Power Team P12, P175D, 64122, P19, P159 Operating Instructions Manual
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ORIGINAL INSTRUCTIONS
Form No.102842
5
SPX Hydraulic Technologies
5885 11th Street
Rockford, IL 61109-3699
USA
Internet Address: http://www.powerteam.com
Tech. Services: (800) 477-8326
Fax: (800) 765-8326
Order Entry: (800) 541-1418
Fax: (800) 288-7031
SINGLE-STAGE AND TWO-STAGE
HYDRAULIC HAND PUMP
Max. Pressure: See Pump Data Plate
Operating Instructions for:
62072 (See P159) 201338-TID (See P12) P157 SERIES
62087 (See P55) P12 SERIES P175D SERIES
64122 (See P55) P19 SERIES P159 SERIES
64215 (See P59) P23 SERIES P159D SERIES
64372 (See P55) P30F SERIES P300 SERIES
66463 (See P59) P55 SERIES P300D SERIES
64662 (See P157) P59 SERIES P460 SERIES
64663 (See P157) P59F SERIES YM-01
© SPX Hydraulic Technologies
Page No. 1 of 14
Issue Date: Rev 14 1 Sep. 2012
Operating Instructions Form No. 102842
Contents
SAFETY EXPLANATIONS ...................................................................................................3
1. Pictogram Denition 3
SAFETY PRECAUTIONS .....................................................................................................4
SET-UP .................................................................................................................................7
1. Hydraulic Connections 7
OPERATION .........................................................................................................................7
1. Two-way Valve 8
2. Four-way Valve 8
PREVENTIVE MAINTENANCE ............................................................................................8
1. Bleeding Air From the System 8
2. Bleeding Air From The Pump 8
3. Hydraulic Fluid Level 9
4. Draining And Flushing The Reservoir 9
5. For models with Reservoir Type B & C: 10
6. For models with Reservoir Type D: 10
TROUBLESHOOTING GUIDE ........................................................................................... 11
POWER TEAM FACILITIES ...............................................................................................13
DECLARATION OF INCORPORATION .............................................................................14
Page No. 2
Issue Date: Rev 14 28 May 2012
Operating Instructions Form No. 102842
SAFETY EXPLANATIONS
Two safety symbols are used to identify any action or lack of action that can cause personal injury. Your reading and understanding of these safety symbols is very important.
DANGER
Danger is used only when your action or lack of action will cause serious human injury or
death.
WARNING
Warning is used to describe any action or lack of action where a serious injury can occur.
IMPORTANT
Important is used when action or lack of action can cause equipment failure, either immediate or over a long period of time.
1. Pictogram Denition
Do not remove this component. For service only. Pressure must be released.
WARNING
It is the operator’s responsibility to read and understand the following safety statements,
• Only qualied operators should install, operate, adjust, maintain, clean, repair, or transport this machinery.
• These components are designed for general use in normal environments. These components are not specically designed for lifting and moving people, agri-food machinery, certain types of mobile machinery or special work environments such as: explosive, ammable or corrosive. Only the user can decide the suitability of this machinery
in these conditions or extreme environments. Power Team will supply information
necessary to help make these decisions.
• Do not use equipment if damaged, altered, or in poor condition.
• All safety decals must be replaced when unreadable.
These instructions are intended for end-user application needs. Most problems with new equipment are caused by
improper operation or installation. Detailed service repair instructions or parts lists can be obtained from your nearest
Power Team facility.
Page No. 3
Issue Date: Rev 14 28 May 2012
Operating Instructions Form No. 102842
SAFETY PRECAUTIONS
WARNING
To help prevent personal injury,
• Before operating the pump, all hose connections must be tightened with the proper tools.
Do not overtighten. Connections need only be tightened securely and leak-free. Overtightening may cause premature thread failure or high pressure ttings to split at pressures lower than their rated capacities.
• Should a hydraulic hose ever rupture, burst, or need to be disconnected,
immediately shut off the pump and shift the control valve twice to release all
pressure. Never attempt to grasp a leaking hose under pressure with your
hands. The force of escaping hydraulic uid could cause serious injury.
• Do not subject the hose to any potential hazard such as re, extreme heat or cold, sharp
surfaces, heavy impact. Do not allow the hose to kink, twist, curl, or bend so tightly that
the uid ow within the hose is blocked or reduced. Periodically inspect the hose for
wear because any of these conditions can damage the hose and result in personal injury.
• Do not use the hose to move attached equipment. Stress may damage the hose and
cause personal injury.
• Hose material and coupler seals must be compatible with the hydraulic uid used. Hoses
also must not come in contact with corrosive materials such as creosote-impregnated
objects and some paints. Consult the manufacturer before painting a hose. Never paint
the couplers. Hose deterioration due to corrosive materials may result in personal injury.
• All components in the hydraulic system must match the maximum pressure rating of the
pump.
Pump
• Do not exceed the PSI rating noted on the pump nameplate or tamper with internal high
pressure relief valve. Creating pressure beyond rated capacities may result in personal
injury.
• Before adding hydraulic uid, retract the system to prevent overlling the pump reservoir. An overll may cause personal injury due to excess reservoir pressure created
when cylinders are retracted.
• The load must be under operator control at all times.
• Do not connect pump to hydraulic system powered by another pump.
Cylinder
• Do not exceed rated capacities of the cylinders. Excess pressure may result in personal
injury.
• Do not set poorly-balanced or off-center loads on a cylinder. The load may tip and cause
personal injury.
• Stay clear of lifted loads and keep others away.
• Extensions are not recommended for lifting applications.
Page No. 4
Issue Date: Rev 14 28 May 2012
Operating Instructions Form No. 102842
SINGLE-STAGE AND TWO-STAGE
HYDRAULIC HAND PUMP
Max. Pressure: See Pump Data Plate
Denition: A hydraulic hand pump delivers hydraulic uid under pressure by directly applied
anual effort.
Note: Illustrations depict general pump congurations.
P12
P19
P157D/P159D
P23
P30F
P30FP
P157/P159
64662/64663
P55
P59F
P59FP
P460
P300
Page No. 5
Issue Date: Rev 14 28 May 2012
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