Powersolve AHP350 User Manual

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Powersolve Electronics Ltd. 8A, Arnhem Road, Newbury, RG14 5RU. England
Tel :01635 521858 Fax: 01635 523771 Email: sales@powersolve.co.uk
AC-DC Converters
AHP350 Series
350 Watts Output
Features
High Power Density up to 11.1 W/in
High Efficiency
-10 °C to +70 °C Operation
Power Fail, DC OK & Active Current Share
5 V Standby & 12 V Fan Supply Outputs
48 VDC Input Versions Available (DAHP350)
Electrical Specification
INPUT
Input Voltage 85-264 VAC (derate output power 10% below 90 VAC) Input Frequency 47-63 Hz Input Current Typically 3.6 A at 115 VAC & 1.8 A at 230 VAC Inrush Current <60 A max at 230 VAC cold start Power Factor >0.9 harmonics compliant with EN61000-3-2 Class A Earth Leakage Current Typically 1 mA at 230 VAC/50 Hz, 0.5 mA at 115 VAC/60 Hz Input Protection T6.3 A/250 V internal in line fuse
OUTPUT
Output Voltage See tables Output Voltage Trim ±10% Initial Set Accuracy V1 ±1%, V2 ±5%, V3 ±3% Minimum Load No minimum load required Start Up Delay 2 s maximum, typically 1 s Hold Up Time 16 ms minimum at 90 VAC full load Drift ±0.2% after 20 min warm-up Line Regulation V1 ±0.5%, V2 ±3.0%, V3 ±0.5% Load Regulation V1 ±1.0%, V2 ±5.0%, V3 ±1.0%, 0-100% load V1 & V3, 10-100% load V2 Over/Undershoot <1% maximum Transient Response <4% max deviation,with 50-75-50% load step. Recovery to within 1% <500 µs Ripple & Noise V1 & V3: 1%, V2: 2% pk-pk, 20 MHz BW Overvoltage Protection 115-140% Vnom (output V1 only) Overtemperature Thermal sensor under PCB shuts unit protection down typically >+75 °C Overload Protection 110-140%, I nom V1 Short Circuit Protection Continuous
emperature Coef
T Remote Sense Remote On/Off Short circuit or TTL Low turns PSU off, can also be configured as enable Current Share
GENERAL
Efficiency Typically 86% Isolation Switching Frequency Power Density 11.1 W/In3 Signals
MTBF Typically 460 kHrs to MIL-HDBK-217F, notice 2, +25 °C GB
ENVIRONMENT
Operating
Cooling Operating Humidity Storage Temperature -20 ºC to +85 ºC Operating Shock Vibration Single axis 10-500 Hz at 2 g x 10 sweeps
EMC & SAFETY
Emissions Harmonic Currents EN61000-3-2, Class A
oltage Flicker
V Radiated Immunity EFT/Burst EN61000-4-4, level 3 Perf Criteria A Surge Conducted Immunity EN61000-4-6, 10 V rms Perf Criteria A Dips & Interruptions
Approvals
Safety
ficient
AL
emperature Forced cooled: -10 °C to +70 °C, derate linearly from +50 °C at 2.5%/°C to +70 °C
T
Altitude
0.05%/ºC Compensates for 0.5 V total voltage drop
Up to 3 supplies can be connected in parallel, derate total output current to 90%
3000 V T
Power Fail - open collector DC OK - open collector
Convection cooled: -10 °C to +50 °C max >13 CFM forced airflow required ‘-H’ 5-95% RH
3000 m 3 x 30 g/11 ms shocks in both +ve & -ve directions along the 3 orthogonal axis, total 18 shocks.
EN55022, Class B conducted, EN55022, Class A radiated
EN61000-3-3 EN61000-4-3, level 3 Perf Criteria A
EN61000-4-5, level 3 Perf Criteria
EN61000-4-1 CB Report, IEC60950-1:2001, CSA22.2 No. 60950-1-05, UL60950-1 (2003), CCC pending contact sales
3
AC Input to Output, 1500 V
ypically PFC 62 kHz, main converter 157 kHz
, transistor of
1 Perf Criteria
AC Input to Ground, 100 VDC Output to Ground
AC good,
, transistor of
A, B, B
f for
f for DC good
versions have integral fan
A
>5 ms warning of loss of output.
