Power Team 9105A, 9205A, 9220A, 9210A Parts List And Operating Instructions

ORIGINAL INSTRUCTIONS

Form No.102948

5

SPX Corporation
5885 11th Street
Rockford, IL 61109-3699 USA

Internet Address: http://www.powerteam.com

HYDRAULIC JACK

MAX. CAPACITY: 5 TON For 9105A & 9205A

Parts List and Operating Instructions for:

Tech. Services: [phone]
Fax: [phone]
Order Entry: [phone]
Fax: [phone]

10 Ton For 9210A

20 Ton for 9220A

9105A
9205A
9210A
9220A

© SPX Corporation

Page No. 1 of 13

Issue Date: Rev 5 1 Sep. 2010

Parts List and Operating Instructions Form No. 102948

Contents

SAFETY DEFINITIONS ...................................................................................................................3

SAFETY PRECAUTIONS ................................................................................................................3

INTRODUCTION ..............................................................................................................................4

FILLING THE RESERVOIR .............................................................................................................4

1. Fill the Reservoir ........................................................................................................................4

OPERATING INSTRUCTIONS ........................................................................................................5

1. Operate ......................................................................................................................................5

PREVENTIVE MAINTENANCE ....................................................................................................... 6

1. Maintenance ..............................................................................................................................6

TROUBLESHOOTING GUIDE .........................................................................................................7

PARTS LIST FOR 9105A & 9205A ...................................................................................................8

POWER TEAM FACILITIES ...........................................................................................................12

DECLARATION OF CONFORMITY ...............................................................................................13

Page No. 2

Issue Date: Rev 5 1 Sep. 2010

Parts List and Operating Instructions Form No. 102948

SAFETY DEFINITIONS

Safety symbols are used to identify any action or lack of action that can cause personal injury. Your
reading and understanding of these safety symbols is very important.

DANGER

Danger is used only when your action or lack of action will cause serious human injury or
death.

WARNING

Warning is used to describe any action or lack of action where a serious injury can occur.

IMPORTANT

IMPORTANT is used when action or lack of action can cause equipment failure, either imme­diate or over a long period of time.

SAFETY PRECAUTIONS

WARNING

To help prevent personal injury and damage to equipment,

• Read, understand, and follow all instructions, including the ANSI B30.1 and
ASME PALD-1 safety codes.

• Always wear approved safety glasses.

• Inspect the jack before each use; do not use the jack if it is damaged, altered, or
in poor condition.

• Use the jack for jacking purposes only.

• Never exceed the rated capacity of the jack.

• Only use the jack on a hard level surface.

• Center the load on the jack saddle. Off-center loads can damage the seals and
cause jack failure.

• Lift only dead weight.

• Stay clear of lifted loads. Use safety stands to support the load before making
repairs.

• Use only Power Team hydraulic fl uid.

This guide cannot cover every situation, so always do the job with safety fi rst.

Page No. 3

Issue Date: Rev 5 1 Sep. 2010

Parts List and Operating Instructions Form No. 102948

Hydraulic Jack

Max. Capacity: 5 Ton

10 Ton For 9210A
20 Ton For 9220A

INTRODUCTION

These instructions are written to help you, the user, more effectively use and maintain your
Power Team jacks. Some of the information applying to construction, installation, operation, in­spection, and maintenance of hydraulic jacks was selected from ANSI B30.1 and ASME PALD-

1. The documents may be ordered from the American Society of Mechanical engineers, United
Engineering Center, 345 East 47th, New York, New York 10017.

FILLING THE RESERVOIR

WARNING

Do not overfi ll the reservoir! This jack’s maximum lift stroke is determined by the amount of
oil in its reservoir. If too much oil is added, the piston could extend beyond its length caus­ing it to fall out of the jack.

1. Fill the Reservoir

A. Fill with oil only to the level indicated in Figure 1.
B. Always stop pumping the jack handle as soon as the yellow lift stop line appears on the

piston.

