.
Visit us on the web at powertecproducts.com
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Electrical Rating . . . . . . . . . . . . . . . . . 120VAC / 60Hz / 4A
Motor No Load Speed . . . . . . . . . . . . . . . . . . . . . 3450 RPM
Max. Accessory Diameter . . . . . . . . . . . . . . . 6" (152.4 mm)
Arbor Size . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2" (12.7 mm)
PRODUCT
SPECIFICATIONS
TABLE OF CONTENTS
SAFETY RULES 1
Work Preparation
Work Area Preparation
Tool Maintenance
Tool Operation
ASSEMBLY 3
OPERATION 5
MAINTENANCE 5
TROUBLESHOOTING 6
PARTS ILLUSTRATION
& LIST 8
WARRANTY 10
SECTION PAGE
Unpacking
Tools Needed
Set Up
Power Source
Grounding Instructions
Extension Cords
Basic Operation
General Maintenance
Cleaning
SPECIFIC SAFETY RULES 2
SAFETY RULES
1
WARNING
For your own safety, read and understand all warnings
and operating instructions before using any tool or
equipment.
WARNING
Some dust created by operation of power tool contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm. To
reduce your exposure to these chemicals, work in a well
ventilated area and work with approved safety equipment.
Always wear OSHA/NIOSH approved, properly fitting face
mask or respirator when using such tools.
WARNING
Failure to follow these rules may result in serious personal
injury. Remember that being careless for even a fraction
of a second can result in severe personal injury.
WORK PREPARATION
• Wear proper apparel. Do not wear loose clothing,
gloves, neckties, rings, bracelets or other jewelry which
may get caught in moving parts of the tool.
• Nonslip protective footwear is recommended. Wear
protective hair covering to contain long hair.
• Wear eye and hearing protection. Always use safety
glasses. Eye protection equipment should comply with
ANSI Z87.1 standards. Hearing equipment should
comply with ANSI S3.19 standards.
• Wear face mask or dust mask if operation is dusty.
• Be alert and think clearly. Never operate power tools
when tired, intoxicated or when taking medications that
cause drowsiness.
WORK AREA PREPARATION
• Keep work area clean. Cluttered work areas and
benches invite accidents.
• Work area should be properly lit.
• Do not use the machine in a dangerous environment.
The use of power tools in damp or wet locations or in
rain can cause shock or electrocution.
• Three-prong plug should be plugged directly into
properly grounded, three-prong receptacle.
• Use the proper extension cord. Make sure your
extension cord is in good condition. It should have
grounding prong and should be of the correct gauge.
• Keep children and visitors away. Your shop is a
potentially dangerous environment. Children and visitors
can be injured.
• Make your workshop childproof with padlocks, master
switches or remove switch keys to prevent any
unintentional use of power tools.
WARNING
TOOL MAINTENANCE
• Turn the machine "OFF", and disconnect the machine
from the power source prior to inspection.
• Maintain all tools and machines in peak condition. Keep
tools sharp and clean for best and safest performance.
• Follow instructions for lubricating and changing
accessories.
• Check for damaged parts. Check for alignment of
moving parts, binding, breakage, mounting and any
other condition that may affect tool's operation.
• Poorly maintained tools and machines can further
damage the tool or machine and/or cause injury.
• A guard or any other part that is damaged should be
repaired or replaced. Do not perform makeshift repairs.
TOOL OPERATION
• Avoid accidental start-up. Make sure that the tool is in
the “OFF” position before plugging in.
• Use the right tool for your job. Do not force your tool or
attachment to do a job for which it was not designed.
• Disconnect tool when changing parts.
• Don't force the workpiece on the machine. Damage to
the machine and/or injury may result.
• Never leave tool running unattended. Turn the power off
and do not leave tool until it comes to a complete stop.
• Do not overreach. Loss of balance can make you fall
into a working machine, causing injury.
• Never stand on tool. Injury could occur if the tool tips, or
if you accidentally contact the cutting tool.
• Know your tool. Learn the tool’s operation, application
and specific limitations before using it.
• Use a proper extension cord of the correct gauge. Your
extension cord should have a grounding prong, and
should be in good condition.
• Handle workpiece correctly. Keep hands away from
moving parts.
• Turn tool off if it jams.
• Always feed workpiece against the direction of the
sanding rotation. To maintain control, properly support
long or wide work-pieces.
CAUTION
Think safety! Safety is a combination of operator common
sense and alertness at all times when tool is being used.
WARNING
Do not attempt to operate tool until it is completely
assembled according to the instructions.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
1
SAFETY RULES
SPECIFIC SAFETY RULES FOR BENCH BUFFER
2
2
SPECIFIC SAFETY RULES
Be aware of general power tool safety. Make sure all the
safety rules are understood.
• Wear eye protection.
• Use buffing wheel suitable for speed of bench buffer.
• Do not buff with side of wheel.
• DO NOT use grinding wheels or other unintended
accessories on this bench buffer.
• DO NOT operate with any guard disabled, damaged or
removed.