TUV EN60950-1/A1
1:2004,
www.powersolve.co.uk
Powersolve Electronics Ltd. 8A, Arnhem Road, Newbury, RG14 5RU. England
Tel :01635 521858 Fax: 01635 523771 Email: sales@powersolve.co.uk
AC-DC Converters
3.20
(81.3)
1.50 (38.1)
3.20
(81.3)
AIRFLOW
2 X 2.00
(50.8)
2 X 0.60
(15.3)
6.80
(17
2.7)
AC INPUT
INTER
FACE CONN
2 X 0.60
(15.2)
2 X 1.50
(38.1)
2 X 0.75
(19.1)
2 X 0.60
(15.2)
6.80
(172.7)
2 X 5.80
(147.3)
2 X 5.80
(147.3)
LOGIC CONNECTOR
VOLTAGE ADJUST
DC OUTPUT INTERFACE CONN
ECTOR
V1(+
)
V1(-)
8 X M
3-0.5 MOUTNING THREAD
0.236 (6.0) MAX SCREW PENETRATION TYP ON ALL SIDES OF POWER SUPPLY
A
A
A
A
A
A
BR1
T3
L3
D35
A
A
JP1
(ENABLE)
FAN CONN
ECTOR V2
C63
C8
MODELS AND RATINGS
MODEL
NUMBER V1 V1 V2 V3 13 CFM AIRFLOW CONVECTIO
OUTPUT VOLTAGE MAX OUTPUT CURRENT FAN OUTPUT STANDBY SUPPLY MAX POWER MAX POWER
COOLED
AHP350-12 12 VDC 29.0 A 12 V/1 A 5 V/0.3 A 361 W 125 W AHP350-24 24 VDC 14.5 A 12 V/1 A 5 V/0.3 A 361 W 125 W AHP350-48 48 VDC 7.3 A 12 V/1 A 5 V/0.3 A 364 W 125 W
MECHANICAL DETAILS
Notes:
1.
All dimensions in inches (mm).
2. Units supplied with Molex connections for J1 & J2 as standard.
Pin Connections
AC INPUT
Pin Connections
Molex 26-60-4050
J1
Pin Connections DC OUTPUT
Molex 26-60-4100
AC INPUT J1
1 GND
Molex 26-60-4050
3 Neutral 5
1 GND 3
Line
Neutral
5 Line
Mating Parts: Molex 09-50-3051 or Housing 43061-0005 Contact 08-70-1030
screw terminals
Option ‘-S’ Phoenix Contact: MKDS 1/5-3.81 or similar accepts 26-16 (contacts 2 & 4 removed)
WG wire
A
1 +V1 2 +V1 3 4 +V1 5 +V1 6 -V1 7 -V1 8 -V1 9
10 -V1
Mating Parts: Molex 09-50-3101 or Housing 43061-0010 Contact 08-70-1030
screw terminals
Option ‘-S’ 2 x Phoenix Contact: MKDS 1/5-3.81 or similar accepts 26-16
WG wire
A
Add suf
+V1
-V1
to model number to replace with screw terminals.