Yellow Lift Stop Line

Oil Fill Level

Page No. 4

Issue Date: Rev 5 1 Sep. 2010

Parts List and Operating Instructions Form No. 102948

OPERATING INSTRUCTIONS

IMPORTANT

This jack will operate properly in a vertical position (see Figure 2) or in one specifi c horizon-
tal position. This horizontal position is when the fl at side of the jack body casting is down
(see Figure 3). In any other horizontal position this jack will not function properly.

1. Operate
A. To raise the jack, close the release valve tightly by turning it clockwise. Insert the handle into

the handle socket and operate the pump.

WARNING

Stop pumping when the yellow lift stop line appears on the piston.

B. To lower the jack, slowly open the release valve stem by turning it counterclockwise.

Handle

Figure 2

Figure 3

Handle

Flat of

casting

Page No. 5

Issue Date: Rev 5 1 Sep. 2010

Parts List and Operating Instructions Form No. 102948

PREVENTIVE MAINTENANCE

IMPORTANT

The greatest single cause of failure in hydraulic units is dirt. Keep the jack clean and well
lubricated to prevent foreign matter from entering the system. If the jack has been exposed
to rain, snow, sand, or grit, it must be cleaned before it is used.

1. Maintenance

A. When the jack is not in use, keep the piston and pump rods fully retracted. Store the jack on

its base and in a well protected area where it will not be exposed to corrosive vapors, abra­sive dust, or any other harmful elements.

B. 2. Visually inspect the jack before each use. Take corrective action if any of the following

problems are found:
C. Cracked or damaged housing
D. Excessive wear, bending, or other damage
E. Leaking hydraulic fl uid
F. Scored or damaged piston rod
G. Incorrectly functioning swivel heads or adjusting screws
H. Loose hardware
I. Modifi ed or altered equipment

Page No. 6

Issue Date: Rev 5 1 Sep. 2010

Parts List and Operating Instructions Form No. 102948

TROUBLESHOOTING GUIDE

Repair procedures must be performed in a dirt-free environment by qualifi ed personnel who are
familiar with this equipment.

TROUBLE CAUSE SOLUTION
Erratic Action 1. Air in system. 1. With jack sitting on its base

and ram retracted, bleed
air by opening release
valve. Pump for 10
seconds.

2. Viscosity of oil to high. 2. Change to lower viscosity
oil.

3. Internal leakage in cylinder. 3. Replace worn seals. Check
for excessive contamination
or wear.

4. Cylinder sticking or binding. 4. Check for dirt, gummy
deposits, or leaks. Check
for misalignment, worn
parts, or defective seals.

Jack does not advance 1. Release valve is open. 1. Close release valve.

2. Low/no oil in reservoir. 2. Fill with oil and bleed
system.

3. Air-locked system. 3. Bleed the system.

4. Load is above capacity of

system.

5. Improper horizontal

position.

Jack only extends partially 1. Reservoir is low on oil. 1. Fill reservoir.

2. Piston rod is binding. 2. Check for dirt, gummy

Jack advances slowly. 1. Pump not working correctly. 1. Rework pump.

2. Leaking seals. 2. Replace seals.

Jack advances but doesn’t
hold pressure.

Jack leaks oil 1. Worn or damaged seals. 1. Replace seals.
Jack will not retract or re-

tracts slowly

1. Cylinder seals are leaking 1. Replace seals.

2. Pump check valve not

working correctly.

3. Overload valve leaking or

not adjusted correctly.

1. Release valve is closed. 1. Open release valve.

2. Cylinder damaged internally. 2. Send jack to authorized

3. Reservoir too full. 3. Drain oil to correct level.

4. Use correct equipment.

5. Operates horizontally ONLY
when fl at of casting is
downward (see Operating
Instructions section).

deposits, or leaks. Check
for misalignment, worn
parts, or defective seals.

2. Clean/replace check valve.

3. Replace/adjust overload
valve.

service center for repair.