• The use of accessories or attachments not
recommended by the manufacturer may result in a risk
of injury to persons.
• When servicing use only identical replacement parts.
• Only use safety equipment that has been approved by
an appropriate standards agency. Unapproved safety
equipment may not provide adequate protection. Eye
protection must be ANSI-approved and breathing
protection must be NIOSH-approved for the specific
hazards in the work area.
• Stay alert, watch what you are doing and use common
sense when operating a power tool.
• Do not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
• Industrial applications must follow OSHA guidelines
• Maintain labels and nameplates on the tool. These carry
important safety information.
• Avoid unintentional starting. Prepare to begin work
before turning on the tool.
• People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in close
proximity to heart pacemaker could cause pacemaker
interference or pacemaker failure.
WARNING
Handling the cord on this product will expose you to
lead, a chemical known to the State of California to
cause cancer, and birth defects or other reproductive
harm. Wash hands after handling. (California Health &
Safety Code § 25249.5, et seq.)
• The warnings, precautions, and instructions discussed
in this instruction manual cannot cover all possible
conditions and situations that may occur.
• It must be understood by the operator that common
sense and caution are factors which cannot be built into
this product, but must be supplied by the operator.
Vibration Safety
This tool vibrates during use. Repeated or long-term
exposure to vibration may cause temporary or permanent
physical injury, particularly to the hands, arms and
shoulders. To reduce the risk of vibration-related injury:
• Anyone using vibrating tools regularly or for an extended
period should first be examined by a doctor and then
have regular medical check-ups to ensure medical
problems are not being caused or worsened from use.
Pregnant women or people who have impaired blood
circulation to the hand, past hand injuries, nervous
system disorders, diabetes, or Raynaud’s Disease
should not use this tool. If you feel any medical or
physical symptoms related to vibration (such as tingling,
numbness, and white or blue fingers), seek medical
advice as soon as possible
• Do not smoke during use. Nicotine reduces the blood
supply to the hands and fingers, increasing the risk of
vibration-related injury.
• Use tools with the lowest vibration when there is a
choice between different processes.
• Include vibration-free periods each day of work.
• Let the tool do the work.
• To reduce vibration, maintain the tool as explained in
this manual. If any abnormal vibration occurs, stop use
immediately.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
UNPACKING
Refer to Figure 1
• Check for shipping damage. Check immediately whether
all parts and accessories are included. The bench
buffer itself comes assembled as one unit. Additional
parts (listed below) which need to be fastened to bench
buffer, should be located and accounted for before
assembling.
• The following items are included with your bench buffer:
Item Description Qty.
A Spacers 2
B Flanges 4
C Hard Wheel 1
D Soft Wheel 1
E Brass Colored (Left Handed) M12 Nut 1
F Silvered Colored (Right Handed) M12 Nut 1
Figure 1
A
B
C
D
E F
• Carefully remove the tool and any accessories from the
box.
• Make sure that all items listed in the packing list are
included.
• Inspect the tool carefully to make sure no breakage or
damage occurred during shipping. Do not discard the
packing material until you have carefully inspected and
satisfactorily operated the tool.
CAUTION
Do not attempt assembly if parts are missing. Call the
Customer service line to obtain replacement parts.
WARNING
Do not operate bench buffer, until completely assembled.
Do not operate this tool until you have completely read
and understood this manual.
WARNING
To avoid injury, make sure all parts are assembled and
adjusted properly before plugging the bench buffer into a
power outlet and turning it ON.
ASSEMBLY
3
TOOLS NEEDED
You will need the following tools to assemble and adjust
the machine. (The tools are not included.)
19 mm wrench or adjustable wrench
SET UP
WARNING
Always place the ON/OFF switch in the OFF position
and unplug the power cord from its power source
before performing any assembly or adjustment.
Failure to do so could result in accidental starting resulting
in possible serious personal injury.
WARNING
To prevent serious injury from accessory failure.
Do not use grinding wheels or other unintended
accessories with this bench buffer.
1. Slide a spacer onto the rotor shaft.
2. Slide a flange onto the rotor shaft with the flat side
against the spacer.
3. Slide the buffing wheel onto the rotor up against the
inner wheel flange.
4. Slide another wheel flange onto the rotor with the
cupped surface sitting flat against the buffing wheel.
NOTE: "Right" and "left" are as seen from in front of the
bench buffer, facing the switch.
5. Use the silver colored M12 nut to secure the buffing
wheel to the right side, tighten nut securely.
Use the brass-colored (reverse thread) M12 nut to
secure the buffing wheel to the left side, tighten nut
securely.
Figure 2
Spacer
Flange
(flat side to spacer, cupped
side to buffing wheel)
M12 Nut
Flange
(cupped side to buffing
wheel, flat side to M12 Nut)
6. Apply the desired polishing compound (hard or soft,
neither included) onto the buffing wheel(s) to be used.
7. Practice on a sample workpiece before buffing
the actual workpiece. Good buffing results require
experience.
3
ASSEMBLY
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