fix ‘-S’
Pin Connections
J2
LOGIC CONNECT
JST B10B-PHDSS (LF) (SN)
1 AC OK 2 ROF (Inhibit/Enable) 3
Current Share 4 DC OK 5 Not used 6 +Sense 7 -Sense 8 Not Used
5 V Standby V3
9
10 5 V Standby Return V3
Mating Parts: JST
Housing PHDR-10VS
Contact SPHD-001T
-P0.5
OR J3
Pin Connections
AN OUTPUT J4
F
Molex 22-04-1021
1 +V2 2 -V2
Mating Parts: Molex Housing 22-01-1024 Contact 08-70-0057
www.powersolve.co.uk
Powersolve Electronics Ltd. 8A, Arnhem Road, Newbury, RG14 5RU. England
Tel :01635 521858 Fax: 01635 523771 Email: sales@powersolve.co.uk
AC-DC Converters
IEC320
Earth
Live
Neutral
Viewed looking at PSU male part
1
2
3
D C B A
P1
P2
P3
P4
Viewed looking at PSU male part
IEC320
Earth
Live
Neutral
Viewed looking at PSU male part
IEC320 INPUT CONNECTOR
AC INPUT & DC OUTPUT HEALTHY LED’S
EJECTOR HANDLE
OUTP
UT CONNECTOR
0.125 (3.18)
1.60
(40.6)
GUIDE PIN C/L
0.655
(16.64)
0.385 (9.78)
10.06 (255.52)
10.00 (254.0)
ø0.156 (3.96) EJECTOR PIN R0.22
5 (5.71) ROTATION RADIUS
0.225 (5.72)
0.175 (4.44)
CONNECTOR C/L
3.30
(83.8)
MAX
1.636
(41.55)
MODELS AND RATINGS
MODEL OUTPUT VOLTAGE MAX OUTPUT CURRENT STANDBY SUPPLY MAX POWER
AHP350H-12 AHP350H-24 24.0 VDC 14.5 A 5 V/0.3 A 350 W AHP350H-48
MECHANICAL DETAILS
12.0 VDC 29.0 A 5 V/0.3 A 350 W
48.0 VDC 7.3 A 5 V/0.3 A 352 W
Pin Connections
OUTPUT CONNECTOR
FCI 51732-035-LF
A1 +Sense A2 Not Used A3 DC OK B1 -Sense B2 Not Used B3 AC OK C1 Current Share C2 Not Used C3 5 V Standby V3 D1 Not Used D2 ROF (Inhibit/Enable) D3 5 V Standby Return V3 P1 -V1 P2 -V1 P3 +V1 P4 +V1
Mating parts: FCI 51762-10401200AA-LF
Pin Connections
OUTPUT
CONNECT
ORS
Notes:
1. All dimensions in inches (mm).
Pin Connections
INPUT CONNECTOR
IEC320
AC O
K Collector
Pin
1 or B3
AC OK Emitter Pin
7 or B1
POWER SUPP
LY
Transistor On (<0.8 V): AC NOT OK Transistor Off (>4.5 V): AC OK
J3
Logic Connector
330R
5 V Standby Ret
urn Pin 10
or D3
5 V
Standby
Pin
9 or C3
Max 12 V 20 mA
DC OK Collector Pin 4 or A3
DC OK Emitter Pin 7 or B1
POWER SUPP
LY
Transistor On (<0.8 V): DC OK Transistor Off (>4.5 V): DC NOT OK
J3 Logic Connector
330R
5 V Standby Return Pin 10 or D3
5 V Standby Pin 9 or C3
Max
12 V 20 mA
POWER SUPPLY
J3 Logic Connector
Pin 7 or B1
Pin 2 or D2
Jumper (JP1) fitted (standard) Open or TTL high = PSU On Short circuit or TTL Low = PSU Off
Jumper (JP1) removed Open or TTL high = PSU Off Short circuit or TTL Low = PSU On
Internal Vref
JP1
See 2nd page of this datasheet Mechanical Details for location
www.powersolve.co.uk
Powersolve Electronics Ltd. 8A, Arnhem Road, Newbury, RG14 5RU. England
Tel :01635 521858 Fax: 01635 523771 Email: sales@powersolve.co.uk
AC-DC Converters
THERMAL CONSIDERATIONS
In order to ensure safe operation of the PSU in the end-use equipment, the temperature of the components listed in the table below must not be exceeded. See drawing on 2nd page of this datasheet for component locations. The temperature should be monitored using K type thermocouples placed on the hottest part of the component (out of any direct air flow). See longform datasheet for further information of service life.
Temperature Measurements (Ambient 50 ºC)
Component Max Temperature ºC
T3 90 ºC BR1 105 ºC D35 85 ºC L3 90 ºC C8 105 °C C63 105 °C
SIGNALS
AC OK/Power Fail
DC OK
Remote On/Off (Inhibit/Enable)
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