Page No. 7

Issue Date: Rev 5 1 Sep. 2010

Parts List and Operating Instructions Form No. 102948

PARTS LIST FOR 9105A & 9205A

1

2

3*

4*

5*6*

7*

8*

9

Page No. 8

Issue Date: Rev 5 1 Sep. 2010

Parts List and Operating Instructions Form No. 102948

Item
No.

1 9105A-1 1 Supporting Plate
2 9105A-2 1 Adapter
3 *9105A-3 1 Ram Backup Ring
4 *9105A-4 1 Ram Packing
5 *9105A-5 1 Filler Plug
6 *9105A-6 1 Release Packing
7 *9105A-7 1 Pump Packing
8 *9105A-8 1 Pump Backup Ring

9 9105A-9 1 Handle

Part
No.

351713 1 Decal
351956 1 Decal (For 9205A)

Part numbers marked with an asterisk (*) are contained in Repair Kit No. 9105A-10.

No.
Req’d

PARTS INCLUDED BUT NOT SHOWN

Description

(For 9105A)

Page No. 9

Issue Date: Rev 5 1 Sep. 2010

Parts List and Operating Instructions Form No. 102948

Page No. 10

Issue Date: Rev 5 1 Sep. 2010

Parts List and Operating Instructions Form No. 102948

Item
No.

1 *9210A-5 1 Ram Packing

Part
No.

No.
Rq’d

Description

(For 9210A)

†9220A-3 1 Ram Packing (For 9220A)

2 *9210A-4 1 Ram Backup Ring (For 9210A)

†9220A-2 1 Ram Backup Ring (For 9220A)

3 9210A-1 1 Spporting Plate (For 9210A)

9110A-4 1 Supporting Plate (For 9220A)

4 *9210A-6 1 Cylinder Packing (For 9210A)

†9110A-6 1 Cylinder Packing (For 9220A)

5 * †9105A-5 1 Filler Plug
6 * †9210A-3 1 Pump Packing
7 *9210A-2 1 Pump Backup Ring

(For 9210A)

†9220A-1 1 Pump Backup Ring (For 9220A)

8 9210A-7 1 Handle (For 9210A)

9220A-5 1 Handle (For 9220A)

9 * †9105A-6 1 Release Packing
PARTS INCLUDED BUT NOT SHOWN

351957 1 Decal

(For 9210A)

351958 1 Decal (For 9220A)

Part numbers marked with an asterisk (*) are contained in Repair Kit No. 9210A-8.

Part numbers marked with a dagger (†) are contained in Repair Kit No. 9220A-7.

Page No. 11

Issue Date: Rev 5 1 Sep. 2010

Parts List and Operating Instructions Form No. 102948

POWER TEAM FACILITIES

UNITED

CERTIFIED

SPX Hydraulic Technologies
5885 11th Street

Rockford, IL 61109-3699
USA
Telephone: [phone]

FAX: [phone]

Cust. Service/Order Entry
Te l: 1-800-541-1418
FAX: [phone]

E-mail:

[e-mail]

Technical Services
Tel: [phone]
FAX: [phone]

STATES

No. 1568 Hua Shan Road
International Park Center
Shanghai 200041, China

Te l: 86 (21) 2208-5888
FAX: [phone]
E-mail

[e-mail]

7 Gul Circle
Singapore 629563
Singapore

Te l: (65) 6265-3343
FAX: [phone]

E-mail:

[e-mail]

CHINA

FA R
EAST

EUROPE

Albert Thijsstraat 12
6471 WX Eygelshoven
Netherlands

Te l: 31 (45) 5678877
FAX: [phone]

E-mail

[e-mail]

Page No. 12

Issue Date: Rev 5 1 Sep. 2010

Parts List and Operating Instructions Form No. 102948

DECLARATION OF CONFORMITY

Page No. 13

Issue Date: Rev 5 1 Sep. 2010